CN109513728A - A kind of discarded oversize processing unit of kitchen - Google Patents

A kind of discarded oversize processing unit of kitchen Download PDF

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Publication number
CN109513728A
CN109513728A CN201811525658.9A CN201811525658A CN109513728A CN 109513728 A CN109513728 A CN 109513728A CN 201811525658 A CN201811525658 A CN 201811525658A CN 109513728 A CN109513728 A CN 109513728A
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CN
China
Prior art keywords
oversize
compression
unit
kitchen
percolate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811525658.9A
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Chinese (zh)
Inventor
刘珣
姜鑫
辛立平
楚素珍
崔剑
闫旭达
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHINA NORTH ENERGY CONSERVATION AND ENVIRONMENT PROTECTION Co Ltd
Original Assignee
CHINA NORTH ENERGY CONSERVATION AND ENVIRONMENT PROTECTION Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHINA NORTH ENERGY CONSERVATION AND ENVIRONMENT PROTECTION Co Ltd filed Critical CHINA NORTH ENERGY CONSERVATION AND ENVIRONMENT PROTECTION Co Ltd
Priority to CN201811525658.9A priority Critical patent/CN109513728A/en
Publication of CN109513728A publication Critical patent/CN109513728A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/02Gases or liquids enclosed in discarded articles, e.g. aerosol cans or cooling systems of refrigerators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention provides a kind of kitchens to discard oversize processing unit, belongs to field of solid waste disposal.Device includes: all-in-one machine feed bin, filter opening, preloaded helical compression squeezes unit, percolate arranges mouth, percolate cache slot, PLC control cabinet, oversize compression unit, Photoelectric infrared switch and oversize compression box.The apparatus structure compact and reasonable, occupied area is small, high degree of automation, can reduce labor intensity, energy saving by carrying out linkage operation with oversize feeding scrapper conveyor.After oversize processing all-in-one machine disposition, the water content that kitchen discards oversize is reduced, and weight is reduced to the 70% of original weight amount; volume-diminished is to the 1/3 of original volume; issuable stink and sewage outflow risk in transportational process are reduced, directly reduces and clears expense, while protecting environment.

