CN109508910B - Intelligent production control method for preventing cross contamination of feed - Google Patents
Intelligent production control method for preventing cross contamination of feed Download PDFInfo
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- CN109508910B CN109508910B CN201811597448.0A CN201811597448A CN109508910B CN 109508910 B CN109508910 B CN 109508910B CN 201811597448 A CN201811597448 A CN 201811597448A CN 109508910 B CN109508910 B CN 109508910B
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- 238000012864 cross contamination Methods 0.000 title claims abstract description 38
- 238000000195 production control method Methods 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 74
- 238000004519 manufacturing process Methods 0.000 claims abstract description 44
- 238000005406 washing Methods 0.000 claims description 19
- 238000004891 communication Methods 0.000 claims description 3
- 238000011109 contamination Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 description 4
- 238000007726 management method Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
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Abstract
The invention discloses an intelligent production control method for preventing cross contamination of feed, which comprises an intelligent control system, wherein a cross contamination relation table, a product formula table and a current material recording table are stored in the intelligent control system; the intelligent production control method comprises the steps that an intelligent control system automatically inquires a production product formula list and a current material record list, judges whether the current material record list is empty, judges whether a cross contamination relation exists, records current material details and the like. By adopting the intelligent production control method, the aim of preventing the cross contamination of the feed can be fulfilled, the workload of operators can be obviously reduced, the requirement and the dependency on the operators can be reduced, the automation and the intelligent degree can be obviously improved, and powerful support can be provided for producing safe feed for feed production enterprises.
Description
Technical Field
The invention relates to an intelligent production control method for preventing cross contamination of feed, and belongs to the technical field of feed production quality control.
Background
Simply, the cross contamination is the phenomenon that a certain amount of the raw materials outside the formula are mixed into the next batch (even several batches) of feed due to the production equipment residue in the feed processing process, so that the product is abnormal. In the production process of the feed, cross contamination can occur in the processes of raw material transportation, production processing, finished product storage and the like, equipment residue, planning error and operation error are all important factors for causing the cross contamination, namely, the cross contamination of the feed exists in all feed enterprises, and particularly in the feed enterprises with multiple series of products, multiple varieties and multiple specifications, the cross contamination becomes the first killer of the product quality. In addition, feed safety has become a focus of attention of all countries, and feed safety work has been strengthened in recent years by the World Health Organization (WHO) and the Food and Agriculture Organization (FAO) of the united nations and related groups of all countries in the world. The feed safety engineering in China is also started, national and provincial feed quality and safety inspection institutions are also established, and meanwhile, a feed safety evaluation base and a feed safety monitoring information network are established. And the key measure for ensuring the feed safety is to reduce the cross contamination of the feed. However, most feed production enterprises at present only manually control the production arrangement of feed products (i.e. manually arrange the order of producing different types or different formulas of feed products to avoid the pollution influence of the feed products produced in the last batch on the products produced subsequently) and timely carry out warehouse-washing treatment on the production line to avoid the cross contamination of the materials on the feed production line. Therefore, there is an urgent need in the art to develop an intelligent production control method capable of preventing cross-contamination of feeds, so as to avoid the above-mentioned drawbacks caused by manual control.
Disclosure of Invention
In view of the above problems and needs in the prior art, the present invention provides an intelligent production control method for preventing cross contamination of feeds, so as to provide support for feed production enterprises to produce safe feeds.
