CN109518467B - Ultralow-heat polycondensation polyurethane superfine fiber base cloth and preparation method thereof - Google Patents

Ultralow-heat polycondensation polyurethane superfine fiber base cloth and preparation method thereof Download PDF

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CN109518467B
CN109518467B CN201811324859.2A CN201811324859A CN109518467B CN 109518467 B CN109518467 B CN 109518467B CN 201811324859 A CN201811324859 A CN 201811324859A CN 109518467 B CN109518467 B CN 109518467B
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base cloth
superfine fiber
fiber base
ultralow
oiling
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CN109518467A (en
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于晓成
张水观
韩芹
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Jiangsu Huafeng Microfiber Material Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • D06M15/6436Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing amino groups
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00Making patterns or designs on fabrics
    • D06C23/04Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/165Ethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53Polyethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/18Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/20Polyalkenes, polymers or copolymers of compounds with alkenyl groups bonded to aromatic groups
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/34Polyamides
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/38Polyurethanes

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention discloses an ultra-low heat polycondensation polyurethane superfine fiber base cloth and a preparation method thereof, wherein the preparation method of the ultra-low heat polycondensation polyurethane superfine fiber base cloth comprises the following steps: soaking a non-woven fabric formed by needling sea-island type short fibers which are made of nylon 6 or polyester and polyethylene or styrene into wet slurry, solidifying and washing, then reducing and extracting the polyethylene or styrene from hot toluene to obtain wet cloth, then soaking the wet cloth into oiling liquid, continuously kneading veins, and drying to obtain the ultralow-heat polycondensation polyurethane superfine fiber base cloth; the oiling liquid contains amino silicone oil, isomeric dodecyl alcohol polyoxyethylene ether, isomeric tridecanol polyoxyethylene ether, diethylene glycol monobutyl ether and water. The invention has the characteristics of ultralow heat shrinkage rate, 0.1-1.5% of heat shrinkage value of a base cloth finished product and fine crease, can meet the high-temperature use requirement and can meet the high-temperature dry-process veneering requirement.

