CN109537077B - Chemical fiber dewatering device - Google Patents
Chemical fiber dewatering device Download PDFInfo
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- CN109537077B CN109537077B CN201910021039.4A CN201910021039A CN109537077B CN 109537077 B CN109537077 B CN 109537077B CN 201910021039 A CN201910021039 A CN 201910021039A CN 109537077 B CN109537077 B CN 109537077B
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- tower body
- spring
- air
- baffle
- piston
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- 239000000126 substance Substances 0.000 title claims abstract description 120
- 239000000835 fiber Substances 0.000 title claims abstract description 117
- 239000000463 material Substances 0.000 claims abstract description 30
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 230000018044 dehydration Effects 0.000 claims abstract description 8
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 8
- 210000000078 claw Anatomy 0.000 claims description 40
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000007664 blowing Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 238000007380 fibre production Methods 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract 1
- 238000001035 drying Methods 0.000 description 19
- 239000004677 Nylon Substances 0.000 description 6
- 229920001778 nylon Polymers 0.000 description 6
- 230000002035 prolonged effect Effects 0.000 description 4
- 230000003111 delayed effect Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
- D01D10/06—Washing or drying
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention belongs to the technical field of chemical fiber production equipment, and particularly relates to a chemical fiber dewatering device which comprises a tower body, a tower cover arranged on the tower body and a vertical column for supporting the tower body; the automatic material-lifting device also comprises a material discharging pipe, a material feeding pipe, a gas inlet pipe, a gas outlet pipe, a material lifting mechanism, a material discharging unit, a turbulent flow unit, a linkage mechanism, a motor and a controller; the controller is used for controlling the dehydration device to work; the bottom of the tower body is of an oval structure; the tower cover is provided with a feed pipe and an air outlet pipe; the discharge pipe is arranged at the bottom of the tower body; through the cooperation between raise material mechanism, unloading unit, vortex unit and link gear, realized piling up the chemical fiber that is difficult to be dried and dehydrated in tower body bottom and raised to broken up by the vortex unit, great improvement the area of contact of chemical fiber with high temperature air, thereby showing improvement the speed of chemical fiber's dried and dehydrated, thereby improved chemical fiber's machining efficiency greatly.
Description
Technical Field
The invention belongs to the technical field of chemical fiber production equipment, and particularly relates to a chemical fiber dewatering device.
Background
The chemical fiber is a fiber with textile performance prepared by using a natural high molecular compound or an artificially synthesized high molecular compound as a raw material through the working procedures of preparing a spinning solution, spinning, post-treating and the like; with the global shift of chemical fiber production further to china, china has become the world's largest chemical fiber producer. The Chinese chemical fiber yield occupies more than 60% of the total global amount, and the status and the effect in the world chemical fiber industry are further improved; the post-processing of the chemical fiber also comprises the procedures of water washing, oiling, drying and the like.
The prior art also discloses a technical scheme of a chemical fiber dehydration device, for example, a Chinese patent with application number 2014202133997 discloses a drying device for nylon chips, which comprises a conical tower, wherein the conical tower comprises a tower body and a tower cover, the top end of the tower cover is provided with a feeding pipe, the bottom end of the tower body is provided with a discharging pipe, the side wall of the tower body is provided with a plurality of layers of air inlet pipes in a penetrating manner, the air inlet pipes are uniformly distributed in the circumferential direction of the tower body, the openings of the air inlet pipes are inserted into the tower body in a downward inclined manner, and the end surface of one end, arranged in the tower body, of each air inlet; a connecting shaft is fixedly connected to the middle position of the lower surface of the tower cover, a distributing plate is rotatably connected to the lower end of the connecting shaft, the longitudinal section of the distributing plate is in a downward bending arc shape, and the distributing plate is spaced from the inner side wall of the tower body; the inlet pipe that the tower lid set up is a plurality of and evenly distributed on the tower lid circumferencial direction.
This technical scheme's drying device for polyamide fibre section can dry the polyamide fibre section. However, in the technical scheme, the falling speed of the nylon chips is too high, so that some nylon chips which are not dried fully fall to the bottom of the tower body, the undried nylon chips are accumulated to the bottom along with the input of the subsequent nylon chips, and the nylon chips positioned at the bottom are difficult to be in full contact with high-temperature air, so that the drying and dewatering speed of the chemical fiber is too low, and the processing efficiency of the chemical fiber is influenced; so that the technical solution is limited.
