CN109530921A - A kind of portable laser induction arc welding compound integral welding gun - Google Patents
A kind of portable laser induction arc welding compound integral welding gun Download PDFInfo
- Publication number
- CN109530921A CN109530921A CN201811653032.6A CN201811653032A CN109530921A CN 109530921 A CN109530921 A CN 109530921A CN 201811653032 A CN201811653032 A CN 201811653032A CN 109530921 A CN109530921 A CN 109530921A
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- laser
- welding gun
- arc welding
- clamping part
- integral type
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- 238000003466 welding Methods 0.000 title claims abstract description 174
- 230000006698 induction Effects 0.000 title claims description 6
- 150000001875 compounds Chemical class 0.000 title description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000010891 electric arc Methods 0.000 claims description 9
- 238000001816 cooling Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/346—Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups B23K5/00 - B23K25/00, e.g. in combination with resistance welding
- B23K26/348—Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups B23K5/00 - B23K25/00, e.g. in combination with resistance welding in combination with arc heating, e.g. TIG [tungsten inert gas], MIG [metal inert gas] or plasma welding
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
本发明公开了一种便携式激光诱导电弧焊接一体式焊枪，整体由两个可对合的相互对称的上壳体和下壳体构成，其中，每个壳体内设置有与电弧焊枪结构相适配的电弧焊枪夹持部、与激光焊枪结构相适配的激光焊枪夹持部、水冷管道夹持部、激光反射镜片固定部和激光导通部，其中，激光焊枪加持部和电弧焊枪加持部并列设置，水冷管道夹持部设置于激光焊枪夹持部的一端，激光反射镜片固定部设置于激光焊枪夹持部的另一端，激光导通部与激光反射镜片固定部垂直连通。本装置可用于厚板焊接留钝边的场合，装置最大特点是便携，体积小、质量轻，适合应用于大中型设备不方便进入的狭小空间，拥有极佳的可达性，并且可以节约生产成本和提高生产效率。
The invention discloses a portable laser-induced arc welding integrated welding torch, which is composed of two mutually symmetrical upper shells and lower shells that can be butted together, wherein, each shell is provided with a structure adapted to the arc welding torch. The arc welding torch clamping part, the laser welding torch clamping part adapted to the structure of the laser welding torch, the water-cooling pipe clamping part, the laser reflecting lens fixing part and the laser conducting part, among which the laser welding torch holding part and the arc welding torch holding part are juxtaposed. The water-cooled pipe clamping part is arranged at one end of the laser welding torch clamping part, the laser reflecting lens fixing part is arranged at the other end of the laser welding torch clamping part, and the laser conducting part is vertically communicated with the laser reflecting lens fixing part. This device can be used in occasions where thick plates are welded with blunt edges. The biggest feature of the device is portability, small size and light weight. It is suitable for small and medium-sized equipment in small spaces where it is inconvenient to enter. It has excellent accessibility and can save production. cost and increase productivity.
Description
Technical field
The invention belongs to welding fields, and in particular to a kind of portable laser induction arc welding integral type welding gun.
Background technique
Hybrid Laser-Arc Welding technology is as a kind of novel, efficient welding technique, the big, speed with its welding penetration
Fastly, the advantages that small, bridging ability is strong is deformed, provides a kind of significantly more efficient approach for the connection of alloy, is overcome traditional single
The inherent defect of one fusion welding method.It is also an environmentally protective interconnection technique, will not generate a large amount of nocuousness in welding process
Substance has met the requirement of green science and technology.
It is all only proposed in previous patent by improving welding condition, laser power and laser and electric arc are answered
Conjunction mode realizes the stabilization of welding engineering, reduces the generation of welding defect as far as possible with this, however ideal there is no realizing
Effect.
As it can be seen that there is following problems: (1) high power laser when using common laser electrical arc complex welding method
The application of device will certainly bring the waste of the energy, and in the photoelectric conversion of laser, efficiency is extremely low, and laser power is got over
Greatly, energy consumption is bigger；(2) during hybrid laser-arc welding, arc-plasma is to the absorption of laser and the work defocused
With, also result in further decreasing for laser energy density, and laser power is bigger, electric arc it is absorbed and blooming effect just
It is more obvious, these all cause the significant wastage of the energy；(3) high power laser volume is big, cost and maintenance cost are high, and 1,000
Watt laser cost is about 100,000 Euros, directly contributes welding cost height, cannot achieve and be widely applied.(4) conventionally employed side
The compound welding gun of axis composite construction, volume is big, and equipment accessibility is poor.
