CN109539786A - A kind of gas heating overflow type alloy lead fusing configuration equipment - Google Patents
A kind of gas heating overflow type alloy lead fusing configuration equipment Download PDFInfo
- Publication number
- CN109539786A CN109539786A CN201811633331.3A CN201811633331A CN109539786A CN 109539786 A CN109539786 A CN 109539786A CN 201811633331 A CN201811633331 A CN 201811633331A CN 109539786 A CN109539786 A CN 109539786A
- Authority
- CN
- China
- Prior art keywords
- lead
- burner
- combustion chamber
- firebreak
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000956 alloy Substances 0.000 title claims abstract description 15
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 15
- 238000010438 heat treatment Methods 0.000 title claims abstract description 13
- 238000002485 combustion reaction Methods 0.000 claims abstract description 37
- 239000007788 liquid Substances 0.000 claims abstract description 26
- 238000002156 mixing Methods 0.000 claims abstract description 23
- 238000005192 partition Methods 0.000 claims abstract description 19
- 238000009413 insulation Methods 0.000 claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 12
- 239000010959 steel Substances 0.000 claims abstract description 12
- 239000011449 brick Substances 0.000 claims abstract description 11
- 206010022000 influenza Diseases 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 101150006573 PAN1 gene Proteins 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 210000000038 chest Anatomy 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- UCHOFYCGAZVYGZ-UHFFFAOYSA-N gold lead Chemical compound [Au].[Pb] UCHOFYCGAZVYGZ-UHFFFAOYSA-N 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/14—Arrangements of heating devices
- F27B14/143—Heating of the crucible by convection of combustion gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B2014/002—Smelting process, e.g. sequences to melt a specific material
- F27B2014/004—Process involving a smelting step, e.g. vaporisation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/01—Charges containing mainly non-ferrous metals
- F27M2001/017—Lead
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/13—Smelting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The present invention relates to a kind of gas heating overflow type alloy leads to melt configuration equipment, it includes lead pan, the lead pan is fixed on steel structure framework, refractory brick burner hearth is equipped between the lead pan and steel structure framework, filling is equipped with insulating layer outside the refractory brick burner hearth, and in the outer surface of the insulating layer, package is equipped with outer cover of steel plate, and fusing storehouse, mixing bunker, thermal insulation barn are divided into inside the lead pan, partition is equipped in the mixing bunker, the refractory brick burner hearth is divided into preceding combustion chamber and after-burner.Lead liquid is configured equipment, mixing arrangement, attemperator and is integrated by the present invention, and lead is mixed to alloy by the overflow of lead liquid and is delivered to back segment thermal insulation barn, and four combustors heat simultaneously, substantially reduces the time of molten Pb liquid, improves production efficiency.
Description
Technical field
The present invention relates to a kind of fusings of lead liquid to equip, and in particular to a kind of lead-acid accumulator industry is melted configuration to lead pig and closed
Golden lead liquid equipment.
Background technique
For many years, lead storage battery production industry in China's uses the production of gas heating during melting lead liquid mostly
Enterprise, which continues to use always, to be passed through two sets of equipment pairing gold lead of lead liquid configuration device and lead liquid attemperator and is configured, and this life
Production mode need it is corresponding it is mating cover other auxiliary devices, structure is complicated, and inconvenient, equipment failure rate is high, and heating efficiency is low.
Summary of the invention
Goal of the invention: purpose of the invention is to overcome the shortcomings in the prior art, provide it is a kind of by lead liquid with installing
Standby, mixing arrangement, attemperator are integrated, and lead is mixed to alloy by the overflow of lead liquid and is delivered to back segment thermal insulation barn,
Four combustors heat simultaneously, substantially reduce the time of molten Pb liquid, improve the gas heating overflow type alloy of production efficiency
Lead fusing configuration equipment.
Technical solution: in order to solve the above-mentioned technical problem, a kind of gas heating overflow type alloy lead of the present invention is molten
Change configuration equipment, it includes lead pan, and the lead pan is fixed on steel structure framework, is set between the lead pan and steel structure framework
There is refractory brick burner hearth, filling is equipped with insulating layer outside the refractory brick burner hearth, and package is equipped with steel in the outer surface of the insulating layer
Plate shell is divided into fusing storehouse, mixing bunker, thermal insulation barn inside the lead pan, and partition is equipped in the mixing bunker, described resistance to
Firebrick burner hearth is divided into preceding combustion chamber and after-burner, respectively two burnings of dislocation arrangement on the preceding combustion chamber and after-burner
Machine respectively sets an outlet flue on the preceding combustion chamber and after-burner, lead pan cover is installed on the lead pan, in the preceding combustion
Two, which are respectively set, in burning room and after-burner stops up wall with flues.