Disclosure of Invention
In order to make up the defects of the prior art, the problem that the chemical fiber processing efficiency is influenced due to the fact that the drying and dewatering speed is too slow because the chemical fiber is accumulated at the bottom of the tower body is solved; the invention provides a chemical fiber dewatering device.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a chemical fiber dehydration device, which comprises a tower body, a tower cover arranged on the tower body and a vertical column for supporting the tower body, wherein the tower cover is arranged on the tower body; the automatic material-lifting device also comprises a material discharging pipe, a material feeding pipe, a gas inlet pipe, a gas outlet pipe, a material lifting mechanism, a material discharging unit, a turbulent flow unit, a linkage mechanism, a motor and a controller; the controller is used for controlling the dehydration device to work; the bottom of the tower body is of an oval structure; the tower cover is provided with a feed pipe and an air outlet pipe; the discharge pipe is arranged at the bottom of the tower body; the air inlet pipe is arranged on the side wall of the tower body; the blanking unit is arranged on the lower side of the tower cover and is used for uniformly scattering chemical fibers; the material lifting mechanism is arranged on the inner wall of the tower body and is used for lifting chemical fibers accumulated at the bottom of the tower body; the turbulence unit is arranged below the blanking unit and is used for disturbing the airflow in the tower body; the linkage mechanism is arranged in the tower body and is used for transmission among the turbulence unit, the material raising mechanism and the linkage mechanism; the motor is arranged outside the tower body, a transmission shaft of the motor is arranged on the material lifting mechanism, and the motor is used for providing power for the material lifting mechanism; wherein the content of the first and second substances,
the lifting mechanism comprises a drum, a conical groove, a sleeve, a sliding rod, a first spring, a second spring, a hook claw, a baffle and a third spring; one end of the roller is rotatably arranged on the inner wall of the tower body, the other end of the roller is arranged on a transmission shaft of the motor, and a plurality of tapered grooves are formed in the roller; one end of the sleeve is hinged to the side wall of the conical groove; the other end of the sleeve is provided with a sliding rod in a sliding penetrating mode, the sleeve is connected to the side wall of the conical groove through a first spring, and the first spring is used for resetting the sleeve; a hook claw is arranged at the end part of the sliding rod; the hook claw is used for hooking chemical fibers at the bottom of the tower body, and a second spring is arranged between the hook claw and the sleeve; the second spring is movably sleeved on the sliding rod; the baffle is hinged with the inner side wall of the tower body, the upper side face of the baffle is connected to the tower body through a third spring, and the baffle is used for blocking the rotation of the hook claw to compress the first spring;
the blanking unit comprises a support rod, a blanking plate, a fourth spring and a bulge; the upper end of the supporting rod is fixedly connected to the lower side surface of the tower cover, the supporting rod movably penetrates through the blanking plate, and the supporting rod is connected with the blanking plate through a fourth spring; a plurality of blanking holes are formed in the blanking plate and used for dropping the chemical fibers; the bulge is arranged on the lower side surface of the blanking plate and used for stirring the blanking plate to shake;
the linkage mechanism comprises a rope, a fixed pulley, a winding drum, a rotating ring, a rotating shaft, a disc, a first air cylinder, a first piston and a fifth spring; one end of the rope is fixedly connected to the baffle, the other end of the rope is fixedly connected to the first piston, and the rope passes around the fixed pulley and is wound on the bobbin; the lower end of the bobbin is provided with a turbulence unit, the bobbin is used for driving the turbulence unit to rotate, and the upper end of the bobbin is fixedly connected with a rotating shaft; the rotating shaft is rotatably connected with the supporting rod through a rotating ring; the disc is arranged on the rope, the disc is in contact with the protrusions, the disc moves left and right under the driving of the rope, and the blanking plate is enabled to shake through the cooperation between the disc and the protrusions; one end of a fifth spring is fixedly connected to the right side of the first piston; the other end of the fifth spring is fixedly connected to the inner wall of the first cylinder, and the fifth spring is used for pulling the first piston rightwards.
Firstly, feeding through a feeding pipe, and blowing high-temperature air into a tower body through an air inlet pipe; starting a motor, driving a drum to rotate clockwise by the motor, enabling a hook claw to rotate clockwise under the driving of the drum by the cooperation of the drum, a first spring, a sleeve, a sliding rod and the hook claw, enabling the hook claw to slide on the bottom wall of a tower body under the pushing of a second spring, hooking chemical fibers accumulated at the bottom of the tower body, enabling the hook claw to continue to rotate, enabling the hook claw to be in contact with the lower side surface of a baffle, enabling the first spring to be compressed and the third spring to be compressed when the drum continues to rotate by the cooperation of the hook claw, the baffle to rotate anticlockwise at the moment, enabling the hook claw to be suddenly separated from the baffle, enabling the third spring to rebound, enabling the hook claw to rotate clockwise rapidly under the driving of the sliding rod, lifting the chemical fibers on the hook claw, enabling the chemical fibers accumulated at the bottom of the tower body to be difficult to be lifted by hot air for drying and dewatering to be lifted, and greatly increasing the contact area of the chemical fibers and the high-temperature, the drying and dewatering speed of the chemical fiber is obviously improved; after the baffle is separated from the hook claw, the baffle can swing up and down under the action of the third spring, the baffle pulls the rope back and forth, the rope can be kept in a straightened state when being pulled back and forth by the baffle through the mutual matching of the baffle, the rope, the first piston, the first cylinder and the fifth spring, the rope drives the drum to rotate when being pulled back and forth, the drum drives the turbulence unit to rotate, the turbulence unit disturbs airflow in the tower body, so that chemical fibers raised by the hook claw are dispersed, the contact area of the chemical fibers and high-temperature air is increased, and the drying and dewatering speed of the chemical fibers is further increased; the rope drives the disc to stir the protrusion when moving back and forth, and the protrusion, the blanking plate, the supporting plate and the third spring are matched, so that the blanking plate is driven by the disc to swing back and forth, chemical fibers on the blanking plate are evenly shaken off from the blanking hole, meanwhile, the blanking hole can be prevented from being blocked, high-temperature gas can better flow among the chemical fibers due to even falling of the chemical fibers, and the drying speed of the chemical fibers is improved; and finally, taking out the completely dehydrated chemical fiber through a discharge pipe.
