CN109506419A - For producing the method and system of liquid argon and/or argon gas product - Google Patents
For producing the method and system of liquid argon and/or argon gas product Download PDFInfo
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- CN109506419A CN109506419A CN201710831213.2A CN201710831213A CN109506419A CN 109506419 A CN109506419 A CN 109506419A CN 201710831213 A CN201710831213 A CN 201710831213A CN 109506419 A CN109506419 A CN 109506419A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/08—Separating gaseous impurities from gases or gaseous mixtures or from liquefied gases or liquefied gaseous mixtures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/0228—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
- F25J3/028—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of noble gases
- F25J3/0285—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of noble gases of argon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/002—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
- B01D53/047—Pressure swing adsorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/864—Removing carbon monoxide or hydrocarbons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8671—Removing components of defined structure not provided for in B01D53/8603 - B01D53/8668
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/20—Reductants
- B01D2251/202—Hydrogen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/10—Single element gases other than halogens
- B01D2257/104—Oxygen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/50—Carbon oxides
- B01D2257/502—Carbon monoxide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
- B01D2257/702—Hydrocarbons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/40—Processes or apparatus using other separation and/or other processing means using hybrid system, i.e. combining cryogenic and non-cryogenic separation techniques
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/60—Processes or apparatus using other separation and/or other processing means using adsorption on solid adsorbents, e.g. by temperature-swing adsorption [TSA] at the hot or cold end
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/82—Processes or apparatus using other separation and/or other processing means using a reactor with combustion or catalytic reaction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2215/00—Processes characterised by the type or other details of the product stream
- F25J2215/58—Argon
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- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2220/00—Processes or apparatus involving steps for the removal of impurities
- F25J2220/02—Separating impurities in general from the feed stream
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02C—CAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
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Abstract
This application involves the method and systems for producing liquid argon and/or argon gas product.Specifically, this application provides the method and systems of liquid argon and/or argon gas product by the admixture of gas preparation purifying comprising argon gas.The described method and system of the application can efficiently remove the constituent of air such as oxygen and nitrogen in admixture of gas to be processed, with the hydrocarbons and dust and other impurities such as carbon monoxide, carbon dioxide, water, mist of oil, to obtain the argon gas and/or liquid argon product of high-purity.
Description
Technical field
This application involves the productions of liquid argon and/or argon gas product, especially prepare purifying by admixture of gas to be processed
Liquid argon and/or argon gas product system and method.
Background technique
It needs largely to use argon gas product as the protection gas in monocrystaline silicon stove in monocrystalline silicon production.Under normal circumstances, often
Platform monocrystaline silicon stove needs to consume daily argon gas product about 100-200kg, and 1000 monocrystaline silicon stoves need to consume high-purity daily
About 100-200 tons of argon gas product.Therefore, the argon gas product of high-purity has high economic value.Even if not considering argon gas
The price of product, without reliable argon gas rule of origin, daily 100-200 tons of consumption is also often difficult to guarantee, this increase
The uncertainty of monocrystalline silicon production.
Existing argon gas recovery technology is only capable of handling small flow and hypoxemia usually due to being limited by way of recycling
The tail gas containing argon of content.Many references and help are provided for argon gas recycling using the smart argon production technology of air separation principle,
But there are many more differences for the smart argon production during monocrystalline silicon production in the recycling and air separation of argon gas.For example, single
Tail gas containing argon to be processed usually impurity such as the oxygen containing higher concentration and nitrogen in crystal silicon production process, and exhaust flow containing argon is not
Stablize, usually fluctuate in a big way, these are all the problem of not being commonly encountered in smart argon production, and silicon vapor is in discharge process
It encounters oxygen and is oxidized to SiO2, furthermore, it is possible to generate a large amount of mist of oils using there is oil vacuum pump and be mixed into the tail gas containing argon.
Therefore, the method and system of high-purity liquid argon and/or argon gas product can effectively be produced by still needing to exploitation.This method and system are then
It can reduce the cost of monocrystalline silicon production, and achieve energy-saving and emission reduction purposes.
Summary of the invention
This application provides the method and system for producing liquid argon and/or argon gas product, described method and system passes through
To the recycling of the mixture containing argon gas, purification process and the liquid for realizing effectively production high-purity to the comprehensive utilization of energy
The purpose of argon and/or argon gas product.
On the one hand, this application provides a kind of methods of liquid argon for being used to prepare purifying and/or argon gas product.The method
Can include: a) make admixture of gas to be processed be subjected to pretreatment with remove mist of oil, dust and other particulate matters therein to
Obtain pretreated admixture of gas;Contact pretreated admixture of gas a) with catalytic oxidation unit,
To make the reducibility gas in the admixture of gas by catalysis oxidation, to obtain the admixture of gas through catalysis oxidation;c)
It contacts the admixture of gas through catalysis oxidation b) with deacidification unit, and is passed through proper proportion into the deacidification unit
Hydrogen so that oxygen content therein is reduced to 2ppm hereinafter, to obtain the admixture of gas of hydrogenated deoxidation;D) make c)
The admixture of gas of the hydrogenated deoxidation is contacted with absorbing unit, to remove water, the carbon dioxide in the admixture of gas
And/or hydrocarbon, to obtain the admixture of gas to rectification process;E) gas to rectification process of measurement d)
The flow of mixture, and make by being buffered with rectifying qualification the stream of the admixture of gas to rectification process and gas is adjusted
Amount is within the scope of the flow operating flexibility of rectification process;And f) make the admixture of gas to rectification process e) through low
Warm rectification process is to remove nitrogen and hydrogen, to obtain the liquid argon and/or argon gas product of purifying.
In some embodiments, the c of the method) in, be passed through in Xiang Suoshu deacidification unit the hydrogen of proper proportion with
Oxygen content therein is set to be reduced to 0.1ppm or less.
In some embodiments, the method also includes: g) recycle and/or purify the hydrogen that is removed in f).
In some embodiments, pretreatment a) of the method includes bulk processing and accurate processing.Certain
In embodiment, the bulk processing includes using selected from following one or more: adsorbing mist of oil using asphalt felt, passes through filtering
Device filters dust, removes mist of oil and dust by water spray, by rotating device concentration separation removal mist of oil and dust, and/
Or it generates the water comprising microbubble and is made a return journey by spraying the water comprising microbubble to the admixture of gas to be processed
Oil mist removing.In some embodiments, the accurate processing includes using following one or more: membrane filter, ceramic mistake
Filter, metallic filter and/or active carbon adsorber.
In some embodiments, the method recycles and/or purifies institute by cryogenic rectification, flash distillation, and/or absorption
State hydrogen.
In some embodiments, the b of the method) in, urge the pretreated admixture of gas with described
Before changing oxidation unit contact, the oxygen concentration in the pretreated admixture of gas is measured;And/or keep the warp pre-
Before the admixture of gas of processing is contacted with the catalytic oxidation unit, the oxygen in the pretreated admixture of gas is measured
Concentration;And/or before contacting the pretreated admixture of gas with the catalytic oxidation unit, remove the warp
Water and carbon dioxide in pretreated admixture of gas.
In some embodiments, when the measured oxygen concentration is more than 4% (v/v), by being located described in advance
At least part of the admixture of gas of reason discharge and be passed through deoxidation qualification buffering gas come make its oxygen concentration 4% (v/v) with
Under.In some embodiments, when the measured oxygen concentration is more than 2% (v/v), by by the pretreated gas
At least part of body mixture discharges and is passed through deoxidation qualification buffering gas to make its oxygen concentration 2% (v/v) below.
In some embodiments, the c of the method) in, the hydrogen that is passed through in Xiang Suoshu deacidification unit and measured
The molar ratio of oxygen in the pretreated admixture of gas is 2.2:1 to 3:1.
In some embodiments, the b of the method) in, the catalysis oxidation will include hydrocarbon and an oxidation
The reducibility gas of carbon is oxidized to water and carbon dioxide.
In some embodiments, the b of the method) in, when oxygen rubs in the pretreated admixture of gas
When the molar fraction of oxygen needed for your score is less than the oxidation pretreated gas, then oxygen is added, locates the warp in advance
The molar fraction of oxygen is 10- higher than the molar fraction of oxygen needed for the pretreated gas in the admixture of gas of reason
50%.
In some embodiments, the method it is middle b) described in catalytic oxidation unit include catalyst, and it is described
Catalyst is selected from the group: Carulite catalyst, platinum catalyst, palladium catalyst and any combination thereof.
In some embodiments, the c of the method) described in deacidification unit include catalyst, and the catalyst
It is selected from the group: Cu, platinum catalyst, palladium catalyst and any combination thereof.
In some embodiments, impurity to be removed in the admixture of gas to be processed of the method includes:
Other particulate matters such as mist of oil, dust, silicon powder, silicon vapor, oxygen, nitrogen, carbon monoxide, carbon dioxide, water and/or nytron
Object etc..
In some embodiments, admixture of gas to be processed described in the method is that monocrystaline silicon stove or ingot furnace produce
Raw exhaust gas.
In some embodiments, when the molar fraction of oxygen in the pretreated admixture of gas be greater than 2% or
When the temperature that the pretreated admixture of gas carries out the catalysis oxidation is more than 400 degrees Celsius, the catalysis oxidation
Unit includes segmentation reactor;And/or when the temperature that the deacidification unit is reacted is more than 400 degrees Celsius, described is de-
Oxygen unit includes segmentation reactor.
In some embodiments, the method also includes controlling in the monocrystaline silicon stove or ingot furnace and give up before a)
The discharge opportunity of gas, so that the content of argon gas is maintained at 80% in the admixture of gas to be pre-treated.
In some embodiments, admixture of gas to be pre-treated described in the method is from two or more
The exhaust gas of monocrystaline silicon stove or ingot furnace, and when any of the two or more monocrystaline silicon stoves or ingot furnace need and ring
When border gaseous fluid is connected to, stop discharging tail into the admixture of gas to be pre-treated from the monocrystaline silicon stove or ingot furnace
Gas.
In some embodiments, the content of argon is extremely in the liquid argon of purifying described in the method and/or argon gas product
Few 99%.In some embodiments, the content of argon is at least in the liquid argon of purifying described in the method and/or argon gas product
99.999%.
In some embodiments, the d of the method) it is middle using at least two absorbing units, and work as described at least two
When one of absorbing unit is adsorbed, another absorbing unit therein is regenerated, so that at least two absorption is single
Member alternately absorption and regeneration, then realizes and persistently carries out adsorption treatment to the admixture of gas.
In some embodiments, oxygen content is that 0.1ppm or less argon content is not less than in the rectifying qualification buffering gas
98%, and substantially free of mist of oil, dust or other particulate matters, carbon monoxide, carbon dioxide, water and hydrocarbon.At certain
In a little embodiments, the partial size that mist of oil in the rectifying qualification buffering gas is referred to substantially free of mist of oil is 0.1 μm or less.
In some embodiments, refer to dust or other particulate matters in the rectifying qualification buffering gas without dust or other particulate matters
Partial size be 0.1 μm or less.In some embodiments, described to refer to the rectifying qualification buffering substantially free of carbon monoxide
The content of carbon monoxide is 0.1ppm or less in gas.In some embodiments, described to refer to institute substantially free of carbon dioxide
The content for stating carbon dioxide in rectifying qualification buffering gas is 0.1ppm or less.In some embodiments, it is described substantially free of
Water refers to that the dew-point temperature of the rectifying qualification buffering gas is -50 DEG C or less.In some embodiments, it is described substantially free of
Hydrocarbon refers to that the total content of the non-methane total hydrocarbons in the rectifying qualification buffering gas is 0.1ppm or less.
In some embodiments, oxygen content is 0.1ppm hereinafter, argon content is not less than in the deoxidation qualification buffering gas
98%, and substantially free of mist of oil, dust or other particulate matters, carbon monoxide, carbon dioxide, water and hydrocarbon.At certain
In a little embodiments, the partial size that mist of oil in the deoxidation qualification buffering gas is referred to substantially free of mist of oil is 0.1 μm or less.
