CN109514257B - High-speed intelligent control valve assembly equipment - Google Patents
High-speed intelligent control valve assembly equipment Download PDFInfo
- Publication number
- CN109514257B CN109514257B CN201811637665.8A CN201811637665A CN109514257B CN 109514257 B CN109514257 B CN 109514257B CN 201811637665 A CN201811637665 A CN 201811637665A CN 109514257 B CN109514257 B CN 109514257B
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- control valve
- valve rod
- track
- transmission shaft
- intelligent control
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- 238000007789 sealing Methods 0.000 claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims description 87
- 230000005540 biological transmission Effects 0.000 claims description 38
- 230000000903 blocking effect Effects 0.000 claims description 28
- 238000007599 discharging Methods 0.000 claims description 27
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000011265 semifinished product Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000001747 pupil Anatomy 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Multiple-Way Valves (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to the technical field of control valve assembly equipment, in particular to high-speed intelligent control valve assembly equipment. The sealing cup with the outer gasket is conveyed to the main rotary table through the feeding track, the sealing cup is arranged in the clamping groove, the valve rod feeding mechanism drops the valve rod from the hollowed-out part to the through hole of the sealing cup, the supporting plate is arranged on one side of the spring of the valve rod, the valve head of the valve rod drops into the sealing cup downwards along the guide hole below the hollowed-out part, automatic assembly of the sealing cup and the control valve of the valve rod is realized, the assembly efficiency of the control valve is improved (the production takt reaches 400-500 pieces/min), and the assembly quality of the intelligent control valve can be guaranteed.
Description
Technical Field
The invention relates to the technical field of control valve assembly equipment, in particular to high-speed intelligent control valve assembly equipment.
Background
The valve rod assembly on the intelligent control valve is generally assembled by pure manual work, and according to the difference of each spare part equipment, often need set up a plurality of stations and carry out the assembly line equipment, every station is at least alone, because the specification type of intelligent control valve is many, and the demand is big, so the equipment of intelligent control valve often needs many people to carry out the equipment work for a long time, requires the assembler to carry out skilled operation, not only the manual work requirement is high, and working strength is big, still has the unstable condition of equipment effect.
Disclosure of Invention
The invention aims to solve the technical problem of providing high-speed intelligent control valve assembly equipment which can realize automatic assembly of a sealing cup and a valve rod and has high assembly efficiency.
In order to solve the technical problems, the technical scheme adopted by the invention for solving the technical problems is as follows:
the high-speed intelligent control valve assembling equipment comprises a rack, wherein a feeding track, a discharging track, a valve rod feeding mechanism and an assembling turntable are arranged on the rack, and the feeding track, the valve rod feeding mechanism and the discharging track are sequentially arranged around the assembling turntable in a surrounding mode;
the assembly carousel includes main carousel and two material conveying carousel, two material conveying carousel settings main carousel both sides, main carousel includes upper disc and lower disc, the lower disc edge is provided with the draw-in groove that is used for the holding sealing cup, the fretwork portion has been seted up on the upper disc, the draw-in groove sets up under the fretwork portion, just fretwork portion with draw-in groove one-to-one sets up, be provided with a layer board in the middle of the fretwork portion.
Preferably, an exhaust pipe is arranged below the clamping groove and is matched with the sealing cup through hole arranged below the clamping groove, and the exhaust direction of the exhaust pipe is perpendicular to the lower disc downwards.
Preferably, the main turntable further comprises a material blocking track, the material blocking track is arranged on the track frame, the material blocking track is of an arc-shaped structure, and the material blocking track is arranged on the radial side surface of the conveying lower disc; the material blocking rail is provided with a mounting frame, and the mounting frame is provided with a valve rod sensor.
Preferably, the edge of the material conveying turntable is provided with a feeding groove, the feeding groove is matched with the clamping groove, an arc-shaped track is arranged on the material conveying turntable, one end of the arc-shaped track is connected with the feeding track, and the other end of the arc-shaped track is in butt joint with the lower disc.
Preferably, the rotation direction of the material conveying turntable is opposite to that of the main turntable.
Preferably, the feeding track and the discharging track have the same structure, the feeding track comprises a material rack, conveying belts are respectively arranged on two inner walls of the material rack, a conveying motor is arranged on the material rack, and the motor is in driving connection with the conveying belts.
