CN109537001A - A kind of detection device and method of the short circuit of nonferrous smelting electrolytic pole board - Google Patents
A kind of detection device and method of the short circuit of nonferrous smelting electrolytic pole board Download PDFInfo
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- CN109537001A CN109537001A CN201811621943.0A CN201811621943A CN109537001A CN 109537001 A CN109537001 A CN 109537001A CN 201811621943 A CN201811621943 A CN 201811621943A CN 109537001 A CN109537001 A CN 109537001A
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- Prior art keywords
- short circuit
- detection device
- nonferrous smelting
- busbar
- board short
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- 238000001514 detection method Methods 0.000 title claims abstract description 39
- 238000003723 Smelting Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title abstract description 13
- 238000004891 communication Methods 0.000 claims abstract description 18
- 238000005868 electrolysis reaction Methods 0.000 claims abstract description 14
- 230000005611 electricity Effects 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 6
- 238000012545 processing Methods 0.000 abstract description 5
- 239000002184 metal Substances 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 150000002739 metals Chemical class 0.000 abstract description 2
- 230000002159 abnormal effect Effects 0.000 description 3
- 238000012546 transfer Methods 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005363 electrowinning Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/06—Operating or servicing
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
The present invention relates to smelting and processing of metals fields, disclose the detection device and method of a kind of nonferrous smelting electrolytic pole board short circuit.The device includes busbar, multiple temperature sensors is set side by side on busbar, each temperature sensor passes through sensing network and is connected with controller, and controller then passes through interface and is connected with communication module；Communication module also passes through industrial network and is connected with background data base, and background data base then passes through user network and is connected with terminal is received.The detection device and method of one of present invention nonferrous smelting electrolytic pole board short circuit are by using temperature sensor and sensing network etc., it realizes and the automatic detection of electrolytic pole board short-circuit conditions and real-time online is remotely monitored, electric pole short circuit situation is not only set timely to be fed back and handled, avoid extra energy loss, reduce the cost of electrolysis work, the manpower and material resources for needing to put into are also saved, the interference of external environment is avoided, ensure that the efficiency and quality of electrolysis work.
Description
Technical field
The present invention relates to smelting and processing of metals field, in particular to a kind of detection device of nonferrous smelting electrolytic pole board short circuit
And method.
Background technique
To non-ferrous metal carry out smelting processing process, electrolysis be wherein together very important process.And it is carrying out
During electrowinning process, pole plate therein, including cathode plate and anode plate, and if there are some meanings in electrolysis work
Outer situation, such as cathode plate and anode plate produce contact, it is likely that will appear the bad phenomenons such as short circuit, if cannot be timely
It it was found that short-circuit state and being excluded, then will lead to the temperature substantial increase of electrolytic cell, energy consumption increases significantly, and be electrolysed work
Efficiency and speed but can sharp fall, cause be electrolysed work cost increase substantially.And currently, conventional short circuit of polar
Detection method be to push away table method by manual operation use to check electrolysis short-circuit pole plate, where finding problem, system
Fixed accurate scheme, then solves the problems, such as again, not only needs to expend a large amount of manpower and material resources, but also working efficiency is low, by outer
Boundary's environmental disturbances are larger, and it is unsatisfactory to check that the timeliness of work and recall rate also tend to.
Summary of the invention
To solve the above problems, the present invention provides the detection devices and method of a kind of nonferrous smelting electrolytic pole board short circuit.
According to an aspect of the invention, there is provided a kind of detection device of nonferrous smelting electrolytic pole board short circuit, including set
The busbar in one end of electrolytic cell is set, multiple temperature sensors, each temperature sensing are set side by side on the busbar
Device passes through a sensing network and is connected with a controller, and the controller and a communication module are connected；It is described
Communication module also passes through an industrial network and is connected with a background data base, and the background data base then passes through a use
Family network is connected with terminal is received；Wherein, the busbar can be in contact with the end of multiple pole plates, and each pole
The end of plate respectively close to each temperature sensor.
