CN109538631A - A kind of anti-lock pneumatic bearing - Google Patents

A kind of anti-lock pneumatic bearing Download PDF

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Publication number
CN109538631A
CN109538631A CN201811442231.2A CN201811442231A CN109538631A CN 109538631 A CN109538631 A CN 109538631A CN 201811442231 A CN201811442231 A CN 201811442231A CN 109538631 A CN109538631 A CN 109538631A
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CN
China
Prior art keywords
turbo blade
rotary shaft
blade rotary
ring
lock
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Granted
Application number
CN201811442231.2A
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Chinese (zh)
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CN109538631B (en
Inventor
刘玉
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Shanghai Qiangge Environmental Protection Technology Co Ltd
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Shanghai Qiangge Environmental Protection Technology Co Ltd
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Priority to CN201811442231.2A priority Critical patent/CN109538631B/en
Publication of CN109538631A publication Critical patent/CN109538631A/en
Application granted granted Critical
Publication of CN109538631B publication Critical patent/CN109538631B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/06Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings
    • F16C32/0603Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a gas cushion, e.g. an air cushion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2300/00Application independent of particular apparatuses
    • F16C2300/20Application independent of particular apparatuses related to type of movement
    • F16C2300/22High-speed rotation

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Support Of The Bearing (AREA)
  • Control Of Turbines (AREA)

Abstract

A kind of anti-lock pneumatic bearing, including rotor, bearing outer ring and mounting seat, rotor includes the turbo blade rotary shaft and turbo blade of spline connection, turbo blade rotary shaft is mounted in the center mounting hole of bearing outer ring, the turbine locating plate for carrying out axially position to rotor is mounted on mounting seat center, mounting seat is fixed on bearing outer ring end face, mounting seat is equipped with suspension air interface, drive gas interface, brake gas interface and exhaust passage, turbo blade rotary sleeve is located in anti-lock snap ring, anti-lock snap ring lateral surface is equipped with external splines made of fragile material, and cooperate with the internal spline of bearing outer ring center mounting hole, there are gaps between anti-lock snap ring and turbo blade rotary shaft, anti-lock snap ring is equipped with suspension air hole, it is connected to the suspension air duct inside bearing outer ring, it is revolved in turbo blade Shaft is equipped with annular groove corresponding with suspension air hole.The present invention overcomes rotor locking problems, extend the service life of bearing.