In some embodiments, it is described substantially free of dust or other particulate matters refer in the deoxidation qualification buffering gas dust or
The partial size of other particulate matters is 0.1 μm or less.In some embodiments, described to refer to described take off substantially free of carbon monoxide
The content that oxygen qualification buffers carbon monoxide in gas is 0.1ppm or less.In some embodiments, carbonated does not refer to institute
The content for stating carbon dioxide in deoxidation qualification buffering gas is about 0.1ppm or less.In some embodiments, it is described substantially not
The aqueous dew-point temperature for referring to the water in the deoxidation qualification buffering gas is lower than -40 DEG C.In some embodiments, described basic
On hydrocarbon-containiproducts do not refer to that the content of non-methane total hydrocarbons in deoxidation qualification buffering gas is about 0.1ppm or less.
In some embodiments, the flow operating flexibility range of the rectification process is that the design of the rectification process is negative
The 60% to 120% of lotus flow.
In some embodiments, the f of the method) in, cryogenic rectification processing includes: i) to make e) described to essence
At least part for evaporating the admixture of gas of processing becomes material stream;Ii the material stream and heat source i)) is made to carry out heat
Exchange, the material stream to be gasified;And iii) make ii) the gasification material stream and liquid low temperature cooling medium into
Row heat exchange obtains the argon gas product of purifying;Also, at least part in the material stream of gasification ii) is condensed
For phegma, liquid low temperature cooling medium of the phegma as the rectification process.
In some embodiments, the ii of the method) described in liquid low temperature cooling medium be that liquid nitrogen or liquefaction are empty
Gas or liquid argon.
In some embodiments, ii) described in liquid low temperature cooling medium be liquid argon.In some embodiments,
In the method, as ii) described in liquid low temperature cooling medium liquid argon be to through condensation obtain the purifying liquid argon
Carry out the low pressure liquid argon obtained after throttling expansion.In some embodiments, the ii of the method) in the liquid through gasifying
State cryogenic condensation medium becomes the argon gas product of purifying after re-heat.
In some embodiments, the ii of the method) described in liquid low temperature cooling medium pressure be the low temperature
The dew-point temperature of the material stream reduces corresponding liquid argon pressure at 1-7 DEG C under operating pressure in rectification process.
In some embodiments, the pressure of liquid low temperature cooling medium described in the method is at the cryogenic rectification
The dew-point temperature of the material stream reduces corresponding liquid argon pressure at 2-3 DEG C under operating pressure in reason.
In some embodiments, the pressure of liquid low temperature cooling medium described in the method is 0.02-0.2MPa.
In some embodiments, the ii of the method) in the liquid low temperature cooling medium carry out heat exchange institute
The pressure of material stream is stated as 0.1-1.0MPa, and the high 0.02- of pressure of cryogenic condensation medium described in the pressure ratio of the heat source
0.1MPa。
In some embodiments, the iii of the method) described in heat source be by described to rectification process to e)
At least part of admixture of gas carry out pressurization and heating treatment and obtain, the pressure of the heat source is the low temperature essence
The dew-point temperature for evaporating the material stream under operating pressure in processing increases the pressure of corresponding argon at 1-7 DEG C, the heat source
The high 0.02-0.1MPa of the pressure of cryogenic condensation medium described in pressure ratio.
In some embodiments, the pressure of the heat source of the method is operating pressure in cryogenic rectification processing
Under the dew-point temperature of the material stream corresponding argon when increasing 2-3 DEG C pressure, low temperature cold described in the pressure ratio of the heat source
The high 0.02-0.1MPa of pressure of solidifying medium.In some embodiments, the pressure of the heat source of the method is 0.7-
0.15MPa, the high 0.02-0.1MPa of pressure of cryogenic condensation medium described in the pressure ratio of the heat source.
In some embodiments, the i of the method) in, the admixture of gas to rectification process e) is carried out
Following processing obtains the material stream: ia) make the admixture of gas to rectification process e) through compressor compresses at
For the gas mixing logistics stock that high temperature and pressure is to be processed;Ib) make ia) high temperature and pressure gas mixing logistics stock to be processed
It is handled in heat exchanger through cooling and becomes cryogenic high pressure gas mixing logistics stock to be processed;And ic) make ib) it is described low
At least part of warm high pressure gas mixing logistics stock to be processed becomes the material stream after throttling expansion.
In some embodiments, the iii of the method) described in heat source be ib) in obtain the cryogenic high pressure
A part of gas mixing logistics stock to be processed.
In some embodiments, the method is by making the liquid low temperature cooling medium through gasifying and the high temperature
High pressure gas mixing logistics stock to be processed carries out heat exchange in the heat exchanger and keeps the liquid low temperature through gasifying cold
Solidifying medium is become the argon gas product of purifying, and keeps the high temperature and pressure to be processed gas mixing logistics stock-traders' know-how cooling after re-heat
It handles and becomes cryogenic high pressure gas mixing logistics stock to be processed.
In some embodiments, heat source described in the method and the liquid argon of the purifying obtained through condensation carried out
After heat exchange, a part of the material stream is expanded into through throttling.
In some embodiments, the temperature of liquid low temperature cooling medium described in the method is -170 DEG C to -198
℃。
In some embodiments, the i of the method) described in material stream temperature be -165 DEG C to -197 DEG C, and
The temperature of the cryogenic condensation medium is at least 1-5 DEG C lower than the temperature of the material stream.
In some embodiments, the temperature of the liquid argon of the purifying obtained in the method through condensation is -160 DEG C
To -196 DEG C, and the temperature of the liquid argon of the purifying is 0.5 DEG C to 5 DEG C lower than the temperature of the material stream.
In some embodiments, the temperature of the heat source of the method is -170 DEG C to -195 DEG C, and the heat source
Temperature it is at least 1-5 DEG C higher than the temperature of the liquid argon of the purifying.
It in some embodiments, include adsorbent in absorbing unit described in the method, and the adsorbent includes
Following is one or more: active carbon, activated alumina, modified silica-gel, carbon molecular sieve, natural zeolite, modified zeolite, sial base
Molecular sieve, mesopore molecular sieve, titanium-based molecular sieve, metal-organic framework material and their mixture.
On the other hand, this application provides the system of a kind of liquid argon for being used to prepare purifying and/or argon gas product, the systems
System includes: pretreatment unit, and gas mixing fluid communication to be processed and removes mist of oil therein, dust and other
Grain object is to obtain pretreated admixture of gas;Catalytic oxidation unit is in fluid communication with the pretreatment unit, described
Catalytic oxidation unit makes the reducibility gas in the pretreated admixture of gas by catalysis oxidation, to obtain through being catalyzed oxygen
The admixture of gas of change;Deacidification unit is in fluid communication with the catalytic oxidation unit, and it is appropriate to be passed through in Xiang Suoshu deacidification unit
After the hydrogen of ratio, the deacidification unit make the oxygen content in the admixture of gas through catalysis oxidation be reduced to about 2ppm with
Under, to obtain the admixture of gas of hydrogenated deoxidation;Absorbing unit is in fluid communication, the absorption with the deacidification unit
Unit includes water, carbon dioxide and/or the hydrocarbon in admixture of gas of the adsorbent to remove the hydrogenated deoxidation,
To obtain the admixture of gas to rectification process;First buffer cell, with the gas mixing logistics to rectification process
Body is connected to and includes the flow rate-measuring device for measuring the flow of the admixture of gas to rectification process, and described first is slow
It rushes in unit and buffers gas comprising rectifying qualification, it is mixed that the rectifying qualification buffering gas is used to adjust for the gas to rectification process
The flow of object is closed, and makes the flow within the scope of flow operating flexibility of rectification process;And cryogenic rectification unit, with institute
It states absorbing unit and first buffer cell is in fluid communication, it is described to the nitrogen in the admixture of gas of rectification process to remove
And hydrogen, to obtain the liquid argon and/or argon gas product of purifying.
In some embodiments, the deacidification unit of the system makes in the admixture of gas through catalysis oxidation
Oxygen content be reduced to 0.1ppm hereinafter, to obtain the admixture of gas of hydrogenated deoxidation.
In some embodiments, the system also includes hydrogen retrieval unit, the hydrogen retrieval unit and low temperature essences
Unit is evaporated to be in fluid communication and be used to recycle the hydrogen being removed in the cryogenic rectification unit.
In some embodiments, the pretreatment unit of the system includes bulk processing device and accurate processing dress
It sets.
In some embodiments, the bulk processing device of the system includes selected from following one or more: being inhaled
Malthoid, dust filtering device and/or water spray system and/or rotation for removing mist of oil and dust removing means simultaneously simultaneously
Rotary device.
In some embodiments, the water spray system of the system generates the water comprising microbubble and by institute
The admixture of gas spray water comprising microbubble to be processed is stated to make a return journey oil mist removing.
In some embodiments, the accurate processing unit of the system includes one of the following or a variety of: film
Filter, ceramic filter, metallic filter and/or active carbon adsorber.
In some embodiments, the hydrogen retrieval unit of the system includes selected from following device: cryogenic rectification
Device, flash distillation plant and/or adsorbent equipment.
In some embodiments, the system also includes oxygenation measurement unit, the oxygenation measurement unit and the pretreatments
Unit is in fluid communication and can measure the oxygen concentration in the pretreated admixture of gas.
In some embodiments, the system also includes various impurity measurement units, the impurity measurement unit and institutes
Pretreatment unit is stated to be in fluid communication and can measure the impurity concentration in the pretreated admixture of gas.The impurity measurement
Unit can remove the water and carbon dioxide in the pretreated admixture of gas.
In some embodiments, the system also includes the second buffer cell, second buffer cell includes deoxidation
Qualification buffering gas and with the pretreated gas mixing fluid communication, when the oxygen concentration measured is more than 4% (v/v)
When, at least part of the pretreated admixture of gas is discharged and from second buffer cell to described through pre-
Deoxidation qualification buffering gas is passed through in the admixture of gas of processing to make oxygen concentration 4% (v/v) therein below.
In some embodiments, in the system, when the oxygen concentration measured is more than 2% (v/v), by the warp
At least part of pretreated admixture of gas discharges and from second buffer cell to the pretreated gas
Deoxidation qualification buffering gas is passed through in mixture to make oxygen concentration 2% (v/v) therein below.
In some embodiments, the hydrogen and the measured warp being passed through in the system into the deacidification unit
The molar ratio of oxygen in pretreated admixture of gas is 2.2:1 to 3:1.
In some embodiments, the catalytic oxidation unit of the system will include hydrocarbon and carbon monoxide
Reducibility gas be oxidized to water and carbon dioxide.
In some embodiments, the catalytic oxidation unit of the system includes catalyst, and the catalyst selects
From the following group: Carulite catalyst, platinum catalyst, palladium catalyst and any combination thereof.
In some embodiments, the deacidification unit of the system includes catalyst, and the catalyst is selected from down
Group: Cu, platinum catalyst, palladium catalyst and any combination thereof.
In some embodiments, when the molar fraction of oxygen in the pretreated admixture of gas be greater than 2% or
When the temperature that the pretreated admixture of gas carries out the catalysis oxidation is more than 400 degrees Celsius, the catalysis oxidation
Unit includes segmentation reactor;And/or when the temperature that the deacidification unit is reacted is more than 400 degrees Celsius, described is de-
Oxygen unit includes segmentation reactor.
In some embodiments, impurity to be removed in admixture of gas to be processed described in the system includes:
Mist of oil, dust, other particulate matters, silicon vapor, oxygen, nitrogen, carbon monoxide, carbon dioxide, water and/or hydrocarbon.
In some embodiments, admixture of gas to be processed described in the system is that monocrystaline silicon stove or ingot furnace produce
Raw exhaust gas.
In some embodiments, the system also includes air inlet adjustment valve, the air inlet adjustment valve controls the monocrystalline
Fluid communication between silicon furnace or ingot furnace and the pretreatment unit, so that in the admixture of gas to be pre-treated
The content of argon gas is maintained at 80%.
In some embodiments, the system comprises air inlet adjustment valves described in two or more, wherein each air inlet
Regulating valve independently controls an individual fluid communication between monocrystaline silicon stove or ingot furnace and the pretreatment unit, and
When any one described monocrystaline silicon stove or ingot furnace need to be in fluid communication with environmental gas, corresponding air inlet adjustment valve blocks the monocrystalline
Fluid communication between silicon furnace or ingot furnace and the pretreatment unit.
