A kind of high pressure resistant conductive anti-corrosion coating of heatproof
Technical background
The present invention relates to industrial coating technical fields, are a kind of in possible generation accumulation electrostatic problem and tool specifically
The heatproof for having certain delivery temperature, the conveying crude oil metallic conduit of discharge pressure and crude oil storage tank inner wall to use is high pressure resistant conductive anti-
Rotten coating.
Background technique
The development of modern industry can encounter many problems, and be grown up in continuous solve the problems, such as.Many
In problem, electrostatic problem is increasingly becoming petroleum, petrochemical industry, chemical industry, ship, weaving, papermaking, printing, rubber, plastics, pharmacy, electricity again
The new problem that almost each industrial circle and the departments such as explosives, inflammable items production and storage and transportation are perplexed such as son, national defence.Electrostatic
Problem or will also continue to bring different degrees of harm to these industrial circles and department, it forces people to have to handle
Attention turn back to this ancient subject and once the problem of, prevent the research of electrostatic hazard also and just become safety at present and is raw
One of the important research content that production, pre- calamity are taken precautions against natural calamities.
For industrial coating field, occur a variety of different static conductive coatings at present.But face oil extraction row
Industry is no longer limited to the condition of common normal pressure conveying and normal temperature storage in face of conveying crude oil and crude storage, and needing to use has
The case where very high discharge pressure or storage temperature higher crude oil, needing can prevent electrostatic from generating but also bearing one
The high pressure resistant conductive anti-corrosion coating of heatproof that the Crude Oil Transportation metallic conduit and crude oil storage tank inner wall of constant-pressure and higher temperature use.
Research and development and manufacturing enterprise as industrial coating ought to carry out studying with regard to this and provide product good accordingly for market.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of high pressure resistant conductive anti-corrosion coating of heatproof, it
The requirement that Crude Oil Transportation metallic conduit and crude oil storage tank inner wall with certain pressure and higher temperature use should be able to be met, prevented
Electrostatic problem causes damages to Crude Oil Transportation metallic conduit and crude oil storage tank, provides guarantor for the safety in production of oil exploitation industry
Barrier.
To achieve the above object, this invention takes following technical schemes.
A kind of high pressure resistant conductive anti-corrosion coating of heatproof contains two kinds of components of A, B, which is characterized in that the weight of the component A
Percentage are as follows:
The weight percent of the B component are as follows:
Solvent-free Modification cycloaliphatic amines 72.5%~75.5%;
Aminoalkoxysilane 24.5%~27.5%;
The component A is mixed in construction by weight A:B=100:12.2~18.6 with B component.
Further, the epoxide equivalent of the novolac epoxy resin is 168~178 (g/eq).
Further, the epoxide number of the organosilicon epoxy hybrid resin is 0.02~0.07.
Further, the sheets of conductive mica powder is using SnO2/Sb203Coat, piece diameter is that 50~70 microns of micas are multiple
Close conductive powder body.
Further, the carbon nanotube is ultralow impurity single-walled carbon nanotube.
Further, the solid content of the Solvent-free Modification cycloaliphatic amines is greater than 99%, and active hydrogen equivalent weight is 70~80.
Further, the aminoalkoxysilane is difunctional silane-primary amino group with reactivity and hydrolyzable
Triethoxysilyl, reactive duality use it can as crosslinking agent, also can be as the adhesion promotion of coating
Agent.
A kind of good effect of the high pressure resistant conductive anti-corrosion coating of heatproof of the present invention is:
It (1) is resistance to certain delivery temperature, the conveying crude oil metallic conduit of discharge pressure and crude oil storage tank inner wall heatproof
High-pressure conductive corrosion-resistant demand provides a kind of high pressure resistant conductive anti-corrosion coating of heatproof, can be the safety in production of oil exploitation industry
A kind of new guarantee is provided.
(2) surface of the high pressure resistant conductive anti-corrosion coating of heatproof of the invention can be low, has the hydrophobic of similar " lotus leaf effect "
Function can reduce crude oil and the phenomenon that fouling, wax deposition, can be reduced power consumption during operation during conveyance conduit and storage tank oil storage
With the difficulty for reducing storage tank cleaning residue.