Preferably, the turbulent flow unit comprises a second cylinder, a second piston, a piston rod, a supporting plate and a clockwork spring; the second cylinder is fixedly connected to the lower side surface of the bobbin and communicated with the first cylinder through an air pipe, and a second piston is arranged on the inner wall of the second cylinder in a sliding manner; a piston rod is arranged on the lower side surface of the second piston; the supporting plate is arranged on the second cylinder in a penetrating mode; the outer ring of the clockwork spring is fixedly connected with the lower side surface of the supporting plate, and the inner ring of the clockwork spring is fixedly connected with the piston rod. When the piston slides to the right in the cylinder, can be with the air compression indentation in the cylinder in No. two cylinders, through No. two pistons, the piston rod, cooperation between backup pad and the clockwork spring, make the piston rod push out the inner circle of clockwork spring downwards under the drive of No. two pistons, the clockwork spring is the toper heliciform this moment, and it is rotatory under the drive of bobbin, thereby produce an ascending vortex similar to tornado, can delay chemical fiber's decline when with chemical fiber dispersion, improve the chemical fiber by the time of the back contact with high temperature air of lifting, further improve chemical fiber's drying rate.
Preferably, a first air hole is formed in the side wall of the conical groove; the first air hole is communicated with the sleeve and used for blowing out chemical fibers attached to the tapered groove, and gas generated by sliding the sliding rod in the sleeve is supplied to the first air hole. When colluding the claw and slide on the tower body diapire, because the diapire of tower body is oval structure, collude the claw when sliding, the slide bar can retract in the sleeve, the air in the compression sleeve for the air blows off from a gas pocket, blows off adnexed chemical fiber in the bell jar, avoids chemical fiber to pile up inside the bell jar, influences the work of a spring.
Preferably, the baffle is hinged to a lifting plate, the lifting plate is used for lifting chemical fibers accumulated at the hinged position of the baffle, an L-type limiting block is arranged on the upper side of the baffle, a L-type limiting block is used for limiting the lifting angle of the lifting plate, a second air hole is formed in the lifting plate, the second air hole is located below the lifting plate and used for blowing the lifting plate, an air bag is arranged inside the first air cylinder and located on the left side of the first piston and used for supplying air to the second air hole, when the first piston slides leftwards, the air bag is squeezed to enable the air bag to blow air into the second air hole, the second air hole blows the lifting plate, the chemical fibers accumulated at the hinged position of the baffle are lifted, and the baffle cannot be affected when swinging upwards and downwards.
Preferably, the lower side of the baffle is provided with an installation bin; the transmission belt is arranged in the mounting bin and used for avoiding friction between the baffle and the hook claw. Collude the claw and contact with the transmission band, collude the claw and can drive the transmission band and rotate, avoided colluding the metal friction between claw and baffle, improve the life who colludes claw and baffle.
Preferably, the mouth of the air inlet pipe is cut upwards and obliquely inserted into the tower body; be provided with the multilayer intake pipe on the tower body, and each layer intake pipe evenly distributed is on the tower body. So that the high-temperature gas enters more uniformly, and the chemical fiber can be dried and dehydrated more uniformly.
The invention has the following beneficial effects:
1. according to the chemical fiber dehydration device, the chemical fibers which are stacked at the bottom of the tower body and are difficult to be dried and dehydrated are lifted and scattered by the turbulence unit through the matching among the material lifting mechanism, the blanking unit, the turbulence unit and the linkage mechanism, so that the contact area between the chemical fibers and high-temperature air is greatly increased, the drying and dehydrating speed of the chemical fibers is remarkably increased, and the processing efficiency of the chemical fibers is greatly improved.
2. According to the chemical fiber dewatering device, through the cooperation of the second air cylinder, the second piston, the piston rod, the supporting plate and the spiral spring, the chemical fibers are dispersed, the falling of the chemical fibers can be delayed, the time of the chemical fibers contacting high-temperature air after being lifted is prolonged, and the drying speed of the chemical fibers is further increased.