Summary of the invention
Goal of the invention: to overcome the shortcomings of the above technology, the invention proposes a kind of portable lasers to induce arc welding
Integral type welding gun structure solves the problem of that previous compound welding gun structure accessibility is poor and uses high power laser, improves welding
Efficiency and reduce welding process cost.
Technical solution: to realize above-mentioned technical proposal, the invention proposes a kind of portable lasers to induce arc welding one
Body formula welding gun, the induced with laser arc welding integral type welding gun it is whole by two can pairing symmetrical upper housing and under
Shell is constituted, wherein arc welding gun clamping part compatible with arc welding gun structure and laser welding gun are provided in each shell
The compatible laser welding gun clamping part of structure, water cooled pipeline clamping part, laser reflection eyeglass fixed part and laser conducting portion,
In, the laser welding gun aid portion and arc welding gun aid portion are set side by side, and the water cooled pipeline clamping part is set to Laser Welding
One end of rifle clamping part, the laser reflection eyeglass fixed part are set to the other end of laser welding gun clamping part, and the laser is led
Logical portion and laser reflection eyeglass fixed part vertical connection；In assembly, arc welding gun and laser welding gun are respectively put into arc welding
Laser reflection eyeglass is set to laser reflection eyeglass fixed part by rifle clamping part and laser welding gun clamping part, then fixes upper casing
Body and lower case.In the electric arc combined integrated welding gun of portable laser, rely primarily on welding gun clamping structure fix it is external
Welding gun.Welding gun is put into the identical groove of half device shape when use, positioning protrusion and positioning groove coincide, by the other half
It buckles, reuses screw and nut and fix.
Specifically, the arc welding gun clamping part is provided with arc welding gun fixed groove, for positioning and fixed arc weldering
Rifle.
The laser welding gun clamping part is provided with laser welding gun fixing groove, is used for fixed laser welding gun, solid in laser welding gun
The one end for determining slot is provided with laser welding gun power supply line fixing groove, for accommodating laser welding gun power supply line.
Laser reflection eyeglass fixed part is provided with reflecting mirror fixed groove, is used for fixed laser reflecting optics, passes through increase
Reflecting optics adjust laser optical path, reduce welding gun structure, improve the accessibility of welding gun.
The induced with laser arc welding integral type welding gun further includes a grip part, and the grip part is set to far from laser
One end of conducting portion, the grip part are provided with groove compatible with arc welding gun handle shapes.
The grip part is provided with switch recess, the switch setting of the arc welding gun in one end close to arc welding torch handle
In the switch recess, convenient for control.
The grip part is rectangular parallelepiped structure, outer rim chamfering, convenient for holding.
Preferably, the upper housing and lower shell surface are respectively arranged with corresponding positioning protrusion and positioning groove, when
When upper housing and lower case pairing, corresponding positioning protrusion is inserted into positioning groove.
In one embodiment, upper housing and lower case are fixed as one by screw and nut, welding gun can be made to be placed on
It is wherein clamped by two halves handle, then is fixed with screw and nut and make not shake.
The utility model has the advantages that compared with the prior art, the invention has the advantages that:
(1) in the electric arc combined integrated welding gun of portable laser of the invention, the arc welding gun switch of original gas shield welding is directed to
In switch recess in handgrip, become to control the switch of induced with laser arc welding progress, convenient for control operation；
(2) the electric arc combined integrated welding gun structure of portable laser of the invention is compact simple, and whole light, installation is not multiple
It is miscellaneous, by increasing reflecting optics, laser optical path is adjusted, welding gun structure is reduced, improves the accessibility of welding gun；
(3) it is suitable for downhand welding, fillet welding, welding gun tilt adjustable range is up to 0~90 °；
(4) it is widely used, significant role is connected to for the induced with laser arc welding of small space, can effectively improve weld seam
Quality, improves production efficiency at save the cost.
Detailed description of the invention
Fig. 1 is the cross-sectional view (i.e. the structural schematic diagram of upper housing or lower case) of laser-arc hybrid welding process rifle；Wherein, 1 is
Switch recess；2 be laser welding gun power supply line fixing groove；3 be water cooling fixed groove；4 be laser welding gun fixing groove；5 be reflecting mirror
Fixed groove；6 be laser beam passway；7 lateral screw holes；8 be arc welding gun groove；Arc welding gun fixed groove；
Fig. 2 is that fixture loads the structure chart after laser weldering arc welding gun head；Wherein, 10 be the effect signal after laser head assembly
Figure；11 be the effect diagram after welding gun assembly；
Fig. 3 is that a kind of portable laser induces arc welding compound integral welding gun overall appearance figure.
Specific embodiment
Below by specific embodiment, the present invention will be described in detail.