In some embodiments, the content of argon is extremely in the liquid argon of purifying described in the system and/or argon gas product
Few 99%.In some embodiments, the content of argon is at least in the liquid argon of purifying described in the system and/or argon gas product
99.999%.
In some embodiments, the system comprises at least two absorbing units, and when at least two absorption is single
When one of member is adsorbed, another absorbing unit therein is regenerated, so that at least two absorbing unit replaces
It is adsorbed and is regenerated, then realize that the admixture of gas to the hydrogenated deoxidation persistently carries out adsorption treatment.
In some embodiments, oxygen content is 0.1ppm hereinafter, argon in the buffering of rectifying qualification described in system gas
Content is not less than 98%, and substantially free of mist of oil, dust or other particulate matters, carbon monoxide, carbon dioxide, water and hydrocarbonization
Close object.
In some embodiments, refer in the rectifying qualification buffering gas described in the system substantially free of mist of oil
The partial size of mist of oil is 0.1 μm or less.In some embodiments, substantially free of dust or other particles described in the system
Object refers to that the partial size of dust or other particulate matters is about 0.1 μm or less in the rectifying qualification buffering gas.In certain embodiments
In, the content for referring to carbon monoxide in the rectifying qualification buffering gas substantially free of carbon monoxide described in the system is
0.1ppm or less.In some embodiments, refer to that the rectifying is qualified substantially free of carbon dioxide described in the system
The content for buffering carbon dioxide in gas is 0.1ppm or less.In some embodiments, described in the system substantially free of
Water refers to about -50 DEG C of dew-point temperature or less of the rectifying qualification buffering gas.In some embodiments, described in the system
The total content for referring to the total content of non-methane total hydrocarbons in the rectifying qualification buffering gas substantially free of hydrocarbon is about
0.1ppm or less.
In some embodiments, oxygen content is 0.1 μm hereinafter, argon contains in the buffering of deoxidation qualification described in system gas
Amount is not less than 98%, and substantially free of mist of oil, dust or other particulate matters, carbon monoxide, carbon dioxide, water and nytron
Object.In some embodiments, refer to mist of oil in the deoxidation qualification buffering gas substantially free of mist of oil described in the system
Partial size be 0.1 μm or less.In some embodiments, it is substantially free of dust or other particulate matters described in the system
Refer to that the partial size of dust or other particulate matters is 0.1 μm or less in the deoxidation qualification buffering gas.In some embodiments, described
Described in system substantially free of carbon monoxide refer to the content of carbon monoxide in deoxidation qualification buffering gas be 0.1ppm with
Under.In some embodiments, refer in the deoxidation qualification buffering gas described in the system substantially free of carbon dioxide
The content of carbon dioxide is 0.1ppm or less.In some embodiments, refer to institute substantially free of water described in the system
The dew-point temperature for stating the water in deoxidation qualification buffering gas is -4 DEG C or less.In some embodiments, base described in the system
Hydrocarbon-containiproducts do not refer to that the content of non-methane total hydrocarbons in the deoxidation qualification buffering gas is 0.1ppm or less in sheet.
In some embodiments, cryogenic rectification unit described in the system carries out the flow operating flexibility of rectification process
Range is the 60% to 120% of the cryogenic rectification unit Design cooling load flow.
In some embodiments, cryogenic rectification unit described in the system includes one or more following components: pressure
Contracting machine, throttle valve, heat exchanger, rectifying column, condenser, evaporator and/or reboiler.
In some embodiments, wherein the cryogenic rectification unit includes one or more rectifying columns, each rectifying column
It is equipped with condensation reflux device and reboiler, wherein the condensation reflux device is located at the rectifying column upper end, the reboiler is located at institute
State rectifying column lower end;The cryogenic rectification unit makes at least part of the admixture of gas to rectification process become material
Flow stock;The material stream and the reboiler carry out heat exchange, the material stream to be gasified;The material stream of the gasification
Heat exchange is carried out with the condensation reflux device, obtains the argon gas product of purifying in the rectifying column bottom end;The material of the gasification
At least part in stream stock is condensed into phegma after the condensation reflux device heat exchange;The phegma is as the rectifying
The liquid low temperature cooling medium of processing.
In some embodiments, the liquid low temperature cooling medium in condenser described in the system and it is described again
The heat source boiled in device is mutually indepedent.
In some embodiments, the liquid low temperature cooling medium in condenser described in the system and it is described again
It boils between the heat source in device by being connected to selected from following process: compression, throttling expansion and/or heat exchange.
In some embodiments, liquid low temperature cooling medium described in the system is liquid nitrogen, liquefied air or liquid argon.
In some embodiments, liquid low temperature cooling medium described in the system is liquid argon.
In some embodiments, the liquid argon of liquid low temperature cooling medium described in the system is to obtain to through condensation
The liquid argon of the purifying carries out the low pressure liquid argon obtained after throttling expansion.
In some embodiments, the liquid low temperature cooling medium in the system through gasifying becomes pure after re-heat
The argon gas product of change.
In some embodiments, the pressure of liquid low temperature cooling medium described in the system is the cryogenic rectification list
The dew-point temperature of the material stream reduces corresponding liquid argon pressure at 1-7 DEG C under operating pressure in member.In certain embodiments
In, the pressure of liquid low temperature cooling medium described in the system is the material under operating pressure in the cryogenic rectification unit
The dew-point temperature for flowing stock reduces corresponding liquid argon pressure at 2-3 DEG C.In some embodiments, liquid described in the system is low
The pressure 0.01-0.2MPa of warm cooling medium.
In some embodiments, the material of heat exchange is carried out in the system with the liquid low temperature cooling medium
The pressure of stock is flowed for 0.1-1.0MPa, and the high 0.02-0.1MPa of pressure of cryogenic condensation medium described in the pressure ratio of the heat source.
In some embodiments, heat source described in the system be by the cryogenic rectification unit to described
At least part of admixture of gas to rectification process pressurizeed and cool down processing and obtain, the pressure of the heat source is
The dew-point temperature of the material stream increases the pressure of corresponding argon at 1-7 DEG C under operating pressure in the cryogenic rectification unit,
And the high 0.02-0.1MPa of pressure of cryogenic condensation medium described in the pressure ratio of the heat source.
In some embodiments, the pressure of heat source described in the system is operating pressure in cryogenic rectification processing
Under the dew-point temperature of the material stream corresponding argon when increasing 2-3 DEG C pressure, and low temperature described in the pressure ratio of the heat source
The high 0.02-0.1MPa of the pressure of cooling medium.In some embodiments, the pressure of heat source described in the system is 0.15-
0.7MPa, and the high 0.02-0.1MPa of pressure of cryogenic condensation medium described in the pressure ratio of the heat source.
In some embodiments, cryogenic rectification unit described in the system further includes one or more compressors, changes
Hot device and throttle valve, the compressor is connected to the heat exchanger fluid and the heat exchanger and the throttle valve are in fluid communication,
The admixture of gas to rectification process becomes high temperature and pressure gas mixing logistics to be processed through the compressor compresses
Stock, and high temperature and pressure gas mixing logistics stock to be processed handles through cooling in the heat exchanger and becomes cryogenic high pressure
Gas mixing logistics stock to be processed;And at least part of cryogenic high pressure gas mixing logistics stock to be processed flows through institute
Stating after throttle valve is throttled expansion becomes the material stream.
In some embodiments, heat source described in the system is to handle and obtain through cooling in the heat exchanger
A part of cryogenic high pressure gas mixing logistics stock to be processed.
In some embodiments, in the system in the heat exchanger, the liquid low temperature through gasifying, which condenses, to be situated between
Matter carries out heat exchange with high temperature and pressure gas mixing logistics stock to be processed and condenses the liquid low temperature through gasifying
Medium by after re-heat become purifying argon gas product, and the high temperature and pressure it is to be processed gas mixing logistics stock-traders' know-how cooling processing
Become cryogenic high pressure gas mixing logistics stock to be processed afterwards.
In some embodiments, throttle valve described in the system is also in fluid communication with the reboiler, the heat source
After carrying out heat exchange with the liquid argon of the purifying obtained through condensation in the reboiler, through the throttle valve throttling expansion
And become a part of the material stream.
In some embodiments, the temperature of liquid low temperature cooling medium described in the system is -170 DEG C to -198
℃。
In some embodiments, the temperature of material stream described in the system is -165 DEG C to -197 DEG C, and described
The temperature of cryogenic condensation medium is at least 1-5 DEG C lower than the temperature of the material stream.
In some embodiments, the temperature of the liquid argon of the purifying obtained in the system through condensation is -160 DEG C
To -196 DEG C, and the temperature of the liquid argon of the purifying is 0.5 DEG C to 5 DEG C lower than the temperature of the material stream.
In some embodiments, the temperature of heat source described in the system is -170 DEG C to -195 DEG C, and the heat source
Temperature it is at least 1-5 DEG C higher than the temperature of the liquid argon of the purifying.
It in some embodiments, include adsorbent in absorbing unit described in the system, and the adsorbent includes
Following is one or more: active carbon, activated alumina, modified silica-gel, carbon molecular sieve, natural zeolite, modified zeolite, sial base
Molecular sieve, mesopore molecular sieve, titanium-based molecular sieve, metal-organic framework material and their mixture.
In some embodiments, the system also includes at least one control unit, wherein described control unit and institute
State the pretreatment unit, catalytic oxidation unit, the deacidification unit, the absorbing unit, first buffer cell, described
Second buffer cell and the cryogenic rectification unit are operably connected, with adjust the temperature of the system, pressure, and/or
The circulation style and/or flow of fluid in the system.
Those skilled in the art can from detailed description below in easily have insight into the other aspects of the disclosure and excellent
Gesture.The illustrative embodiments of the disclosure only have been shown and described in detailed description below.As those skilled in the art will recognize
Know, content of this disclosure enables those skilled in the art to be modified without de- disclosed specific embodiment
Spirit and scope from invention involved by the application.Correspondingly, the description in the drawing and description of the application is only example
Property, rather than be restrictive.
Detailed description of the invention
The specific features invented involved in the application are as shown in the appended claims.By reference in more detail below
The illustrative embodiments and attached drawing of description better understood when the application involved the characteristics of inventing and advantage.To attached drawing letter
Want specification as follows:
Fig. 1 shows the schematic diagram of an example of system provided herein.
Fig. 2 shows the experiment curv that argon concentration changes over time in monocrystalline silicon production.
Specific embodiment
Illustrate the embodiment of the present application by particular specific embodiment below, those skilled in the art can be by this
Specification disclosure of that is easily realized by other advantages and effect of the present application.
In this application, " ppm " is often referred to parts per million, i.e., accounts for whole system with the quality of certain substance
Quality part per million or account for whole system volume part per million come the concentration indicated, also referred to as parts per million concentration.Example
Such as, when whole system is solution system, 1ppm can be equal to 1mg/L.In another example 1ppm can be waited when whole system is solid
In 1 μ g/g.
In this application, " ppb " is often referred to parts per billion, i.e., accounts for whole system with the quality of certain substance
1,000,000,000 points of 1,000,000,000 points of the quality volumes for comparing or accounting for whole system than come the concentration that indicate.For example, when whole system is molten
When liquid system, 1ppb can be equal to 1 μ g/L.In another example 1ppb can be equal to 1 μ g/Kg when whole system is solid.
In this application, " fluid " is often referred to fixed mass and the object without fixed shape, such as liquids and gases.
In this application, " cryogenic condensation medium " is often referred to that gas and/or liquid to be processed can be made to meet by heat exchange
Cold and condensation substance.For example, the cryogenic condensation medium in the application can be liquid nitrogen, liquid argon and/or liquid CO 2 etc..
In this application, " adsorption treatment " is often referred to physical absorption and/or chemisorption performance using adsorbent, passes through
The method that adsorbent realizes separation for the difference of the adsorption capacity of different component in mixture.It is not intended to be bound by theory,
During the adsorption treatment, to realize that circulate operation can regenerate used adsorbent (as by adjusting pressure
Power and/or temperature).For example, the adsorption treatment may include pressure-variable adsorption, temp.-changing adsorption and/or alternating temperature pressure-variable adsorption etc..
In this application, " condensation process " is interchangeably used with " condensation ", and typically refers to through cryogenic condensation medium
With the heat exchange between gas and/or liquid to be processed, some or all of make in gas and/or liquid to be processed component
The process condensed to the cold.