Partition is equipped in the mixing bunker, the partition is divided into long partition and breviseptum, their alternate settings, described
Long the lower partition is equipped with opening, mixes lead liquid through S-shaped.
Vertical plate is equipped in the fusing orlop portion.
The mixing bunker connects the open height that the outlet height on side wall is higher than long the lower partition with thermal insulation barn.
It is equipped with two in the preceding combustion chamber and stops up wall with flues, respectively firebreak I and firebreak II, in the after-burner
It being inside equipped with two and stops up wall with flues, respectively firebreak III and firebreak IV, the firebreak I is located at a corner of preceding combustion chamber, with
There are gaps between preceding Inner Wall of Combustion Chamber, are equipped between firebreak II, with preceding Inner Wall of Combustion Chamber in the diagonal corner in the corner
There are gap, the firebreak II is connected with the dividing wall of preceding combustion chamber and after-burner, and the firebreak III is located at after-combustion
One corner of room, there are gaps between after-burner inner wall, firebreak IV are equipped in the diagonal corner in the corner, with after-burning
It burns between chamber interior walls there are gap, the firebreak IV is connected with the dividing wall of preceding combustion chamber and after-burner.
The utility model has the advantages that compared with prior art, the present invention its remarkable advantage is: formation two is closed inside burner hearth of the present invention
Combustion chamber, there are two combustors to heat lead pan in each combustion chamber, melt lead liquid in lead pan.Lead liquid in lead pan
From fusing storehouse pass through mixing bunker, lead liquid flow between mixing bunker internal partition seethe mixing after, flow into thermal insulation barn inside holding, confession
It produces and uses, lead liquid is configured into equipment, mixing arrangement, attemperator and is integrated, mixes lead and alloy by the overflow of lead liquid
Merging is delivered to back segment thermal insulation barn, and four combustors heat simultaneously, substantially reduces the time of molten Pb liquid, improves production effect
Rate, portion's setting firebreak and flue, form the flame of two combustors in lead pan bottom and flow back, improve thermal energy in the combustion chamber
Utilization rate.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is the structural schematic diagram of lead pan in the present invention；
Fig. 3 is the structural schematic diagram of refractory brick burner hearth in the present invention.
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples.
As shown in Figure 1, Figure 2 and Figure 3, a kind of gas heating overflow type alloy lead fusing configuration equipment of the present invention,
It includes lead pan 1, and the lead pan 1 is fixed on steel structure framework 2, and fire resisting is equipped between the lead pan 1 and steel structure framework 2
Tile stove thorax 3, filling is equipped with insulating layer 4 outside the refractory brick burner hearth 3, and in the outer surface of the insulating layer 4, package is equipped with steel plate
Shell 5 is divided into fusing storehouse 6, mixing bunker 7, thermal insulation barn 8 inside the lead pan 1, partition, institute is equipped in the mixing bunker 7
It states refractory brick burner hearth 3 to divide for preceding combustion chamber 9 and after-burner 10, respectively misplace cloth on the preceding combustion chamber 9 and after-burner 10
Two combustors 11 are set, an outlet flue 12 is respectively set on the preceding combustion chamber 9 and after-burner 10, pacifies on the lead pan 1
Lead pan cover 13 is filled, two is respectively set in the preceding combustion chamber 9 and after-burner 10 and stops up wall with flues；In the mixing bunker 7 be equipped with every
Plate, the partition are divided into long partition 14 and breviseptum 15, their alternate settings, are equipped with opening 16 in long 14 lower part of partition,
Mix lead liquid through S-shaped；Vertical plate is equipped in 6 bottom of fusing storehouse；The mixing bunker 7 and thermal insulation barn 8 connect going out on side wall
17 height of mouth are higher than 16 height of opening of long 14 lower part of partition；It is equipped with two in the preceding combustion chamber 9 and stops up wall with flues, respectively keeps off
