CN109530115A - A kind of Centrifugal Electrostatic atomising device - Google Patents
A kind of Centrifugal Electrostatic atomising device Download PDFInfo
- Publication number
- CN109530115A CN109530115A CN201910024849.5A CN201910024849A CN109530115A CN 109530115 A CN109530115 A CN 109530115A CN 201910024849 A CN201910024849 A CN 201910024849A CN 109530115 A CN109530115 A CN 109530115A
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- Prior art keywords
- rotating cylinder
- motor
- atomising device
- cavity
- generator
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
- B05B5/0403—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member
- B05B5/0407—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
- B05B5/0415—Driving means; Parts thereof, e.g. turbine, shaft, bearings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/053—Arrangements for supplying power, e.g. charging power
Landscapes
- Electrostatic Spraying Apparatus (AREA)
Abstract
The invention belongs to Centrifugal Electrostatic atomization technique fields, disclose a kind of Centrifugal Electrostatic atomising device, liquid is atomized, it include: HV generator (1), motor (2) and rotating cylinder (3), the HV generator (1) is electrically connected with rotating cylinder (3), the shaft and rotating cylinder (3) axis connection of the motor (2) provide the power of drum rotation, the rotating cylinder (3) has the cavity being connected to fluid supply, rotating cylinder (3) outer surface is uniformly distributed multiple mesh for atomized liquid, the multiple mesh is connected to the cavity.The present invention realizes liquid electrostatic atomization in the condition without air pump or water pump, and droplet size can be made uniformly and sufficiently to carry electrostatic charge.
Description
Technical field
The invention belongs to Centrifugal Electrostatic atomization technique field more particularly to a kind of Centrifugal Electrostatic atomising devices.
Background technique
Centrifugal Electrostatic atomization technique can be widely used for planting industry, animal husbandry, aquaculture, forestry, the industries such as air cleaning and
Place.Centrifugal Electrostatic atomizer is to rotate generated centrifugal force using liquid at high speed to atomize the liquid into, and use high pressure
Electrostatic generator makes the droplet of atomization with electrostatic charge.Droplet with electrostatic charge is in electric field force, gravity and aerodynamic
It under effect, does directed movement and is adsorbed on each position of target, there is deposition efficiency height, droplet drift to scatter and disappear less, adhesive force
The superperformances such as strong.
Traditional pesticide application technique remains on large capacity and big droplet spray technique level.It is sprayed when plant protection operation
Medical fluid fall to the ground in the movement of falling object, due to being influenced by wind-force and gravity, it is attached that the pesticide of sprinkling only has small part
Plant hat surface on, most medical fluids can trickle or be scattering on ground, and pesticide utilization rate is low, and environmental pollution is serious.
When fountain height is more than certain limit, the fine mist on blade can be condensed into big droplet and tumble, be lost, and make on blade instead
The pesticide volume of attachment drastically reduces;Especially it is difficult to touch drug, plant surface at the back side of plant concealment part and blade
The medical fluid of face spray deposition is extremely difficult to ideal effect, cannot effectively kill germ cordyceps sinensis.And it is formed by electrostatic Spraying technique
Droplet have a large amount of electrostatic charges, to target generation outflank effect.Charged Droplet is under the action of electrostatic field force and other external force
It doing directed movement and is adsorbed on each position of plant, reach few using medical fluid, it is few that deposition efficiency is high, droplet drift is scattered and disappeared,
Pesticide utilization rate can be increased to 90% or more, to reduce pesticide environmental pollution.Existing static nozzle all makes
With pressure nozzle, when atomization, needs the water pump assisted or air pump to greatly improve fluid pressure, so the device is complicated, energy consumption is high,
And in the actual operation process, spray head is frequently occluded, and influences working efficiency.On the other hand, rotary disk type sprinkler head (as shown in Figure 1)
Or centrifugal sprinkler is to realize liquid atomization by the high speed rotation of liquid, does not need the auxiliary of water pump or air pump, structure is simple,
It is light-weight, spray head blocking is not had and is occurred, and is very suitable to the plant protection operation of small and medium size unmanned aerial vehicles, but existing turntable or centrifugation
Formula spray head, is only capable of atomized liquid, and liquid can not be made with electrostatic charge, therefore does not have the advantages of electrostatic Spraying technique;Fig. 1
Shown in, for rotary disk type sprinkler head due to there was only one layer of orifice, atomization quantity is limited, and the wind generated when high speed rotation is made an uproar greatly;With
The charged spray head of discharge mode installs static discharge tip additional every empty a distance in nozzle exterior, and the droplet formed by spraying is passing through
Partial electrostatic lotus can be carried after region of discharge, this mode is usually charged unevenly, can not be sufficiently charged for droplet, Er Qie
Ozone, the pernicious gases such as oxides of nitrogen gas can be generated in discharge process.