3. According to the chemical fiber dewatering device, the conveying belt is arranged between the hook claw and the baffle plate, so that metal friction between the hook claw and the baffle plate is avoided, and the service lives of the hook claw and the baffle plate are prolonged.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a front view of the present invention;
FIG. 2 is an enlarged view at A in FIG. 1;
FIG. 3 is a schematic view of another operating state of the spoiler unit of FIG. 1;
in the figure, a tower body 1, a tower cover 2, a vertical column, a feeding pipe 3, an air inlet pipe 4, an air outlet pipe 5, a material lifting mechanism 6, a rotary drum 601, a tapered groove 602, a sleeve 603, a sliding rod 604, a first spring 605, a second spring 606, a hook 607, a baffle 608, a third spring 609, a first air hole 610, a lifting plate 611, an L type limiting block 612, a second air hole 613, a transmission belt 614, a blanking unit 7, a support rod 71, a blanking plate 72, a fourth spring 73, a protrusion 74, a turbulence unit 8, a second air cylinder 81, a second piston, a piston rod 82, a support plate 83, a spring 84, a linkage mechanism 9, a rope 91, a fixed pulley 92, a winding drum 93, a rotating shaft 94, a disc 95, a first air cylinder 96, a first piston 97, a fifth spring 98 and an air bag 99.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 3, the chemical fiber dewatering device according to the present invention includes a tower body 1, a tower cover 2 installed on the tower body 1, and a column for supporting the tower body 1; the automatic material-lifting device also comprises a discharging pipe, a feeding pipe 3, an air inlet pipe 4, an air outlet pipe 5, a material-lifting mechanism 6, a discharging unit 7, a turbulence unit 8, a linkage mechanism 9, a motor and a controller; the controller is used for controlling the dehydration device to work; the bottom of the tower body 1 is of an oval structure; the tower cover 2 is provided with a feeding pipe 3 and an air outlet pipe 5; the discharge pipe is arranged at the bottom of the tower body 1; the air inlet pipe 4 is arranged on the side wall of the tower body 1; the blanking unit 7 is arranged on the lower side of the tower cover 2, and the blanking unit 7 is used for uniformly scattering chemical fibers; the material lifting mechanism 6 is arranged on the inner wall of the tower body 1, and the material lifting mechanism 6 is used for lifting chemical fibers accumulated at the bottom of the tower body 1; the turbulence unit 8 is arranged below the blanking unit 7, and the turbulence unit 8 is used for disturbing the airflow inside the tower body 1; the linkage mechanism 9 is arranged inside the tower body 1, and the linkage mechanism 9 is used for transmission among the turbulence unit 8, the material raising mechanism 6 and the linkage mechanism 9; the motor is arranged outside the tower body 1, a transmission shaft of the motor is arranged on the material lifting mechanism 6, and the motor is used for providing power for the material lifting mechanism 6; wherein the content of the first and second substances,
the material lifting mechanism 6 comprises a roller 601, a tapered groove 602, a sleeve 603, a sliding rod 604, a first spring 605, a second spring 606, a hook 607, a baffle 608 and a third spring 609; one end of the roller 601 is rotatably arranged on the inner wall of the tower body 1, the other end of the roller 601 is arranged on a transmission shaft of the motor, and a plurality of tapered grooves 602 are formed in the roller 601; one end of a sleeve 603 is hinged to the side wall of the conical groove 602; a sliding rod 604 penetrates through the other end of the sleeve 603 in a sliding manner, the sleeve 603 is connected to the side wall of the tapered groove 602 through a first spring 605, and the first spring 605 is used for resetting the sleeve 603; a hook 607 is arranged at the end of the sliding rod 604; the hook claw 607 is used for hooking the chemical fiber at the bottom of the tower body 1, and a second spring 606 is arranged between the hook claw 607 and the sleeve 603; the second spring 606 is movably sleeved on the sliding rod 604; the baffle 608 is hinged with the inner side wall of the tower body 1, the upper side surface of the baffle 608 is connected to the tower body 1 through a third spring 609, and the baffle 608 is used for blocking the rotation of the hook 607 to compress the first spring 605;
the blanking unit 7 comprises a support rod 71, a blanking plate 72, a fourth spring 73 and a bulge 74; the upper end of the support rod 71 is fixedly connected to the lower side surface of the tower cover 2, the support rod 71 movably penetrates through the blanking plate 72, and the support rod 71 is connected with the blanking plate 72 through a fourth spring 73; a plurality of blanking holes are formed in the blanking plate 72 and used for dropping chemical fibers; the bulge 74 is arranged on the lower side surface of the blanking plate 72, and the bulge 74 is used for stirring the blanking plate 72 to shake;
the linkage mechanism 9 comprises a rope 91, a fixed pulley 92, a bobbin 93, a rotating ring, a rotating shaft 94, a disc 95, a first cylinder 96, a first piston 97 and a fifth spring 98; one end of the rope 91 is fixedly connected to the baffle 608, the other end of the rope 91 is fixedly connected to the first piston 97, and the rope 91 passes around the fixed pulley 92 and is wound on the bobbin 93; the lower end of the bobbin 93 is provided with a turbulence unit 8, the bobbin 93 is used for driving the turbulence unit 8 to rotate, and the upper end of the bobbin 93 is fixedly connected with a rotating shaft 94; the rotating shaft 94 is rotatably connected with the supporting rod 71 through a rotating ring; the disc 95 is arranged on the rope 91, the disc 95 is in contact with the protrusion 74, the disc 95 moves left and right under the driving of the rope 91, and the blanking plate 72 shakes through the matching between the disc 95 and the protrusion 74; one end of a fifth spring 98 is fixedly connected to the right side of the first piston 97; the other end of the fifth spring 98 is fixedly connected to the inner wall of the first cylinder 96, and the fifth spring 98 is used for pulling the first piston 97 rightwards.