Description

A kind of discarded oversize processing unit of kitchen
Technical field
The present invention provides a kind of kitchens to discard oversize processing unit, belongs to field of solid waste disposal.
Background technique
In kitchen castoff recycling and innocent treatment procedure, kitchen castoff supplied materials need to be by sorting, by big partial size Inorganic substances and resourcebility using organic substance carry out physical separation, generally use automatic fraction collector and complete the above separation Step, the big particle diameter inorganic object that sorted machine is isolated are known as oversize.The common processing side of oversize in kitchen castoff Formula is directly to be transported to municipal garbage landfill yard after keeping in dustbin to be filled.
Different according to each city garbage specification situation, oversize accounts for about the 6~8% of kitchen castoff total weight, at day It is about 8 tons per the total amount of oversize is transported outward day by day for the kitchen castoff processing center that reason ability is 120 tons, on disposition sieve The process of object will consume amount transport cost.And it is wet since kitchen garbage has the characteristics that the content of organic matter is high, water content is high Rubbish easily turns sour in storage and transportational process, is smelly, breeds bacterium, worm's ovum, odor contamination and water will be caused by dealing with improperly The problems such as source is polluted, strong influence road beauty and urban environment.
Summary of the invention
Discard that oversize total weight, total volume is excessive leads to freight volume the purpose of the present invention is to solve existing kitchen Greatly and aqueous, oil content it is high caused by problem of environmental pollution, a kind of kitchen is provided and discards oversize processing unit.The device Compact-sized rationally occupied area is small, high degree of automation, can be by carrying out linkage operation, drop with oversize feeding scrapper conveyor Low labor intensity, energy saving.After oversize processing all-in-one machine disposition, kitchen discards the water content drop of oversize Low, weight is reduced to the 70% of original weight amount, and the 1/3 of volume-diminished to original volume, it reduces issuable smelly in transportational process Taste and sewage outflow risk directly reduce and clear expense, while protecting environment.
The purpose of the present invention is what is be achieved through the following technical solutions.
A kind of discarded oversize processing unit of kitchen, comprising: all-in-one machine feed bin, filter opening, preloaded helical compression squeeze unit, percolate Arrange mouth, percolate cache slot, PLC control cabinet, oversize compression unit, Photoelectric infrared switch and oversize compression box.
Kitchen discards oversize and by oversize scrapper conveyor is transported to all-in-one machine feed bin, via all-in-one machine bin blanking mouth into Enter preloaded helical compression and squeezes unit;Moisture entrained by oversize and grease squeeze unit bottom by preloaded helical compression under screw extrusion effect The 6mm filter opening in portion is discharged into percolate cache slot, then arranges mouth discharge by the percolate that percolate caches trench bottom, utilizes simultaneously Solid material is delivered to oversize compression unit by the impetus of spiral;It is established by cable at the top of oversize compression unit equipped with infrared light It closes, height of materials can be detected automatically, when height of materials reaches preset height, stop the conveying of solid material, then pass through The hydraulic push top of oversize compression unit, which pushes forward to material, to be compressed in oversize compression box and is further dehydrated;So Hydraulic push top returns to original position afterwards, continues for solid material to be delivered to oversize compression unit at this time, so recycles, until filling up Oversize compression box.
Oversize compression box bottom is equipped with slideway.
The solid material, to oversize compression unit, is provided with diafiltration in the pipeline any position by Pipeline transport Liquid arranges mouth, can be discharged with the liquid guaranteed in transmission process;
Oversize compression box bottom offers percolate row's mouth, to guarantee that the liquid generated in compression process can be arranged Out;
It is uniformly recycled by the liquid that the percolate arranges mouth discharge;
The aperture that the preloaded helical compression squeezes unit bottom drain filter opening is 6mm.
Preferably, preloaded helical compression, which squeezes, is equipped with manhole and tap water rinse mouth at the top of unit.
Preferably, oversize compression box is adopted a split structure with all-in-one machine, the 2 oversize compressions of every coordinative composition of equipments Case, the method for operation are the using and the reserved, are equipped with hanging ring at the top of oversize compression box, and bottom is equipped with slideway and pulley simultaneously, size and Municipal administration hooks arm vehicle and matches.