Preferably, the valve rod feeding mechanism comprises a vibrating disc, a discharging track and a material distributing rotary disc, wherein the vibrating disc, the discharging track and the material distributing rotary disc are sequentially connected, a containing cavity for loading the valve rod is formed in the edge of the material distributing rotary disc, and the discharging end of the discharging track is matched with the containing cavity.
Preferably, the valve rod feeding mechanism further comprises a material blocking semi-ring, the material blocking semi-ring is matched with the material dividing turntable, one end of the material blocking semi-ring is connected with the discharging track, and the other end of the material blocking semi-ring is arranged above the hollowed-out part.
Preferably, a material distributing screw is arranged between the feeding track and the assembly turntable, and the material distributing screw is rotatably arranged on the material distributing frame.
Preferably, the automatic feeding device further comprises a driving mechanism, wherein the driving mechanism comprises a driving motor, a first driving shaft, a second driving shaft, a third driving shaft and a fourth driving shaft, the driving motor is in driving connection with the first driving shaft, the second driving shaft, the third driving shaft and the fourth driving shaft through synchronous belts, the first driving shaft is connected with a material conveying rotary table, the second driving shaft is in driving connection with a material distributing screw, the third driving shaft is in driving connection with a valve rod assembly rotary table, and the fourth driving shaft is in driving connection with a valve rod feeding mechanism.
The invention has the beneficial effects that:
the sealing cup with the outer gasket is conveyed to the main rotary table through the feeding track, the sealing cup is arranged in the clamping groove, the valve rod feeding mechanism drops the valve rod from the hollowed-out part to the through hole of the sealing cup, the supporting plate is arranged on one side of the spring of the valve rod, the valve head of the valve rod drops into the sealing cup downwards along the guide hole below the hollowed-out part, automatic assembly of the sealing cup and the control valve of the valve rod is realized, the assembly efficiency of the control valve is improved (the production takt reaches 400-500 pieces/min), and the assembly quality of the intelligent control valve can be guaranteed.
Drawings
FIG. 1 is a schematic diagram of a high-speed intelligent control valve assembly device according to the present invention.
Fig. 2 is a schematic diagram of a second embodiment of the present invention.
Fig. 3 is a schematic view of the drive mechanism of the present invention.
Fig. 4 is a cross-sectional view of an assembly carousel of the present invention.
The reference numerals in the figures illustrate: 1. a frame; 2. a top plate; 21. a material conveying rotary table; 22. an arc-shaped track; 23. a material blocking rail; 24. an index signal sensor; 25. a hollowed-out part; 26. a lower plate; 27. a clamping groove; 28. a supporting plate; 29. a guide hole; 3. a vibration plate; 31. a blanking track; 311. a blanking sensor; 32. a material dividing turntable; 4. a discharge rail; 5. a conveying motor; 51. a material rack; 52. a conveyor belt; 53. a material distributing screw; 6. a synchronous belt; 61. a first helical gear; 62. a transmission belt; 63. a gear seat; 64. a third bevel gear; 65. a fourth helical gear; 7. sealing the cup; 71. a valve head; 72. a spring;
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific examples, which are not intended to be limiting, so that those skilled in the art will better understand the invention and practice it.
Referring to fig. 1-4, a high-speed intelligent control valve assembling device comprises a frame 1, wherein a feeding track, a discharging track 4, a valve rod feeding mechanism and an assembling turntable are arranged on the frame 1, and the feeding track, the valve rod feeding mechanism and the discharging track 4 are sequentially arranged around the assembling turntable in a surrounding manner; the valve rod comprises a valve head 71 and a spring 72, and a through hole matched with the valve head 71 is arranged on the sealing cup 7.
The assembly carousel includes main carousel and two material conveying carousel 21, and two material conveying carousel 21 set up main carousel both sides, main carousel includes upper disc 2 and lower disc 26, the lower disc 26 edge is provided with the draw-in groove 27 that is used for holding sealing cup 7, the fretwork portion 25 has been seted up on the upper disc 2, draw-in groove 27 sets up under the fretwork portion 25, just fretwork portion 25 with draw-in groove 27 one-to-one sets up, be provided with a layer board 28 in the middle of the fretwork portion 25.