As shown in Figures 1 to 3, a kind of portable laser induction arc welding integral type welding gun is present embodiments provided, it is whole
Body by two can the symmetrical upper housing and lower case of pairing constitute, wherein be provided in each shell and arc welding gun
The compatible arc welding gun clamping part of structure, laser welding gun clamping part compatible with laser welding gun structure, water cooled pipeline clamping
Portion, laser reflection eyeglass fixed part, laser conducting portion and grip part, wherein laser welding gun aid portion and arc welding gun aid portion
It is set side by side, water cooled pipeline clamping part is set to one end of laser welding gun clamping part, and laser reflection eyeglass fixed part is set to sharp
The other end of flush weld rifle clamping part, laser conducting portion and laser reflection eyeglass fixed part vertical connection；Grip part is set to separate
One end of laser conducting portion, grip part are provided with groove compatible with arc welding gun handle shapes, and grip part is close to arc-welding
One end of small of the stock hand is provided with switch recess 1, and the switch of arc welding gun is set in the switch recess, convenient for control.
Arc welding gun clamping part is a groove compatible with arc welding gun shape, including arc welding gun groove 8 and electric arc
Welding gun fixed groove 9, arc welding gun groove 8 are pipe-like groove obliquely, and arc welding gun fixed groove 9 is square hole groove,
Welding gun placement can be made wherein to be clamped by the square hole groove of two shells.Grip part is rectangular parallelepiped structure, outer rim chamfering, convenient for holding
It holds.
Laser welding gun clamping part includes a laser welding gun fixing groove 4 compatible with laser welding gun structure；Water cooled pipeline folder
The portion of holding includes water cooling fixed groove 3；Laser reflection eyeglass fixed part includes reflecting mirror fixed groove 5, is reflected for fixed laser
Eyeglass adjusts laser optical path, reduces welding gun structure, improve the accessibility of welding gun by increasing reflecting optics；Laser conducting portion packet
Include a laser beam passway 6, wherein one end of laser welding gun fixing groove 4 is with 3 phase of water cooling fixed groove and for accommodating laser welding gun
Power supply line laser welding gun power supply line fixing groove 2 is connected to, and the other end is connected with reflecting mirror fixed groove 5.Upper housing and lower case
Surface is respectively arranged with corresponding positioning protrusion and positioning groove, when upper housing and lower case pairing, corresponding convex
It rises and is inserted into positioning groove.Show to be additionally provided with several screw and nuts in upper housing and lower case, upper housing and lower case are logical
It crosses screw and nut to be fixed as one, welding gun placement can be made to be clamped wherein by two halves handle, then fixed with screw and nut and make not shake
It is dynamic.
In assembly, arc welding gun and laser welding gun are respectively put into arc welding gun clamping part and laser welding gun clamping part,
Amasthenic lens is installed before laser head, laser reflection eyeglass is set to laser reflection eyeglass fixed part, it is then solid with screw and nut
Determine upper housing and lower case.
Portable laser induction arc welding integral type welding gun of the invention can weld slab by induced with laser electric arc
It connects and the occasion of root face is stayed effectively to be welded, opened before welding by Butt welding gun and the carry out parameter tune of laser power, welding
When the beginning, welding gun is directed at the root of weld.The present apparatus can be used for the occasion that thick plates stay root face, device maximum feature be it is portable,
Small in size, light weight is suitably applied the small space that large and medium-sized equipment is inconvenient to enter, and possesses splendid accessibility, and
Production cost can be saved and improve production efficiency.The device is suitable for 1.2~1.6mm of gage of wire, can be with CO2Arc Welding Power
And its wire feeder collocation.It in addition to manual operation, can also be assembled on walking dolly, realize the electric arc combined weldering of automatic laser
It connects, product the operation is stable is easily operated.
Claims (9)
1. a kind of portable laser induces arc welding integral type welding gun, which is characterized in that the induced with laser arc welding one
Body formula welding gun it is whole by two can the symmetrical upper housing and lower case of pairing constitute, wherein be provided in each shell
Arc welding gun clamping part compatible with arc welding gun structure, laser welding gun clamping part compatible with laser welding gun structure, water
Cold pipeline clamping part, laser reflection eyeglass fixed part and laser conducting portion, wherein the laser welding gun aid portion and arc welding gun
Aid portion is set side by side, and the water cooled pipeline clamping part is set to one end of laser welding gun clamping part, the laser reflection eyeglass
Fixed part is set to the other end of laser welding gun clamping part, and the laser conducting portion is vertical with laser reflection eyeglass fixed part to be connected
It is logical；In assembly, arc welding gun and laser welding gun are respectively put into arc welding gun clamping part and laser welding gun clamping part, by laser
Reflecting optics are set to laser reflection eyeglass fixed part, then fix upper housing and lower case.