Description

Ultralow-heat polycondensation polyurethane superfine fiber base cloth and preparation method thereof
Technical Field
The invention relates to polyurethane superfine fiber base cloth and a preparation method thereof.
Background
In recent years, with the increasing importance of the country on environmental protection, more strict environmental protection policies are issued, enterprises are forced to increase environmental protection facilities, and new processes and new equipment are adopted to save energy and reduce emission.
In the past, solvent systems such as DMF/TOL, DMF/MEK and the like are used for dry-process veneering, although the DMF recovery technology is mature, the recovery technology of mixed solvents is difficult, the cost is high, and low-boiling-point solvents such as TOL, MEK and the like cannot be recovered, so that pure DMF is used as a solvent carrier to replace the conventional mixed solvent systems such as DMF/TOL, DMF/MEK and the like, the VOC emission is reduced, the temperature of a veneering oven needs to be increased due to the high boiling point of DMF, and the veneering release paper is curled due to the large heat shrinkage of base cloth, so that low-heat-shrinkage base cloth is needed in the market. The organic silicon resin is used for veneering, no solvent is used in the production process, and the method is environment-friendly, but the veneering processing also needs high temperature, and low-shrinkage base cloth is also needed.
The conventional superfine fiber base cloth is placed in a constant-temperature oven at 140 ℃ for 10 minutes according to the industry and customer test heat shrinkage method, and the shrinkage rate is tested. The heat shrinkage requirement of the shoe leather base cloth is less than 3 percent, and the requirement of part of customers is less than 2.5 percent; the thermal shrinkage requirement of the sofa leather base cloth is less than 4 percent.
In order to meet the requirement of thermal shrinkage, the spreading and setting temperature is adjusted to 170-: firstly, special high-temperature resistant resin needs to be selected; second, if the oven fails, the base fabric stays in the oven, causing serious damage to the base fabric. Some people adopt the base cloth to knead the skin and then pre-bake once, the thermal shrinkage value can be reduced, but the cloth drying cost of 0.5 yuan/m can be increased, and the thermal shrinkage value is between 1.0 and 2.5 percent, so that the high-temperature processing requirements of customers can not be completely met.
Disclosure of Invention
The invention aims to provide ultra-low heat polycondensation polyurethane superfine fiber base cloth and a preparation method thereof, so as to overcome the defects in the prior art.
The method comprises the following steps:
soaking a non-woven fabric formed by needling sea-island type short fibers which are made of nylon 6 or polyester and polyethylene or styrene into wet slurry, solidifying and washing, then reducing and extracting the polyethylene or styrene from hot toluene to obtain wet cloth, then soaking the wet cloth into oiling liquid, continuously kneading veins, and drying to obtain the ultralow-heat polycondensation polyurethane superfine fiber base cloth;
the oiling liquid is a compound organic silicon oiling agent and comprises the following components in percentage by mass:
Figure BDA0001858442480000021
the oiling mode is padding treatment, preferably three times of padding and three times of rolling;
after oiling, the liquid carrying rate of the base cloth is 60-120%; preferably 70-110%
The parameters of the continuous graining process are as follows:
the oven length of the continuous graining machine is 25-35 meters, preferably 35 meters;
the drying temperature is 60-170 ℃, preferably 120-160 ℃;
the forward and reverse rotation time of the kneading barrel is 15-35s, and the interval time between the forward and reverse rotation of the kneading barrel is 3-6 s;
the spinning and non-woven fabric needling processes, the dipping slurry batching, dipping, solidifying and washing processes and the decrement process are all conventional processes in the field, and reference can be made to the following documents: wave building: synthetic leather technology [ M ]. Beijing, processing technology reported in chemical industry Press 2015. P18-P211.
The terms: the heat shrinkage is dry heat shrinkage. The heat shrinkage test method is as follows:
1. purpose(s) to
The dry heat shrinkage is to set corresponding temperatures for different products to test the shrinkage of the products under the conditions.
2 apparatus
Vernier caliper, straight ruler
And (3) constant-temperature baking oven: keeping the temperature at 140 +/-2 ℃, and providing a blowing device; a stopwatch: to the nearest 0.01 seconds.
3 sample shape and size
150mm X150 mm square specimen (precision measurement)
4 test conditions
Thermal shrinkage test conditions: 140 c or a customer specified temperature.
5. Dry heat shrinkage ratio
Cutting 2 samples, drawing two perpendicular central lines at the center of the sample, marking, and measuring the length A with vernier caliper0(B0). Placing in a constant temperature oven for 10min, and timing with a stopwatch. The samples were taken, and the warp and weft lengths at 3 were measured and the arithmetic mean was taken.
If the client has special requirements on temperature or time, the operation is carried out according to the requirements of the client.
6 calculation of results
Figure BDA0001858442480000041
In the formula: w-shrinkage in the machine direction and transverse direction in percent (%);
A0-length of the sample before baking in mm;
A1the length of the sample after baking, in mm.
The invention has the beneficial effects that:
the obtained polyurethane superfine fiber base cloth has the characteristics of ultralow heat shrinkage rate, 0.1-1.5 percent of heat shrinkage value of a finished base cloth product, and fine crease, can meet the high-temperature use requirement, and can meet the high-temperature dry-process veneering requirement.
Detailed Description
The present invention is described in further detail below with reference to specific embodiments, it being understood that these examples are intended only to illustrate the present invention and are not intended to limit the scope of the present invention.
Example 1
Soaking a non-woven fabric formed by needling sea-island type short fibers which take nylon 6 and polyethylene as raw materials in wet slurry, solidifying and washing, then reducing and pumping out the polyethylene in hot toluene, oiling the wet fabric, and continuously kneading to obtain the ultralow-heat polycondensation polyurethane superfine fiber base fabric;
the spinning and non-woven fabric needling processes, the dipping slurry batching, dipping, solidifying and washing processes and the decrement process are all conventional processes in the field, and reference can be made to the following documents: wave building: synthetic leather technology [ M ]. Beijing, processing technology reported in chemical industry Press 2015. P18-P211.
Wherein, the oiling process parameters of the wet cloth comprise:
the oiling mode is padding treatment, and three times of padding and three times of rolling;
the oiling liquid consists of the following components in percentage by mass:
Figure BDA0001858442480000051
the concentration of the oiling liquid is 2.5 percent;
the liquid carrying rate of the oiled base cloth is 110 percent;
wherein, the continuous graining technological parameters comprise:
the length of the oven of the continuous graining machine is 35 meters;
the temperature of the oven is 120 ℃;
the forward and reverse rotation time of the kneading cylinder is 15 s;
the interval time between the forward rotation and the reverse rotation of the kneading barrel is 6 s;
the thermal shrinkage value of the base fabric finished product prepared by the method is 1.5 percent
Example 2
Soaking a non-woven fabric formed by needling sea-island type short fibers with polyester and polyethylene as raw materials in wet slurry, solidifying and washing, then reducing and pumping out the polyethylene in hot toluene, oiling the wet fabric, and continuously kneading to obtain the ultralow-heat polycondensation polyurethane superfine fiber base fabric;
the spinning and non-woven fabric needling processes, the dipping slurry batching, dipping, solidifying and washing processes and the decrement process are all conventional processes in the field, and reference can be made to the following documents: wave building: synthetic leather technology [ M ]. Beijing, processing technology reported in chemical industry Press 2015. P18-P211.
Wherein, the oiling process parameters of the wet cloth comprise:
the oiling mode is padding treatment, preferably three times of padding and three times of rolling;
the oiling liquid consists of the following components in percentage by mass:
Figure BDA0001858442480000061
the concentration of the oiling liquid is 10%;
the liquid carrying rate of the oiled base fabric is 70 percent;
wherein, the continuous graining technological parameters comprise:
the length of the oven of the continuous graining machine is 35 meters;
the temperature of the oven is 160 ℃;
the forward and reverse rotation time of the kneading barrel is 35 s;
the interval time between the forward rotation and the reverse rotation of the kneading cylinder is 3 s;
the thermal shrinkage value of the base fabric finished product prepared by the method is 0.10 percent
Example 3
Soaking a non-woven fabric formed by needling sea-island type short fibers which take nylon 6 and styrene as raw materials in wet slurry, solidifying and washing, then reducing and pumping out polyethylene in hot toluene, oiling the wet fabric, and continuously kneading to obtain the ultralow-heat polycondensation polyurethane superfine fiber base fabric;
the spinning and non-woven fabric needling processes, the dipping slurry batching, dipping, solidifying and washing processes and the decrement process are all conventional processes in the field, and reference can be made to the following documents: wave building: synthetic leather technology [ M ]. Beijing, processing technology reported in chemical industry Press 2015. P18-P211.
Wherein, the oiling process parameters of the wet cloth comprise:
the oiling mode is padding treatment, preferably three times of padding and three times of rolling;
the oiling liquid consists of the following components in percentage by mass:
Figure BDA0001858442480000071
the concentration of the oiling liquid is 5%;
the liquid carrying rate of the oiled base fabric is 90 percent;
wherein, the continuous graining technological parameters comprise:
the length of the oven of the continuous graining machine is 35 meters;
the temperature of the oven is 150 ℃;
the forward and reverse rotation time of the kneading cylinder is 25 s;
the interval time between the forward rotation and the reverse rotation of the kneading cylinder is 5 s;
the finished base fabric prepared by the method has a heat shrinkage value of 0.5%.