After automatic fraction collector sieves, big granularity sundries of the partial size greater than 50mm is sorted out kitchen castoff supplied materials, This moieties is known as oversize.Oversize is delivered in oversize processing all-in-one machine by oversize scrapper conveyor, first passes around spiral shell It revolves prepressing unit and carries out pre-dehydration, percolate squeezes unit bottom by being preset in preloaded helical compression under screw extrusion effect 6mm filter opening flow to percolate cache slot, and is discharged into kitchen castoff processing center leachate collection by cache slot bottom pipe System.The dewatered oversize of unit is squeezed by preloaded helical compression and falls into oversize compression unit, is set at the top of oversize compression unit There is Photoelectric infrared switch, height of materials can be detected automatically, when the height of materials fallen into unit reaches preset height, warp PLC control, preloaded helical compression, which squeezes unit feed movement, to be stopped, the starting of oversize compression unit, hydraulic push top movement and by oversize It pushes forward in oversize compression box, when push top reaches " front limit switch ", retracts automatically;When push top retreats to " after limit When switch ", stopping movement, preloaded helical compression squeezes the starting of unit feed system, so recycles.
Forward in pushing course, hydraulic system monitoring sensor detects hypertonia for push top, indicates oversize compression box Interior full material needs replacing oversize compression box, and PLC, which stops the concurrent outlet of charging movement, expires indication signal prompt operator's replacement Oversize compression box.
It is totally-enclosed integral structure that oversize, which handles all-in-one machine, uses 304 stainless steel materials with material contact portion.
Beneficial effect
1, kitchen oversize compresses dehydrating integrated machine, is installed on the oversize scrapper conveyor end of automatic fraction collector, will be on sieve Object carries out dehydration and minimizing, reduces issuable stink pollution and water resource pollution during oversize outward transport, drops simultaneously Low transportation cost.
2, the feature lower for kitchen percolate pH value (pH=3~6), equipment and material contact portion all use 304 stainless steel materials prevent corrosion of the acid material to equipment and materials, increase service life of equipment.
3, full-enclosed structure is used, is prevented in operational process for the kitchen castoff easily smelly feature of corruption, equipment Stink and sewage overflows ensure good working environment.
4, unit, oversize compression unit and oversize compression box bottom are squeezed in preloaded helical compression respectively and is provided with percolate row Mouth is put, and quick coupling is set in oversize compression box percolate row's mouth, the percolate for generating each process is facilitated to be discharged into place Reason center percolate centralized collection system.
5, it using PLC control system, realizes that overall process automatically controls, saves labor intensity, while can be in touch screen Upper progress hand/automatic switchover, flexible operation mode.
6, PLC automatic running pattern is set as two kinds: it is a kind of that height of materials is detected by Photoelectric infrared switch, as push top Entry condition;Runing time interval is arranged by touch screen in another, as push top entry condition.When Photoelectric infrared switch is sent out Raw failure, can integrally be paralysed by second of mode operation equipment, anti-locking system.
7, oversize compression box and oversize processing all-in-one machine adopt a split structure, 2 oversizes of every coordinative composition of equipments Compression box, the method for operation are the using and the reserved, are equipped with hanging ring at the top of oversize compression box, bottom is equipped with slideway and pulley, ruler simultaneously It is very little to match with municipal hook arm vehicle.After a compression box is full, arm vehicle can be hooked by municipal administration and is directly loaded up outward transport, means of transportation letter Just, efficiently.Another compression box comes into operation simultaneously, guarantees the continuity of production.
8, the characteristics of being directed to kitchen castoff percolate, the drain filter opening that preloaded helical compression squeezes unit bottom is designed as the hole 6mm Diameter guarantees that moisture, grease can be discharged by filter opening, while prevent tiny particles content from falling into drainage system and causing to block.
9, preloaded helical compression, which squeezes, is equipped with manhole and tap water flushing interface at the top of unit, can not when grease blocks filter opening Detaching equipment directly cleans filter opening.
Detailed description of the invention
Fig. 1 is a kind of equipment schematic diagram of discarded oversize of processing kitchen.
Wherein, 1 be oversize scrapper conveyor, 2 be integrated machine feed bin, 3 be filter opening, 4 be that preloaded helical compression squeezes unit, 5-1 the One percolate row mouth, 5-2 are the second percolate row mouth, 5-3 is third percolate row mouth, 6 is PLC control cabinet, 7 is oversize pressure Contracting unit, 8 be Photoelectric infrared switch, 9 be oversize compression box, 10 be slideway, 11 be percolate cache slot.
Specific embodiment
Hereinafter, the embodiment of the present invention will be described further in conjunction with attached drawing.
Embodiment 1