The seal cup 7 with the outer gasket is conveyed to the main turntable through the feeding track, the seal cup 7 is clamped in the clamping groove 27, the valve rod is arranged on the through hole of the seal cup 7 by the valve rod feeding mechanism, the support plate 28 is arranged on one side of the spring 72 of the valve rod, the valve head 71 of the valve rod falls into the seal cup 7 downwards along the guide hole 29 below the hollow part 25, the automatic assembly of the seal cup 7 and the control valve of the valve rod is realized, the assembly efficiency of the control valve is improved (the production takt reaches 400-500 pieces/min), and the assembly quality of the intelligent control valve can be ensured.
The invention further comprises a controller, wherein the controller is electrically connected with the feeding track, the discharging track 4, the valve rod feeding mechanism, the assembly turntable and the driving mechanism.
The valve rod divides the material through valve rod feeding mechanism, and the valve rod falls into the fretwork portion 25 of main carousel, and the valve rod falls on layer board 28, and the valve rod axis is horizontal (the diameter direction of main carousel) this moment, and when the valve rod moved to blanking position, only the spring 72 side had layer board 28, and the valve head 71 of valve rod falls into in the sealing cup 7 along the guiding hole 29 of fretwork portion 25 below down.
The clamping groove 27 is provided with an exhaust pipe, the exhaust pipe is matched with the through hole of the sealing cup 7 arranged on the clamping groove 27, and the exhaust direction of the exhaust pipe is perpendicular to the lower disc 26 downwards.
The exhaust tube is used for exhausting air from the lower part of the sealing cup 7, so that the fallen valve rod is rapidly positioned at the pupil position of the sealing cup 7, the valve rod is assisted to be guided, and the assembly stability and the installation accuracy of the valve rod are ensured.
The main turntable further comprises a material blocking track 23, the material blocking track 23 is arranged on the track frame, the material blocking track 23 is of an arc-shaped structure, and the material blocking track 23 is arranged on the radial side surface of the conveying lower disc 26; the material blocking rail 23 is provided with a mounting frame, and the mounting frame is provided with a valve rod sensor.
An indexing signal sensor 24 is arranged on the side face of the conveying turntable, a material distributing sensor is arranged on the material distributing turntable 32, and a material discharging sensor 311 is arranged on the material discharging track 31.
The sensors can detect the missing parts and the multiple outer gaskets of each assembly link, detect the assembled finished products, add various detection means into the equipment, and greatly improve the yield of the products.
The edge of the material conveying turntable 21 is provided with a feeding groove, the feeding groove is matched with the clamping groove 27, the material conveying turntable 21 is provided with an arc-shaped track 22, one end of the arc-shaped track 22 is connected with the feeding track, and the other end of the arc-shaped track is in butt joint with the lower disc 26.
The material conveying turntable 21 and the main turntable rotate in opposite directions.
The feeding track and the discharging track 4 are identical in structure, the feeding track comprises a material frame 51, conveying belts 52 are respectively arranged on two inner walls of the material frame 51, a conveying motor 5 is arranged on the material frame 51, and the motor is in driving connection with the conveying belts 52.
The valve rod feeding mechanism comprises a vibrating disc 3, a discharging track 31 and a distributing turntable 32, wherein the vibrating disc 3, the discharging track 31 and the distributing turntable 32 are sequentially connected, a containing cavity for loading the valve rod is formed in the edge of the distributing turntable 32, and the discharging end of the discharging track 31 is matched with the containing cavity.
The valve rod feeding mechanism further comprises a material blocking semi-ring, the material blocking semi-ring is matched with the material distributing turntable 32, one end of the material blocking semi-ring is connected with the discharging track 31, and the other end of the material blocking semi-ring is arranged above the hollowed-out portion 25.
A material distributing screw 53 is arranged between the feeding track and the assembly turntable, and the material distributing screw 53 is rotatably arranged on the material distributing frame 51.
The semi-finished products of the sealing cups 7 flow into the distributing screw 53 through the feeding track, and the distributing screw 53 pulls the semi-finished products of the sealing cups 7 uninterruptedly apart at intervals, and the intervals are the same as the intervals of the semi-finished products on the feeding turntable 21.