In this application, " liquid nitrogen " is often referred to the liquid form of nitrogen, and " liquid argon " is often referred to the liquid form of argon gas, " liquid
Body carbon dioxide " is often referred to the liquid form of carbon dioxide.
In this application, " pressure-variable adsorption " is usually using adsorbent for different in mixture (such as admixture of gas)
Characteristic that the difference of the adsorption capacity of component changes in pressure change and the method for realizing separation.For example, pressure-variable adsorption
It may include the pressure-variable adsorption based on balancing effect, the pressure-variable adsorption based on kinetic effect and the transformation based on steric effect
Absorption etc..Pressure-variable adsorption based on balancing effect is usually the difference for utilizing different component molecule equilibrium adsorption capacity on the sorbent
It is separated.Pressure-variable adsorption based on kinetic effect be usually be to be diffused into adsorbent pores according to different component molecule
Rate is different, appropriate to select the adsorbance of adsorption time control target components and non-target components to realize separation.Based on steric hindrance
The pressure-variable adsorption of effect is usually that micropore in absorbent particles is utilized to realize to the difference of the steric effect of each group fractionated molecule point
From.
In this application, " temp.-changing adsorption " is usually using adsorbent for different in mixture (such as admixture of gas)
Characteristic that the difference of the adsorption capacity of component changes in temperature change and the method for realizing separation.
In this application, " pressure and temperature varying absorption " is usually using adsorbent in mixture (such as admixture of gas)
Characteristic that the difference of the adsorption capacity of different component changes in pressure and temperature change and the method for realizing separation.
In this application, term " about " typically refers to change in the range of the following 0.5%-10% more than specified numerical value,
Such as following 0.5% more than specified numerical value, 1%, 1.5%, 2%, 2.5%, 3%, 3.5%, 4%, 4.5%, 5%,
5.5%, it changes in the range of 6%, 6.5%, 7%, 7.5%, 8%, 8.5%, 9%, 9.5% or 10%.
In this application, " fluid communication " is often referred to that between two or more devices, the fluid in a device can be introduced
In another device.
In this application, " compression " typically refers to increase the volume reduction of fluid and/or pressure by applying pressure
Process.Compression can be realized by various means appropriate, for example, can be real by air blower, exhaust fan and/or compressor
Now compress.
In this application, " catalysis oxidation " typically refers to the oxidation reaction carried out in the presence of a catalyst.
In this application, " deoxidation " typically refers to reduce the oxygen content in processed object (for example, admixture of gas)
Or the process of the oxygen in the processed object of removal.
In this application, " rectification process " typically refers to make mixture obtain the distillation side of high-purity separation using reflux
Method." cryogenic rectification " typically refers to the rectification process that (for example, -190 DEG C or lower) carry out at quite low temperatures.
In this application, it " has no substantial effect on " and typically refers to result, purpose, appearance or observable other aspects
Substantive variation is not brought.
In this application, substantially free typically refer to content be not detected by conventional means or content not
Characteristic or target needed for influencing.For example, substantially free can refer to content below about 5%, it is below about 4.5%, is below about
4%, it is below about 3.5%, is below about 3%, be below about 2.5%, be below about 2%, be below about 1.5%, is below about 1%, is below about
0.5%, it is below about 0.4%, is below about 0.3%, be below about 0.2%, be below about 0.1%, is below about 0.05% or lower.
In this application, " rectifying qualification buffer gas " typically refers to its component, state, physicochemical properties etc. and is adapted for
The gas or gas composition of rectification process.For example, the oxygen content of rectifying qualification buffering gas can no more than about 40ppm, argon
Content can be not less than 98%, and can be substantially free of mist of oil, dust or other particulate matters, carbon monoxide, carbon dioxide, water and carbon
Hydrogen compound.
In this application, " operating flexibility range " typically refers on or below the designated value or setting value in a certain range
And the numberical range of operating effect is not influenced substantially.
In this application, " bulk processing " typically refers to the process that preliminary treatment is carried out to admixture of gas to be processed.
In this application, " precision processing " typically refers to that the admixture of gas through preliminary treatment is further processed,
To remove impurity therein and/or increase the concentration of required component.
In this application, " deoxidation qualification buffer gas " typically refers to its component, state, physicochemical properties etc. and is adapted for
The gas or gas composition of deoxidation treatment.For example, oxygen content in deoxidation qualification buffering gas can no more than about 40ppm,
Argon content can be not less than 98%, and can be substantially free of mist of oil, dust or other particulate matters, carbon monoxide and hydrocarbon.
In this application, " reducibility gas " typically refer under suitable condition can or easily oxidized gas
Or admixture of gas.For example, the reducibility gas may include carbon monoxide, hydrogen sulfide, methane or sulfur monoxide etc..
In this application, what " exhaust gas " typically referred to generate during the production (for example, monocrystalline silicon production) need to be by into one
The gas or admixture of gas of step processing, discharge and/or recycling.
In this application, " environmental gas " typically refers to gas present in the external environment around system and/or device
Or admixture of gas, such as air.
In this application, " Design cooling load flow " is typically referred to for specific device, system or equipment is default or calculates true
Fixed Reasonable load flow, to guarantee that the device, system or equipment run well under the load flow.
In this application, " re-heat " be usually instigate target object, system or admixture of gas temperature reduce after again again
The operation or process of secondary rising.
The method for being used to prepare liquid argon and/or argon gas product
On the one hand, this application provides a kind of methods of liquid argon for being used to prepare purifying and/or argon gas product.The method
Can include: a) make admixture of gas to be processed be subjected to pretreatment with remove mist of oil, dust and other particulate matters therein to
Obtain pretreated admixture of gas;Contact pretreated admixture of gas a) with catalytic oxidation unit,
To make the reducibility gas in the admixture of gas by catalysis oxidation, to obtain the admixture of gas through catalysis oxidation;c)
It contacts the admixture of gas through catalysis oxidation b) with deacidification unit, and is passed through proper proportion into the deacidification unit
Hydrogen so that oxygen content therein be reduced to 2ppm or less (for example, about 0.1ppm hereinafter, about 0.5ppm hereinafter, about 1ppm with
Under, about 1.5ppm hereinafter, about 2ppm hereinafter, about 5ppm or less), to obtain the admixture of gas of hydrogenated deoxidation;D) make c)
The admixture of gas of the hydrogenated deoxidation contacted with absorbing unit, to remove the water in the admixture of gas, titanium dioxide
Carbon and/or hydrocarbon, to obtain the admixture of gas to rectification process;E) gas to rectification process of measurement d)
The flow of body mixture, and make the admixture of gas to rectification process by being buffered and gas is adjusted with rectifying qualification
Flow is within the scope of the flow operating flexibility of rectification process;And f) pass through the admixture of gas to rectification process e)
Cryogenic rectification processing is to remove nitrogen and hydrogen, to obtain the liquid argon and/or argon gas product of purifying.
In the method for the application, the hydrogen of proper proportion can be passed through into the deacidification unit so that wherein in c)
Oxygen content be reduced to 0.1ppm or less (for example, can be about 0.1ppm hereinafter, about 0.05ppm hereinafter, about 0.04ppm hereinafter,
About 0.03ppm hereinafter, about 0.02ppm hereinafter, about 0.01ppm or less).
Pretreatment may include for removing the mist of oil in admixture of gas to be processed, dust and the institute of other particulate matters
There are adoptable means and method.In some embodiments, pretreatment can also include mixed for removing gas to be processed
The means and method for closing water, carbon dioxide, and/or hydrocarbon in object etc., to obtain pretreated gas mixing
Object.In the certain embodiments of the method for the application,
The pretreatment may include bulk processing and accurate processing, and the bulk processing can be in the advance of the accurate processing
Row.
The bulk processing may include using selected from following one or more means: adsorbing mist of oil using asphalt felt, passes through
Filter device filters dust, removes mist of oil and dust by water spray, or pass through rotating device separation removal mist of oil and dust,
And/or generate the water comprising microbubble and by the admixture of gas spray water comprising microbubble to be processed come
Remove oil mist removing.The diameter of the microbubble can be for example, about 30-100 μm, 40-100 μm, 50-100 μm, and 60-100 μm, 70-
100 μm, 80-100 μm, 90-100 μm, 95-100 μm.In some embodiments, the bulk processing may include utilizing above-mentioned one
Kind or multiple means alternately dedusting oil mist removing, to persistently remove the mist of oil in the admixture of gas to be processed, powder
Dirt and other particulate matters.
The accurate processing may include using following one or more means: membrane filter, ceramic filter, metal mistake
Filter and/or active carbon adsorber.
In method described herein, impurity to be removed may include but not in the admixture of gas to be processed
Be limited to, such as other particulate matters such as mist of oil, dust, silicon powder, silicon vapor, oxygen, nitrogen, carbon monoxide, carbon dioxide, water and/
Or hydrocarbon.
In some embodiments, the admixture of gas to be processed is the exhaust gas that monocrystaline silicon stove or ingot furnace generate.
In the method for the application, connect the pretreated admixture of gas with the catalytic oxidation unit
Before touching, the oxygen concentration in the pretreated admixture of gas can measure.For example, when the measured oxygen concentration can be with
It is at least 4% (v/v) (for example, at least about 4.5% (v/v), at least about 5% (v/v), at least about 6% (v/v), at least about
7% (v/v), at least about 8% (v/v), at least about 9% (v/v), at least about 10% (v/v) or higher) when, it can be by will be described
At least part of pretreated admixture of gas discharges and is passed through deoxidation qualification buffering gas to allow its oxygen concentration be
4% (v/v) below (for example, be about 4% (v/v) hereinafter, about 3.5% (v/v) hereinafter, about 3% (v/v) hereinafter, about 2.5% (v/
V) hereinafter, about 2% (v/v) hereinafter, about 1.5% (v/v) hereinafter, about 1% (v/v) is below or lower).For example, when measured
The oxygen concentration can be at least 2% (v/v) (for example, at least about 2.5% (v/v), at least about 3% (v/v), at least about
3.5% (v/v), at least about 4% (v/v), at least about 4.5% (v/v), at least about 5% (v/v), at least about 5.5% (v/v) or
It is higher) when, it can be by the way that at least part of the pretreated admixture of gas to be discharged to and is passed through deoxidation qualification buffering
Gas come allow its oxygen concentration be 2% (v/v) below (for example, being about 2% (v/v) hereinafter, about 1.5% (v/v) is hereinafter, about 1%
(v/v) hereinafter, about 0.5% (v/v) is below or lower).For example, when the measured oxygen concentration is more than about 4% (v/v),
The pretreated admixture of gas can be completely or partially emitted into exhaust gas storage tank or other suitable places, and made remaining
The pretreated admixture of gas is mixed with deoxidation qualification buffering gas, for contacting with the catalytic oxidation unit.
In some embodiments, when the measured oxygen concentration can be 4% (v/v), which can be mixed
It closes object all to empty, and the deoxidation qualification buffering gas in storage tank is passed through the catalytic oxidation unit.
The hydrogen being passed through into the deacidification unit and the oxygen in the measured pretreated admixture of gas
Molar ratio can be about 2.2:1 to about 3:1, for example, about 2.4:1 to about 3.2:1, about 2.5:1 are to about 3.1:1, about 2.6:1 is to about
3:1, about 2.7:1 are to about 3:1, about 2.8:1 to about 3:1, about 2.9:1 to about 3:1, or about 2.9:1 to about 3:1 etc..
In the method for the application, the catalysis oxidation can be by the reproducibility including hydrocarbon and carbon monoxide
Gas is oxidized to water and carbon dioxide.When the molar fraction of oxygen in the pretreated admixture of gas is less than described in oxidation
When the molar fraction of oxygen needed for pretreated gas, then oxygen is added, makes oxygen in the pretreated admixture of gas
The molar fraction of gas can be 10-50% higher than the molar fraction of oxygen needed for the pretreated gas (for example, high 10-
50%, 12-50%, 15-50%, 15-45%, 20-45%, 25-45%, 25-40%, 25-35%, 25-30% or 28-
30%).
The catalytic oxidation unit may include catalyst, and the catalyst can be selected from the following group: Carulite catalyst, platinum
Catalyst, palladium catalyst and any combination thereof.
