CN109520279A - A kind of brake system of rail vehicle slide valve machine dry clearly - Google Patents

A kind of brake system of rail vehicle slide valve machine dry clearly Download PDF

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Publication number
CN109520279A
CN109520279A CN201910060419.9A CN201910060419A CN109520279A CN 109520279 A CN109520279 A CN 109520279A CN 201910060419 A CN201910060419 A CN 201910060419A CN 109520279 A CN109520279 A CN 109520279A
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CN
China
Prior art keywords
slide valve
brake system
rail vehicle
tuyere
solenoid valve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910060419.9A
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Chinese (zh)
Inventor
杜新民
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Zhitai Track Technology Co Ltd
Original Assignee
Chengdu Zhitai Track Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chengdu Zhitai Track Technology Co Ltd filed Critical Chengdu Zhitai Track Technology Co Ltd
Priority to CN201910060419.9A priority Critical patent/CN109520279A/en
Publication of CN109520279A publication Critical patent/CN109520279A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04Cleaning by suction, with or without auxiliary action
    • B08B5/043Cleaning travelling work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Projection Apparatus (AREA)

Abstract

This application discloses a kind of brake system of rail vehicle slide valve machines dry clearly, including Qing Gan mechanism, rack, shield mechanism and electrical control, the Qing Gan mechanism includes slide valve pallet, movement mechanism, tuyere component, ventilation blower, the shield mechanism includes upper cover, sweep-up pipe A, lower cover, cabinet door and sealing plate, the electrical control includes several solenoid valve blocks, start stop switch and one piece of touch screen, each solenoid valve of solenoid valve block successively controls each tuyere of tuyere component, the present invention being capable of effective residual liquid in the slide-valve surface of dry clearly 104 and 120 valves and inner cavity, it is high-efficient, it cleans out, it is pollution-free to environment and operator.The machine uses full-closed structure, prevents the splashing of cleaning solution, it is ensured that operator will not suck body, and work-yard is clean, meet the requirement of national environmental protection.Meanwhile disposable achievable 12 slide valves of the machine is clear dry, each scavenging period is no more than 1min, and speed is fast, and cleaning effect is good.It can save manually, effectively improve artificial usability.