Summary of the invention
The embodiment of the present invention is designed to provide a kind of Centrifugal Electrostatic atomising device, can set not depending on any pressure
The finer atomization of liquid is realized in the case where standby, spraying granule is uniform and adheres to electrostatic charge, charged high-efficient.
The embodiments of the present invention are implemented as follows:
A kind of Centrifugal Electrostatic atomising device, is atomized liquid, comprising: HV generator, motor and rotating cylinder, institute
It states HV generator to be electrically connected with rotating cylinder, the shaft and rotating cylinder axis connection of the motor provide the power of drum rotation, institute
Stating rotating cylinder has the cavity being connected to fluid supply, and rotating cylinder outer surface is uniformly distributed for the multiple mesh-structured of atomized liquid, institute
State multiple mesh-structured be connected to the cavity.
The rotating cylinder is cylindrical, and multiple mesh are evenly distributed on cylindrical surface.
A kind of Centrifugal Electrostatic atomising device, further includes porous material layer, is uniformly filled in the rotating cylinder
In cavity.
A kind of Centrifugal Electrostatic atomising device, further includes insulation crust, and HV generator and motor are all distinguished
It is arranged inside insulation crust, rotating cylinder is arranged outside insulation crust.
There is storage cavity, the storage cavity connects respectively with the cavity of fluid supply and rotating cylinder inside the insulation crust
It is logical.
The periphery of motor is arranged in around cladding for the storage cavity.
The top of the storage cavity has the inlet being connected to fluid supply, and its underpart has to be connected to the cavity of rotating cylinder
Liquid outlet.
HV generator and motor housing electrical connection, motor housing are electrically connected with machine shaft, motor housing and electricity
Machine Inside coil insulation set.
The cavity is divided into the outer of accommodating porous material layer by the internal layer that also there are the rotating cylinder multiple mesh to be formed
Cavity and the inner chamber body being connected to fluid supply.
A kind of Centrifugal Electrostatic atomising device further includes for providing power supply to motor and controlling the motor control of motor
Wiring board processed, HV generator are integrated on it.
The embodiment of the present invention is by passing through motor housing in the electrostatic for generating high-voltage electricity block (HV generator), turning
Axis is connected directly to rotating cylinder, so that rotating cylinder charges while generating spraying for liquid, and spraying granule all carries electrostatic
Charge charges droplet using " contact electrification mode ", effectively improves charging efficiency in this way, generated to be sprayed on target
The better effect of attachment;There are also following technical effects for atomising device of the invention:
1, long service life, it is external due to control circuit board and HV generator, high pressure can be effectively avoided
The interference that electrostatic operates motor guarantees motor stable working and service life;Working fluid in insulation crust can have
Effect is motor radiating, avoids the structure overheat that motor occurs because working long hours.
2, more evenly, metal drum built-in porous material and stainless (steel) wire, liquid are needed through infiltration material for atomization
It could be thrown away from the eyelet in metal cylinder after material and mesh, the hole and mesh size of all seepage materials can be controlled effectively
The size of droplet, rather than only rely only on the revolving speed of rotating cylinder.The turntable rotation speed and surface texture of existing centrifugal energy nozzle determine
Generated droplet size, often revolving speed is higher, and droplet is smaller.And this technology reduces dependence of the atomizing effect for revolving speed
Property, it can guarantee the uniformity of atomization at the low rotational speed;Rotating cylinder perforated water outlet, in addition the water sucting medium of filling, ensure that mist
Change uniformly, so not completely depending on revolving speed.
3, charging effect is good.Existing electrostatic atomization spray head all uses induction type or discharge type to charge.The present invention is used and is connect
Touch electrification, charging efficiency is higher, and charge-mass ratio is five to ten times of existing product, so droplet directed movement is more preferable, adhesive force
It is stronger.