In order to achieve the purpose, the invention adopts the following technical scheme:
an intelligent production control method for preventing cross contamination of feed comprises an intelligent control system, wherein a cross contamination relation table, a product formula table and a current material recording table are stored in the intelligent control system; the intelligent production control method comprises the following steps:
s1, automatically inquiring a production product formula table and a current material record table by an intelligent control system;
s2, if the current material record table is empty, entering a normal production flow and storing material details in the formula of the product produced at this time into the current material record table;
s3, if the current material record table is not empty, automatically comparing the material details in the secondary product formula with the material details in the current material record table by the intelligent control system according to the stored cross contamination relation table, judging whether the cross contamination relation exists, if so, starting a warehouse washing process, emptying the current material record table, and storing the material details of the warehouse washing in the current material record table; after the warehouse washing process is finished, entering a normal production process, emptying a current material record table, and storing material details in the formula of the product produced at this time into the current material record table; if the judgment result is negative, entering a normal production flow, emptying the current material record table, and storing the material details in the formula of the product produced at this time into the current material record table.
Further, the cross contamination relationship table includes the contamination pairing relationship between the materials and the product.
Further, the materials and products in the cross-contamination relationship table are represented in a code form.
Further, the products in the product formula table and the materials in the formula are represented in the form of codes.
Further, a material code table and a product code table are stored in the intelligent control system.
Further, a warehouse washing formula table is stored in the intelligent control system.
Further, the intelligent control system is in communication connection with the production management system.
Further, the production management system comprises a normal production process and a warehouse washing process.
Compared with the prior art, the invention has the beneficial technical effects that:
by adopting the intelligent production control method, the aim of preventing the cross contamination of the feed can be achieved, the workload of operators can be obviously reduced, the requirements and the dependence on the operators can be reduced, the automation and the intelligent degree can be obviously improved, and powerful support can be provided for feed production enterprises to produce safe feed.
Drawings
Fig. 1 is a flowchart of an intelligent production control method for preventing cross-contamination of feed according to an embodiment.
Detailed Description
The technical solution of the present invention will be further clearly and completely described below with reference to the accompanying drawings and specific embodiments.
Examples
Please refer to fig. 1:
the intelligent production control method for preventing the cross contamination of the feed comprises an intelligent control system, wherein a feed production enterprise can code all materials and products related in the production of the enterprise and make a corresponding relation Table of names and codes, and the names and the corresponding relation Table are stored in the intelligent control system by using Table 1; then making a cross-contamination relationship Table according to the contamination pairing relationship between the materials and the products, and storing the cross-contamination relationship Table in an intelligent control system by using Table 2; all product formulas produced by the enterprise are required to be made into a product formula Table and stored in the intelligent control system by Table 3; manufacturing a warehouse cleaning formula related in the enterprise production into a warehouse cleaning formula Table, and storing the warehouse cleaning formula Table in an intelligent control system by using Table 4; in addition, a current material recording table is also arranged in the intelligent control system and used for recording the material details related at present; the intelligent control system is in communication connection with a production management system, and the production management system comprises a normal production flow and a warehouse washing flow; the intelligent production control method comprises the following specific steps:
when a feed production enterprise inputs a product to be produced (preferably in a code form) into the intelligent control system, the intelligent control system automatically performs control operation according to the following steps:
s1, automatically inquiring a formula Table (Table 3) of a produced product and a current material record Table by an intelligent control system;
s2, if the current material record table is empty, the current production is indicated as the first production, the problem of cross contamination does not exist, the normal production flow is directly entered, and the material details in the formula of the product produced at this time are stored in the current material record table;
s3, if the current material record Table is not empty, automatically comparing the material details in the secondary product formula with the material details in the current material record Table by the intelligent control system according to the stored cross contamination relation Table2 and judging whether a cross contamination relation exists, if so, starting a warehouse washing process (warehouse washing materials can be determined according to a warehouse washing formula Table in Table 4), emptying the current material record Table, and storing the warehouse washing material details in the current material record Table; after the warehouse washing process is finished, entering a normal production process, emptying a current material record table, and storing material details in the formula of the product produced at this time into the current material record table; if the judgment result is negative, entering a normal production flow, emptying the current material record table, and storing the material details in the product formula in the current production into the current material record table.