(3) erosion resistant coating of the high pressure resistant conductive anti-corrosion coating of heatproof of the invention can not only eliminate crude oil and produce during transportation
Raw electrostatic, and can also be 10MPa, crude oil coating under high temperature transport condition in discharge pressure be not in blistering and cracking
The phenomenon that, belong to a kind of high pressure resistant conductive anti-corrosion coating kind of effective heatproof.
Specific embodiment
A kind of specific embodiment of the high pressure resistant conductive anti-corrosion coating of heatproof of the present invention is given below, provides 3 embodiments.
It should be understood that implementation of the invention embodiment not limited to the following.
Embodiment 1
(1) the high pressure resistant conductive anti-corrosion coating of a kind of heatproof contains two kinds of components of A, B, the weight percent of the component A
Are as follows:
Component A raw material
Novolac epoxy resin 20%, using KUKDO resin YDPN-631, epoxide equivalent is 168~178 (g/eq).
The epoxide number of organosilicon epoxy hybrid resin 30%, the organosilicon epoxy hybrid resin should be 0.02~0.07,
The JP025 organosilicon epoxy hybrid resin of the Jiangxi chemical plant Gui Bo production can be used.
Polymer defoaming agent 0.3% without organosilicon, the BYK-057 product produced using Bi Ke chemical company.
The polymer copolymerization body of affinity groups containing pigment dispersing agent 0.7%, using the production of Ai Fu Kona Chemical Co., Ltd.
AFCONA4570 product.
Hydrophobicity aerosil 0.3%, using the R972 product for winning the production of wound Degussa Specialty Chemical Co., Ltd.
Modified zinc phosphate 5.0%, buys raw material from specialized market.
Aluminium triphosphate 2.0%, buys raw material from specialized market.
Sheets of conductive mica powder 15.0%, the sheets of conductive mica powder should use SnO2/Sb203Coat, piece diameter is 50
~70 microns of mica composite conductive powders, the trade mark that the production of monarch river science and technology can be used is BCC mica composite conductive powder.
Carbon nanotube 0.8%, the carbon nanotube should use ultralow impurity single-walled carbon nanotube, Russia can be used
The trade mark of OCSiAl company production is 201 single-walled carbon nanotubes.
Talcum powder 10.0%, buys raw material from specialized market.
Titanium dioxide 5.9%, buys raw material from specialized market.
Dimethylbenzene 7.0%, buys raw material from specialized market.
N-butanol 3.0%, buys raw material from specialized market.
The weight percent of the B component are as follows:
Solvent-free Modification cycloaliphatic amines 72.5%, Ying Caiyong solid content are greater than the nothing that 99%, active hydrogen equivalent weight is 70~80
The HCAC37 curing agent of Hai Chi chemical company production, active hydrogen equivalent weight 76 can be used in solvent modified cycloaliphatic amines.
Aminoalkoxysilane 27.5%, the aminoalkoxysilane should be using the difunctional silicon with reactivity
The A- of figure new high-tech material (China) Co., Ltd production advanced in years can be used in alkane-primary amino group and hydrolyzable triethoxysilyl
1120 amino silicane coupling agent products, this is a kind of difunctional silane coupling agent with reactivity, reactive dual
Property can be used as crosslinking agent use, also can be used as the adhesion promotor of the invention coating.
(2) preparation method of the high pressure resistant conductive anti-corrosion coating of a kind of heatproof, contains following steps:
(1) preparation of component A
1. novolac epoxy resin and organosilicon epoxy hybrid resin are placed in industrial container by the weight percent of component A
In, under conditions of being stirred continuously, defoaming agent, dispersing agent are sequentially added, is dispersed with stirring after ten minutes, hydrophobicity gas phase two is added
Silica, improve dispersing speed, after high speed dispersion 15 minutes, sequentially added under moderate-speed mixer state modified zinc phosphate,
Aluminium triphosphate, sheets of conductive mica powder, talcum powder, titanium dioxide and carbon nanotube, then improve dispersing speed, continue to stir
It mixes;Revolving speed is reduced when the above mixture temperature reaches 45 DEG C, keeps the temperature 40 minutes when mixture temperature reaches 45 DEG C~50 DEG C.