Description

A kind of anti-lock pneumatic bearing
Technical field
The invention belongs to pneumatic bearing fields, and in particular to a kind of anti-lock pneumatic bearing guarantees that rotor high-speed smooth turns It is dynamic, extend pneumatic bearing service life.
Background technique
In coating workshop, a kind of high speed rotation bearing is used, using compressed air-driven bearing rotor high speed Rotation drives paint outflow, and is atomized paint, thus uniformly on the body of a car by paint spraying.
The pneumatic bearing of whole world mainstream has two famous brands at present, first is that " ECOBELL-X " of German Dole company, is in addition " IRB1000-XX " of Japanese ABB, the paint spraying atomization that product is mainly used for coating workshop use.Pneumatic bearing is maximum The characteristics of it is as follows:
1. using compressed air for power;
2. 80,000 revs/min of maximum speed or so.
ECOBELL-X and IRB1000-X principle is similar, and structure is as shown in Figure 1:
Its workflow is as follows: as shown in Figure 1;The suspension air being passed through can be such that rotor and stator (bearing outer ring) separates, so The driving gas being passed through afterwards drives entire rotor high speed rotation, when stopping working, can be passed through system by driving rotor blade rotation Body of taking offence is braked.
Wherein, all gas is discharged by exhaust passage, and the size of rotor speed passes through control drive gas flow amount Size realizes that the numeric feedback of revolving speed is acquired by sensor, and constant temperature gas is for being heated or cooled rotor suspension air, to keep away Exempt from the generation of condensed water.
But there are following technological deficiencies for existing pneumatic bearing:
1. often there is rotor locking failure since operating condition is unstable;
2. the retardance of constant temperature gas heating, leads to the generation of condensed water, workpiece is polluted;
3., there are pulse load, service life reduces due to dynamic balancing deficiency.
Therefore, for the above technological deficiency, need to propose that new technical solution is solved.
Summary of the invention
The object of the present invention is to provide a kind of anti-lock pneumatic bearing, rotor locking existing in the prior art, dynamic is overcome The technological deficiencies such as underbalance extend the service life of pneumatic bearing.
To achieve the goals above, the technical solution adopted by the present invention is that:
A kind of anti-lock pneumatic bearing, including rotor, bearing outer ring and mounting seat, rotor include the turbine connected by spline Blade rotary shaft and turbo blade, turbo blade rotary shaft are mounted in the center mounting hole of bearing outer ring, carry out axis to rotor The center of mounting seat is mounted on to the turbine locating plate of positioning, mounting seat is bolted on the end face of bearing outer ring On, mounting seat is equipped with suspension air interface, driving gas interface, brake gas interface and exhaust passage, the turbine Blade rotary sleeve is located in cylindrical anti-lock snap ring, and anti-lock snap ring lateral surface is equipped with outer flower made of fragile material Key, and with the internal spline of the bearing outer ring center mounting hole cooperate, between anti-lock snap ring and turbo blade rotary shaft there are For the gap of turbo blade rotary shaft rotation, anti-lock snap ring is equipped with suspension air hole, outside suspension air hole and bearing Suspension air duct connection inside circle, is equipped with ring corresponding with suspension air hole on the axis body of turbo blade rotary shaft Slot.
The bearing outer ring is additionally provided with automatic adjusument ring, installation in automatic adjusument ring relative to one end of mounting seat Vibrating sensor, the rotational vibrations parameter of vibrating sensor real-time monitoring turbo blade rotary shaft, and it is transferred to control system, make The medium obtained in automatic adjusument ring acts in turbo blade rotary shaft, to realize the rotation center to turbo blade rotary shaft It is adjusted.
The automatic adjusument is equipped with the centre bore passed through for turbo blade rotary shaft end and around centre bore Multiple adjusting cavities, adjusting cavity and centre bore communicate, and compressed air is introduced in adjusting cavity, and the control system is compressed air control The adjusting cavity of system processed, Xiang Butong provides compressed air, and the tune of turbo blade rotary shaft progress eccentricity is pushed by compressed air Section.