4, low noise.Drum-type spray head of the invention and turntable spray head in the prior art are produced under same rotational speed
Wind make an uproar can it is low 10 to 20 decibels;Rotating cylinder is cylindrical, and few to air agitation in rotary course, the wind of generation is made an uproar low;And it is traditional
Turntable be mostly flat umbrella, when rotation with windage during the wind that generates make an uproar height.
5, this atomising device portable construction, design are reasonable.This sprinkler design, tailored appearance are not necessarily to auxiliary appliance, Ke Yifang
Just adapt to equipment for plant protection and unmanned plane.
6, the length of rotating cylinder is variable, can be adjusted according to the size of spray amount, is suitable for more occasions.
7, internal storage cavity can achieve the effect of cooling motor, ensure that the heat dissipation effect of motor is more preferable.
Detailed description of the invention
Fig. 1 is the structure chart of rotary disk type sprinkler head in the prior art;
Fig. 2 is the Structure explosion diagram of Centrifugal Electrostatic atomising device of the invention;
Fig. 3 is the structural assembly diagram of Centrifugal Electrostatic atomising device of the invention.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Specific implementation of the invention is described in detail below in conjunction with specific embodiment:
As shown in Figures 2 and 3, a kind of Centrifugal Electrostatic atomising device, is atomized liquid, comprising: high-pressure electrostatic occurs
Device 1, motor 2 and rotating cylinder 3, the HV generator 1 are electrically connected with rotating cylinder 3, and the shaft and 3 axis of rotating cylinder of the motor 2 connect
It connects and the power that rotating cylinder 3 rotates is provided, the rotating cylinder 3 has the cavity being connected to fluid supply, and 3 outer surface of rotating cylinder, which is uniformly distributed, to be used for
Atomized liquid it is multiple mesh-structured, it is the multiple mesh-structured to be connected to the cavity.
The rotating cylinder 3 is cylindrical, and multiple mesh are evenly distributed on cylindrical surface.
A kind of Centrifugal Electrostatic atomising device, further includes porous material layer 5, is uniformly filled in the rotating cylinder 3
Cavity in.
A kind of Centrifugal Electrostatic atomising device, further includes insulation crust 4, and HV generator 1 and motor 2 all divide
She Zhi not be inside insulation crust 4, rotating cylinder 3 is arranged outside insulation crust 4.
There is storage cavity, the storage cavity connects respectively with the cavity of fluid supply and rotating cylinder 3 inside the insulation crust 4
It is logical.
The periphery of motor 2 is arranged in around cladding for the storage cavity.
The top of the storage cavity has the inlet being connected to fluid supply, and its underpart has to be connected with the cavity of rotating cylinder 3
Logical liquid outlet.
HV generator 1 and the electrical connection of 2 insulation crust of motor, 2 insulation crust of motor are electrically connected with 2 shaft of motor,
2 insulation crust of motor and 2 Inside coil insulation set of motor.
The cavity is divided into accommodating porous material layer by the internal layer that the rotating cylinder 3 is also formed with multiple mesh
Outer chamber and the inner chamber body being connected to fluid supply.It should be noted that porous material layer, is to preferably be atomized effect
Fruit is not necessary part, therefore can assemble or not yet, can the requirement according to specific occasion to atomizing effect carry out
Apolegamy.
A kind of Centrifugal Electrostatic atomising device further includes for providing power supply to motor and controlling the motor control of motor
Wiring board 6 processed, HV generator 1 are integrated on it.Certainly, HV generator can also be not integrated into motor control
, can be additional separately installed on circuit board, it equally can be realized the function of invention.
In the present invention, combination more than combination of two of above-mentioned various technical characteristics or both can constitute the present invention
Atomising device, various combinations are not listed one by one since length limits;Rotating cylinder is woven by stainless steel supporter and stainless steel
Net is made, naturally it is also possible to be pore structure of other conductive materials, such as ceramics, plastics etc., the length dimension of rotating cylinder can be big
Can be small, it is determined according to use occasion;HV generator can be directly electrically connected with rotating cylinder, charge path in the present invention
From motor housing to machine shaft, then arrive rotating cylinder again, be effectively utilized the assembling structure of device, from HV generator to
Other charge paths of rotating cylinder, the present invention just do not repeat one by one, equally can be realized the purpose of the present invention;Shell is electrical isolation
Material is made, and the storage cavity in insulation crust penetrates through entire insulation crust, since motor and HV generator all assemble
Liquid in insulation crust, and in storage cavity is working fluid, is capable of providing refrigerating function in normal operation,
So that motor is obtained better heat dissipation effect, extends the service life of motor.