Firstly, feeding through a feeding pipe 3, and blowing high-temperature air into a tower body 1 through an air inlet pipe 4; starting a motor, driving the drum 601 to rotate clockwise by the motor, enabling the hook 607 to rotate clockwise under the driving of the drum 601 through the cooperation among the drum 601, the first spring 605, the sleeve 603, the sliding rod 604 and the hook 607, the hook 607 slides on the bottom wall of the tower body 1 under the driving of the second spring 606, hooking the chemical fibers accumulated at the bottom of the tower body 1, the hook 607 rotates continuously, the hook 607 contacts with the lower side surface of the baffle 608, the first spring 605 is compressed and the third spring 609 is compressed when the drum 601 rotates continuously through the cooperation among the hook 607, the baffle 608, the third spring 609 rebounds, the hook 607 rotates clockwise and rapidly under the driving of the sliding rod 604, the chemical fibers on the hook 607 are lifted, and the chemical fibers accumulated at the bottom of the tower body 1 and difficult to be dried and dehydrated by hot air are lifted, the contact area of the chemical fiber and high-temperature air is greatly increased, and the drying and dewatering speed of the chemical fiber is obviously improved; after the baffle 608 is separated from the hook 607, the baffle 608 can swing up and down under the action of a third spring 609, the baffle 608 pulls the rope 91 back and forth, the rope 91 can be kept in a straightened state when being pulled back and forth by the baffle 608 through the mutual matching among the baffle 608, the rope 91, a first piston 97, a first cylinder 96 and a fifth spring 98, the rope 91 drives the drum 601 to rotate when being pulled back and forth, the drum 601 drives the turbulence unit 8 to rotate, the turbulence unit 8 disturbs airflow in the tower body 1, so that chemical fibers lifted by the hook 607 are dispersed, the contact area of the chemical fibers and high-temperature air is increased, and the drying and dewatering speed of the chemical fibers is further increased; the rope 91 drives the disc 95 to shift the protrusion 74 when moving back and forth, and the protrusion 74, the blanking plate 72, the supporting plate 83 and the third spring 609 are matched, so that the blanking plate 72 is driven by the disc 95 to shake back and forth, chemical fibers on the blanking plate 72 are evenly shaken off from the blanking holes, meanwhile, the blanking holes can be prevented from being blocked, high-temperature gas can better flow among the chemical fibers due to even falling of the chemical fibers, and the drying speed of the chemical fibers is improved; and finally, taking out the completely dehydrated chemical fiber through a discharge pipe.
As an embodiment of the present invention, the disturbing flow unit 8 includes a second cylinder 81, a second piston, a piston rod 82, a support plate 83, and a spring 84; the second cylinder 81 is fixedly connected to the lower side surface of the bobbin 93, the second cylinder 81 is communicated with the first cylinder 96 through an air pipe, and a second piston is arranged on the inner wall of the second cylinder 81 in a sliding manner; a piston rod 82 is arranged on the lower side surface of the second piston; the supporting plate 83 is arranged on the second cylinder 81 in a penetrating manner; the outer ring of the spring 84 is fixedly connected with the lower side surface of the supporting plate 83, and the inner ring of the spring 84 is fixedly connected with the piston rod 82. When the first piston 97 slides rightwards in the first cylinder 96, air in the first cylinder 96 can be compressed into the second cylinder 81, the piston rod 82, the supporting plate 83 and the clockwork spring 84 are matched, the piston rod 82 pushes out the inner ring of the clockwork spring 84 downwards under the driving of the second piston, the clockwork spring 84 is in a conical spiral shape and rotates under the driving of the winding drum 93, an upward vortex similar to a tornado is generated, the chemical fibers can be dispersed and delayed from descending, the contact time of the chemical fibers with high-temperature air after being lifted is prolonged, and the drying speed of the chemical fibers is further improved.
As an embodiment of the present invention, a first air hole 610 is formed on a sidewall of the tapered slot 602; the first air hole 610 is communicated with the sleeve 603, the first air hole 610 is used for blowing out chemical fibers attached to the tapered groove 602, and air generated by sliding the sliding rod 604 in the sleeve 603 supplies air to the first air hole 610. When the hook 607 slides on the bottom wall of the tower body 1, because the bottom wall of the tower body 1 is an oval structure, when the hook 607 slides, the sliding rod 604 retracts into the sleeve 603 to compress the air in the sleeve 603, so that the air is blown out from the first air hole 610 to blow out the chemical fiber attached to the tapered groove 602, and the chemical fiber is prevented from being accumulated inside the tapered groove 602 to influence the work of the first spring 605.
According to an embodiment of the present invention, the baffle 608 is hinged to a lifting plate 611, the lifting plate 611 is used for lifting chemical fibers stacked at the hinge of the baffle 608, an L-type limiting block 612 is arranged on the upper side of the baffle 608, a L-type limiting block 612 is used for limiting the lifting angle of the lifting plate 611, a second air hole 613 is arranged on the lifting plate 611, the second air hole 613 is arranged below the lifting plate 611, the second air hole 613 is used for lifting the lifting plate 611, an air bag 99 is arranged inside the first air cylinder 96, the air bag 99 is arranged on the left side of the first piston 97, the air bag 99 is used for supplying air to the second air hole 613, when the first piston 97 slides to the left, the air bag 99 is squeezed, so that the air bag 99 is blown into the second air hole 613, the lifting plate 613 blows the lifting plate 611, and the chemical fibers stacked at the hinge of the baffle 608 are lifted, so that the baffle 608 is not affected when swinging up and down.