In some embodiments, each pole plate is anode plate or cathode plate.Thus, it is possible to select as needed any
Suitable pole plate is placed in the detection device, to detect the short-circuit state of the pole plate using detection device.
In some embodiments, be set side by side with multiple contact points on the busbar, each contact point respectively with
The end of each pole plate is in contact.Busbar and each pole plate is set to be in contact by the way that contact point is arranged with can be convenient as a result, together
When guarantee that each pole plate can be placed steadily in a normal way.
In some embodiments, the other end of the electrolytic cell also is provided with the busbar.Thus, it is possible in electricity
The other end of solution slot detects the pole plate of opposite polarity, to carry out complete detection to each pole plate in electrolytic cell.
In some embodiments, the controller is connected by an interface with communication module.Controller can as a result,
Temperature value is transferred to communication module.
In some embodiments, the busbar is copper.The material for having chosen busbar as a result, using copper as material
Manufacture busbar can avoid the interference by electrolytic environments while playing good conductive effect.
In some embodiments, the reception terminal is PC terminal and/or mobile terminal.Thus, it is possible to as needed
Selection is suitable to receive terminal, to receive the temperature value and/or alarm signal near each pole plate detected by temperature sensor
Breath.
According to another aspect of the present invention, a kind of detection method of nonferrous smelting electrolytic pole board short circuit is provided, including
Following steps:
1) multiple pole plates placed side by side on the electrolytic cell where above-mentioned detection device；
2) electrolysis work is carried out, while being detected respectively using each temperature sensor near the end of each pole plate
Temperature；
3) control is sent by the sensing network in real time by the temperature value that each temperature sensor detects
Device processed；
4) controller calls the communication module by the interface, and by the industrial network by temperature value
It is sent to the background data base in real time；
5) background data base sends the reception terminal for temperature value by the user network.
In some embodiments, further comprising the steps of: 6) critical temperature range is set, when there is temperature value super
Out when the critical temperature range, the background data base sends warning information to the reception terminal by the user network.
Thus, it is possible to which the temperature value automatic prompt according to detected by temperature sensor goes out to generate the position of the pole plate of short circuit, into one
Step saves the time of short-circuit detecting and troubleshooting effort.
In some embodiments, at least one section in each electrolytic cell is provided with the busbar and the temperature passes
Sensor, and each temperature sensor accesses the sensing network.Thus, it is possible to electrolytic cell the other end to opposite pole
Property pole plate detected, thus in electrolytic cell each pole plate carry out complete detection.
The detection device and method of one of present invention nonferrous smelting electrolytic pole board short circuit are by using temperature sensor
With sensing network etc., realizes and the automatic of electrolytic pole board short-circuit conditions is detected and real-time online remotely monitors, on the one hand, make electrode
Short-circuit state timely can be fed back and be handled, and extra energy loss is avoided, and reduce the cost of electrolysis work, another
Aspect saves the manpower and material resources for needing to put into, avoids the interference of external environment, ensure that the efficiency and matter of electrolysis work
Amount.
Detailed description of the invention
Fig. 1 is a kind of schematic diagram of the detection device of nonferrous smelting electrolytic pole board short circuit of an embodiment of the present invention；
Fig. 2 is a kind of lateral plan of the part-structure of the detection device of nonferrous smelting electrolytic pole board short circuit shown in Fig. 1；
Fig. 3 is a kind of part-structure of the detection device of nonferrous smelting electrolytic pole board short circuit of another embodiment of the present invention
Figure.
In figure: pole plate 1, busbar 2, temperature sensor 3, sensing network 4, controller 5, interface 6, communication module 7, industry
Network 8, background data base 9, user network 10, PC terminal 11, mobile terminal 12, contact point 21.
Specific embodiment
The invention will now be described in further detail with reference to the accompanying drawings.