In the method for the application, the deacidification unit may include catalyst, and the catalyst can be selected from the following group:
Cu, platinum catalyst, palladium catalyst and any combination thereof.
In the method for the application, when the molar fraction of oxygen in the pretreated admixture of gas is greater than
2% (for example, being greater than 3%, being greater than 4%, be greater than 5%, be greater than 6%, be greater than 7%, be greater than 8%, be greater than 9%, be greater than 10% or big
In 15%) or the pretreated admixture of gas carry out the temperature of the catalysis oxidation be more than 400 degrees Celsius when (for example,
More than 410 degrees Celsius, 420 degrees Celsius, 430 degrees Celsius, 440 degrees Celsius, 450 degrees Celsius, 460 degrees Celsius, 470 degrees Celsius, 480
Degree Celsius, 490 degrees Celsius or 500 degrees Celsius), the catalytic oxidation unit may include segmentation reactor;And/or work as institute
State the temperature that deacidification unit is reacted when being more than 400 degrees Celsius (for example, more than 410 degrees Celsius, 420 degrees Celsius, it is 430 Celsius
Degree, 440 degrees Celsius, 450 degrees Celsius, 460 degrees Celsius, 470 degrees Celsius, 480 degrees Celsius, 490 degrees Celsius or 500 degrees Celsius), institute
The deacidification unit stated may include segmentation reactor.
The catalysis oxidation can about 50 DEG C to about 400 DEG C at a temperature of carry out.For example, the catalysis oxidation can be about 60
DEG C at a temperature of about 350 DEG C, at a temperature of about 70 DEG C to about 330 DEG C, at a temperature of about 80 DEG C to about 320 DEG C, about 90 DEG C extremely
At a temperature of about 310 DEG C, at a temperature of about 100 DEG C to about 300 DEG C, at a temperature of about 110 DEG C to about 290 DEG C, about 120 DEG C to about
At a temperature of 280 DEG C, at a temperature of about 130 DEG C to about 270 DEG C, at a temperature of about 140 DEG C to about 260 DEG C, about 150 DEG C to about
It is equal at a temperature of about 160 DEG C to about 240 DEG C to carry out at a temperature of 250 DEG C.
In method described herein, the hydrogen being passed through can come from the hydrogen being in fluid communication with the deacidification unit
Storage tank.In some embodiments, the hydrogen being passed through comes from hydrogen generator, and the hydrogen generator can be by, for example, point
Solution, methanol decomposition method or steam methane reforming (Steam Methane Reforming, SMR) etc. generate hydrogen.
In the certain embodiments of herein described method, the absorbing unit may include pressure-swing absorption apparatus, alternating temperature
Adsorbent equipment and/or alternating temperature pressure-swing absorption apparatus.It may include adsorbent in the absorbing unit.The adsorbent can: 1) be
State large amount of adsorption, separation are high and desorb easy adsorbent;2) there is enough wear-resistant strengths and compression strength;And/or
3) there is chemical inertness to all gases or admixture of gas to be separated.For example, the adsorbent may include following one kind
Or it is a variety of: active carbon, carbon molecular sieve, natural zeolite, modified zeolite, sial based molecular sieve, mesopore molecular sieve, titanium-based molecular sieve,
Metal-organic framework material and their mixture.
In the certain embodiments of herein described method, at least two absorbing units can be used, and described at least
When one of two absorbing units are adsorbed, another absorbing unit therein is regenerated, so that described at least two inhale
Coupon member is alternately adsorbed and is regenerated, and is then realized and is persistently carried out adsorption treatment to the admixture of gas.Described at least two
A absorbing unit can include pressure-swing absorption apparatus, temperature swing absorption unit and/or alternating temperature pressure-swing absorption apparatus each independently.
In method described herein, rectifying qualification buffering gas can be adapted for rectification process gas or
Gas composition.For example, in the rectifying qualification buffering gas oxygen content can be 0.1ppm or less (for example, be 0.09ppm or less,
0.08ppm or less, 0.07ppm or less, 0.06ppm or less, 0.05ppm or less, 0.04ppm or less, 0.03ppm or less,
0.02ppm or less or 0.01ppm or less), argon content not less than 98% (for example, be not less than 97%, 96%, 95%, 94%,
93%, 92%, 91%, 90%, 88%, 86%, 85%, 80%), and substantially free of mist of oil, dust or other particulate matters, one
Carbonoxide, carbon dioxide, water and hydrocarbon.
In this application, for example, the partial size for referring to oil droplet in the rectifying qualification buffering gas substantially free of mist of oil
It can be about 0.1 μm or less (for example, being 0.08 μm or less, 0.06 μm or less, 0.04 μm or less, 0.02 μm or less, 0.15 μm or less
Or 0.01 μm or less).In this application, for example, described refer to the rectifying qualification buffering gas without dust or other particulate matters
The partial size of middle dust or other particulate matters can be about 0.1 μm or less (for example, for 0.08 μm or less, 0.06 μm or less, 0.04 μm with
Under, 0.02 μm or less, 0.15 μm or less or 0.01 μm or less).In this application, for example, it is described substantially free of carbon monoxide
Refer to the content of carbon monoxide in rectifying qualification buffering gas can be about 0.1ppm or less (for example, for 0.09ppm or less,
0.08ppm or less, 0.07ppm or less, 0.06ppm or less, 0.05ppm or less, 0.04ppm or less, 0.03ppm or less,
0.02ppm or less or 0.01ppm or less).In this application, for example, described refer to the rectifying substantially free of carbon dioxide
Qualification buffering gas in carbon dioxide content can be 0.1ppm or less (for example, be 0.09ppm or less, 0.08ppm or less,
0.07ppm or less, 0.06ppm or less, 0.05ppm or less, 0.04ppm or less, 0.03ppm or less, 0.02ppm or less or
0.01ppm or less).In some embodiments, the dew point temperature that the rectifying qualification buffering gas is referred to substantially free of water
Degree is about -50 DEG C or less (for example, about -90 DEG C or less, -80 DEG C or less, -70 DEG C or less, -60 DEG C or less, -55 DEG C or less or -50
DEG C or less).In this application, for example, described refer to non-first in the deoxidation qualification buffering gas substantially free of hydrocarbon
The content of alkane total hydrocarbon be about 0.1ppm or less (for example, 0.09ppm or less, 0.08ppm or less, 0.07ppm or less, 0.06ppm with
Under, 0.05ppm or less, 0.04ppm or less, 0.03ppm or less, 0.02ppm or less or 0.01ppm or less).
In method described herein, deoxidation qualification buffering gas can be adapted for deoxidation treatment gas or
Gas composition.For example, oxygen content in deoxidation qualification buffering gas can for 0.1ppm or less (for example, 0.09ppm or less,
0.08ppm or less, 0.07ppm or less, 0.06ppm or less, 0.05ppm or less, 0.04ppm or less, 0.03ppm or less,
0.02ppm or less, 0.01ppm or less or 0.1ppm or less), argon content can be (not low for example, be not less than 99% not less than 98%
In 99.5%, it is not less than 99.9%, is not less than 99.99% or higher).In addition, the deoxidation qualification buffering gas can substantially not
Containing mist of oil, dust or other particulate matters, carbon monoxide and hydrocarbon
In this application, for example, the partial size for referring to oil droplet in the deoxidation qualification buffering gas substantially free of mist of oil
It can be about 0.1 μm or less (for example, about 0.08 μm or less, 0.06 μm or less, 0.04 μm or less, 0.02 μm or less, 0.15 μm or less
Or 0.01 μm or less).In this application, for example, described refer to the deoxidation qualification buffering gas without dust or other particulate matters
The partial size of middle dust or other particulate matters can be about 0.1 μm or less (for example, about 0.08 μm or less, 0.06 μm or less, 0.04 μm with
Under, 0.02 μm or less, 0.15 μm or less or 0.01 μm or less).In this application, for example, it is described substantially free of carbon monoxide
Refer to the content of carbon monoxide in deoxidation qualification buffering gas can be about 0.1ppm or less (for example, 0.09ppm or less,
0.08ppm or less, 0.07ppm or less, 0.06ppm or less, 0.05ppm or less, 0.04ppm or less, 0.03ppm or less,
0.02ppm or less or 0.01ppm or less).In this application, for example, described refer to the deoxidation substantially free of carbon dioxide
The content of carbon dioxide can be 0.1ppm or less (for example, 0.09ppm or less, 0.08ppm or less, 0.07ppm in qualification buffering gas
Below, 0.06ppm or less, 0.05ppm or less, 0.04ppm or less, 0.03ppm or less, 0.02ppm or less or 0.01ppm with
Under).In some embodiments, the dew-point temperature that the deoxidation qualification buffering gas is referred to substantially free of water is about -40
DEG C or less (for example, about -90 DEG C or less, -80 DEG C or less, -70 DEG C or less, -60 DEG C or less, -50 DEG C or less or -40 DEG C or less).
In this application, for example, described refer to non-methane total hydrocarbons in the deoxidation qualification buffering gas substantially free of hydrocarbon
Content be about 0.1ppm or less (for example, 0.09ppm or less, 0.08ppm or less, 0.07ppm or less, 0.06ppm or less,
0.05ppm or less, 0.04ppm or less, 0.03ppm or less, 0.02ppm or less or 0.01ppm or less).
In method described herein, the flow operating flexibility range of the rectification process can be the rectification process
The 60% to 120% of Design cooling load flow is the Design cooling load for example, being the 75% to 115% of the Design cooling load flow
The 80% to 110% of flow, be the Design cooling load flow 85% to 105%, be the Design cooling load flow 90% to
100%, it is the 95% to 105% of the Design cooling load flow, is the 99% to 102% of the Design cooling load flow.
In method described herein, the liquid argon and/or argon gas product of the purifying may include liquid argon, argon gas and/or
The mixture of liquid argon and argon gas.
In method described herein, it is useless that the admixture of gas to be processed is that monocrystaline silicon stove or ingot furnace generate
Gas, and method described herein may also include, and before making the exhaust gas be subjected to pretreatment, control the monocrystaline silicon stove or casting
The discharge opportunity of exhaust gas in ingot furnace, so that the content of argon gas is maintained in the admixture of gas to be pre-treated
80% (v/v) is (for example, at least 85% (v/v), at least 90% (v/v), at least 95% (v/v), at least 98% (v/v), at least
99% (v/v), at least 99.5% (v/v), at least 99.9% (v/v), at least 99.99% (v/v) or higher).In certain implementations
In mode, the admixture of gas to be pre-treated can be the exhaust gas from two or more monocrystaline silicon stoves or ingot furnace,
And when any of the two or more monocrystaline silicon stoves or ingot furnace need to be in fluid communication with environmental gas, it can stop
Exhaust gas is discharged into the admixture of gas to be pre-treated from the monocrystaline silicon stove or ingot furnace.For example, any when needing to open
The opening (for example, when the product for needing to take out in furnace or when needing that raw material is added into furnace) of monocrystaline silicon stove or ingot furnace and make
When air in environment is entered in furnace, it can disconnect and fluidly connect (example between the monocrystaline silicon stove or ingot furnace and pretreatment unit
Such as, by closing the control valve that the monocrystaline silicon stove or ingot furnace and the pretreatment unit is in fluid communication), so that it is guaranteed that institute
Air is stated not with blend gas mix to be pre-treated, then ensures containing for argon gas in the admixture of gas to be pre-treated
Amount remains at least 80% (v/v) (for example, at least 85% (v/v), at least 90% (v/v), at least 95% (v/v), at least 98%
(v/v), at least 99% (v/v), at least 99.5% (v/v), at least 99.9% (v/v), at least 99.99% (v/v) or higher).
In method described herein, the content of argon can be at least about in the liquid argon and/or argon gas product of the purifying
96%.For example, the content of argon can be at least about 97%, at least about 98% in the liquid argon and/or argon gas product of the purifying, at least
About 99%, at least about 99.9%, at least about 99.99%, at least about 99.999% or higher.
In method described herein, the mode of the hydrogen and the hydrogen being passed through are passed through in Xiang Suoshu deacidification unit
Amount have no substantial effect on it is described b) in catalytic oxidation efficiency.For example, can include catalyst into the deacidification unit
The intermediate position of filler device is passed through suitable hydrogen, so that be passed through hydrogen be avoided to send out before the catalytic oxidation with oxygen
Raw reaction.