Description

A kind of brake system of rail vehicle slide valve machine dry clearly
Technical field
The present disclosure relates generally to equipment dry clearly, and in particular to a kind of brake system of rail vehicle slide valve machine dry clearly.
Background technique
At this stage, brake system of rail vehicle master main valve to be used is 104 valves (car) and 120 valves (lorry), 104 and The critical component of 120 valves --- slide valve, after ultrasonic cleaning is complete, surface and inner cavity remain certain cleaning solution, before storage It must clean out.Currently used way is that operator takes slide valve on the other hand, high pressure air pressure gun is taken on the other hand, first to its individual channel Be blowed, after to slide valve outer surface dry, after feeling drying, be packed into tool box storage.This operation, leads to cleaning solution It flies around with high-pressure blast, work-yard is thick on the ground, and whether spool cavity dries up, it is also difficult to know.The way simultaneously Low efficiency, large labor intensity, drying effect is indefinite, and cleaning solution is easily made to be drawn into the intrapulmonary of operator, and it is strong to influence body Health, environmental impact assessment are difficult to pass through, and to solve this problem, develop HFC slide valve machine dry clearly.
Summary of the invention
In view of drawbacks described above in the prior art or deficiency, it is dry clearly to be intended to provide a kind of brake system of rail vehicle slide valve Machine.
According to technical solution provided by the embodiments of the present application, a kind of brake system of rail vehicle slide valve machine dry clearly, including Qing Gan mechanism, rack, shield mechanism and electrical control,
The Qing Gan mechanism includes slide valve pallet, movement mechanism, tuyere component, ventilation blower, and the tuyere component is mounted on On the movement mechanism, the ventilation blower is connected to the side of the shield mechanism by four hoses,
The shield mechanism includes upper cover, sweep-up pipe A, lower cover, cabinet door and sealing plate, and described upper cover and lower cover composition one close Seal space, in the middle part of the outer side-lower of the lower cover be equipped with two groups described in sweep-up pipe A, install on the outer middle side part of the upper cover Sweep-up pipe B described in having two groups is equipped with the cabinet door and sealing plate below the lower cover;
The electrical control includes several solenoid valve blocks, start stop switch and one piece of touch screen, each solenoid valve of solenoid valve block according to Each tuyere of secondary control tuyere component, the start stop switch and touch screen installation are on the cover;
The Qing Gan mechanism is mounted in the shield mechanism by the rack, in the top surface and preceding table of the upper cover Face position corresponding with the Qing Gan mechanism is equipped with the inlet and outlet of slide valve, and four hoses are connected to the sweep-up pipe On A and sweep-up pipe B, the other end of the hose is connected on a ventilation blower interface, is pacified in the other side of the ventilation blower interface It is filled with an exhaust fan, the exhausting end of the exhaust fan is mounted on the end face of the ventilation blower interface, in the ventilation blower interface Top is equipped with an air outlet, and the exhaust fan is fixed by screws on a bracket.
In the present invention, further, movement mechanism includes motor, gear assembly, rackwork and link mechanism, connecting rod machine The input terminal of structure is connected on the output end of motor, and the two sides of gear assembly are installed with rackwork, the motor installation respectively On the rack.
In the present invention, further, the tuyere component includes mounting rack and tuyere, and mounting rack is in side U-shaped structure, The both sides up and down of mounting rack and side are installed with corresponding tuyere respectively.
In the present invention, further, the sweep-up pipe A is nonmetallic stretchable tubular structure.
In the present invention, further, the gear assembly include gear, gear shaft, axle sleeve, thrust ball bearing, flat key and Rubber closure.
In the present invention, further, the rackwork includes rack gear, guide rail, bearing pin shaft, deep groove ball bearing and cross Slot sunk screw.
In the present invention, further, the solenoid valve block includes packaging valve plate and two-position-five-way solenoid valve, two-position five-way electricity Magnet valve is fixed by screws on packaging valve plate.
In the present invention, further, the start stop switch is connected on the controller of touch screen by conducting wire.
In the present invention, further, the motor is stepper motor.
In conclusion the application's the utility model has the advantages that
Can effective residual liquid in the slide-valve surface of dry clearly 104 and 120 valves and inner cavity, it is high-efficient, clean out, It is pollution-free to environment and operator.The machine uses full-closed structure, prevents the splashing of cleaning solution, it is ensured that operator will not suck Body meets the requirement of national environmental protection.Meanwhile disposable achievable 12 slide valves of the machine is clear dry, each scavenging period does not surpass 1min is crossed, speed is fast, and cleaning effect is good.It can save manually, effectively improve artificial usability.
Detailed description of the invention
By reading a detailed description of non-restrictive embodiments in the light of the attached drawings below, the application's is other Feature, objects and advantages will become more apparent upon:
Fig. 1 is forward sight structural schematic diagram of the present invention;
Fig. 2 is side structure schematic view of the invention;
Fig. 3 is the overlooking structure diagram of shield mechanism one end of the present invention;
Fig. 4 is the structural schematic diagram of movement mechanism in the present invention;
Fig. 5 is tuyere component structure diagram of the invention;
Fig. 6 is the structural schematic diagram of solenoid valve block in the present invention;
Fig. 7 is the structural schematic diagram of middle gear component of the present invention;
Fig. 8 is the overlooking structure diagram of middle rack mechanism of the present invention;
Fig. 9 is the side structure schematic view of middle rack mechanism of the present invention;
Figure 10 is that the present invention removes the structural schematic diagram after shield mechanism.
Figure label:
In figure:
Qing Gan mechanism -100, rack -200, shield mechanism -300, electrical control -400
Slide valve pallet -1, movement mechanism -2, tuyere component -3, ventilation blower -4
Hose -4.1
Upper cover -10, sweep-up pipe A-11, lower cover -12, cabinet door -13, sealing plate -14, sweep-up pipe B-11.1, ventilation blower Interface -15, solenoid valve block -16;