As an embodiment of the present invention, an installation bin is disposed at the lower side of the baffle 608; a transmission belt 614 is arranged in the mounting bin, and the transmission belt 614 is used for avoiding friction between the baffle 608 and the hook 607. The hook 607 contacts with the transmission belt 614, and the hook 607 can drive the transmission belt 614 to rotate, thereby avoiding the metal friction between the hook 607 and the baffle 608, and prolonging the service life of the hook 607 and the baffle 608.
As an embodiment of the invention, the mouth of the air inlet pipe 4 is obliquely inserted into the tower body 1 upwards; be provided with multilayer intake pipe 4 on the tower body 1, and each layer intake pipe 4 evenly distributed is on tower body 1. So that the high-temperature gas enters more uniformly, and the chemical fiber can be dried and dehydrated more uniformly.
When the tower works, the material is fed through the feeding pipe 3, and high-temperature air is blown into the tower body 1 through the air inlet pipe 4; starting a motor, wherein the motor drives the drum 601 to rotate clockwise, the hook 607 is driven by the drum 601 through the cooperation of the first spring 605, the sleeve 603, the sliding rod 604 and the hook 607 to rotate clockwise, the hook 607 slides on the bottom wall of the tower body 1 under the pushing of the second spring 606, chemical fibers accumulated at the bottom of the tower body 1 are hooked, when the hook 607 slides on the bottom wall of the tower body 1, the sliding rod 604 retracts into the sleeve 603 when the hook 607 slides due to the elliptical structure of the bottom wall of the tower body 1, air in the sleeve 603 is compressed, the air is blown out from the first air hole 610, chemical fibers adhered to the tapered groove 602 are blown out, and the chemical fibers are prevented from being accumulated in the tapered groove 602 to influence the work of the first spring 605; the hook claw 607 rotates continuously, the hook claw 607 contacts with the lower side surface of the baffle 608, through the cooperation between the hook claw 607, the baffle 608, the third spring 609 and the drum 601, when the drum 601 rotates continuously, the first spring 605 is compressed, meanwhile, the third spring 609 is also compressed, at this time, the baffle 608 rotates anticlockwise, the hook claw 607 is separated from the baffle 608 suddenly, the third spring 609 rebounds, so that the hook claw 607 rotates clockwise rapidly under the driving of the sliding rod 604, the chemical fiber on the hook claw 607 is lifted, the chemical fiber which is accumulated at the bottom of the tower body 1 and is difficult to be dried and dehydrated by hot air is lifted, the contact area of the chemical fiber and the high-temperature air is greatly increased, and the drying and dehydrating speed of the chemical fiber is obviously improved; after the baffle 608 is separated from the hook 607, the baffle 608 will shake up and down under the action of the third spring 609, the baffle 608 pulls the rope 91 back and forth, the rope 91 can be kept in a straightened state when being pulled back and forth by the baffle 608 through the mutual matching among the baffle 608, the rope 91, the first piston 97, the first cylinder 96 and the fifth spring 98, the rope 91 drives the drum 601 to rotate when being pulled back and forth, the drum 601 drives the spoiler unit 8 to rotate, the air in the first cylinder 96 can be compressed into the second cylinder 81 when the first piston 97 slides right in the first cylinder 96, the piston rod 82 can push the inner ring of the clockwork spring 84 downwards under the driving of the second piston through the matching among the second piston, the piston rod 82, the supporting plate 83 and the clockwork spring 84, the clockwork spring 84 is in a conical spiral shape at the moment, and rotates under the driving of the bobbin 93, so as to generate an upward vortex similar to a tornado, the chemical fiber can be dispersed and simultaneously the decline of the chemical fiber can be delayed, the time of the chemical fiber which is in contact with high-temperature air after being lifted is prolonged, and the drying speed of the chemical fiber is further improved; when the first piston 97 slides leftwards, the air bag 99 is extruded, so that the air bag 99 blows air into the second air hole 613, the second air hole 613 blows the raising plate 611, chemical fibers stacked at the hinged part of the baffle 608 are raised, and the baffle 608 cannot be influenced when swinging upwards and downwards; the rope 91 drives the disc 95 to shift the protrusion 74 when moving back and forth, and the protrusion 74, the blanking plate 72, the supporting plate 83 and the third spring 609 are matched, so that the blanking plate 72 is driven by the disc 95 to shake back and forth, chemical fibers on the blanking plate 72 are evenly shaken off from the blanking holes, meanwhile, the blanking holes can be prevented from being blocked, high-temperature gas can better flow among the chemical fibers due to even falling of the chemical fibers, and the drying speed of the chemical fibers is improved; and finally, taking out the completely dehydrated chemical fiber through a discharge pipe.
The front, the back, the left, the right, the upper and the lower are all based on figure 1 in the attached drawings of the specification, according to the standard of the observation angle of a person, the side of the device facing an observer is defined as the front, the left side of the observer is defined as the left, and the like.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
Finally, it should be pointed out that: the above examples are only for illustrating the technical solutions of the present invention, and are not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention. All other embodiments obtained by a person skilled in the art without making any inventive step are within the scope of protection of the present invention.