The automatic adjusument is equipped with the centre bore passed through for turbo blade rotary shaft end and around centre bore Multiple adjusting cavities, adjusting cavity and centre bore communicate, and sliding is provided with sliding block in adjusting cavity, and the control system is liquid medium Control system, the sliding to the liquid pressing control intracavitary sliding block of different adjustment, to push turbo blade rotary shaft to carry out eccentricity Adjusting.
The automatic adjusument is equipped with the centre bore passed through for turbo blade rotary shaft end and around centre bore Multiple adjusting cavities, adjusting cavity and centre bore communicate, and the control system is electric-control system, and electric-control system executes member by automatically controlled The movable block that part control is arranged in adjusting cavity is moved along adjusting cavity, to push turbo blade rotary shaft to carry out the tune of eccentricity Section.
The bearing outer ring is cone shape or cylindrical.
The suspension air interface is connected with suspension air hose, and Tempeerature-constant air flue is arranged outside suspension air hose, permanent Tempeerature-constant air gas is preheated or is cooled down to the suspension air entered inside pneumatic bearing in warm flue.
The driving gas interface is connected with driving flue, is driven and is arranged constant temperature flue, constant temperature gas outside flue Constant temperature gas is preheated or is cooled down to the driving gas entered inside pneumatic bearing in body pipe.
The side of the turbo blade is equipped with speed probe, to acquire the revolving speed of rotor.
The beneficial effects of the present invention are:
First, the present invention uses anti-lock snap ring, and the external splines made using fragile material on anti-lock snap ring works as turbo blade When eccentric vibrating occurs in rotary shaft, turbo blade rotary shaft is acted on anti-lock snap ring, so that external splines on anti-lock snap ring Broken and bearing outer ring is detached from, and is rotated together with turbo blade rotary shaft, therefore can effectively place turbo blade rotary shaft The generation of stuck failure between bearing outer ring avoids maintenance down and influences the progress of spraying operation;
Second, the use of automatic adjusument ring of the present invention, can rotation according to turbo blade rotary shaft and Vibration Condition, in real time The rotation center of turbo blade rotary shaft is adjusted, guarantees the good dynamic balancing of bearing, extends the service life of pneumatic bearing;
Third, the present invention by the preheating of constant temperature gas or cooling it is preposition, i.e., suspension air or driving gas enter pneumatic bearing it Before preheated or cooled down, reduce difficulty of processing and processing cost in this way, and effect is more in terms of avoiding condensed water generation Add significant;
4th, pneumatic bearing of the invention is through testing, and cost of investment can reduce by 30% or more, and use and maintenance cost can reduce 50% More than, maximum speed is up to 120,000 revs/min or more.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of pneumatic bearing described in background technique;
Fig. 2 is the structural schematic diagram of pneumatic bearing of the present invention;
Fig. 3 is the installation diagram of pneumatic bearing of the present invention;
Fig. 4 is the structural schematic diagram of automatic adjusument ring in embodiment 1;
Fig. 5 is the structural schematic diagram of automatic adjusument ring in embodiment 2;
Fig. 6 is the structural schematic diagram of automatic adjusument ring in embodiment 3;
Fig. 7 is the Principles of Regulation figure of automatic adjusument ring in the present invention;
Marked in the figure: 1, rotor, 2, bearing outer ring, 3, suspension air interface, 4, driving gas interface, 5, exhaust passage, 6, turn Fast sensor, 7, brake gas interface, 8, constant temperature gas interface, 9, suspension air hose, 10, constant temperature flue, 11, driving gas Pipe, 12, brake gas pipe, 13, anti-lock snap ring, 14, automatic adjusument disk, 1401, adjusting cavity, 1402, centre bore, 1403, Sliding block, 1404, movable block, 15, pedestal installation bolt, 16, turbine locating plate, 17, mounting seat, 18, turbo blade, 19, whirlpool Impeller blade rotary shaft, 20, adjusting ring installation bolt, 21, vibrating sensor, 22, suspension air hole, 23, annular groove, 24, Jie Matter.