In atomising device of the invention, insulation position is done between DC brushless motor internal stator, rotor and metal chassis
Reason.Motor control lines plate integrated high voltage electrostatic generator and it is placed outside motor metal shell;The output of HV generator
Terminal connects motor metal shell bottom;Metal drum is fixed on machine shaft end;It is outer that motor and circuit board are fixed on insulation
In shell;Insulation crust is the cavity body structure of a perforation, and bottom can connect fluid pipeline, and liquid can penetrate cavity from insulation
Cover top portion spray orifice enters inside metal drum;After motor powers on, HV generator can export 2000 to 6000
Electrostatic is lied prostrate, electrostatic is conducted by machine shaft to the liquid in metal drum and cylinder;After motor operating, metal drum is followed
The rotation of machine shaft synchronous high-speed, and the liquid in cylinder is driven to make high speed rotation.Centrifugal force caused by high speed rotation, by liquid
It is thrown away from the hole on rotating cylinder, forms droplet, the stainless steel mesh grid eye on rotating cylinder can make atomizing effect more evenly.
The embodiment of the present invention is by passing through motor casing, shaft in the electrostatic for generating high-voltage electricity block (HV generator)
It is connected directly to rotating cylinder, so that rotating cylinder charges while generating spraying for liquid, spraying granule is made all to carry electrostatic charge,
Droplet is charged using " contact electrification mode ", not only improves charging efficiency in this way, generated be sprayed on target is adhered to
Better effect;There are also following technical effects for atomising device of the invention:
1, long service life, it is external due to control circuit board and HV generator, high pressure can be effectively avoided
The interference that electrostatic operates motor guarantees motor stable working and service life;Working fluid in insulation crust can have
Effect is motor radiating, avoids the structure overheat that motor occurs because working long hours.
2, more evenly, metal drum built-in porous material and stainless (steel) wire, liquid are needed through infiltration material for atomization
It could be thrown away from the eyelet in metal cylinder after material and mesh, the hole and mesh size of seepage material can effectively control droplet
Size, rather than only rely only on the revolving speed of rotating cylinder.The turntable rotation speed and surface texture of existing centrifugal energy nozzle determine institute
The droplet size of generation, often revolving speed is higher, and droplet is smaller.And this technology reduces atomizing effect for the dependence of revolving speed,
It can guarantee the uniformity of atomization at the low rotational speed;Rotating cylinder perforated water outlet, in addition the water sucting medium of filling, ensure that atomization is equal
It is even.
3, charging effect is good.Existing electrostatic atomization spray head all uses induction type or discharge type to charge.The present invention is used and is connect
Touch electrification, charging efficiency is higher, and charge-mass ratio is five to ten times of existing product, so droplet directed movement is more preferable, adhesive force
It is stronger.
4, low noise.Drum-type spray head of the invention and turntable spray head in the prior art are produced under same rotational speed
Wind make an uproar can it is low 10 to 20 decibels;Rotating cylinder is cylindrical, and few to air agitation in rotary course, the wind of generation is made an uproar low;And it is traditional
Turntable be mostly flat umbrella, when rotation with windage during the wind that generates make an uproar height.
5, this atomising device portable construction, design are reasonable.This sprinkler design, tailored appearance are not necessarily to auxiliary appliance, Ke Yifang
Just adapt to equipment for plant protection and unmanned plane.
6, the length of rotating cylinder is variable, can be adjusted according to the size of spray amount, is suitable for more occasions.
7, internal storage cavity can achieve the effect of cooling motor, ensure that the heat dissipation effect of motor is more preferable.
It is reasonable in design, easy to assemble, anticreep, atomization quantity range is wide, atomizing effect is good in the embodiment of the present invention,
Centrifugal Electrostatic atomising device realizes the electrostatic atomization of liquid under the auxiliary of no liquid pump or air pump, which utilizes liquid at high speed
Generated centrifugal force atomizes the liquid into when rotation, and makes the droplet to be formed with electrostatic using high-voltage electrostatic generator
Lotus.Droplet with charge can be effectively adsorbed on target, and more evenly, covering rate of sprayer is high for atomizing effect, be greatly improved
The utilization rate of drug.And the nozzle structure is light, and it is easy to operate, it can widely be useful in unmanned plane plant protection operation.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to restrict the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (10)
1. a kind of Centrifugal Electrostatic atomising device, is atomized liquid characterized by comprising HV generator, motor
And rotating cylinder, the HV generator are electrically connected with rotating cylinder, the shaft and rotating cylinder axis connection of the motor provide drum rotation
Power, the rotating cylinder has the cavity that is connected to fluid supply, and rotating cylinder outer surface is uniformly distributed multiple nets for atomized liquid
Pore structure, it is the multiple mesh-structured to be connected to the cavity.