2. sequentially adding dimethylbenzene and n-butanol in the above mixture, high speed dispersion is uniform, obtains component A of the invention
Coating.
3. being dispensed and being saved by the packing instructions of product.
(2) preparation of B component
1. by Solvent-free Modification aliphatic cyclic amine and aminoalkoxysilane be placed in it is clean it is anhydrous, without the remaining scuffing of cylinder bore of alcohols solvent
Interior middling speed is dispersed 15 minutes, and B component coating of the invention is become after being uniformly dispersed.
2. being dispensed and being saved by the packing instructions of product.
(3) application method of the high pressure resistant conductive anti-corrosion coating of a kind of heatproof prepared by embodiment 1
(1) using the high pressure resistant conductive anti-corrosion coating of heatproof of the invention to conveying crude oil metallic conduit and/or crude oil storage tank
Before inner wall is coated, needs to carry out substrate surface oil removing, derusting, thermal cleaning and sandblasting cleaning, make nothing on the inner wall
Oxide skin, without greasy dirt, anhydrous, flawless, impulse- free robustness, without spiral scratch.
(2) before constructing, by the high pressure resistant conductive anti-corrosion coating component A of heatproof of the invention and B component according to weight ratio A:B=
100:12.2 is mixed.
(3) when coating, can single track spraying or multiple tracks spraying carried out under 25 DEG C of room temperature of Ying, most if carrying out multiple tracks coating
It is small cover painting between be divided into 4 hours, maximum cover painting between be divided into 14 days.
(4) coating can be fully cured after 7 days.
Embodiment 2
(1) high temperature resistant drag-reduction energy-saving anticorrosive paint in a kind of heat distribution pipeline contains two kinds of components of A, B, the component A
Weight percent are as follows:
Component A raw material
Novolac epoxy resin 25% (product of use is with embodiment 1).
Organosilicon epoxy hybrid resin 25% (product of use is with embodiment 1).
Polymer defoaming agent 0.4% without organosilicon (product of use is with embodiment 1).
The polymer copolymerization body of affinity groups containing pigment dispersing agent 0.6% (product of use is with embodiment 1).
Hydrophobicity aerosil 0.4% (product of use is with embodiment 1).
Modified zinc phosphate 4.0% (product of use is with embodiment 1).
Aluminium triphosphate 2.2% (product of use is with embodiment 1).
Sheets of conductive mica powder 20.0% (product of use is with embodiment 1).
Carbon nanotube 0.4% (product of use is with embodiment 1).
Talcum powder 12.0% (product of use is with embodiment 1).
Titanium dioxide 4.0% (product of use is with embodiment 1).
Dimethylbenzene 4.0% (product of use is with embodiment 1).
N-butanol 2.0% (product of use is with embodiment 1).
The weight percent of the B component are as follows:
Solvent-free Modification cycloaliphatic amines 74.5% (product of use is with embodiment 1).
Aminoalkoxysilane 25.5% (product of use is with embodiment 1).
(2) preparation method of the high pressure resistant conductive anti-corrosion coating of a kind of heatproof (with embodiment 1).
(3) application method of the high pressure resistant conductive anti-corrosion coating of a kind of heatproof prepared by embodiment 2 (substantially with embodiment 1)
Except that: before construction, by the high pressure resistant conductive anti-corrosion coating component A of heatproof of the invention and B component according to weight ratio A:B=
100:15.0 is mixed.
Embodiment 3
(1) the high pressure resistant conductive anti-corrosion coating of a kind of heatproof contains two kinds of components of A, B, the weight percent of the component A
Are as follows:
Component A raw material
Novolac epoxy resin 30% (product of use is with embodiment 1).