Specific embodiment
With reference to the accompanying drawing, further description of the technical solution of the present invention by specific embodiment.
As shown, a kind of anti-lock pneumatic bearing, including rotor 1, bearing outer ring 2 and mounting seat 17, rotor 1 include The turbo blade rotary shaft 19 and turbo blade 18, turbo blade rotary shaft 19 connected by spline is mounted on bearing outer ring 2 In center mounting hole, the center of mounting seat 17, the whirlpool are mounted on to the turbine locating plate 16 that rotor 1 carries out axially position The side of impeller blade 18 is equipped with speed probe 6, to acquire the revolving speed of rotor 1;Mounting seat 17 installs bolt 15 by pedestal It is fixed on the end face of bearing outer ring 2, mounting seat 17 is equipped with suspension air interface 3, driving gas interface 4, brake gas Interface 7 and exhaust passage 5, suspension air interface 3, driving gas interface 4, brake gas interface 7 and exhaust passage 5 are and pneumatic The corresponding gas passage connection of Bearing inner, realizes suspension separation, the rotation and braking of rotor 1 of rotor 1 and bearing outer ring 2; The bearing outer ring 2 can be cone shape, be also possible to tubular structure;
The suspension air interface 3 and suspension air hose 9 connect, and are arranged constant temperature flue 10, constant temperature gas outside suspension air hose 9 Constant temperature gas is preheated or is cooled down to the suspension air entered inside pneumatic bearing in body pipe 10;
The driving gas interface 4 and driving flue 11 connect, and drive and are arranged constant temperature flue 10, constant temperature outside flue 11 Constant temperature gas is preheated or is cooled down to the driving gas entered inside pneumatic bearing in flue 10.
The turbo blade rotary shaft 19 is set in cylindrical anti-lock snap ring 13,13 lateral surface of anti-lock snap ring Cooperate equipped with external splines made of fragile material, and with the titanium alloy internal spline of 2 center mounting hole of bearing outer ring, anti-lock There are the gap rotated for turbo blade rotary shaft 19 between snap ring 13 and turbo blade rotary shaft 19, set on anti-lock snap ring 13 There is suspension air hole 22, suspension air hole 22 is connected to the suspension air duct inside bearing outer ring 2, is revolved in turbo blade The axis body of shaft 19 is equipped with and the corresponding annular groove 23 of suspension air hole 22.
Graphite may be selected in the fragile material, when stress is more than 50 ~ 100N, is ground by the external splines that graphite makes Powder can rotate, and smashed so that anti-lock snap ring 13 and bearing outer ring 2 are detached from turbo blade rotary shaft 19 Powdered graphite can play lubricating action again, further enhance anti-lock effect.
Fragile material also can choose nano ceramics, paraffin etc., meet when stress is more than 50 ~ 100N, by fragile material Manufactured external splines with bearing outer ring 2 internal spline phase separation and be ground into powder.
In order to realize the purpose of anti-lock, the probability of rotor eccentricity can also be reduced by the dynamic balancing of improvement rotor 1, Concrete scheme is as follows: being additionally provided with automatic adjusument ring 14 relative to one end of mounting seat 17 in the bearing outer ring 2, adaptively It adjusts ring 14 and is fixed on 2 end of bearing outer ring by adjusting ring installation bolt 20, vibrating sensing is installed in automatic adjusument ring 14 Device 21, the rotational vibrations parameter of 21 real-time monitoring rotor 1 of vibrating sensor, and it is transferred to control system, so that automatic adjusument Medium 24 in ring 14 acts in turbo blade rotary shaft 19, to realize that the rotation center to turbo blade rotary shaft 19 carries out It adjusts, the rotational vibrations parameter mainly includes vibration frequency, amplitude, initial phase, revolving speed.
Since the medium 24 for participating in adjusting in automatic adjusument ring 14 can have different form, automatic adjusument ring 14 There can be different embodiments, be illustrated separately below.