2. a kind of Centrifugal Electrostatic atomising device according to claim 1, it is characterised in that: the rotating cylinder is cylindrical, more
A mesh is evenly distributed on cylindrical surface.
3. a kind of Centrifugal Electrostatic atomising device according to claim 1, it is characterised in that: further include porous material
Layer, is uniformly filled in the cavity of the rotating cylinder.
4. a kind of Centrifugal Electrostatic atomising device according to claim 1, it is characterised in that: further include insulation crust, high pressure
Electrostatic generator and motor are all separately positioned on inside insulation crust, and rotating cylinder is arranged outside insulation crust.
5. a kind of Centrifugal Electrostatic atomising device according to claim 4, it is characterised in that: have inside the insulation crust
Storage cavity, the storage cavity and the cavity of fluid supply and rotating cylinder are respectively communicated with.
6. a kind of Centrifugal Electrostatic atomising device according to claim 5, it is characterised in that: the storage cavity is around cladding
The periphery of motor is set.
7. a kind of Centrifugal Electrostatic atomising device according to claim 6, it is characterised in that: the top of storage cavity have with
The inlet of fluid supply connection, its underpart have the liquid outlet being connected to the cavity of rotating cylinder.
8. a kind of Centrifugal Electrostatic atomising device according to claim 1, it is characterised in that: HV generator and motor
Shell electrical connection, motor housing are electrically connected with machine shaft, motor housing and motor Inside coil insulation set.
9. a kind of Centrifugal Electrostatic atomising device according to claim 3, it is characterised in that: the rotating cylinder also has multiple nets
The internal layer that hole is formed, the inner chamber body that the cavity is divided into the outer chamber of accommodating porous material layer and is connected to fluid supply.
10. a kind of Centrifugal Electrostatic atomising device according to claim 1, it is characterised in that: further include for being mentioned to motor
Power supply source and the motor control lines plate for controlling motor, HV generator are integrated on it.
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CN201910024849.5A CN109530115A (en) | 2019-01-10 | 2019-01-10 | A kind of Centrifugal Electrostatic atomising device |
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CN201910024849.5A CN109530115A (en) | 2019-01-10 | 2019-01-10 | A kind of Centrifugal Electrostatic atomising device |
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CN207706920U (en) * | 2017-11-22 | 2018-08-10 | 雅安市洪举种植专业合作社 | A kind of plantation irrigation device |
CN209502026U (en) * | 2019-01-10 | 2019-10-18 | 深圳浥清环保科技有限公司 | A kind of Centrifugal Electrostatic atomising device |
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Patent Citations (11)
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DE6753623U (en) * | 1968-09-16 | 1969-07-24 | Mueller Ernst Fa | DEVICE FOR ELECTROSTATIC COVERING OF WORKPIECES WITH LIQUID OR POWDER-FORM COATING MATERIAL |
GB9622007D0 (en) * | 1995-11-09 | 1996-12-18 | Nissan Motor | Rotary atomizing electrostatic coating apparatus |
US6347754B1 (en) * | 1998-04-01 | 2002-02-19 | Sames S.A | Atomizing bowl and electrostatic rotary sprayhead unit equipped therewith |
CN101132861A (en) * | 2005-08-01 | 2008-02-27 | Abb株式会社 | Electrostatic coating apparatus |
CN101590456A (en) * | 2005-08-01 | 2009-12-02 | Abb株式会社 | Electrostatic coating apparatus |
CN1887441A (en) * | 2006-07-18 | 2007-01-03 | 陈平 | Electrostatic sprayer |
CN101600511A (en) * | 2007-05-18 | 2009-12-09 | 丰田自动车株式会社 | Blot preventing cover for coater |
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CN107961911A (en) * | 2017-11-22 | 2018-04-27 | 雅安市洪举种植专业合作社 | A kind of large area irrigation sprayer |
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