Fig. 1 schematically shows a kind of a kind of nonferrous smelting electrolytic pole board short circuit of embodiment according to the present invention
The principle of detection, Fig. 2 show the electrolysis bath circumference part-structure of the detection device of the nonferrous smelting electrolytic pole board short circuit in Fig. 1
Lateral plan.As shown in Figs. 1-2, which is mounted on electrolytic cell, wherein being provided with when being electrolysed, in electrolytic cell more
A pole plate 1, including anode plate and cathode plate.Pole plate 1 is preferably strip, and bottom and middle part are located in electrolytic cell, and top
Both ends be located at electrolytic cell both ends outside.
One busbar 2 is set in wherein one end of electrolytic cell, busbar 2 is preferably made of copper, and has good lead
Electrically, general elongated, and be mounted at the top of the outer end of electrolytic cell.And one end of some pole plates 1 in electrolytic cell with
Busbar 2 is in contact, wherein is set side by side with the contact point 21 of multiple protrusions on busbar 2, each contact point 21 is respectively and respectively
The end of pole plate 1 is in contact, so that busbar 2 and each pole plate 1 easily be made to be in contact.In addition, be in contact with the busbar 2
Each pole plate 1 must be anode plate or be cathode plate, otherwise be possible to generate the bad phenomenons such as short circuit, influence to be electrolysed work
It carries out.
And multiple temperature sensors 3 are set side by side on busbar 2, wherein each temperature sensor 3 is separately positioned on respectively
Near contact point 21, then when being provided with pole plate 1, each temperature sensor 3 is located near the end of each pole plate 1, can
Temperature for 1 end perimeter of Detection electrode.
Each temperature sensor 3 is connected by a sensing network 4 with a controller 5, and wherein sensing network 4 is more
Root connecting wire；And controller 5 is then connected by interface 6 with a communication module 7, and each temperature sensor 3 is detected
To the information such as temperature value sent out in real time by communication module 7.
Communication module 7 is also connected with a background data base 9 by an industrial network 8, the finger that is connected herein
Being can be with transfer data information, wherein sends out each temperature value information detected by each temperature sensor 3 in communication module 7
It after submitting, can be sent in real time in background data base 9 by industrial network 8, to be stored and be forwarded.
Background data base 9 is connected by a user network 10 with terminal is received, and being connected herein refers to can
Transfer data information, wherein back-end data sees after receiving temperature value information transmitted by communication module 7, can be by it
Data storage is carried out, and is forwarded in the reception terminal of user by user network 10.Wherein, background data base 9 can root
Information is sent to terminal is received according to preset time and format, and receives terminal and can choose (the personal electricity of PC terminal 11 of user
Brain) or the mobile terminals 12 such as mobile phone, it can also be simultaneously using data transmitted by two kinds of receptions terminals reception background data bases 9
Information.
Further, it is also possible to preset the numerical value of a critical temperature range, and it is stored in background data base 9,
To after each temperature value information detected by each temperature sensor 3, can by each temperature value information respectively with critical-temperature model
The numerical value enclosed compares, to find the position for generating the abnormal situations such as short circuit.
Fig. 3 schematically shows a kind of nonferrous smelting electrolytic pole board short circuit of another embodiment according to the present invention
Detection device electrolysis bath circumference part structure.In view of the detection device in Fig. 1-2 is only in wherein one end of electrolytic cell
Busbar 2 is set, and then exists simultaneously anode plate and cathode plate in conventional electrolytic cell, is also tended to each anode plate and each cathode
Plate is intertwined, if detected using same busbar 2 to anode plate and cathode plate, due to busbar 2
There are electric conductivity for body, will lead to and anode plate and cathode plate are connected, thus phenomena such as generating short circuit.Therefore, setting is being electrolysed
One busbar 2 of one end of slot can only detect the one of which in the anode plate and cathode plate in electrolytic cell.