Wall with flues I 18 and firebreak II 19 are equipped with two in the after-burner 10 and stop up wall with flues, respectively firebreak III 20 and firebreak
IV 21, the firebreak I 18 is located at a corner of preceding combustion chamber 9, and there are gaps between preceding 9 inner wall of combustion chamber, in the corner
Diagonal corner be equipped between firebreak II 19, with preceding 9 inner wall of combustion chamber there are gap, the firebreak II 19 and preceding burning
Room 9 is connected with the dividing wall 22 of after-burner 10, and the firebreak III 20 is located at a corner of after-burner 10, with after-burner
There are gaps between 10 inner walls, are equipped in the diagonal corner in the corner and stay between firebreak IV 21, with 10 inner wall of after-burner
There is gap, the firebreak IV 21 is connected with the dividing wall 22 of preceding combustion chamber 9 and after-burner 10.It is formed inside burner hearth of the present invention
Two closed combustion chambers have two combustors to heat lead pan in each combustion chamber, melt lead liquid in lead pan.Lead
Pot in lead liquid from fusing storehouse pass through mixing bunker, lead liquid flow between mixing bunker internal partition seethe mixing after, inflow thermal insulation barn
Lead liquid is configured equipment, mixing arrangement, attemperator are integrated for producing and using by inside holding, by the overflow of lead liquid by lead
Back segment thermal insulation barn is mixed and is delivered to alloy, and four combustors heat simultaneously, substantially reduce the time of molten Pb liquid, improve
Production efficiency, portion's setting firebreak and flue, form the flame of two combustors in lead pan bottom and flow back, mention in the combustion chamber
The utilization rate of high thermal energy.
The present invention provides a kind of thinking and methods, and there are many method and the approach for implementing the technical solution, the above institute
Stating is only the preferred embodiment of the present invention, it is noted that for those skilled in the art, is not being departed from
Under the premise of the principle of the invention, several improvements and modifications can also be made, these improvements and modifications also should be regarded as guarantor of the invention
Range is protected, all undefined components in this embodiment can be implemented in the prior art.
Claims (5)
1. a kind of gas heating overflow type alloy lead fusing configuration equipment, it is characterised in that: it includes lead pan (1), the lead pan
(1) it is fixed on steel structure framework (2), is equipped with refractory brick burner hearth (3) between the lead pan (1) and steel structure framework (2),
The refractory brick burner hearth (3) is filled outside is equipped with insulating layer (4), and in the outer surface of the insulating layer (4), package is equipped with outer cover of steel plate
(5), it is divided into fusing storehouse (6), mixing bunker (7), thermal insulation barn (8) inside the lead pan (1), is set in the mixing bunker (7)
There is partition, the refractory brick burner hearth (3) is divided into preceding combustion chamber (9) and after-burner (10), in the preceding combustion chamber (9) and after-burning
It burns each dislocation on room (10) and arranges two combustors (11), respectively set one on the preceding combustion chamber (9) and after-burner (10)
Outlet flue (12) installs lead pan cover (13) on the lead pan (1), each in the preceding combustion chamber (9) and after-burner (10)
If two stop up wall with flues.
2. gas heating overflow type alloy lead fusing configuration equipment according to claim 1, it is characterised in that: described mixed
Close and be equipped with partition in storehouse (7), the partition is divided into long partition (14) and breviseptum (15), their alternate settings, the length every
Plate (14) lower part is equipped with opening (16), mixes lead liquid through S-shaped.
3. gas heating overflow type alloy lead fusing configuration equipment according to claim 1, it is characterised in that: described molten
Change storehouse (6) bottom and is equipped with vertical plate.
4. gas heating overflow type alloy lead fusing configuration equipment according to claim 2, it is characterised in that: the mixing
Outlet (17) on storehouse (7) and thermal insulation barn (8) connection side wall is highly higher than opening (16) height of long partition (14) lower part.