Claims (6)
1. A chemical fiber dehydration device comprises a tower body (1), a tower cover (2) arranged on the tower body (1) and a vertical column for supporting the tower body (1); the method is characterized in that: the automatic material conveying device also comprises a discharging pipe, a feeding pipe (3), an air inlet pipe (4), an air outlet pipe (5), a material lifting mechanism (6), a discharging unit (7), a turbulence unit (8), a linkage mechanism (9), a motor and a controller; the controller is used for controlling the dehydration device to work; the bottom of the tower body (1) is of an oval structure; the tower cover (2) is provided with a feed pipe (3) and an air outlet pipe (5); the discharge pipe is arranged at the bottom of the tower body (1); the air inlet pipe (4) is arranged on the side wall of the tower body (1); the blanking unit (7) is arranged on the lower side of the tower cover (2), and the blanking unit (7) is used for uniformly scattering chemical fibers; the material lifting mechanism (6) is arranged on the inner wall of the tower body (1), and the material lifting mechanism (6) is used for lifting chemical fibers accumulated at the bottom of the tower body (1); the turbulence unit (8) is arranged below the blanking unit (7), and the turbulence unit (8) is used for disturbing the airflow in the tower body (1); the linkage mechanism (9) is arranged inside the tower body (1), and the linkage mechanism (9) is used for transmission among the turbulence unit (8), the material raising mechanism (6) and the linkage mechanism (9); the motor is arranged outside the tower body (1), a transmission shaft of the motor is arranged on the material lifting mechanism (6), and the motor is used for providing power for the material lifting mechanism (6); wherein the content of the first and second substances,
the material lifting mechanism (6) comprises a drum (601), a tapered groove (602), a sleeve (603), a sliding rod (604), a first spring (605), a second spring (606), a hook claw (607), a baffle (608) and a third spring (609); one end of the rotary drum (601) is rotatably arranged on the inner wall of the tower body (1), the other end of the rotary drum (601) is arranged on a transmission shaft of a motor, and a plurality of tapered grooves (602) are formed in the rotary drum (601); one end of a sleeve (603) is hinged to the side wall of the conical groove (602); the other end of the sleeve (603) is provided with a sliding rod (604) in a sliding way, the sleeve (603) is connected to the side wall of the tapered groove (602) through a first spring (605), and the first spring (605) is used for resetting the sleeve (603); a hook claw (607) is arranged at the end part of the sliding rod (604); the hook claw (607) is used for hooking the chemical fiber at the bottom of the tower body (1), and a second spring (606) is arranged between the hook claw (607) and the sleeve (603); the second spring (606) is movably sleeved on the sliding rod (604); the baffle (608) is hinged with the inner side wall of the tower body (1), the upper side face of the baffle (608) is connected to the tower body (1) through a third spring (609), and the baffle (608) is used for blocking the rotation of the hook claw (607) to compress the first spring (605);
the blanking unit (7) comprises a support rod (71), a blanking plate (72), a fourth spring (73) and a protrusion (74); the upper end of the supporting rod (71) is fixedly connected to the lower side surface of the tower cover (2), the supporting rod (71) movably penetrates through the blanking plate (72), and the supporting rod (71) is connected with the blanking plate (72) through a fourth spring (73); a plurality of blanking holes are formed in the blanking plate (72), and the blanking holes are used for dropping the chemical fibers; the bulge (74) is arranged on the lower side surface of the blanking plate (72), and the bulge (74) is used for stirring the blanking plate (72) to shake;
the linkage mechanism (9) comprises a rope (91), a fixed pulley (92), a bobbin (93), a rotating ring, a rotating shaft (94), a disc (95), a first air cylinder (96), a first piston (97) and a fifth spring (98); one end of the rope (91) is fixedly connected to the baffle (608), the other end of the rope (91) is fixedly connected to the first piston (97), and the rope (91) passes around the fixed pulley (92) and is wound on the bobbin (93); the lower end of the bobbin (93) is provided with a turbulence unit (8), the bobbin (93) is used for driving the turbulence unit (8) to rotate, and the upper end of the bobbin (93) is fixedly connected with a rotating shaft (94); the rotating shaft (94) is rotationally connected with the supporting rod (71) through a rotating ring; the disc (95) is arranged on the rope (91), the disc (95) is in contact with the protrusion (74), the disc (95) moves left and right under the driving of the rope (91), and the blanking plate (72) is enabled to swing through the matching between the disc (95) and the protrusion (74); one end of a fifth spring (98) is fixedly connected to the right side of the first piston (97); the other end of the fifth spring (98) is fixedly connected to the inner wall of the first cylinder (96), and the fifth spring (98) is used for pulling the first piston (97) rightwards.
2. A chemical fibre dewatering apparatus according to claim 1, characterised in that: the turbulent flow unit (8) comprises a second cylinder (81), a second piston, a piston rod (82), a supporting plate (83) and a clockwork spring (84); the second cylinder (81) is fixedly connected to the lower side surface of the bobbin (93), the second cylinder (81) is communicated with the first cylinder (96) through an air pipe, and a second piston (82) is arranged on the inner wall of the second cylinder (81) in a sliding mode; a piston rod (82) is arranged on the lower side surface of the second piston (82); the supporting plate (83) is arranged on the second cylinder (81) in a penetrating manner; the outer ring of the clockwork spring (84) is fixedly connected with the lower side surface of the supporting plate (83), and the inner ring of the clockwork spring (84) is fixedly connected with the piston rod (82).