In method described herein, the cryogenic rectification processing can include: i) gas to rectification process is mixed
At least part for closing object becomes material stream;Ii the material stream and liquid low temperature cooling medium i)) is made to carry out hot friendship
It changes, so that at least part of the liquid low temperature cooling medium is made to be gasified, and at least part in the material stream
Argon gas is condensed into liquid argon;And iii) make ii) in through condensation obtain the purifying liquid argon and heat source carry out heat exchange, from
And the liquid argon of the purifying is made to gasify as the argon gas product of purifying.The liquid low temperature cooling medium can be liquid nitrogen or liquid argon.
In some embodiments, the liquid low temperature cooling medium is liquid argon.For example, ii) described in liquid low temperature
Cooling medium is liquid argon.In another example ii) described in liquid low temperature cooling medium liquid argon be to through condensation obtain the purifying
Liquid argon carry out the low pressure liquid argon that obtains after throttling expansion.In another example the ii of the method) in the liquid through gasifying it is low
Warm cooling medium becomes the argon gas product of purifying after re-heat.
In this application, the ii of the method) described in liquid low temperature cooling medium pressure than the cryogenic rectification
In processing under operating pressure the material stream dew-point temperature reduce 1-7 DEG C (for example, reduce by 1 DEG C, 2 DEG C, 3 DEG C, 4 DEG C, 5 DEG C,
6 DEG C, 7 DEG C) when corresponding liquid argon pressure.For example, the pressure of the liquid low temperature cooling medium can be handled for the cryogenic rectification
When the dew-point temperature of the material stream reduces 2-3 DEG C under middle operating pressure (for example, 2 DEG C are reduced, and 2.5 DEG C, 2.8 DEG C, 3 DEG C,
3.2 DEG C, 3.5 DEG C) corresponding liquid argon pressure.For example, the pressure of the liquid low temperature cooling medium can be 0.02-0.2Mpa (example
Such as, 0.02Mpa, 0.04Mpa, 0.06Mpa, 0.08Mpa, 0.10Mpa, 0.12Mpa, 0.14Mpa, 0.16Mpa, 0.18Mpa or
0.2Mpa)。
In this application, ii) in carry out heat exchange with the liquid low temperature cooling medium the material stream press
Power be 0.1-1.0MPa (for example, 0.001Mpa, 0.01Mpa, 0.1Mpa, 0.2Mpa, 0.3Mpa, 0.4Mpa, 0.5Mpa,
0.6Mpa, 0.7Mpa, 0.8Mpa, 0.9Mpa, 1.0Mpa, 1.5Mpa, 2.0Mpa), and its pressure is situated between than the cryogenic condensation
The high 0.02-0.1Mpa of the pressure of matter (for example, 0.02Mpa, 0.04Mpa, 0.06Mpa, 0.08Mpa, 0.09Mpa or 0.10Mpa).
In this application, the iii of the method) described in heat source be by the gas to rectification process e)
At least part of mixture carries out pressurization and heating treatment and obtains, and the pressure of the heat source can be at the cryogenic rectification
In reason under operating pressure the material stream dew-point temperature increase 1-7 DEG C (for example, increase 0.5 DEG C, 1 DEG C, 2 DEG C, 3 DEG C, 4 DEG C,
5 DEG C, 6 DEG C, 7 DEG C, 8 DEG C, 9 DEG C, 10 DEG C, 12 DEG C) when corresponding argon pressure, and the pressure of the heat source is than the low temperature cold
Solidifying medium the high 0.02-0.1Mpa of pressure (for example, 0.02Mpa, 0.04Mpa, 0.06Mpa, 0.08Mpa, 0.09Mpa or
0.10Mpa)。
For example, the pressure of the heat source of the method can be the material under operating pressure in cryogenic rectification processing
The dew-point temperature for flowing stock increases 2-3 DEG C (for example, increasing 0.5 DEG C, 0.8 DEG C, 1 DEG C, 1.5 DEG C, 2 DEG C, 2.5 DEG C, 2.8 DEG C or 3 DEG C)
When corresponding argon pressure, and the pressure of the heat source is than the high 0.02-0.1Mpa (example of pressure of the cryogenic condensation medium
Such as, 0.02Mpa, 0.04Mpa, 0.06Mpa, 0.08Mpa, 0.09Mpa or 0.10Mpa).In another example the pressure of the heat source can
For 0.15-0.7MPa (for example, 0.15Mpa, 0.2Mpa, 0.3Mpa, 0.4Mpa, 0.5Mpa, 0.6Mpa, 0.7Mpa, 0.8Mpa),
And the pressure of the heat source than the cryogenic condensation medium the high 0.02-0.1Mpa of pressure (for example, 0.02Mpa, 0.04Mpa,
0.06Mpa, 0.08Mpa, 0.09Mpa or 0.10Mpa).
In method described herein, the admixture of gas to rectification process can be handled as follows and be obtained
The material stream: ia) make the admixture of gas to rectification process e) wait locating as high temperature and pressure through compressor compresses
The gas mixing logistics stock of reason;Ib) make ia) high temperature and pressure gas mixing logistics stock to be processed in heat exchanger through dropping
Temperature handles and becomes cryogenic high pressure gas mixing logistics stock to be processed;And ic) make ib) the cryogenic high pressure it is to be processed
At least part of gas mixing logistics stock becomes the material stream after throttling expansion.For example, the heat source can be ib)
A part of the cryogenic high pressure of middle acquisition gas mixing logistics stock to be processed.
In method described herein, the admixture of gas to rectification process can be compressed first and be allowed to
Gas mixing logistics stock to be processed as high temperature and pressure.It then, can be in heat exchanger to the to be processed of the high temperature and pressure
Gas mixing logistics stock carry out cooling processing, and obtain the gas mixing logistics stock to be processed of cryogenic high pressure.Later, it can incite somebody to action
A part of cryogenic high pressure gas mixing logistics stock to be processed can be used as the heat source, and the cryogenic high pressure is to be processed
The material stream that another part of gas mixing logistics stock further decreases after throttling expansion as temperature and pressure.
For example, can be by keeping the liquid low temperature cooling medium through gasifying and high temperature and pressure gas to be processed mixed
Close logistics stock carry out heat exchange in the heat exchanger and make the liquid low temperature cooling medium through gasifying by re-heat after become
The argon gas product of purifying, and the gas mixing logistics stock-traders' know-how cooling for keeping the high temperature and pressure to be processed handles and becomes low temperature height
Press gas mixing logistics stock to be processed.In method described herein, the heat source can be with described through the pure of condensation acquisition
After the liquid argon of change carried out heat exchange, a part of the material stream is expanded into through throttling.
In method described herein, the temperature of the liquid low temperature cooling medium can be -170 DEG C to -198 DEG C
(for example, being -170 DEG C, -175 DEG C, -180 DEG C, -185 DEG C, -190 DEG C, -195 DEG C or -198 DEG C).For example, the material stream
Temperature can be -165 DEG C to -197 DEG C (for example, be -165 DEG C, -170 DEG C, -175 DEG C, -180 DEG C, -185 DEG C, -190 DEG C, -
195 DEG C or -197 DEG C), and the temperature at least 1-5 DEG C of (example low than the temperature of the material stream of the cryogenic condensation medium
Such as, low at least 1 DEG C, 1.5 DEG C, 2 DEG C, 2.5 DEG C, 3 DEG C, 3.5 DEG C, 4 DEG C, 4.5 DEG C or 5 DEG C).For example, through described in condensation acquisition
The temperature of the liquid argon of purifying can for -160 DEG C to -196 DEG C (for example, about -200 DEG C hereinafter, about -190 DEG C hereinafter, about -180 DEG C
Hereinafter, about -170 DEG C hereinafter, about -160 DEG C hereinafter, about -150 DEG C hereinafter, about -140 DEG C hereinafter, about -130 DEG C or less), and
The temperature of the liquid argon of the purifying it is about 0.5 DEG C to about 5 DEG C low than the temperature of the material stream (for example, low 0.5 DEG C, 1 DEG C,
1.5 DEG C, 2 DEG C, 2.5 DEG C, 3 DEG C, 3.5 DEG C, 4 DEG C, 4.5 DEG C or 5 DEG C).For example, the temperature of the heat source can for -170 DEG C to -
195 DEG C (for example, being -170 DEG C, -175 DEG C, -180 DEG C, -185 DEG C, -190 DEG C, -193 DEG C or -195 DEG C), and the heat source
Temperature than at least 1-5 DEG C of the temperature height of the liquid argon of the purifying (for example, high at least 1 DEG C, 1.5 DEG C, 2 DEG C, 2.5 DEG C, 3 DEG C,
3.5 DEG C, 4 DEG C, 4.5 DEG C or 5 DEG C).
Positive displacement compressor (such as piston compressor or screw compressor) and/or speed mode can be used in the compression
Compressor (for example, centrifugal compressor).
It is allowed to obtain in general, centrifugal compressor transfers energy to the gas continuously flowed in pipeline mainly by high speed blade
Great speed, while improving pressure, have unit power unit light-weight, small in size, land occupation is few, without air valve, piston,
For the quick-wear parts such as piston ring, it can be achieved that oil free compression, smooth running is reliable, and Equipment Foundations are light, and gas supply pulsating nature is small, maintenance cost
Low advantage.
In general, one of screw compressor category displacement type Clothoid type compressor, due to not occurring remaining in clearance volume
The reflation process of residual air body, with the gap of very little between rotor and casing, between each other without sliding friction, within
Efficiency and mechanical efficiency are relatively high.Since it is without air inlet-exhaust valve device, few easy workout part, maintenance management is convenient, long service life.
In general, piston compressor is traditional positive displacement compressor, and it is most widely used at present, there is broad work pressure
Power range, variable working condition adaptability are stronger.
In the application, the method may also include that the hydrogen for g) recycling and/or purifying and be removed in f).For example, can pass through
Cryogenic rectification, flash distillation, and/or absorption are to recycle and/or purify the hydrogen.
The cryogenic rectification may include under the conditions of the temperature of deep cooling (for example, at least partly temperature at or below-
At 110 DEG C, for instance in or lower than -120 DEG C, at or below -130 DEG C, at or below -140 DEG C, at or below -150
DEG C, at or below -160 DEG C, at or below -170 DEG C, at or below -180 DEG C, at or below -190 DEG C, and/or
At or below -200 DEG C, or lower) method that carries out rectifying.Flash distillation may include making to be heated to the substance close to its boiling point
(for example, gas-liquid mixture etc.) abruptly enters negative pressure space, to realize the separation of lighter component and heavy constituent.Absorption may include
Pressure-variable adsorption, temp.-changing adsorption or pressure and temperature varying absorption.Pressure-variable adsorption is typically referred to using adsorbent for mixture (such as gas
Mixture) in different component adsorption capacity the difference characteristic to change in pressure change and the method for realizing separation.
Temp.-changing adsorption typically refers to the difference using adsorbent for the adsorption capacity of different component in mixture (such as admixture of gas)
The different characteristic to change in temperature change and the method for realizing separation.
It is used to prepare the liquid argon of purifying and/or the system of argon gas product
On the other hand, this application provides the systems of a kind of liquid argon for being used to prepare purifying and/or argon gas product.Institute
State system can include: pretreatment unit, with gas mixing fluid communication to be processed and remove mist of oil therein, dust and
Other particulate matters are to obtain pretreated admixture of gas;Catalytic oxidation unit connects with the pretreatment unit fluid
Logical, the catalytic oxidation unit makes the reducibility gas in the pretreated admixture of gas by catalysis oxidation, to obtain
Admixture of gas through catalysis oxidation;Deacidification unit is in fluid communication with the catalytic oxidation unit, in Xiang Suoshu deacidification unit
After being passed through the hydrogen of proper proportion, the deacidification unit is reduced to the oxygen content in the admixture of gas through catalysis oxidation
2ppm (for example, about 0.1ppm hereinafter, about 0.5ppm hereinafter, about 1ppm hereinafter, about 1.5ppm hereinafter, about 2ppm hereinafter, about 5ppm
Below) hereinafter, to obtain the admixture of gas of hydrogenated deoxidation;Absorbing unit is in fluid communication, institute with the deacidification unit
Stating absorbing unit includes water, the carbon dioxide and/or hydrocarbon in admixture of gas of the adsorbent to remove the hydrogenated deoxidation
Compound, to obtain the admixture of gas to rectification process;First buffer cell, it is mixed with the gas to rectification process
It closes fluid communication and includes the flow rate-measuring device for measuring the flow of the admixture of gas to rectification process, it is described
Gas is buffered comprising rectifying qualification in first buffer cell, the rectifying qualification buffering gas is used to adjust for described to rectification process
The flow of admixture of gas, and make the flow within the scope of flow operating flexibility of rectification process;And cryogenic rectification unit,
It is in fluid communication with the absorbing unit and first buffer cell, described in the admixture of gas of rectification process to remove
Nitrogen and hydrogen, to obtain the liquid argon and/or argon gas product of purifying.