As shown in figure 3, being respectively provided with a busbar 2 at the both ends of electrolytic cell, and can be arranged on each busbar 2
It is provided with temperature sensor 3, each anode plate in electrolytic cell is connected with one of busbar 2, each cathode plate is then equal
All temperature sensors 3 for being connected with another busbar 2, and being arranged on two busbars 2 access sensing network 4, and
And the other parts of the embodiment are then identical as the embodiment in Fig. 1-2.
As a result, then when being detected using the detection device in the embodiment, one of busbar 2 can be used
On each temperature sensor 3 temperature around each anode plate is detected, while can be used each on another busbar 2
Temperature sensor 3 detects the temperature around each cathode plate, then carries out to the vertical information of each temperature detected corresponding
Processing and transmission, guarantee user can timely receive the information, with equal to the short-circuit conditions being likely to occur on all pole plates 1
It is checked and is excluded.
When carrying out short-circuit detecting and processing to each pole plate 4 on electrolytic cell using the detection device, specific works mistake
Journey mainly comprises the steps that
1) multiple pole plates 1 placed side by side on the electrolytic cell where the detection device, wherein each pole plate 1 is generally sun
Pole plate and cathode plate are staggeredly placed, and a busbar 2 is only in contact with the one of which in anode plate and cathode plate, only exist
Two busbars 2 are arranged on electrolytic cell to detect all pole plates；
2) make electrolytic cell start to carry out electrolysis work, while starting each temperature sensor 3 on each busbar 2 and distinguishing
Detect the temperature near the end of each pole plate 1；
3) sensing network 4 is opened, the temperature value that each temperature sensor 3 is detected passes through the Sensor Network
Network 4 is sent to the controller 5 in real time；
4) controller 5 calls the communication module 7 by the interface 6, and by the industrial network 8 by temperature
Numerical value is sent to the background data base 9 in real time, is stored and is forwarded to data to facilitate；
5) background data base 9 sends the reception terminal for temperature value by the user network 10, then uses
Family can by receive terminal temperature value information is browsed and is analyzed, judge abnormal numerical value therein, then its
Corresponding pole plate 1 is possible to generate short-circuit state, needs further to be checked and excluded in time；
6) by each temperature value information respectively compared with the numerical value of the critical temperature range of the setting in background data base 9
Compared with if some temperature value has exceeded critical temperature range, then it represents that around its corresponding temperature sensor 3 and pole plate 4
Temperature it is abnormal, it is possible to produce short-circuit state, background data base 9 then generates a warning information at this time, with temperature number
Value information is sent collectively to receive terminal, and user is reminded further to be checked and excluded in time work.
The detection device and method of one of present invention nonferrous smelting electrolytic pole board short circuit are by using temperature sensor
With sensing network etc., realizes and the automatic of electrolytic pole board short-circuit conditions is detected and real-time online remotely monitors, on the one hand, make electrode
Short-circuit state timely can be fed back and be handled, and extra energy loss is avoided, and reduce the cost of electrolysis work, another
Aspect saves the manpower and material resources for needing to put into, avoids the interference of external environment, ensure that the efficiency and matter of electrolysis work
Amount.
Above-described is only some embodiments of the present invention.For those of ordinary skill in the art, not
Under the premise of being detached from the invention design, various modifications and improvements can be made, these belong to protection model of the invention
It encloses.
Claims (10)
1. a kind of detection device of nonferrous smelting electrolytic pole board short circuit, it is characterised in that: one end including electrolytic cell is arranged in
Busbar (2) is set side by side with multiple temperature sensors (3) on the busbar (2), and each temperature sensor (3) is equal
It is connected by a sensing network (4) with a controller (5), and the controller (5) is connected with a communication module (7)
It connects；The communication module (7) is also connected by an industrial network (8) with a background data base (9), the back-end data
Library (9) is then connected by a user network (10) with terminal is received；Wherein, the busbar (2) and multiple pole plates (1)
End is in contact, and the end of each pole plate (1) respectively close to each temperature sensor (3).
2. a kind of detection device of nonferrous smelting electrolytic pole board short circuit according to claim 1, it is characterised in that: each described
Pole plate (1) is anode plate or cathode plate.