3. A chemical fibre dewatering apparatus according to claim 1, characterised in that: a first air hole (610) is formed in the side wall of the conical groove (602); the first air hole (610) is communicated with the sleeve (603), the first air hole (610) is used for blowing out chemical fibers attached to the tapered groove (602), and air generated by sliding the sliding rod (604) in the sleeve (603) is supplied to the first air hole (610).
4. The chemical fiber dewatering device according to claim 1, characterized in that a lifting plate (611) is hinged to the baffle (608), the lifting plate (611) is used for lifting chemical fibers stacked at the hinged position of the baffle (608), an L-type limiting block (612) is arranged on the upper side of the baffle (608), an L-type limiting block (612) is used for limiting the lifting angle of the lifting plate (611), a second air hole (613) is arranged on the lifting plate (611), the second air hole (613) is located below the lifting plate (611), the second air hole (613) is used for blowing the lifting plate (611), an air bag (99) is arranged inside the first air cylinder (96), the air bag (99) is located on the left side of the first piston (97), and the air bag (99) is used for supplying air to the second air hole (613).
5. A chemical fibre dewatering apparatus according to claim 1, characterised in that: an installation bin is arranged on the lower side of the baffle (608); a transmission belt (614) is arranged in the mounting bin, and the transmission belt (614) is used for avoiding friction between the baffle (608) and the hook claw (607).
6. A chemical fibre dewatering apparatus according to claim 1, characterised in that: the opening of the air inlet pipe (4) is obliquely inserted into the tower body (1) upwards; a plurality of layers of air inlet pipes (4) are arranged on the tower body (1), and the air inlet pipes (4) are uniformly distributed on the tower body (1).
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| CN201910021039.4A CN109537077B (en) | 2019-01-09 | 2019-01-09 | Chemical fiber dewatering device |
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| CN201910021039.4A CN109537077B (en) | 2019-01-09 | 2019-01-09 | Chemical fiber dewatering device |
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| JP2002350050A (en) * | 2001-05-30 | 2002-12-04 | Takeshiba Electric Co Ltd | Item surface drying method and item surface drying apparatus |
| CN203824275U (en) * | 2014-04-28 | 2014-09-10 | 蒋宁海 | Drying device for polyamide slices |
| CN105423724A (en) * | 2015-12-20 | 2016-03-23 | 重庆德蒙特科技发展有限公司 | Air blowing type particle stirring and drying box |
| CN205448567U (en) * | 2015-12-31 | 2016-08-10 | 福建省金燕海洋生物科技股份有限公司 | Vertical type multi -grade drier |
| CN107120936A (en) * | 2016-02-25 | 2017-09-01 | 中旸工程开发有限公司 | Broken object dryer |
| CN105806060B (en) * | 2016-03-31 | 2018-07-24 | 嘉兴市金宇达染整有限公司 | A kind of weaving drying unit |
| CN206281305U (en) * | 2016-11-19 | 2017-06-27 | 青岛世源肥料有限公司 | A kind of movable type is easy to the fertilizer high efficiency drying equipment of uniform feeding |
| CN208269570U (en) * | 2018-02-24 | 2018-12-21 | 台山市威利邦木业有限公司 | A kind of wood-fibred drying equipment |
| CN208075497U (en) * | 2018-03-13 | 2018-11-09 | 进贤益成实业有限公司 | A kind of Material sucking machine with agitating function |
| CN108344277A (en) * | 2018-04-04 | 2018-07-31 | 何盼 | A kind of sea-island fibre drying device |
| CN109099672A (en) * | 2018-07-18 | 2018-12-28 | 无为和泰农业科技有限公司 | A kind of uniform drying unit of rice drying |
| CN109140958A (en) * | 2018-08-28 | 2019-01-04 | 张世平 | A kind of high-performance composite materials raw material drying device |
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Effective date of registration: 20200624 Address after: 314000 Xishou, Xinfeng Town, Nanhu District, Jiaxing City, Zhejiang Province Applicant after: Jiaxing Xinfeng Special Fiber Co.,Ltd. Address before: 310014, Zhejiang City, No. 18 Chao Wang Road, Zhejiang University of Technology Applicant before: Xu Luyu |
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Denomination of invention: A chemical fiber dehydration device Effective date of registration: 20201231 Granted publication date: 20200717 Pledgee: Agricultural Bank of China Limited by Share Ltd. Jiaxing science and Technology Branch Pledgor: Jiaxing Xinfeng Special Fiber Co.,Ltd. Registration number: Y2020330001369 |
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Date of cancellation: 20230103 Granted publication date: 20200717 Pledgee: Agricultural Bank of China Limited by Share Ltd. Jiaxing science and Technology Branch Pledgor: Jiaxing Xinfeng Special Fiber Co.,Ltd. Registration number: Y2020330001369 |
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Denomination of invention: A Chemical Fiber Dehydration Device Effective date of registration: 20231024 Granted publication date: 20200717 Pledgee: Zhejiang Hecheng Rural Commercial Bank Co.,Ltd. Pledgor: Jiaxing Xinfeng Special Fiber Co.,Ltd. Registration number: Y2023990000519 |
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