CN109529488A - Umbrella filter paper molding equipment and its forming method - Google Patents

Umbrella filter paper molding equipment and its forming method Download PDF

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Publication number
CN109529488A
CN109529488A CN201811473631.XA CN201811473631A CN109529488A CN 109529488 A CN109529488 A CN 109529488A CN 201811473631 A CN201811473631 A CN 201811473631A CN 109529488 A CN109529488 A CN 109529488A
Authority
CN
China
Prior art keywords
filter paper
umbrella
blanking
molding equipment
hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811473631.XA
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Chinese (zh)
Inventor
秦锋
庾惠胜
庾润锋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Shenglian Filter Manufacturing Co Ltd
Original Assignee
Dongguan Shenglian Filter Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Shenglian Filter Manufacturing Co Ltd filed Critical Dongguan Shenglian Filter Manufacturing Co Ltd
Priority to CN201811473631.XA priority Critical patent/CN109529488A/en
Publication of CN109529488A publication Critical patent/CN109529488A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/52Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material
    • B01D46/521Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material using folded, pleated material
    • B01D46/522Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material using folded, pleated material with specific folds, e.g. having different lengths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0001Making filtering elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out

Abstract

The invention discloses umbrella filter paper molding equipments, including base, feeding mechanism, blanking mechanism, embossing mechanism and delivery device, this molding equipment is at work, filter paper is continuously sent to blanking mechanism by feeding mechanism, monolithic filter paper is sent by delivery device after blanking mechanism punching and directly crimps molding to embossing mechanism, whole process all automatically completes, without manual intervention, shaping efficiency is high, and manufacturing cost is low;The present invention also provides a kind of umbrella filter paper moulding process, using filter paper manufactured by this moulding process, not only high production efficiency, and molding umbrella filter paper is high-quality, the service life is longer.