Claims (3)

1. The preparation method of the ultralow-heat polycondensation polyurethane superfine fiber base cloth is characterized by comprising the following steps of:
soaking a non-woven fabric formed by needling sea-island type short fibers which are made of nylon 6 or polyester and polyethylene or styrene into wet slurry, solidifying and washing, then reducing and extracting the polyethylene or styrene from hot toluene to obtain wet cloth, then soaking the wet cloth into oiling liquid, continuously kneading veins, and drying to obtain the ultralow-heat polycondensation polyurethane superfine fiber base cloth;
the oiling liquid contains amino silicone oil, isomeric dodecyl alcohol polyoxyethylene ether, isomeric tridecanol polyoxyethylene ether, diethylene glycol monobutyl ether and water;
the oiling liquid consists of the following components in percentage by mass:
Figure FDA0003143168830000011
after oiling, the liquid carrying rate of the base cloth is 60-120%;
the parameters of the continuous graining and drying process are as follows:
the length of the continuous graining machine oven is 25-35 m;
the drying temperature is 60-170 ℃;
the forward and reverse rotation time of the kneading barrel is 15-35s, and the interval time between the forward and reverse rotation of the kneading barrel is 3-6 s;
the prepared ultralow-heat polycondensation polyurethane superfine fiber base cloth has a heat shrinkage value of 0.1-1.5% at 140 ℃.
2. The method of claim 1, wherein the oiling process is a padding process.
3. The ultra-low heat polycondensation polyurethane microfiber base fabric prepared according to the method of claim 1 or 2.
CN201811324859.2A 2018-11-08 2018-11-08 Ultralow-heat polycondensation polyurethane superfine fiber base cloth and preparation method thereof Active CN109518467B (en)

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CN111074626A (en) * 2019-12-25 2020-04-28 江苏华峰超纤材料有限公司 Ultra-low fixed-load elongation rate microfiber base cloth and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101497744A (en) * 2008-07-29 2009-08-05 浙江传化股份有限公司 Amino silicon oil emulsion and preparation thereof
CN101929083A (en) * 2009-06-19 2010-12-29 上海华峰超纤材料股份有限公司 Superfine fiber polyurethane leather and base cloth as well as preparation method and application
CN105064064A (en) * 2015-08-07 2015-11-18 无锡双象超纤材料股份有限公司 Preparation method of microfiber soft leather sofa leather
CN105111447A (en) * 2015-09-24 2015-12-02 天津市利顺达粘合剂有限公司 Novel water-soluble amino silicone oil and preparation method thereof
CN105178052A (en) * 2015-08-07 2015-12-23 无锡双象超纤材料股份有限公司 Preparation process of microfiber soft sofa leather

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101497744A (en) * 2008-07-29 2009-08-05 浙江传化股份有限公司 Amino silicon oil emulsion and preparation thereof
CN101929083A (en) * 2009-06-19 2010-12-29 上海华峰超纤材料股份有限公司 Superfine fiber polyurethane leather and base cloth as well as preparation method and application
CN105064064A (en) * 2015-08-07 2015-11-18 无锡双象超纤材料股份有限公司 Preparation method of microfiber soft leather sofa leather
CN105178052A (en) * 2015-08-07 2015-12-23 无锡双象超纤材料股份有限公司 Preparation process of microfiber soft sofa leather
CN105111447A (en) * 2015-09-24 2015-12-02 天津市利顺达粘合剂有限公司 Novel water-soluble amino silicone oil and preparation method thereof

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Denomination of invention: Ultra low heat shrink polyurethane ultrafine fiber base fabric and its preparation method

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