A kind of kitchen discards oversize processing unit, as shown in Figure 1, comprising: oversize scrapper conveyor 1, all-in-one machine feed bin 2, Filter opening 3, preloaded helical compression squeeze unit 4, percolate cache slot 11, percolate row mouth 5, PLC control cabinet 6, oversize compression unit 7, Photoelectric infrared switch 8 and oversize compression box 9.
After automatic fraction collector sieves, big granularity sundries of the partial size greater than 50mm is sorted out kitchen castoff supplied materials, This moieties is known as oversize.Oversize is delivered in oversize processing all-in-one machine by oversize scrapper conveyor 1, first passes around spiral shell It revolves prepressing unit 4 and carries out pre-dehydration, percolate is flow under screw extrusion effect by the 6mm filter opening 3 of squeezing unit bottom Percolate cache slot 11, and kitchen castoff processing center leachate collection system is discharged by cache slot bottom pipe.By Preloaded helical compression squeezes the dewatered oversize of unit 4 and falls into oversize compression unit 7, is equipped at the top of oversize compression unit 7 infrared Optoelectronic switch 8 can detect height of materials automatically, when the height of materials fallen into unit reaches preset height, control through PLC Cabinet 6 controls, and preloaded helical compression, which squeezes 4 charging of unit movement, to be stopped, and oversize compression unit 7 starts, and oversize is pushed by hydraulic push top In oversize compression box 9, when push top reaches " front limit switch ", retract automatically;When push top retreats to " rear limit switch ", push away Head stopping movement, while starting preloaded helical compression and squeezing unit 4, so recycle.
In push top forward pushing course, hydraulic system monitoring sensor detects hypertonia, indicates oversize compression Completely expect in case 9, need replacing oversize compression box 9, PLC, which stops the concurrent outlet of charging movement, at this time expires indication signal prompt operation Personnel replace oversize compression box 9.Hanging ring is equipped at the top of every oversize compression box 9, bottom is equipped with slideway 10 and pulley, ruler It is very little to match with municipal hook arm vehicle.After a compression box is full, arm vehicle can be hooked by municipal administration and compression box is loaded into outward transport, while is spare Compression box comes into operation.
Oversize handles all-in-one machine using PLC control system, it can be achieved that hand/automatic switchover, the method for operation are flexible.Automatic It is under operating status, it can be achieved that unattended, it saves labor intensity and reduces maloperation risk.Automatic running pattern is set as Two kinds: one kind detecting height of materials by Photoelectric infrared switch 8 automatically, as push top entry condition;Another passes through touch Screen setting runing time interval, as push top entry condition.When Photoelectric infrared switch 8 breaks down, second of mould can be passed through Formula running equipment, anti-locking system are integrally paralysed.
It is carbon steel material that oversize, which handles all-in-one machine main body, uses 304 stainless steel materials with material contact portion, it is ensured that set For not by acid material corrosion, increase service life;Equipment uses totally-enclosed integral structure, prevent in operational process stink and Sewage overflows ensure works fine environment;Each unit bottom of equipment is equipped with percolate row's mouth 5, guarantees that percolate to the greatest extent may be used It can thoroughly be discharged;Tap water flushing pipeline is equipped at the top of oversize prepressing unit, when longtime running causes filter opening 3 to block, Can not detaching equipment, be directly passed through into equipment tap water rinse filter opening 3, restorer use.
By taking the kitchen castoff processing center of 120t/d as an example, the daily oversize total weight that generates is about 8t, and volume is about 26m3.After oversize enters all-in-one machine, the percolate that unit 4 removes weight about 20% is squeezed through preloaded helical compression first, then defeated During sending and after compression unit squeezes, the percolate of weight about 10% is removed.After all-in-one machine is disposed, oversize weight It is reduced to the 70% of original weight amount, i.e. 5.6t;Volume is reduced to the 1/3 of original volume, i.e. 8.8m simultaneously3
All-in-one machine is handled using oversize, can effectively reduce the operating cost of kitchen castoff processing center, is increased economical Benefit, major embodiment are as follows: the oversize weight and volume that need to transport outward disposition effectively reduce, and directly reduce transport and landfill expense; Due to effectively removing for moisture and grease, sewage risk of leakage is reduced, reduces the road cleaning up cost in transportational process;Separation Grease in percolate can be extracted simultaneously resource utilization, increase kitchen castoff processing center by percolate out after collecting Economic benefit.
Above-described specific descriptions have carried out further specifically the purpose of invention, technical scheme and beneficial effects It is bright, it should be understood that the above is only a specific embodiment of the present invention, the protection model being not intended to limit the present invention It encloses, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should be included in the present invention Protection scope within.