2. portable laser according to claim 1 induces arc welding integral type welding gun, which is characterized in that the electric arc
Welding gun clamping part is provided with arc welding gun fixed groove, for positioning and fixed arc welding gun.
3. portable laser according to claim 1 induces arc welding integral type welding gun, which is characterized in that the laser
Welding gun clamping part is provided with laser welding gun fixing groove, is used for fixed laser welding gun, is provided in one end of laser welding gun fixing groove
Laser welding gun power supply line fixing groove, for accommodating laser welding gun power supply line.
4. portable laser according to claim 1 induces arc welding integral type welding gun, which is characterized in that laser reflection
Eyeglass fixed part is provided with reflecting mirror fixed groove, is used for fixed laser reflecting optics.
5. portable laser according to claim 1 induces arc welding integral type welding gun, which is characterized in that the laser
Induction arc welding integral type welding gun further includes a grip part, and the grip part is set to one end far from laser conducting portion, institute
It states grip part and is provided with groove compatible with arc welding gun handle shapes.
6. portable laser according to claim 5 induces arc welding integral type welding gun, which is characterized in that the gripping
Portion is provided with switch recess in one end close to arc welding torch handle, and the switch of the arc welding gun is set to the switch recess
In.
7. portable laser according to claim 5 induces arc welding integral type welding gun, which is characterized in that the gripping
Portion is rectangular parallelepiped structure, outer rim chamfering.
8. portable laser according to claim 1 induces arc welding integral type welding gun, which is characterized in that the upper casing
Body and lower shell surface are respectively arranged with corresponding positioning protrusion and positioning groove, right when upper housing and lower case pairing
The positioning protrusion answered is inserted into positioning groove.
9. portable laser according to claim 1 induces arc welding integral type welding gun, which is characterized in that upper housing and
Lower case is fixed as one by screw and nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811653032.6A CN109530921A (en) | 2018-12-29 | 2018-12-29 | A kind of portable laser induction arc welding compound integral welding gun |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811653032.6A CN109530921A (en) | 2018-12-29 | 2018-12-29 | A kind of portable laser induction arc welding compound integral welding gun |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109530921A true CN109530921A (en) | 2019-03-29 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811653032.6A Pending CN109530921A (en) | 2018-12-29 | 2018-12-29 | A kind of portable laser induction arc welding compound integral welding gun |
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| Country | Link |
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| CN (1) | CN109530921A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2829413A1 (en) * | 2001-09-11 | 2003-03-14 | Air Liquide | Modular hybrid arc-laser welding torch incorporates an interchangeable welding head for the application of different laser-arc welding processes |
| CN1474731A (en) * | 2000-11-16 | 2004-02-11 | ��Ŧ�� | Device for laser-hybrid welding process |
| CN202461816U (en) * | 2011-12-23 | 2012-10-03 | 杨泽宇 | Combined welding gun |
| JP2014240090A (en) * | 2013-05-14 | 2014-12-25 | 三菱電機株式会社 | Welding head and welding device |
| CN207757058U (en) * | 2017-12-28 | 2018-08-24 | 中船海洋动力部件有限公司 | A kind of portable submerged-arc welding gun |
| CN108857059A (en) * | 2018-07-18 | 2018-11-23 | 深圳市联赢激光股份有限公司 | A kind of Handheld laser plumb joint |
-
2018
- 2018-12-29 CN CN201811653032.6A patent/CN109530921A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1474731A (en) * | 2000-11-16 | 2004-02-11 | ��Ŧ�� | Device for laser-hybrid welding process |
| FR2829413A1 (en) * | 2001-09-11 | 2003-03-14 | Air Liquide | Modular hybrid arc-laser welding torch incorporates an interchangeable welding head for the application of different laser-arc welding processes |
| CN202461816U (en) * | 2011-12-23 | 2012-10-03 | 杨泽宇 | Combined welding gun |
| JP2014240090A (en) * | 2013-05-14 | 2014-12-25 | 三菱電機株式会社 | Welding head and welding device |
| CN207757058U (en) * | 2017-12-28 | 2018-08-24 | 中船海洋动力部件有限公司 | A kind of portable submerged-arc welding gun |
| CN108857059A (en) * | 2018-07-18 | 2018-11-23 | 深圳市联赢激光股份有限公司 | A kind of Handheld laser plumb joint |
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| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190329 |
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| RJ01 | Rejection of invention patent application after publication |