Description

Umbrella filter paper molding equipment and its forming method
Technical field
The present invention relates to filter manufacturing technology fields, and in particular to umbrella filter paper molding equipment and its forming method.
Background technique
Filter refers to the accessory for playing impurity screening or gas by filter paper.It is divided by different filtering functions: Oil filter, fuel filter, and fuel filter further includes gasoline filter, diesel fuel filter, water-oil separating Device, hydraulic filter etc..
Existing filter paper of filter mostly uses the mode of stacking to form greatly, i.e., folds filter paper in a zigzag manner, then The filter paper of folding is wound into tubular again, it is clear that this moulding process and filter paper are for the powerful diesel oil that uses on automobile Engine, petrol engine be it is more applicable, still, start for some put-puts, such as spraying machine, grass trimmer etc. Its power is small for machine, needs a kind of filter that price is cheaper to reduce cost, the filter paper molding of existing filter The process is more complicated, and manufacturing cost is high, in view of this, the present inventor has made improvement to this.
Summary of the invention
The purpose of the invention is to overcome the deficiencies in the prior art, and provide umbrella filter paper molding equipment and its molding side Method, this molding equipment can once complete the molding of umbrella shape filter paper, and shaping efficiency is high, at low cost;And use this forming method can Keep molding filter paper service life higher.
Umbrella filter paper molding equipment of the invention, including base, further includes: feeding mechanism passes coiled filter paper It send;Blanking mechanism, the filter paper for transmitting feeding mechanism carry out cutting into monolithic filter paper;Embossing mechanism, for by monolithic Filter paper is pressed into umbrella;Monolithic filter paper is pushed to embossing mechanism by delivery device;
Further, the feeding mechanism includes cradle, is set to the first pressure roller of cradle and matches with the first pressure roller The second pressure roller closed, web-like filter paper pass through between the first pressure roller and the second pressure roller.
Further, the blanking mechanism includes panel, bottom plate and middle plate, and the panel, which is provided with, cuts hole, it is described in Plate is provided with die cutter corresponding with hole is cut, and the bottom plate is provided with for driving plate in jack-up to make die cutter upwards and cut The mandril of hole cooperation, coiled filter paper pass through from hole lower section is cut.
Further, the delivery device includes the guide groove that monolithic filter paper is sent to embossing mechanism, the guide groove and punching The monolithic filter paper delivery outlet for cutting out mechanism is corresponding, further includes for monolithic filter paper to be fallen down the push rod sent to embossing mechanism.
Preferably, the push rod inclination pushes monolithic filter paper to embossing mechanism.
Further, the embossing mechanism includes compression bar, shaping base and contoured squeeze board, and contoured squeeze board is set to compression bar, The shaping base is provided centrally with blanking through-hole, and the contoured squeeze board and shaping base cooperate, and contoured squeeze board Middle part is provided with formed punch, and the formed punch pours molding filter paper in blanking through-hole.
Preferably, the shaping base is set as the hot-forming seat of resistance-type.
Further, base is additionally provided with power linkage, and the power linkage drives blanking mechanism, pusher Structure and embossing mechanism.
Preferably, the power linkage includes motor, main shaft, first driven shaft and second driven shaft, described Main shaft is connected with the first driving gear and the second driving gear, and the first driven shaft is connected with the first driven gear, institute It states second driven shaft and is connected with the second driven gear, the first driving gear is sequentially connected by chain and the first driven gear, the Two driving gears are sequentially connected by chain and the second driven gear;Main shaft is connected with crank, the crank driving punching Mechanism;First driven shaft is sequentially connected with swing mechanism, and the swing mechanism drives delivery device;Second driven shaft, which is connected with, to be turned Plate wheel, the turntable wheel are connected with the drive rod for driving embossing mechanism.
The present invention also provides a kind of umbrella filter paper moulding process, include the following steps:
S1, coiled filter paper is released;
Filter paper is cut into disk filter paper by cutting mould, disk filter paper, which is temporarily stored into, to be cut by cutting mould by SS, filter paper In mold,
S3, the disk filter paper in cutting mould is pushed into embossing mechanism;
S4, embossing mechanism are by disk filter paper coining forming at umbrella;
S5, thermal finalization will be kept in the filter paper push-in blanking through-hole after sizing.
S6, the filter paper for completing thermal finalization are discharged from blanking through-hole, and molding terminates.
The beneficial effects of the present invention are: umbrella filter paper molding equipment, including base, feeding mechanism, blanking mechanism, embossing machine Structure and delivery device, this molding equipment at work, by feeding mechanism continuously send filter paper to blanking mechanism, clicker press machine Monolithic filter paper to be sent by delivery device after structure punching and directly crimps molding to embossing mechanism, whole process all automatically completes, Without manual intervention, shaping efficiency is high, and manufacturing cost is low;The present invention also provides a kind of umbrella filter paper moulding process, use Filter paper manufactured by this moulding process, not only high production efficiency, and also molding umbrella filter paper is high-quality, and the service life is longer.