System described herein may also include hydrogen retrieval unit, and the hydrogen retrieval unit can be with the cryogenic rectification unit
It is in fluid communication and is used to recycle and/or purify the hydrogen being removed in the cryogenic rectification unit.For example, the hydrogen retrieval list
Member may include selected from following device: cryogenic rectification device, flash distillation plant, and/or adsorbent equipment.
In system described herein, the pretreatment unit may include bulk processing device and accurate processing unit.Institute
Stating bulk processing device and the accurate processing unit can be in fluid communication.The bulk processing device may include selected from following one kind or
It is a variety of: asphalt felt, dust filtering device, water spray system, and/or the rotating device for removing mist of oil and dust simultaneously.Example
Such as, the water spray system can produce the water comprising microbubble and by spraying the packet to the admixture of gas to be processed
Water containing microbubble is made a return journey oil mist removing.The diameter of the microbubble can be for example, about 30-100mm, 40-100mm, 50-
100mm, 60-100mm, 70-100mm, 80-100mm, 90-100mm, 95-100mm.
In some embodiments, may include above-mentioned one or more devices in the bulk processing device, it is described a kind of or
A variety of devices can alternately dedusting oil removing, thus persistently remove the oil in the admixture of gas to be processed, dust and its
Its particulate matter.
For example, the bulk processing device may include carrying out oil removing by gas-liquid separation device.The gas-liquid device can be one
Cover combined type knockout drum.Following step separation oil removing: first step oil removing, rotation can be used in the combined type knockout drum
Wind separator is removed compared with larger oil droplet.The drop carried secretly in the air-flow of certain speed is tangentially entered under separator by gas phase import
Portion, by the density contrast of gas and oil, oil droplet is thrown toward inner tank wall, is guided to bottom along wall surface, and air-flow rises, through collision water conservancy diversion gear
Plate carries out collision separation, enters back into next stage separation.Second step oil removing is separated using the further gas and oil of two layers of spiral board.Third
Oil removing is walked, is separated using the latter step gas and oil of vortex-flow and defrosting device (ZL200710018412.8).Air-flow forms eddy flow, drop after entering
It is thrown to wall surface and is gathered into liquid film and flows down, the certain angle of blade lean is conducive to oil droplet and converges and flow to tower wall, multiple S
Type channel increases air flow contacts time and collision separation probability.Gas phase after separation is discharged by top of the tank gaseous phase outlet N2.
Sump oil after second level and the separation of three-level gas and oil converges to being discharged together.
The precision processing unit may include one of the following or a variety of: membrane filter, ceramic filter, metal filtration
Device and/or active carbon adsorber.
In system described herein, impurity to be removed in the admixture of gas to be processed can include: oil, powder
Other particulate matters such as dirt, silicon powder, silicon vapor, oxygen, nitrogen, carbon monoxide, carbon dioxide, water and/or hydrocarbon.Example
Such as, the exhaust gas that the admixture of gas to be processed can generate for monocrystaline silicon stove or ingot furnace.
System described herein may also include air inlet adjustment valve, and the air inlet adjustment valve controls the monocrystaline silicon stove or casting
Fluid communication between ingot furnace and the pretreatment unit, so that argon gas contains in the admixture of gas to be pre-treated
Amount is maintained at 80% (for example, at least 85% (v/v), at least 90% (v/v), at least 95% (v/v), at least 98% (v/
V), at least 99% (v/v), at least 99.5% (v/v), at least 99.9% (v/v), at least 99.99% (v/v) or higher).Example
Such as, the system may include two or more described air inlet adjustment valves, wherein each air inlet adjustment valve can independently control one
Fluid communication between a individual monocrystaline silicon stove or ingot furnace and the pretreatment unit, and work as any one described monocrystalline silicon
When furnace or ingot furnace need to be in fluid communication with environmental gas, corresponding air inlet adjustment valve block the monocrystaline silicon stove or ingot furnace with it is described
Fluid communication between pretreatment unit.In some embodiments, the admixture of gas to be pre-treated is from two
Or more monocrystaline silicon stove or ingot furnace exhaust gas, and when any in the two or more monocrystaline silicon stoves or ingot furnace
It is a when need to be in fluid communication with environmental gas, can by close the air inlet adjustment valve stop from the monocrystaline silicon stove or ingot furnace to
Exhaust gas is discharged in the admixture of gas to be pre-treated.For example, when the opening for needing to open any monocrystaline silicon stove or ingot furnace
(for example, when the product for needing to take out in furnace or when needing that raw material is added into furnace) and enters the air in environment in furnace
When, the monocrystalline silicon can be disconnected by adjusting the air inlet adjustment valve while opening the monocrystaline silicon stove or ingot furnace is open
Fluidly connecting between furnace or ingot furnace and pretreatment unit, so that it is guaranteed that the air not with admixture of gas to be pre-treated
Mixing, then ensures that the content of argon gas in the admixture of gas to be pre-treated remains at least 80% (v/v) (for example, extremely
Few 85% (v/v), at least 90% (v/v), at least 95% (v/v), at least 98% (v/v), at least 99% (v/v), at least
99.5% (v/v), at least 99.9% (v/v), at least 99.99% (v/v) or higher).
System described herein may also include oxygenation measurement unit, and the oxygenation measurement unit can be with the pretreatment unit stream
Body is connected to and can measure the oxygen concentration in the pretreated admixture of gas.
System described herein may also include the second buffer cell, and second buffer cell may include that deoxidation qualification is slow
Qi of chong channel ascending adversely and with the pretreated gas mixing fluid communication.For example, when the oxygen concentration measured is more than about 4% (v/
V) (for example, at least about 4.5% (v/v), at least about 5% (v/v), at least about 6% (v/v), at least about 7% (v/v), at least
About 8% (v/v), at least about 9% (v/v), at least about 10% (v/v) or higher) when, it can be by the pretreated gas mixing
At least part of object discharges and is passed through deoxidation into the pretreated admixture of gas from second buffer cell
Qualification buffers gas to make oxygen concentration therein no more than about 4% (v/v) (for example, being about 4% (v/v) hereinafter, about 3.5% (v/v)
Hereinafter, about 3% (v/v) hereinafter, about 2.5% (v/v) hereinafter, about 2% (v/v) hereinafter, about 1.5% (v/v) hereinafter, about 1% (v/
V) below or lower).For example, when the oxygen concentration that measure more than about 2% (v/v) (for example, at least about 2.5% (v/v),
At least about 3% (v/v), at least about 3.5% (v/v), at least about 4% (v/v), at least about 4.5% (v/v), at least about 5% (v/
V), at least about 5.5% (v/v) or higher) when, at least part of the pretreated admixture of gas can be discharged simultaneously
Deoxidation qualification buffering gas is passed through into the pretreated admixture of gas from second buffer cell to make oxygen therein
Concentration no more than about 2% (v/v) (for example, be about 2% (v/v) hereinafter, about 1.5% (v/v) hereinafter, about 1% (v/v) hereinafter, about
0.5% (v/v) is below or lower).
In system described herein, the catalytic oxidation unit can by include hydrocarbon and carbon monoxide also
Originality gas is oxidized to water and carbon dioxide.The catalytic oxidation unit may include catalyst, and the catalyst can be selected from down
Group: Carulite catalyst, platinum catalyst, palladium catalyst and any combination thereof.For example, the catalytic oxidation unit may include
One or more catalytic oxidation reaction devices are (for example, one or more packed towers, wherein each packed tower may include one or more
A catalysis oxidation bed), wherein each reaction unit can independently include one or more catalyst.The catalysis oxygen
Change can about 50 DEG C to about 400 DEG C at a temperature of carry out.For example, the catalysis oxidation can be in about 60 DEG C to about 350 DEG C of temperature
Under, at a temperature of about 70 DEG C to about 330 DEG C, at a temperature of about 80 DEG C to about 320 DEG C, at a temperature of about 90 DEG C to about 310 DEG C, about
At a temperature of 100 DEG C to about 300 DEG C, at a temperature of about 110 DEG C to about 290 DEG C, at a temperature of about 120 DEG C to about 280 DEG C, about
At a temperature of 130 DEG C to about 270 DEG C, at a temperature of about 140 DEG C to about 260 DEG C, at a temperature of about 150 DEG C to about 250 DEG C, about
It is carried out at a temperature of 160 DEG C to about 240 DEG C.
In system described herein, after being passed through the hydrogen of proper proportion in the deacidification unit, the deacidification unit
Make the oxygen content in the admixture of gas through catalysis oxidation be reduced to 0.1ppm or less (for example, can be about 0.1ppm with
Under, about 0.05ppm hereinafter, about 0.04ppm hereinafter, about 0.03ppm hereinafter, about 0.02ppm hereinafter, about 0.01ppm or less).
The deacidification unit may include catalyst, and the catalyst can be selected from the following group: Cu, platinum catalyst, palladium catalyst,
And any combination thereof.The deacidification unit may include one or more reaction units (for example, one or more packed tower, wherein
Each packed tower may include one or more deoxidation beds), wherein each reaction unit can be independently comprising one or more
The catalyst.
In system described herein, the hydrogen that is passed through in Xiang Suoshu deacidification unit with it is measured described preprocessed
Admixture of gas in the molar ratio of oxygen can be about 2.2:1 to about 3:1, for example, about 2.4:1 is to about 3.2:1, about 2.5:1
To about 3.1:1, about 2.6:1 to about 3:1, about 2.7:1 to about 3:1, about 2.8:1 to about 3:1, about 2.9:1 to about 3:1, Huo Zheyue
2.9:1 to about 3:1 etc..
In system described herein, the hydrogen being passed through can come from the hydrogen being in fluid communication with the deacidification unit
Storage tank.In some embodiments, the system comprises hydrogen generators for generating the hydrogen being passed through into the deacidification unit
Gas.The hydrogen generator can be by, for example, a solution, methanol decomposition method or steam methane reforming (Steam Methane
Reforming, SMR) etc. generate hydrogen.
In system described herein, the content of argon can be at least about in the liquid argon and/or argon gas product of the purifying
96%.For example, the content of argon can be at least about 97%, at least about 98% in the liquid argon and/or argon gas product of the purifying, at least
About 99%, at least about 99.9%, at least about 99.99%, at least about 99.999% or higher.
In system described herein, the mode of the hydrogen and the hydrogen being passed through are passed through in Xiang Suoshu deacidification unit
Amount has no substantial effect on the efficiency of the catalytic oxidation.For example, can include the filler of catalyst into the deacidification unit
The intermediate position of device is passed through suitable hydrogen, so that it is anti-to avoid be passed through hydrogen from occurring before the catalytic oxidation with oxygen
It answers.
It may include adsorbent in the absorbing unit in system described herein.The adsorbent can: 1) for dynamic
Large amount of adsorption, separation are high and desorb easy adsorbent;2) there is enough wear-resistant strengths and compression strength;And/or 3)
There is chemical inertness to all gases or admixture of gas to be separated.For example, the adsorbent may include following one kind or
It is a variety of: active carbon, carbon molecular sieve, natural zeolite, modified zeolite, sial based molecular sieve, mesopore molecular sieve, titanium-based molecular sieve, gold
Belong to organic framework materials and their mixture.
It may include at least two absorbing units in system described herein, and when one of described at least two absorbing unit
When being adsorbed, another absorbing unit therein is regenerated, so that at least two absorbing unit is alternately inhaled
Attached and regeneration, then realizes that the admixture of gas to the hydrogenated deoxidation persistently carries out adsorption treatment.Described at least two inhale
Coupon member can include pressure-swing absorption apparatus, temperature swing absorption unit and/or alternating temperature pressure-swing absorption apparatus each independently.