In order to simplify the design and facilitate the query of an intelligent system, the materials and the products in the cross-contamination relation Table are represented by corresponding code forms shown in Table1, and the products in the product formula Table and the materials in the formula are represented by corresponding code forms shown in Table 1; materials in the warehouse cleaning formula Table are also represented in the form of corresponding codes shown in Table 1.
In addition, the product formula, the warehouse washing formula, the normal production flow and the warehouse washing flow described in the patent are the prior art of the feed production enterprise using the technology of the present invention, and do not belong to the improvement point of the present invention, so detailed description is not provided herein, and for those skilled in the art, how to implement the intelligent production control method of the present invention can be completely known according to the above contents of the present invention.
From the above, it can be seen that: by adopting the intelligent production control method, the aim of preventing the cross contamination of the feed can be achieved, the workload of operators can be obviously reduced, the requirements and the dependence on the operators can be reduced, the automation and the intelligent degree can be obviously improved, and powerful support can be provided for feed production enterprises to produce safe feed. Therefore, compared with the prior art, the invention has obvious progress and practical value and has important significance for ensuring the safety of the feed.
It is finally necessary to point out here: the above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.
Claims (8)
1. An intelligent production control method for preventing cross contamination of feed is characterized in that: the system comprises an intelligent control system, wherein a cross contamination relation table, a product formula table and a current material recording table are stored in the intelligent control system; the intelligent production control method comprises the following steps:
s1, automatically inquiring a production product formula table and a current material record table by an intelligent control system;
s2, if the current material record table is empty, entering a normal production flow and storing material details in the formula of the product produced at this time into the current material record table;
s3, if the current material record table is not empty, automatically comparing the material details in the secondary product formula with the material details in the current material record table by the intelligent control system according to the stored cross contamination relation table, judging whether the cross contamination relation exists, if so, starting a warehouse washing process, emptying the current material record table, and storing the material details of the warehouse washing in the current material record table; after the warehouse washing process is finished, entering a normal production process, emptying a current material record table, and storing material details in the formula of the product produced at this time into the current material record table; if the judgment result is negative, entering a normal production flow, emptying the current material record table, and storing the material details in the product formula in the current production into the current material record table.
2. The intelligent production control method according to claim 1, characterized in that: the cross contamination relationship table comprises the contamination pairing relationship between the materials and the product.
3. The intelligent production control method according to claim 1 or 2, characterized in that: the materials and products in the cross-contamination relation table are represented in a code form.
4. The intelligent production control method according to claim 1, characterized in that: the products in the product recipe table and the materials in the recipe are represented in the form of codes.
5. The intelligent production control method according to claim 1, characterized in that: the intelligent control system is stored with a material code table and a product code table.
6. The intelligent production control method according to claim 1, characterized in that: the intelligent control system is stored with a washing prescription table.
7. The intelligent production control method according to claim 1, characterized in that: and the intelligent control system is in communication connection with the production management system.
8. The intelligent production control method according to claim 7, characterized in that: the production management system comprises a normal production flow and a warehouse washing flow.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811597448.0A CN109508910B (en) | 2018-12-26 | 2018-12-26 | Intelligent production control method for preventing cross contamination of feed |
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| CN201811597448.0A CN109508910B (en) | 2018-12-26 | 2018-12-26 | Intelligent production control method for preventing cross contamination of feed |
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| CN109508910B true CN109508910B (en) | 2022-10-28 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101593323A (en) * | 2009-07-09 | 2009-12-02 | 中国农业科学院饲料研究所 | Feed production quality tracking system |
| CN106325241A (en) * | 2016-08-12 | 2017-01-11 | 苏州博众精工科技有限公司 | Material using process managing and controlling method |
| CN108009601A (en) * | 2016-10-31 | 2018-05-08 | 浙江医药股份有限公司新昌制药厂 | The management method and system of a kind of pharmaceutical production |
| CN107259181A (en) * | 2017-07-13 | 2017-10-20 | 诸城康诚农牧发展有限公司 | The method of one breeding hen feed anti-cross-contamination |
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