Detailed description of the invention
Examples of the present invention will be described by way of reference to the accompanying drawings, in which:
Fig. 1 is perspective view of the invention.
Fig. 2 is structure of the invention front schematic view.
Fig. 3 is schematic diagram of internal structure of the present invention.
Fig. 4 is top view of the invention.
Fig. 5 is left view of the invention.
Fig. 6 is the perspective view of shaping base of the invention.
In figure:
Base -- 1,
Feeding mechanism -- 2, cradle -- 21, the first pressure roller -- 22, the second pressure roller -- 23,
Blanking mechanism -- 3, panel -- 31, cut hole -- 311, bottom plate -- 32, middle plate -- 33, revolving knife -- 331, top plate -- 34,
Embossing mechanism -- 4, compression bar -- 41, shaping base -- 42, blanking through-hole -- 421, contoured squeeze board -- 43, formed punch -- 431, guiding trestle -- 44, it is embossed seat -- 45, drive rod -- 46,
Delivery device -- 5, guide groove -- 51, push rod -- 52,
Power linkage -- 6, motor -- 61, main shaft -- 62, the first driving gear -- 621, the second driving tooth Wheel -- 622, first driven shaft -- 63, the first driven gear -- 631, second driven shaft -- 64, the second driven gear -- 641, turn Plate wheel -- 642, crank -- 65,
Swing mechanism -- 7, guiding axis -- 71, guide table -- 72, swing arm -- 73, linking arm -- 74, relay axis -- 75, relaying Gear -- 751, actuating arm -- 76.
Specific embodiment
Any feature disclosed in this specification unless specifically stated can be equivalent or with similar purpose by other Alternative features are replaced.That is, unless specifically stated, each feature is an example in a series of equivalent or similar characteristics ?.
Umbrella filter paper molding equipment as shown in Figures 1 to 6, including base 1, further includes: feeding mechanism 2, it will be coiled Filter paper is transmitted;Blanking mechanism 3, the filter paper for transmitting feeding mechanism 2 carry out cutting into monolithic filter paper;Embossing mechanism 4, For the filter paper of monolithic to be pressed into umbrella;Monolithic filter paper is pushed to embossing mechanism 4 by delivery device 5;This molding equipment is working When, it needing that first coiled filter paper is put on discharging frame, discharging frame is not shown in the figure, and coiled filter paper can be at least one layer, It is of course also possible to compound by multi-layer filter paper;Then keep its smooth filter paper progress roll-in by feeding mechanism 2, then continuously not It is sent disconnectedly to blanking mechanism 3, blanking mechanism 3 needs to recycle waste material by receiving rack (not shown) after being punched, then will be single Piece filter paper is sent by delivery device 5 to the directly crimping molding of embossing mechanism 4, and whole process all automatically completes, without artificial dry In advance, shaping efficiency is high, and manufacturing cost is low;
In the technical scheme, the feeding mechanism 2 includes cradle 21, is set to 22 He of the first pressure roller of cradle 21 With the second pressure roller 23 of the first pressure roller 22 cooperation, web-like filter paper passes through between the first pressure roller 22 and the second pressure roller 23.First pressure The effect of roller 22 and the second pressure roller 23 is that roll-in will be carried out to it at the filter paper of web-like, not only plays the role of feeding, and Play smooth filter paper to the limit, the monolithic filter paper after cutting is made to be easier to transmit.
Blanking mechanism 3 described in this equipment includes panel 31, bottom plate 32 and middle plate 33, and the panel 31, which is provided with, cuts hole 311, the middle plate 33 is provided with die cutter 331 corresponding with hole 311 is cut, and the bottom plate 32 is provided with for driving in jack-up Plate 33 passes through die cutter 331 below hole 311 from cutting with the mandril 34 of the cooperation of hole 311, coiled filter paper is cut.Panel 31 generally using steel as material, and when being punched work, mandril 34 jacks up middle plate 33 under the action of power source upwards, this When, it positioned at module knife and cuts the filter paper between hole 311 and is cut according to scheduled shape, and the monolithic filter paper cut is located at It cuts in hole 311, when continuously cutting, when die cutter 331 cuts current filter paper, while will most upper monolithic filter paper top Out, it is pushed in embossing mechanism 4 using delivery device 5.
In order to keep the transmission of monolithic filter paper more smooth, the delivery device 5 includes that monolithic filter paper is sent to embossing machine The guide groove 51 of structure 4, the guide groove 51 is corresponding with the monolithic filter paper delivery outlet of blanking mechanism 3, further includes for falling monolithic filter paper It send to the push rod 52 of embossing mechanism 4.When work, when monolithic filter paper from cut ejected above hole 311 when, push rod 52 will be single Piece filter paper is pushed along guide groove 51, and the guide groove 51 is two, and monolithic filter paper pushes between two guide grooves 51.
Since certain round monolithic filter paper are relatively thin, in order to keep the push of push rod 52 more smooth, the push rod 52 is tilted Monolithic filter paper is pushed to embossing mechanism 4.It is this using inclination push by the way of, can make round monolithic filter paper along guide groove 51 into Row rolling, so that avoiding the problem that directly pushing makes round monolithic filter paper occur to fold and feeding failure.