Motor -2.1, gear assembly -2.2, rackwork -2.3, link mechanism -2.4;
Mounting rack -3.1, tuyere -3.2;
Gear -2.21, gear shaft -2.22, axle sleeve -2.23, thrust ball bearing -2.24, flat key -2.25, rubber are close Capping -2.26;
Rack gear -2.31, guide rail -2.32, deep groove ball bearing -3.33, cross recessed countersunk head sscrew -3.34, bearing pin Axis -2.35;
Packaging valve plate -31, two-position-five-way solenoid valve -32.
Specific embodiment
The application is described in further detail with reference to the accompanying drawings and examples.It is understood that this place is retouched The specific embodiment stated is used only for explaining related invention, rather than the restriction to the invention.It also should be noted that in order to Convenient for description, part relevant to invention is illustrated only in attached drawing.
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase Mutually combination.The application is described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
Please refer to Fig. 1-Figure 10, a kind of brake system of rail vehicle slide valve machine dry clearly, including Qing Gan mechanism 100, rack 200, shield mechanism 300 and electrical control 400, the Qing Gan mechanism 100 include slide valve pallet 1, movement mechanism 2, tuyere component 3, ventilation blower 4, the tuyere component 3 are mounted on the movement mechanism 2, and the ventilation blower 4 is connected to by four hoses 4.1 The side of the shield mechanism 300, the shield mechanism 300 include upper cover 10, sweep-up pipe A11, lower cover 12, cabinet door 13 and sealing plate 14, the upper cover 10 and lower cover 12 form a sealing space, and two groups of institutes are equipped in the middle part of the outer side-lower of the lower cover 12 State sweep-up pipe A11, be equipped with two groups on the outer middle side part of the upper cover 10 described in sweep-up pipe B11.1, the lower section of the lower cover 12 The cabinet door 13 and sealing plate 14 are installed;Wherein sealing plate 14 is the side sealing plate of lower cover 12.The electrical control 400 includes several Solenoid valve block 16, start stop switch and one piece of touch screen, each solenoid valve of solenoid valve block 16 successively connect with each tuyere of tuyere component 3 It connects, the start stop switch and touch screen are mounted in the upper cover 10;The Qing Gan mechanism 100 is installed by the rack 200 In the shield mechanism 300, on top surface and the front surface position corresponding with the Qing Gan mechanism 100 of the upper cover 10 Inlet and outlet equipped with slide valve, four hoses 4.1 are connected on the sweep-up pipe A11 and sweep-up pipe B11.1, described soft The other end of pipe 4.1 is connected on a ventilation blower interface 15, is installed with an exhaust fan in the other side of the ventilation blower interface 15 4, the exhausting end of the exhaust fan 4 is mounted on the end face of the ventilation blower interface 15, sets in the top of the ventilation blower interface 15 There is an air outlet, the exhaust fan 4 is fixed by screws on a bracket.Movement mechanism 2 includes motor 2.1, gear assembly 2.2, rackwork 2.3 and link mechanism 2.4, the input terminal of link mechanism 2.4 are connected on the output end of motor 2.1, gear The two sides of component 2.2 are installed with rackwork 2.3 respectively, and the motor 2.1 is mounted in the rack 200.The tuyere group Part 3 includes mounting rack 3.1 and tuyere 3.2, and mounting rack 3.1 is in side U-shaped structure, in the both sides up and down of mounting rack 3.1 and side Corresponding tuyere 3.2 is installed respectively.The sweep-up pipe A11 is nonmetallic stretchable tubular structure.The gear assembly 2.2 wraps Include gear 2.21, gear shaft 2.22, axle sleeve 2.23, thrust ball bearing 2.24, flat key 2.25 and rubber closure 2.26.The tooth Mechanism 2.3 includes rack gear 2.31, guide rail 2.32, bearing pin shaft 2.35, deep groove ball bearing 3.33 and cross recessed countersunk head sscrew 3.34.The solenoid valve block 16 includes packaging valve plate 31 and two-position-five-way solenoid valve 32, and two-position-five-way solenoid valve 32 passes through screw It is fixed on packaging valve plate 31.Further, the start stop switch is connected on the controller of touch screen by conducting wire.The electricity Machine 2.1 is 86 stepper motors.
As shown in Figure 10, when work: slide valve is placed on slide valve pallet 1, side 6, totally 2 side.Movement mechanism 2 drives wind Nozzle assembly 3 moves reciprocatingly, and dries up the remaining cleaning fluid of slide valve upper and lower surface and inner cavity.Tuyere 3.2 reaches corresponding slide valve hole Continue to act after stopping 3s in place.The mechanism can repeatedly clear up one group of slide valve, it is ensured that clean out.
When removing slide valve residual liquid, the water mist that high-pressure blast is blown afloat need to absorb in time, otherwise can enter other cavitys.The machine Using high-power, the big ventilation blower 4 of air quantity effectively drains the waste liquid of discharge.
In tuyere component 3, in conjunction with the quantity of face above and below slide valve, top is 4 groups integrated, and lower part is 3 groups integrated, 2 groups of side Tuyere 3.2.Upper and lower two groups of tuyeres 3.2 are arbitrarily switched, side tuyere in conjunction with the effect of cleaning by two-position-five-way solenoid valve 32 3.2, it maintains a normally open.
It in movement mechanism 2, mainly contains, motor 2.1,2.21,2 groups of rack gears 2.31 of gear.Motor 2.1 drives movement Mechanism 2 makes the tuyere component 3 being mounted on rack gear 2.31 generate reciprocating motion, and drives gear 2.21, makes another group of tuyere group The movement of 3 opposite direction of part.
Mainly by upper cover 10, sweep-up pipe (totally 4), lower cover 12, cabinet door 13 (totally 4), sealing plate 14 in shield mechanism 300 (totally 2) composition.Wherein upper cover 10 and lower cover 12 form a sealing space, and slide valve and Qing Gan mechanism 100 wherein, generate Water mist be sucked out by ventilation blower 4 through sweep-up pipe.When slide valve is placed, the sliding door for opening 10 top of upper cover can also be beaten if you need to adjust Open the front door of upper cover 10.
Above description is only the preferred embodiment of the application and the explanation to institute's application technology principle.Those skilled in the art Member is it should be appreciated that invention scope involved in the application, however it is not limited to technology made of the specific combination of above-mentioned technical characteristic Scheme, while should also cover in the case where not departing from the inventive concept, it is carried out by above-mentioned technical characteristic or its equivalent feature Any combination and the other technical solutions formed.Such as features described above has similar function with (but being not limited to) disclosed herein Can technical characteristic replaced mutually and the technical solution that is formed.