Still include actuating mechanism, actuating mechanism includes driving motor, first transmission shaft, second transmission shaft, third transmission shaft and fourth transmission shaft, all be provided with the synchronizing wheel on first transmission shaft, second axis of rotation, third transmission shaft and the fourth transmission shaft, driving motor pass through hold-in range 6 with first transmission shaft, second axis of rotation, third transmission shaft and fourth transmission shaft drive connection, first transmission shaft is connected with defeated material carousel 21, first transmission shaft sets up on a bearing frame, first bearing frame sets up on frame 1, the second transmission shaft is connected with the drive of dividing screw 53, second transmission shaft other end society only first helical gear 61, first helical gear 61 meshes with the second helical gear on the gear seat, still be equipped with the runner on the gear seat 63, the runner is connected through drive belt 62 with dividing screw 53, the third transmission shaft is connected with the valve rod assembly carousel drive, the third transmission shaft other end is provided with the gear, the gear with the drive wheel meshing of main bottom, the fourth transmission shaft is connected with the drive of machine constructs on the bearing frame, the third helical gear other end is provided with the fourth helical gear 64 and is equipped with the fourth helical gear on the fourth transmission shaft, the fourth helical gear is provided with the fourth helical gear 65 on the fourth transmission shaft is provided with the fourth helical gear 65 and is matchd with the fourth on the main rotating shaft.
The driving mechanism adopts mechanical mechanisms such as spiral bevel gear transmission, synchronous belt 6 transmission and the like as power transmission, realizes that one driving motor drives all action mechanisms of the equipment, has good synchronism among all the mechanisms, can realize the linking action among all the mechanisms when the equipment is started and stopped, not only can simplify elements, reduce the whole volume and save energy, but also can enable all the mechanisms to synchronously act, thus effectively improving the stability of the whole action, and meanwhile, the driving mechanism is also applicable to various high-precision machines; the transmission error and the mechanical abrasion of mechanical transmission are greatly reduced, the transmission structure is simplified, and the transmission noise is reduced. The driving structure has the characteristics of simple structure, accurate rotation speed control, low use cost, convenient operation and the like.
The use process
The semi-finished product of the sealing cup 7 is fed from a feeding track, the sealing cup 7 is separated by a separating screw 53, a valve rod assembly is discharged, the valve rod assembly falls into the sealing cup 7 on a main rotary table, and the semi-finished product of the sealing cup 7 is discharged from a discharging track 4
The semi-finished product of the sealing cup 7 means that the semi-finished product of the workpiece sealing cup 7 pressed into the sealing cup 7 by an outer gasket flows into a material distributing screw 53 through a feeding track, and the material distributing screw 53 pulls the semi-finished product of the sealing cup 7 uninterruptedly to be separated, and the separation position is the separation position of the semi-finished product on the material conveying turntable 21. After the material distributing screw 53 distributes materials, the semi-finished product main flow into the rotary table, the valve rod falls into the hollowed-out part 25 of the main rotary table through the vibrating disc 3, the vertical material channel and the material distributing rotary table 32, the valve rod falls into the sealing cup 7 through the supporting plate 28 and the air draft assistance, and then the sealing cup 7 assembled with the valve rod flows out of the device from the discharging track 4 to enter the next working procedure.
The above-described embodiments are merely preferred embodiments for fully explaining the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutions and modifications will occur to those skilled in the art based on the present invention, and are intended to be within the scope of the present invention. The protection scope of the invention is subject to the claims.
Claims (10)
1. The high-speed intelligent control valve assembling equipment is used for assembling a valve rod and a sealing cup, wherein the valve rod comprises a valve head and a spring, and a through hole matched with the valve head is formed in the sealing cup;
the assembly turntable comprises a main turntable and two material conveying turntables, wherein the two material conveying turntables are arranged on two sides of the main turntable, the main turntable comprises an upper disc and a lower disc, a clamping groove for accommodating a sealing cup is formed in the edge of the lower disc, a hollowed-out part is formed in the upper disc, the clamping groove is arranged right below the hollowed-out part, the hollowed-out parts are arranged in one-to-one correspondence with the clamping grooves, and a supporting plate is arranged in the middle of the hollowed-out part;
the feeding track conveys the sealing cups to the main rotary table, the sealing cups are clamped in the clamping grooves, the valve rod feeding mechanism enables the valve rods to fall into the hollowed-out parts and fall onto the supporting plates, when the valve rods run to a blanking position, the supporting plates are arranged on the spring sides of the valve rods, the valve heads of the valve rods fall into the sealing cups downwards along the guide holes below the hollowed-out parts, and automatic assembly is achieved.