In the technical scheme, the embossing mechanism 4 includes compression bar 41, shaping base 42 and contoured squeeze board 43, molding pressure First 43 are set to compression bar 41, and the shaping base 42 is provided centrally with blanking through-hole 421, the contoured squeeze board 43 and formed sole Seat 42 cooperates, and the middle part of contoured squeeze board 43 is provided with formed punch 431, and molding filter paper is poured blanking by the formed punch 431 In through-hole 421.When work, compression bar 41 is sent in shaping base 42 by power source drive, monolithic filter paper, and compression bar 41 drives molding Monolithic filter paper is pressed between shaping base 42 downwards by pressure head 43, to make its molding, contoured squeeze board 43 and shaping base 42 are equal For umbrella-shaped structure, to make monolithic filter paper be pressed for umbrella, then pushed again by formed punch 431, the formed punch 431 is available Small cylinder driving, enters molding monolithic filter paper in blanking through-hole 421,
In the technical scheme, in order to make monolithic filter paper after molding keep preferable forming shape, the shaping base 42 are set as the hot-forming seat of resistance-type.To make molding monolithic filter paper that there is longer service life.
In the technical program, base 1 is additionally provided with power linkage 6, and the power linkage 6 drives blanking mechanism 3, delivery device 5 and embossing mechanism 4.The manufacturing cost of equipment can be saved to the maximum extent using power linkage 6, i.e., it is sharp Blanking mechanism 3, delivery device 5 and embossing mechanism 4 can be made to work simultaneously with a set of power source.
Specifically, the power linkage 6 include motor 61, main shaft 62, first driven shaft 63 and second from Moving axis 64, the main shaft 62 are connected with the first driving gear 621 and the second driving gear 622, the first driven shaft 63 It is connected with the first driven gear 631, the second driven shaft 64 is connected with the second driven gear 641, and the first driving gear 621 is logical It crosses chain and the first driven gear 631 is sequentially connected, the second driving gear 622 is driven by chain and the second driven gear 641 Connection;
Main shaft 62 is connected with crank 65, and the crank 65 drives blanking mechanism 3;Specifically, the crank 65 drives Dynamic mandril 34, to make to be punched mechanical completion paper paper blanking movement.
First driven shaft 63 is sequentially connected with swing mechanism 7, and the swing mechanism 7 drives delivery device 5;Swing mechanism 7 Including guiding axis 71, the guide table 72 along the sliding of guiding axis 71, swing arm 73, linking arm 74, relay axis 75 and it is set to relay axis 75 relay gear 751, the relay axis 75 are also connected with actuating arm 76, and one end of linking arm 74 and actuating arm 76 are hinged, institute The other end and the swing arm 73 for stating linking arm 74 are hinged, and the upper end of the swing arm 73 and guide table 72 are hinged, when work, push rod 52 It being connect with guide table 72, relay gear 751 drives relay axis 75 to rotate, meanwhile, actuating arm 76 drives linking arm 74, linking arm 74 It drives swing arm 73 to realize swing, and then guide table 72 is made to realize the movement slid back and forth along guiding axis 71, final realize pushes away Send the expanding-contracting action of bar 52.
Second driven shaft 64 is connected with turntable wheel 642, and the turntable wheel 642 is connected with the biography for driving embossing mechanism 4 Lever 46.The embossing mechanism 4 is additionally provided with guiding trestle 44, and the guiding trestle 44 slidably connects embossing seat 45, described Compression bar 41 connect with embossing seat 45, and the driving embossing seat 45 of drive rod 46, when work, the rotation of turntable wheel 642 makes drive rod 46, drive Dynamic pressure flower seat 45, which is realized, to move up and down, and then realizes that embossing mechanism 4 presses to the molding of monolithic filter paper.
Obviously, using the power linkage 6 of the present embodiment, the manufacturing cost of equipment can be saved to greatest extent.
The present invention also provides a kind of umbrella filter paper moulding process, include the following steps:
S1, coiled filter paper is released;
Filter paper is cut into disk filter paper by cutting mould, disk filter paper, which is temporarily stored into, to be cut by cutting mould by SS, filter paper In mold,
S3, the disk filter paper in cutting mould is pushed into embossing mechanism 4;
S4, embossing mechanism 4 are by disk filter paper coining forming at umbrella;In this step, the sizing is preferably with hot pressing, institute The temperature for stating hot pressing is between 100~160 DEG C.
S5, thermal finalization will be kept in the filter paper push-in blanking through-hole 421 after sizing.The temperature that the thermal finalization is kept is 60 Between~90 DEG C,
S6, the filter paper for completing thermal finalization are discharged from blanking through-hole 421, and molding terminates.
Using filter paper manufactured by this moulding process, not only high production efficiency, and also molding umbrella filter paper is high-quality, makes Use longer life expectancy.
The invention is not limited to specific embodiments above-mentioned.The present invention, which expands to, any in the present specification to be disclosed New feature or any new combination, and disclose any new method or process the step of or any new combination.