3. a kind of detection device of nonferrous smelting electrolytic pole board short circuit according to claim 1, it is characterised in that: described to lead
It is set side by side with multiple contact points (21) on electricity row (2), each contact point (22) end phase with each pole plate (1) respectively
Contact.
4. a kind of detection device of nonferrous smelting electrolytic pole board short circuit according to claim 1, it is characterised in that: the electricity
The other end of solution slot also is provided with the busbar (2).
5. a kind of detection device of one of them nonferrous smelting electrolytic pole board short circuit, feature exist according to claim 1
In: the controller (5) is connected by an interface (6) with the communication module (7).
6. a kind of detection device of nonferrous smelting electrolytic pole board short circuit according to claim 1, it is characterised in that: described to lead
Electricity row (2) is copper.
7. a kind of detection device of nonferrous smelting electrolytic pole board short circuit according to claim 1, it is characterised in that: described to connect
Receiving terminal is PC terminal (11) and/or mobile terminal (12).
8. a kind of detection method of nonferrous smelting electrolytic pole board short circuit, it is characterised in that: the following steps are included:
1) multiple pole plates placed side by side on the electrolytic cell where the detection device described in one of claim 1-7
(1)；
2) electrolysis work is carried out, while is detected near the end of each pole plate (1) respectively using each temperature sensor (3)
Temperature；
3) it sends temperature value that each temperature sensor (3) detects in real time by the sensing network (4) described
Controller (5)；
4) controller (5) calls communication module (7) by the interface (6), and by the industrial network (8) by temperature
Numerical value is sent to the background data base (9) in real time；
5) background data base (9) sends the reception terminal for temperature value by the user network (10).
9. a kind of detection method of nonferrous smelting electrolytic pole board short circuit according to claim 8, it is characterised in that: further include
Following steps:
6) critical temperature range is set, when there is temperature value beyond the critical temperature range, the background data base (9)
Warning information is sent to the reception terminal by the user network (10).
10. a kind of detection method of nonferrous smelting electrolytic pole board short circuit according to claim 8, it is characterised in that: in institute
At least one end for stating electrolytic cell is provided with the busbar (2) and the temperature sensor (3), and each temperature sensor
(3) sensing network (4) are accessed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811621943.0A CN109537001A (en) | 2018-12-28 | 2018-12-28 | A kind of detection device and method of the short circuit of nonferrous smelting electrolytic pole board |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811621943.0A CN109537001A (en) | 2018-12-28 | 2018-12-28 | A kind of detection device and method of the short circuit of nonferrous smelting electrolytic pole board |
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| Publication Number | Publication Date |
|---|---|
| CN109537001A true CN109537001A (en) | 2019-03-29 |
Family
ID=65857192
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811621943.0A Pending CN109537001A (en) | 2018-12-28 | 2018-12-28 | A kind of detection device and method of the short circuit of nonferrous smelting electrolytic pole board |
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| CN (1) | CN109537001A (en) |
Cited By (2)
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| CN111474500A (en) * | 2020-05-13 | 2020-07-31 | 赤峰追风数控机械有限公司 | Electrolytic plate short circuit open circuit automatic inspection and treatment system in nonferrous metal electrolytic refining |
| CN114622251A (en) * | 2021-10-13 | 2022-06-14 | 杭州三耐环保科技股份有限公司 | Method and system for processing short circuit abnormity in electrolytic production |
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Effective date of registration: 20200928 Address after: No.929, Xin'anjiang Road, Yangxi street, Jiande City, Hangzhou City, Zhejiang Province Applicant after: HANGZHOU SANAL ENVIRONMENTAL TECHNOLOGY Co.,Ltd. Address before: Room 697, Building 5, No. 1197 Binan Road, Binjiang District, Hangzhou City, Zhejiang 310000 Applicant before: HANGZHOU CHUILIAN INTELLIGENT TECHNOLOGY Co.,Ltd. |
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Application publication date: 20190329 |