2. The high-speed intelligent control valve assembly equipment according to claim 1, wherein an exhaust tube is arranged below the clamping groove and is matched with a sealing cup through hole arranged below the clamping groove, and the exhaust direction of the exhaust tube is perpendicular to the lower disc downwards.
3. The high-speed intelligent control valve assembly equipment according to claim 1, wherein the main turntable further comprises a material blocking rail, the material blocking rail is arranged on a rail frame, the material blocking rail is of an arc-shaped structure, and the material blocking rail is arranged on the radial side surface of the conveying lower disc; the material blocking rail is provided with a mounting frame, and the mounting frame is provided with a valve rod sensor.
4. The high-speed intelligent control valve assembly equipment according to claim 1, wherein a feeding groove is formed in the edge of the material conveying rotary table, the feeding groove is matched with the clamping groove, an arc-shaped track is arranged on the material conveying rotary table, one end of the arc-shaped track is connected with the feeding track, and the other end of the arc-shaped track is in butt joint with the lower disc.
5. The high-speed intelligent control valve assembly apparatus according to claim 1, wherein the feed turntable is rotated in a direction opposite to the main turntable.
6. The high-speed intelligent control valve assembly equipment according to claim 1, wherein the feeding track has the same structure as the discharging track, the feeding track comprises a material frame, conveying belts are respectively arranged on two inner walls of the material frame, a conveying motor is arranged on the material frame, and the motor is in driving connection with the conveying belts.
7. The high-speed intelligent control valve assembly equipment according to claim 1, wherein the valve rod feeding mechanism comprises a vibrating disc, a discharging track and a distributing turntable, the vibrating disc, the discharging track and the distributing turntable are sequentially connected, a containing cavity for loading the valve rod is formed in the edge of the distributing turntable, and the discharging end of the discharging track is matched with the containing cavity.
8. The high-speed intelligent control valve assembly equipment according to claim 7, wherein the valve rod feeding mechanism further comprises a material blocking semi-ring, the material blocking semi-ring is matched with the material distributing turntable, one end of the material blocking semi-ring is connected with the discharging track, and the other end of the material blocking semi-ring is arranged above the hollowed-out part.
9. The high-speed intelligent control valve assembly equipment according to claim 7, wherein a material distributing screw is arranged between the feeding track and the assembly turntable, and the material distributing screw is rotatably arranged on a material distributing frame.
10. The high-speed intelligent control valve assembly equipment of claim 9, further comprising a driving mechanism, wherein the driving mechanism comprises a driving motor, a first transmission shaft, a second transmission shaft, a third transmission shaft and a fourth transmission shaft, the driving motor is in driving connection with the first transmission shaft, the second transmission shaft, the third transmission shaft and the fourth transmission shaft through synchronous belts, the first transmission shaft is connected with a material conveying rotary table, the second transmission shaft is in driving connection with a material distributing screw, the third transmission shaft is in driving connection with a valve rod assembly rotary table, and the fourth transmission shaft is in driving connection with a valve rod feeding mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811637665.8A CN109514257B (en) | 2018-12-29 | 2018-12-29 | High-speed intelligent control valve assembly equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811637665.8A CN109514257B (en) | 2018-12-29 | 2018-12-29 | High-speed intelligent control valve assembly equipment |
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| CN109514257A CN109514257A (en) | 2019-03-26 |
| CN109514257B true CN109514257B (en) | 2024-02-06 |
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| CN201811637665.8A Active CN109514257B (en) | 2018-12-29 | 2018-12-29 | High-speed intelligent control valve assembly equipment |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111408919B (en) * | 2020-04-01 | 2021-01-05 | 荆州市益海科技有限公司 | Integrated assembling equipment for high-pressure connector of medical pump |
| CN111618575A (en) * | 2020-05-11 | 2020-09-04 | 安徽格比智能科技有限公司 | High-speed loading and grabbing device for clamping type air valve chamber |
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| CN109514257A (en) | 2019-03-26 |
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