Claims (8)

1. a kind of kitchen discards oversize processing unit, it is characterised in that: include: all-in-one machine feed bin, filter opening, preloaded helical compression squeezing list Member, percolate row mouth, percolate cache slot, PLC control cabinet, oversize compression unit, Photoelectric infrared switch and oversize compression Case;
Kitchen discards oversize and is transported to all-in-one machine feed bin by oversize scrapper conveyor, enters spiral shell via all-in-one machine bin blanking mouth Revolve prepressing unit;Moisture entrained by oversize and grease squeeze unit bottom by preloaded helical compression under screw extrusion effect Filter opening is discharged into percolate cache slot, then arranges mouth discharge by the percolate that percolate caches trench bottom, while utilizing spiral Solid material is delivered to oversize compression unit by impetus;Photoelectric infrared switch, energy are equipped at the top of oversize compression unit Enough automatic detection height of materials, when height of materials reaches preset height, PLC control cabinet issues instruction, stops solid material Conveying, then material is pushed forward in oversize compression box compressed simultaneously by the hydraulic push top of oversize compression unit Further dehydration;Then hydraulic push top returns to original position, continues for solid material to be delivered to oversize compression unit at this time, so Circulation, until filling up oversize compression box.
2. a kind of kitchen as described in claim 1 discards oversize processing unit, it is characterised in that: the preloaded helical compression squeezes single The filter opening aperture of first bottom is 6mm.
3. a kind of kitchen as described in claim 1 discards oversize processing unit, it is characterised in that: the oversize compression box Bottom is equipped with slideway, is conveniently replaceable oversize compression box.
4. a kind of kitchen as described in claim 1 discards oversize processing unit, it is characterised in that: the solid material passes through Pipeline transport is provided with percolate row's mouth in the pipeline any position, to guarantee in transmission process to oversize compression unit Liquid can be discharged.
5. a kind of kitchen as described in claim 1 discards oversize processing unit, it is characterised in that: the oversize compression box Bottom offers percolate row's mouth, to guarantee that the liquid generated in compression process can be discharged.
6. a kind of kitchen as described in claim 1 discards oversize processing unit, it is characterised in that: the preloaded helical compression squeezes single First top is equipped with manhole and tap water rinse mouth.
7. a kind of kitchen as described in claim 1 discards oversize processing unit, it is characterised in that: oversize handles all-in-one machine For totally-enclosed integral structure, 304 stainless steel materials are used with material contact portion.
8. a kind of kitchen as described in claim 1 discards oversize processing unit, it is characterised in that: on the discarded sieve of processing kitchen The method of object are as follows: after automatic fraction collector sieves, big granularity sundries of the partial size greater than 50mm is sorted kitchen castoff supplied materials Come, this moieties is known as oversize;Oversize is promoted in oversize processing all-in-one machine by drag conveyor, first passes around spiral shell It revolves prepressing unit and carries out pre-dehydration, percolate squeezes unit bottom by being preset in preloaded helical compression under screw extrusion effect 6mm filter opening flow to percolate cache slot, and is discharged into kitchen castoff processing center leachate collection by cache slot bottom pipe System;The dewatered oversize of unit is squeezed by preloaded helical compression and falls into oversize compression unit, is set at the top of oversize compression unit There is Photoelectric infrared switch, height of materials can be detected automatically, when the height of materials fallen into unit reaches preset height, warp PLC control, preloaded helical compression, which squeezes unit feed movement, to be stopped, the starting of oversize compression unit, hydraulic push top movement and by oversize It pushes forward in oversize compression box, when push top reaches " front limit switch ", retracts automatically;When push top retreats to " after limit When switch ", stopping movement, preloaded helical compression squeezes the starting of unit feed system, so recycles;
Forward in pushing course, hydraulic system monitoring sensor detects hypertonia for push top, indicates full in oversize compression box Material needs replacing oversize compression box, and PLC, which stops the concurrent outlet of charging movement, to expire on indication signal prompt operator's replacement sieve Object compression box.
CN201811525658.9A 2018-12-13 2018-12-13 A kind of discarded oversize processing unit of kitchen Pending CN109513728A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111302836A (en) * 2020-02-28 2020-06-19 谷源净化设备(上海)有限公司 Livestock and poultry solid waste treatment system

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CN204938022U (en) * 2015-06-23 2016-01-06 程行 Mobile garbage compression system
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CN106739125A (en) * 2017-03-02 2017-05-31 徐州徐工环境技术有限公司 Trash compactor is cut somebody's hair control device, method and trash compactor
CN207109333U (en) * 2017-08-17 2018-03-16 迈安德集团有限公司 Fiber predrainage production system
CN209407067U (en) * 2018-12-13 2019-09-20 北京北方节能环保有限公司 A kind of discarded oversize processing unit of kitchen

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102671918A (en) * 2012-05-21 2012-09-19 宁波开诚生态技术有限公司 Biochemical treating system for kitchen garbage
CN103804035A (en) * 2012-11-09 2014-05-21 北京机电院高技术股份有限公司 Food waste composting pre-treatment method
CN204938022U (en) * 2015-06-23 2016-01-06 程行 Mobile garbage compression system
CN106140799A (en) * 2016-09-14 2016-11-23 中国科学院广州能源研究所 A kind of changing food waste original-source by classification and pretreatment system
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CN209407067U (en) * 2018-12-13 2019-09-20 北京北方节能环保有限公司 A kind of discarded oversize processing unit of kitchen

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111302836A (en) * 2020-02-28 2020-06-19 谷源净化设备(上海)有限公司 Livestock and poultry solid waste treatment system

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