Embodiment 1
Automatic adjusument ring 14 described in the present embodiment is adjusted using compressed air as medium 24, and medium 24 uses ring Shape layout, pushes turbo blade rotary shaft 19 to adjust eccentric distance, is specifically provided that
The automatic adjusument ring 14 is equipped with the centre bore 1402 passed through for 19 end of turbo blade rotary shaft and around center 1402 multiple adjusting cavities 1401, adjusting cavity 1401 and centre bore 1402 communicate, and compressed air is introduced in adjusting cavity 1401, described Control system be compressed air control system, according to the rotation of the turbo blade rotary shaft 19 of 21 real-time detection of vibrating sensor The adjusting cavity of vibration parameters, Xiang Butong provides compressed air respectively, pushes turbo blade rotary shaft 19 to carry out partially by compressed air The heart away from adjusting.
Embodiment 2
Automatic adjusument ring 14 described in the present embodiment is adjusted using liquid and sliding block 1403 as medium 24, medium 24 push turbo blade rotary shaft 19 to adjust eccentric distance using annular layout, are specifically provided that
The automatic adjusument ring 14 is equipped with the centre bore 1402 passed through for 19 end of turbo blade rotary shaft and around center Multiple adjusting cavities 1401 in hole 1402, adjusting cavity 1401 and centre bore 1402 communicate, in order to avoid liquid is direct and turbo blade Rotary shaft 19 contacts, and sliding is provided with sliding block 1403 in adjusting cavity 1401, and the control system is liquid medium control system System, by controlling the sliding of 1401 inner slide 1403 of different adjustment chamber to liquid pressing, with push turbo blade rotary shaft 19 into The adjusting of row eccentricity.
Embodiment 3
Automatic adjusument ring 14 described in the present embodiment is carried out using electrically controlled executing element and movable block 1404 as medium 24 It adjusts, medium 24 pushes turbo blade rotary shaft 19 to adjust eccentric distance using annular layout, is specifically provided that
The automatic adjusument ring 14 is equipped with the centre bore 1402 passed through for 19 end of turbo blade rotary shaft and around center Multiple adjusting cavities 1401 in hole 1402, adjusting cavity 1401 and centre bore 1402 communicate, and the control system is electric-control system, electricity Control system is moved by the movable block 1404 that electrically controlled executing element driving is arranged in adjusting cavity along adjusting cavity 1401, to push whirlpool The adjusting of the progress eccentricity of impeller blade rotary shaft 19.
Cam mechanism, pneumatic operated valve, proportioning valve etc. can be used in the electrically controlled executing element.
When using cam mechanism, the motor in electric control system controls cam mechanism rotates, and band moving cam rotates, movable block 1404 move along a straight line under cam driven along adjusting cavity 1401;
When using pneumatic operated valve, installation pneumatic operated valve and piston on compressed air hose road, electric control system controls pneumatic operated valve opening degree, Compressed air require is controlled, controls piston rod movement, and acted on movable block 1404 by piston rod, pushes movable block 1404 Movement;
When using proportioning valve, proportioning valve controls the collapsing length for the telescopic rod being attached thereto according to voltage or size of current, then by Telescopic rod pushes movable block 1404 to move;
Automatic adjusument ring 14 is as shown in Figure 7 to the Principles of Regulation of 19 eccentricity of turbo blade rotary shaft:
Assuming that the vibration in surveyed 19 axle center of turbo blade rotary shaft of vibrating sensor 21 is H, then formula is expressed as follows:
H = λ(x·ω +θ)
Wherein λ is amplitude, unit μm;X is time, unit s;ω is revolving speed, unit °/s;θ is initial phase, and unit is °.
The distance so adjusted needed for eccentricity is-H, acts on turbine leaf by medium 24 by corresponding control system Piece rotary shaft 19, after compensating to eccentricity, the eccentricity of 19 rotation center of turbo blade rotary shaft is 0.
Certainly, other than in addition to described above using anti-lock snap ring or automatic adjusument ring, the two can also be combined Get up to use, effect is more excellent.