Claims (9)

1. a kind of brake system of rail vehicle slide valve machine dry clearly, including Qing Gan mechanism (100), rack (200), shield mechanism (300) and electrical control (400), it is characterized in that:
The Qing Gan mechanism (100) includes slide valve pallet (1), movement mechanism (2), tuyere component (3), ventilation blower (4), the wind Nozzle assembly (3) is mounted on the movement mechanism (2), and the ventilation blower (4) is connected to the shield by four hoses (4.1) The side of mechanism (300),
The shield mechanism (300) includes upper cover (10), sweep-up pipe A (11), lower cover (12), cabinet door (13) and sealing plate (14), institute It states upper cover (10) and lower cover (12) forms a sealing space, two groups of institutes are installed in the middle part of the outer side-lower of the lower cover (12) State sweep-up pipe A (11), be equipped with two groups on the outer middle side part of the upper cover (10) described in sweep-up pipe B (11.1), the lower cover (12) cabinet door (13) and sealing plate (14) are installed below;
The electrical control (400) includes several solenoid valve blocks (16), start stop switch and one piece of touch screen, solenoid valve block (16) Each solenoid valve is successively connect with each tuyere of tuyere component (3), and the start stop switch and touch screen are mounted on the upper cover (10) On;
The Qing Gan mechanism (100) is mounted in the shield mechanism (300) by the rack (200), in the upper cover (10) top surface and front surface position corresponding with Qing Gan mechanism (100) is equipped with the inlet and outlet of slide valve, described in four Hose (4.1) is connected on the sweep-up pipe A (11) and sweep-up pipe B (11.1), the other end connection of the hose (4.1) On a ventilation blower interface (15), one exhaust fan (4), the exhaust fan are installed in the other side of the ventilation blower interface (15) (4) exhausting end is mounted on the end face of the ventilation blower interface (15), is equipped with one in the top of the ventilation blower interface (15) and goes out Air port, the exhaust fan (4) are fixed by screws on a bracket.
2. a kind of brake system of rail vehicle according to claim 1 slide valve machine dry clearly, it is characterized in that: the fitness machine Structure (2) includes motor (2.1), gear assembly (2.2), rackwork (2.3) and link mechanism (2.4), link mechanism (2.4) Input terminal is connected on the output end of motor (2.1), and the two sides of gear assembly (2.2) are installed with rackwork (2.3), institute respectively Motor (2.1) is stated to be mounted on the rack (200).
3. a kind of brake system of rail vehicle according to claim 1 slide valve machine dry clearly, it is characterized in that: the tuyere group Part (3) includes mounting rack (3.1) and tuyere (3.2), and mounting rack (3.1) is in side U-shaped structure, above and below mounting rack (3.1) Both sides and side are installed with corresponding tuyere (3.2) respectively.
4. a kind of brake system of rail vehicle according to claim 1 slide valve machine dry clearly, it is characterized in that: the sweep-up pipe A (11) is nonmetallic stretchable tubular structure.
5. a kind of brake system of rail vehicle according to claim 2 slide valve machine dry clearly, it is characterized in that: the gear set Part (2.2) includes gear (2.21), gear shaft (2.22), axle sleeve (2.23), thrust ball bearing (2.24), flat key (2.25) and rubber Glue sealing cover (2.26).
6. a kind of brake system of rail vehicle according to claim 2 slide valve machine dry clearly, it is characterized in that: the rack machine Structure (2.3) includes rack gear (2.31), guide rail (2.32), bearing pin shaft (2.35), deep groove ball bearing (3.33) and cross recess countersunk head Screw (3.34).
7. a kind of brake system of rail vehicle according to claim 1 slide valve machine dry clearly, it is characterized in that: the solenoid valve Group (16) includes packaging valve plate (31) and two-position-five-way solenoid valve (32), and two-position-five-way solenoid valve (32) is fixed by screws in collection It fills on valve plate (31).
8. a kind of brake system of rail vehicle according to claim 1 slide valve machine dry clearly, it is characterized in that: the start and stop are opened Pass is connected on the controller of touch screen by conducting wire.
9. a kind of brake system of rail vehicle according to claim 1 slide valve machine dry clearly, it is characterized in that: the motor It (2.1) is stepper motor.
CN201910060419.9A 2019-01-22 2019-01-22 A kind of brake system of rail vehicle slide valve machine dry clearly Pending CN109520279A (en)