Organosilicon epoxy hybrid resin 20% (product of use is with embodiment 1).
Polymer defoaming agent 0.5% without organosilicon (product of use is with embodiment 1).
The polymer copolymerization body of affinity groups containing pigment dispersing agent 0.5% (product of use is with embodiment 1).
Hydrophobicity aerosil 0.5% (product of use is with embodiment 1).
Modified zinc phosphate 3.0% (product of use is with embodiment 1).
Aluminium triphosphate 4.8% (product of use is with embodiment 1).
Sheets of conductive mica powder 25% (product of use is with embodiment 1).
Carbon nanotube 0.2% (product of use is with embodiment 1).
Talcum powder 7.5% (product of use is with embodiment 1).
Titanium dioxide 5.0% (product of use is with embodiment 1).
Dimethylbenzene 2.0% (product of use is with embodiment 1).
N-butanol 1.0% (product of use is with embodiment 1).
The weight percent of the B component are as follows:
Solvent-free Modification cycloaliphatic amines 75.5% (product of use is with embodiment 1).
Aminoalkoxysilane 24.5% (product of use is with embodiment 1).
(2) preparation method of the high pressure resistant conductive anti-corrosion coating of a kind of heatproof (with embodiment 1).
(3) application method of the high pressure resistant conductive anti-corrosion coating of a kind of heatproof prepared by embodiment 3 (substantially with embodiment 1)
Except that: before construction, by the high pressure resistant conductive anti-corrosion coating component A of heatproof of the invention and B component according to weight ratio A:B=
100:18.6 is mixed.
The high pressure resistant conductive anti-corrosion coating of heatproof of 1-3 of embodiment of the present invention preparation is tested with conventional method, is surveyed
Test result is shown:
(1) resistivity of coating surface is 108~1011Ω。
(2) tension of coating surface is small, and coating is easy to clean, and stain resistance is good.
(3) in the high temperature and high pressure kettle using deionized water as medium, the film of the high pressure resistant conductive anti-corrosion coating of heatproof is 168
Temperature is 130 DEG C, pressure is 10MPa harsh conditions can be subjected in hour without blistering occur, cracking and what is fallen off shows
As.
(3) coating places 1000h in 95 DEG C of boiled water and the phenomenon that blistering, crack and falling off does not occur.
(4) coating places 1000h in 150 DEG C of oil bath and the phenomenon that blistering, crack and falling off does not occur.
(5) coating respectively 10% sulfuric acid, 5% sodium hydroxide, 3% sodium chloride solution under room temperature (25 DEG C)
It impregnates 30 days, the phenomenon that blistering, cracking, fall off does not occur in film.
(6) coating impregnates 30 days without there is the phenomenon that blistering, crack and fall off in 70 DEG C of crude oil respectively.
(7) coating is detected through DSC instrument, and the midpoint of glass transition temperature (Tg2) is at 120 DEG C.
Test result proves:
(1) a kind of electrostatic conductiveness of the high pressure resistant conductive anti-corrosion coating of heatproof of the present invention can meet petrochemical equipment static conductive
It is required that.
(2) a kind of high pressure resistant conductive anti-corrosion coating of heatproof of the present invention can use in the crude oil that temperature is 70 DEG C.
(3) a kind of high pressure resistant conductive anti-corrosion coating of heatproof of the present invention can be withstood under the wet condition of deionized water
130 DEG C, the environmental condition of 10MPa pressure, and coating surface is intact.
(4) a kind of glass transition temperature (Tg2) of the high pressure resistant conductive anti-corrosion coating of heatproof of the present invention is higher, can reach
120℃。
(5) a kind of high pressure resistant conductive anti-corrosion coating of heatproof of the present invention is a kind of preferable coating new varieties, is passed in addition to having
Outside the static conductive function of system, coating is also resistant to higher temperature and pressure, can effectively help oil extraction department to having
The inner wall of the crude oil storage tank of higher temperature and the crude oil pipeline of elevated pressures and storage higher temperature is protected, and is allowed to not by corruption
Lose the corrosion of medium.