Claims (10)

1. umbrella filter paper molding equipment, including base, which is characterized in that further include:
Coiled filter paper is transmitted by feeding mechanism;
Blanking mechanism, the filter paper for transmitting feeding mechanism carry out cutting into monolithic filter paper;
Embossing mechanism, for the filter paper of monolithic to be pressed into umbrella;
Monolithic filter paper is pushed to embossing mechanism by delivery device.
2. umbrella filter paper molding equipment according to claim 1, it is characterised in that: the feeding mechanism includes cradle, It is set to the first pressure roller of cradle and the second pressure roller with the cooperation of the first pressure roller, web-like filter paper is from the first pressure roller and the second pressure roller Between pass through.
3. umbrella filter paper molding equipment according to claim 1, it is characterised in that: the blanking mechanism includes panel, bottom Plate and middle plate, the panel, which is provided with, cuts hole, and the middle plate is provided with die cutter corresponding with hole is cut, the bottom plate setting Have for driving plate in jack-up to pass through die cutter from hole lower section is cut with the mandril of hole cooperation, coiled filter paper is cut.
4. umbrella filter paper molding equipment according to claim 1, it is characterised in that: the delivery device includes filtering monolithic Paper is sent to the guide groove of embossing mechanism, and the guide groove is corresponding with the monolithic filter paper delivery outlet of blanking mechanism, further includes for will be single Piece filter paper falls down the push rod sent to embossing mechanism.
5. umbrella filter paper molding equipment according to claim 4, it is characterised in that: the push rod inclination push monolithic filter Paper is to embossing mechanism.
6. umbrella filter paper molding equipment according to claim 1, it is characterised in that: the embossing mechanism include compression bar, at Type pedestal and contoured squeeze board, contoured squeeze board are set to compression bar, and the shaping base is provided centrally with blanking through-hole, the molding Pressure head and shaping base cooperate, and formed punch is provided in the middle part of contoured squeeze board, and molding filter paper is poured and fallen by the formed punch In material through hole.
7. umbrella filter paper molding equipment according to claim 6, it is characterised in that: the shaping base is set as resistance-type Hot-forming seat.
8. umbrella filter paper molding equipment according to claim 1, it is characterised in that: base is additionally provided with power and interlocks dress It sets, the power linkage driving blanking mechanism, delivery device and embossing mechanism.
9. umbrella filter paper molding equipment according to claim 8, it is characterised in that: the power linkage includes electricity Machine, main shaft, first driven shaft and second driven shaft, the main shaft are connected with the first driving gear and the second driving tooth Wheel, the first driven shaft are connected with the first driven gear, and the second driven shaft is connected with the second driven gear, and first actively Gear is sequentially connected by chain and the first driven gear, and the second driving gear is connected by chain and the transmission of the second driven gear It connects;
Main shaft is connected with crank, and the crank drives blanking mechanism;
First driven shaft is sequentially connected with swing mechanism, and the swing mechanism drives delivery device;
Second driven shaft is connected with turntable wheel, and the turntable wheel is connected with the drive rod for driving embossing mechanism.
10. a kind of umbrella filter paper moulding process, which comprises the steps of:
S1, coiled filter paper is released;
Filter paper is cut into disk filter paper by cutting mould, disk filter paper is temporarily stored into cutting mould by cutting mould by SS, filter paper In,
S3, the disk filter paper in cutting mould is pushed into embossing mechanism;
S4, embossing mechanism are by disk filter paper coining forming at umbrella;
S5, thermal finalization will be kept in the filter paper push-in blanking through-hole after sizing.
S6, the filter paper for completing thermal finalization are discharged from blanking through-hole, and molding terminates.
CN201811473631.XA 2018-12-04 2018-12-04 Umbrella filter paper molding equipment and its forming method Pending CN109529488A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201811473631.XA CN109529488A (en) 2018-12-04 2018-12-04 Umbrella filter paper molding equipment and its forming method

Publications (1)

Publication Number Publication Date
CN109529488A true CN109529488A (en) 2019-03-29

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110384968A (en) * 2019-08-20 2019-10-29 向高峰 A kind of filter paper paper folding molding machine, method and filter paper
CN110406109A (en) * 2019-08-19 2019-11-05 晋江集成轻工有限公司 A kind of shaping equipment of top of the umbrella flower production

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CN207748622U (en) * 2017-12-26 2018-08-21 东莞市业润自动化设备有限公司 A kind of oblique trace folding machine
CN207749368U (en) * 2017-12-26 2018-08-21 东莞市业润自动化设备有限公司 A kind of filter paper crosses gum forming machine
CN209175906U (en) * 2018-12-04 2019-07-30 东莞市盛联滤清器制造有限公司 Umbrella filter paper molding equipment

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GB1153004A (en) * 1965-07-16 1969-05-21 Luwa Ag Process and apparatus for producing Pleated Filter Papers
CN102320162A (en) * 2011-09-20 2012-01-18 蚌埠银丰滤清器科技有限公司 Paper filtering and folding machine of full-automatic filter
CN204235945U (en) * 2014-11-03 2015-04-01 东莞市海莎过滤器有限公司 A kind of filter paper edge strip processing device
CN104857776A (en) * 2015-05-14 2015-08-26 兰州大学 Folding method and use method of filter paper
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CN207169142U (en) * 2017-09-16 2018-04-03 顾建峰 A kind of production automatic equipment of filter cup
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CN207749368U (en) * 2017-12-26 2018-08-21 东莞市业润自动化设备有限公司 A kind of filter paper crosses gum forming machine
CN209175906U (en) * 2018-12-04 2019-07-30 东莞市盛联滤清器制造有限公司 Umbrella filter paper molding equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110406109A (en) * 2019-08-19 2019-11-05 晋江集成轻工有限公司 A kind of shaping equipment of top of the umbrella flower production
CN110406109B (en) * 2019-08-19 2024-04-05 晋江集成轻工有限公司 Automatic forming equipment for making umbrella top flower
CN110384968A (en) * 2019-08-20 2019-10-29 向高峰 A kind of filter paper paper folding molding machine, method and filter paper

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