5. gas heating overflow type alloy lead fusing configuration equipment according to claim 1, it is characterised in that: before described
It is equipped with two in combustion chamber (9) and stops up wall with flues, respectively firebreak I (18) and firebreak II (19), in the after-burner (10)
It is inside equipped with two and stops up wall with flues, respectively firebreak III (20) and firebreak IV (21), the firebreak I (18) is located at preceding combustion chamber
(9) there are gaps between a corner, with preceding combustion chamber (9) inner wall, are equipped with firebreak II (19) in the diagonal corner in the corner,
Its between preceding combustion chamber (9) inner wall there are gap, the firebreak II (19) and preceding combustion chamber (9) and after-burner (10)
Dividing wall (22) be connected, the firebreak III (20) is located at a corner of after-burner (10), with after-burner (10) inner wall it
Between there are gap, the diagonal corner in the corner be equipped between firebreak IV (21), with after-burner (10) inner wall there are
Gap, the firebreak IV (21) are connected with the dividing wall (22) of preceding combustion chamber (9) and after-burner (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811633331.3A CN109539786A (en) | 2018-12-29 | 2018-12-29 | A kind of gas heating overflow type alloy lead fusing configuration equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811633331.3A CN109539786A (en) | 2018-12-29 | 2018-12-29 | A kind of gas heating overflow type alloy lead fusing configuration equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109539786A true CN109539786A (en) | 2019-03-29 |
Family
ID=65831074
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811633331.3A Pending CN109539786A (en) | 2018-12-29 | 2018-12-29 | A kind of gas heating overflow type alloy lead fusing configuration equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109539786A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB191024924A (en) * | 1910-10-27 | 1911-08-10 | Paul Schwarz | Improvements in or relating to Gas Fired Continuous Kilns. |
| JPS5196716A (en) * | 1975-01-17 | 1976-08-25 | ****** *so*******e | |
| CN87201743U (en) * | 1987-02-03 | 1987-10-14 | 江苏省扬中县联合化工厂 | Electric kalium silicate-melting furnace |
| CN2333995Y (en) * | 1998-06-05 | 1999-08-18 | 严杏海 | Self-controlling self-flowing double-fire channel fuel-fired salt-bath furnace |
| CN101031766A (en) * | 2004-09-29 | 2007-09-05 | 日本坩埚株式会社 | Apparatus and method for heating treatment |
| CN101423900A (en) * | 2007-11-01 | 2009-05-06 | 山西闻喜银光镁业（集团）有限责任公司 | Magnesium alloy large-sized continual smelting system |
| CN103017518A (en) * | 2011-09-22 | 2013-04-03 | 品达科技股份有限公司 | Metal melting furnace and metal melting method |
| CN205138193U (en) * | 2015-11-09 | 2016-04-06 | 伊东新(德阳)线缆设备有限公司 | Lead smelting furnace |
| CN107287433A (en) * | 2016-03-31 | 2017-10-24 | 中国科学院金属研究所 | A kind of single stove integral type crucible smelting-casting equipment and technique for producing high-cleanness, high magnesium or magnesium alloy |
| CN209588672U (en) * | 2018-12-29 | 2019-11-05 | 江苏三阳环保工程有限公司 | A kind of gas heating overflow type alloy lead fusing configuration equipment |
-
2018
- 2018-12-29 CN CN201811633331.3A patent/CN109539786A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB191024924A (en) * | 1910-10-27 | 1911-08-10 | Paul Schwarz | Improvements in or relating to Gas Fired Continuous Kilns. |
| JPS5196716A (en) * | 1975-01-17 | 1976-08-25 | ****** *so*******e | |
| CN87201743U (en) * | 1987-02-03 | 1987-10-14 | 江苏省扬中县联合化工厂 | Electric kalium silicate-melting furnace |
| CN2333995Y (en) * | 1998-06-05 | 1999-08-18 | 严杏海 | Self-controlling self-flowing double-fire channel fuel-fired salt-bath furnace |
| CN101031766A (en) * | 2004-09-29 | 2007-09-05 | 日本坩埚株式会社 | Apparatus and method for heating treatment |
| CN101423900A (en) * | 2007-11-01 | 2009-05-06 | 山西闻喜银光镁业（集团）有限责任公司 | Magnesium alloy large-sized continual smelting system |
| CN103017518A (en) * | 2011-09-22 | 2013-04-03 | 品达科技股份有限公司 | Metal melting furnace and metal melting method |
| CN205138193U (en) * | 2015-11-09 | 2016-04-06 | 伊东新(德阳)线缆设备有限公司 | Lead smelting furnace |
| CN107287433A (en) * | 2016-03-31 | 2017-10-24 | 中国科学院金属研究所 | A kind of single stove integral type crucible smelting-casting equipment and technique for producing high-cleanness, high magnesium or magnesium alloy |
| CN209588672U (en) * | 2018-12-29 | 2019-11-05 | 江苏三阳环保工程有限公司 | A kind of gas heating overflow type alloy lead fusing configuration equipment |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20190329 |