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CN201910060419.9A CN109520279A (en) 2019-01-22 2019-01-22 A kind of brake system of rail vehicle slide valve machine dry clearly

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Application Number Priority Date Filing Date Title
CN201910060419.9A CN109520279A (en) 2019-01-22 2019-01-22 A kind of brake system of rail vehicle slide valve machine dry clearly

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110665904A (en) * 2019-09-24 2020-01-10 山东帝胜变速器有限公司 Foreign matter residue purging device for gearbox valve body

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1015506A (en) * 1996-06-28 1998-01-20 Ooga:Kk Work-cleaning device using multiple joint robot
KR20040066288A (en) * 2003-01-17 2004-07-27 (주)대호엔지니어링 railroad car washing machine with leakage apparatus
CN202757397U (en) * 2012-06-29 2013-02-27 瑞智(青岛)精密机电有限公司 Wind-force drying device
CN105107783A (en) * 2015-07-20 2015-12-02 太原鹏跃电子科技有限公司 Intelligent micro-control secondary cleaning machine for brake valve of railway vehicle
CN207839561U (en) * 2017-10-12 2018-09-11 盐城华光又永汽车部件有限公司 Outer water cut of automobile product forming mould automatic dust-absorbing device
CN209439130U (en) * 2019-01-22 2019-09-27 成都智泰轨道技术有限公司 A kind of brake system of rail vehicle slide valve machine dry clearly

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1015506A (en) * 1996-06-28 1998-01-20 Ooga:Kk Work-cleaning device using multiple joint robot
KR20040066288A (en) * 2003-01-17 2004-07-27 (주)대호엔지니어링 railroad car washing machine with leakage apparatus
CN202757397U (en) * 2012-06-29 2013-02-27 瑞智(青岛)精密机电有限公司 Wind-force drying device
CN105107783A (en) * 2015-07-20 2015-12-02 太原鹏跃电子科技有限公司 Intelligent micro-control secondary cleaning machine for brake valve of railway vehicle
CN207839561U (en) * 2017-10-12 2018-09-11 盐城华光又永汽车部件有限公司 Outer water cut of automobile product forming mould automatic dust-absorbing device
CN209439130U (en) * 2019-01-22 2019-09-27 成都智泰轨道技术有限公司 A kind of brake system of rail vehicle slide valve machine dry clearly

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110665904A (en) * 2019-09-24 2020-01-10 山东帝胜变速器有限公司 Foreign matter residue purging device for gearbox valve body

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