Claims (9)

1. a kind of anti-lock pneumatic bearing, including rotor (1), bearing outer ring (2) and mounting seat (17), rotor (1) includes logical The turbo blade rotary shaft (19) and turbo blade (18), turbo blade rotary shaft (19) for crossing spline connection are mounted on bearing outer ring (2) in center mounting hole, the turbine locating plate (16) for carrying out axially position to rotor (1) is mounted in mounting seat (17) The heart, mounting seat (17) are bolted on the end face of bearing outer ring (2), and mounting seat (17) is equipped with suspension air and connects Mouth (3), driving gas interface (4), brake gas interface (7) and exhaust passage (5), it is characterised in that: the turbo blade Rotary shaft (19) is set in cylindrical anti-lock snap ring (13), and anti-lock snap ring (13) lateral surface is made equipped with fragile material External splines, and cooperate with the internal spline of the bearing outer ring (2) center mounting hole, anti-lock snap ring (13) and turbo blade revolve There are the gap rotated for turbo blade rotary shaft (19) between shaft (19), anti-lock snap ring (13) is logical equipped with suspension air The internal suspension air duct of hole (22), suspension air hole (22) and bearing outer ring (2) is connected to, in turbo blade rotary shaft (19) axis body is equipped with and the corresponding annular groove (23) of suspension air hole (22).
2. a kind of anti-lock pneumatic bearing according to claim 1, it is characterised in that: the bearing outer ring (2) relative to One end of mounting seat (17) is additionally provided with automatic adjusument ring (14), and vibrating sensor is installed in automatic adjusument ring (14) (21), the rotational vibrations parameter of vibrating sensor (21) real-time monitoring turbo blade rotary shaft (19), and it is transferred to control system, So that the medium (24) in automatic adjusument ring (14) acts on turbo blade rotary shaft (19), turbo blade is revolved with realizing The rotation center of shaft (19) is adjusted.
3. a kind of anti-lock pneumatic bearing according to claim 2, it is characterised in that: the automatic adjusument ring (14) sets There is the centre bore (1402) passed through for turbo blade rotary shaft (19) end and surrounds multiple adjusting cavities of centre bore (1402) (1401), adjusting cavity (1401) and centre bore (1402) communicate, and compressed air, the control system are introduced in adjusting cavity (1401) System is compressed air control system, and the adjusting cavity (1401) of Xiang Butong provides compressed air, pushes turbo blade by compressed air The adjusting of rotary shaft (19) progress eccentricity.
4. a kind of anti-lock pneumatic bearing according to claim 2, it is characterised in that: the automatic adjusument ring (14) sets There is the centre bore (1402) passed through for turbo blade rotary shaft (19) end and surrounds multiple adjusting cavities of centre bore (1402) (1401), adjusting cavity (1401) and centre bore (1402) communicate, and sliding is provided with sliding block (1403) in adjusting cavity (1401), described Control system be liquid medium control system, to liquid pressing push different adjustment chamber (1401) inner slide (1403) cunning It is dynamic, to realize the adjusting that turbo blade rotary shaft (1403) are carried out with eccentricity.
5. a kind of anti-lock pneumatic bearing according to claim 2, it is characterised in that: the automatic adjusument ring (14) sets There is the centre bore (1402) passed through for turbo blade rotary shaft (19) end and surrounds multiple adjusting cavities of centre bore (1402) (1401), adjusting cavity (1401) and centre bore (1402) communicate, and the control system is electric-control system, and electric-control system passes through electricity It controls the movable block (1404) that executive component control is arranged in adjusting cavity (1401) to move along adjusting cavity (1401), to push turbine The adjusting of blade rotary shaft (19) progress eccentricity.
6. a kind of anti-lock pneumatic bearing according to claim 1, it is characterised in that: the bearing outer ring (2) is circular cone The bodily form or cylindrical.
7. a kind of anti-lock pneumatic bearing according to claim 1, it is characterised in that: the suspension air interface (3) and Suspension air hose (9) connection, suspension air hose (9) is external to be arranged constant temperature flue (10), the interior constant temperature gas of constant temperature flue (10) Body is preheated or is cooled down to the suspension air entered inside pneumatic bearing.
8. a kind of anti-lock pneumatic bearing according to claim 1, it is characterised in that: the driving gas interface (4) and Flue (11) connection is driven, is arranged constant temperature flue (10) outside driving flue (11), constant temperature flue (10) interior constant temperature Gas is preheated or is cooled down to the driving gas entered inside pneumatic bearing.
9. a kind of anti-lock pneumatic bearing according to claim 1, it is characterised in that: the one of the turbo blade (18) Side is equipped with speed probe (6), to acquire the revolving speed of rotor (1).
CN201811442231.2A 2018-11-29 2018-11-29 Anti-lock pneumatic bearing Active CN109538631B (en)

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Application Number Priority Date Filing Date Title
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CN109538631B CN109538631B (en) 2023-09-05

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CN110185707A (en) * 2019-06-28 2019-08-30 无锡微硕精密机械制造有限公司 Turbine air-bearing

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Publication number Priority date Publication date Assignee Title
CN110185707A (en) * 2019-06-28 2019-08-30 无锡微硕精密机械制造有限公司 Turbine air-bearing

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