In system described herein, rectifying qualification buffering gas can be adapted for rectification process gas or
Gas composition.For example, in the rectifying qualification buffering gas oxygen content can for 0.1ppm or less (for example, 0.09ppm or less,
0.08ppm or less, 0.07ppm or less, 0.06ppm or less, 0.05ppm or less, 0.04ppm or less, 0.03ppm or less,
0.02ppm or less or 0.01ppm or less), argon content not less than 98% (for example, be not less than 97%, 96%, 95%, 94%,
93%, 92%, 91%, 90%, 88%, 86%, 85%, 80%), and substantially free of mist of oil, dust or other particulate matters, one
Carbonoxide, carbon dioxide, water and hydrocarbon.
In this application, for example, the partial size for referring to oil droplet in the rectifying qualification buffering gas substantially free of mist of oil
It can be about 0.1 μm or less (for example, about 0.08 μm or less, 0.06 μm or less, 0.04 μm or less, 0.02 μm or less, 0.15 μm or less
Or 0.01 μm or less).In this application, for example, described refer to the rectifying qualification buffering gas without dust or other particulate matters
The partial size of middle dust or other particulate matters can be about 0.1 μm or less (for example, about 0.08 μm or less, 0.06 μm or less, 0.04 μm with
Under, 0.02 μm or less, 0.15 μm or less or 0.01 μm or less).In this application, for example, it is described substantially free of carbon monoxide
Refer to the content of carbon monoxide in rectifying qualification buffering gas can be about 0.1ppm or less (for example, 0.09ppm or less,
0.08ppm or less, 0.07ppm or less, 0.06ppm or less, 0.05ppm or less, 0.04ppm or less, 0.03ppm or less,
0.02ppm or less or 0.01ppm or less).In this application, for example, described refer to the rectifying substantially free of carbon dioxide
The content of carbon dioxide can be 0.1ppm or less (for example, 0.09ppm or less, 0.08ppm or less, 0.07ppm in qualification buffering gas
Below, 0.06ppm or less, 0.05ppm or less, 0.04ppm or less, 0.03ppm or less, 0.02ppm or less or 0.01ppm with
Under).In some embodiments, the dew-point temperature that the rectifying qualification buffering gas is referred to substantially free of water is about -50
DEG C or less (for example, about -90 DEG C or less, -80 DEG C or less, -70 DEG C or less, -60 DEG C or less, -55 DEG C or less or -50 DEG C or less).
In this application, for example, described refer to non-methane total hydrocarbons in the deoxidation qualification buffering gas substantially free of hydrocarbon
Content be about 0.1ppm or less (for example, 0.09ppm or less, 0.08ppm or less, 0.07ppm or less, 0.06ppm or less,
0.05ppm or less, 0.04ppm or less, 0.03ppm or less, 0.02ppm or less or 0.01ppm or less).
In system described herein, deoxidation qualification buffering gas can be adapted for deoxidation treatment gas or
Gas composition.For example, oxygen content in deoxidation qualification buffering gas can for 0.1ppm or less (for example, 0.09ppm or less,
0.08ppm or less, 0.07ppm or less, 0.06ppm or less, 0.05ppm or less, 0.04ppm or less, 0.03ppm or less,
0.02ppm or less, 0.01ppm or less or 0.1ppm or less), argon content can be (not low for example, be not less than 99% not less than 98%
In 99.5%, it is not less than 99.9%, is not less than 99.99% or higher).In addition, the deoxidation qualification buffering gas can substantially not
Containing mist of oil, dust or other particulate matters, carbon monoxide and hydrocarbon
In this application, for example, the partial size for referring to oil droplet in the deoxidation qualification buffering gas substantially free of mist of oil
It can be about 0.1 μm or less (for example, about 0.08 μm or less, 0.06 μm or less, 0.04 μm or less, 0.02 μm or less, 0.15 μm or less
Or 0.01 μm or less).In this application, for example, described refer to the deoxidation qualification buffering gas without dust or other particulate matters
The partial size of middle dust or other particulate matters can be about 0.1 μm or less (for example, about 0.08 μm or less, 0.06 μm or less, 0.04 μm with
Under, 0.02 μm or less, 0.15 μm or less or 0.01 μm or less).In this application, for example, it is described substantially free of carbon monoxide
Refer to the content of carbon monoxide in deoxidation qualification buffering gas can be about 0.1ppm or less (for example, 0.09ppm or less,
0.08ppm or less, 0.07ppm or less, 0.06ppm or less, 0.05ppm or less, 0.04ppm or less, 0.03ppm or less,
0.02ppm or less or 0.01ppm or less).In this application, for example, described refer to the deoxidation substantially free of carbon dioxide
The content of carbon dioxide can be 0.1ppm or less (for example, 0.09ppm or less, 0.08ppm or less, 0.07ppm in qualification buffering gas
Below, 0.06ppm or less, 0.05ppm or less, 0.04ppm or less, 0.03ppm or less, 0.02ppm or less or 0.01ppm with
Under).In some embodiments, the dew-point temperature that the deoxidation qualification buffering gas is referred to substantially free of water is about -40
DEG C or less (for example, about -90 DEG C or less, -80 DEG C or less, -70 DEG C or less, -60 DEG C or less, -50 DEG C or less or -40 DEG C or less).
In this application, for example, described refer to non-methane total hydrocarbons in the deoxidation qualification buffering gas substantially free of hydrocarbon
Content be about 0.1ppm or less (for example, 0.09ppm or less, 0.08ppm or less, 0.07ppm or less, 0.06ppm or less,
0.05ppm or less, 0.04ppm or less, 0.03ppm or less, 0.02ppm or less or 0.01ppm or less).
In system described herein, the flow operating flexibility range that the cryogenic rectification unit carries out rectification process can
Think the 60% to 120% of the cryogenic rectification unit Design cooling load flow, for example, for the Design cooling load flow 70% to
120%, it is the 75% to 115% of the Design cooling load flow, is the 80% to 110% of the Design cooling load flow, is described
The 85% to 105% of Design cooling load flow is the 90% to 100% of the Design cooling load flow, is the Design cooling load flow
95% to 105%, be the Design cooling load flow 99% to 102%.
In system described herein, the cryogenic rectification unit may include one or more following components: compressor,
Throttle valve, heat exchanger, rectifying column, condenser/evaporator, and/or reboiler.
For example, the cryogenic rectification unit may include one or more rectifying columns, each rectifying column is equipped with condensation reflux device
And reboiler, wherein the condensation reflux device is located at the rectifying column upper end, the reboiler is located at the rectifying column lower end;Institute
Stating cryogenic rectification unit makes at least part of the admixture of gas to rectification process become material stream;The material stream
Stock carries out heat exchange, the material stream to be gasified with the reboiler;The material stream of the gasification and the condensing reflux
Device carries out heat exchange, obtains the argon gas product of purifying in the rectifying column bottom end;At least one in the material stream of the gasification
Part is condensed into phegma after the condensation reflux device heat exchange;Liquid low temperature of the phegma as the rectification process
Cooling medium.
In this application, the liquid low temperature cooling medium in the condenser can be with the warm in the reboiler
Source is mutually indepedent.For example, the liquid low temperature cooling medium in the condenser can be with the heat source in the reboiler
Between by being connected to selected from following process: compression, throttling expansion and/or heat exchange.
In system described herein, the liquid low temperature cooling medium can be liquid nitrogen or liquid argon.In certain embodiment party
In formula, the liquid low temperature cooling medium is liquid argon.For example, the liquid argon of the liquid low temperature cooling medium can be to obtain to through condensation
The liquid argon of the purifying obtained carries out the low pressure liquid argon obtained after throttling expansion.
In system described herein, the liquid low temperature cooling medium through gasifying can become purifying after re-heat
Argon gas product.
In system described herein, the pressure of the liquid low temperature cooling medium can be in cryogenic rectification processing
Under operating pressure the material stream dew-point temperature reduce 1-7 DEG C (for example, reduce by 1 DEG C, 2 DEG C, 3 DEG C, 4 DEG C, 5 DEG C, 6 DEG C, 7
DEG C)) when corresponding liquid argon pressure.For example, the pressure of the liquid low temperature cooling medium can be to grasp in cryogenic rectification processing
When making the dew-point temperature of the material stream under pressure reduces 2-3 DEG C (for example, 2 DEG C are reduced, and 2.5 DEG C, 2.8 DEG C, 3 DEG C, 3.2 DEG C,
3.5 DEG C) corresponding liquid argon pressure.For example, the pressure of the liquid low temperature cooling medium can be 0.02-0.2Mpa (for example, being
0.02Mpa, 0.04Mpa, 0.06Mpa, 0.08Mpa, 0.10Mpa, 0.12Mpa, 0.14Mpa, 0.16Mpa, 0.18Mpa or
0.2Mpa)。
In system described herein, what the liquid low temperature cooling medium carried out the material stream of heat exchange can
Pressure be 0.1-1.0MPa (for example, 0.1Mpa, 0.2Mpa, 0.3Mpa, 0.4Mpa, 0.5Mpa, 0.6Mpa, 0.7Mpa,
0.8Mpa, 0.9Mpa, 1.0Mpa, 1.5Mpa, 1.9Mpa), and the high 0.02- of pressure of cryogenic condensation medium described in its pressure ratio
0.1Mpa (for example, 0.02Mpa, 0.04Mpa, 0.06Mpa, 0.08Mpa, 0.09Mpa or 0.10Mpa).
In system described herein, the heat source be by the admixture of gas to rectification process at least
A part carries out pressurization and heating treatment and obtains, and the pressure of the heat source can be operating pressure in cryogenic rectification processing
Under the dew-point temperature of the material stream increase 1-7 DEG C of (for example, increase 1 DEG C, 2 DEG C, 3 DEG C, 4 DEG C, 5 DEG C, 6 DEG C or 7 DEG C) phase
The pressure for the argon answered, and the pressure of the heat source than the high 0.02-0.1Mpa of pressure of the cryogenic condensation medium (for example, high
0.02Mpa, 0.04Mpa, 0.06Mpa, 0.08Mpa, 0.09Mpa or 0.10Mpa).
For example, the pressure of the heat source of the system can be the material under operating pressure in cryogenic rectification processing
Flow stock dew-point temperature increase 2-3 DEG C (for example, increase 1 DEG C, 1.5 DEG C, 2 DEG C, 2.5 DEG C, 2.8 DEG C, 3 DEG C, 3.2 DEG C, 3.5 DEG C, 4
DEG C, 5 DEG C) when corresponding argon pressure, and the pressure of the heat source is than the high 0.02- of pressure of the cryogenic condensation medium
0.1Mpa (for example, high 0.02Mpa, 0.04Mpa, 0.06Mpa, 0.08Mpa, 0.09Mpa or 0.10Mpa).In another example the heat
The pressure in source can be 0.15-0.7MPa (for example, be 0.15Mpa, 0.2Mpa, 0.3Mpa, 0.4Mpa, 0.5Mpa, 0.6Mpa,
0.7Mpa, 0.8Mpa), and the pressure of the heat source than the cryogenic condensation medium the high 0.02-0.1Mpa of pressure (for example,
High 0.02Mpa, 0.04Mpa, 0.06Mpa, 0.08Mpa, 0.09Mpa or 0.10Mpa).
In system described herein, the cryogenic rectification unit may also include one or more compressors, heat exchanger
And throttle valve, the compressor is connected to the heat exchanger fluid and the heat exchanger and the throttle valve are in fluid communication, described
Admixture of gas to rectification process becomes high temperature and pressure gas mixing logistics stock to be processed through the compressor compresses, and
High temperature and pressure gas mixing logistics stock to be processed handles through cooling in the heat exchanger and becomes cryogenic high pressure and wait locating
The gas mixing logistics stock of reason;And at least part of cryogenic high pressure gas mixing logistics stock to be processed flows through the section
Stream valve becomes the material stream after being throttled expansion.For example, can make the admixture of gas to rectification process through pressing first
Contracting machine compresses and becomes the gas mixing logistics stock to be processed of high temperature and pressure.It then, can be high to the high temperature in heat exchanger
The gas mixing logistics stock to be processed of pressure carries out cooling processing, and obtains the gas mixing logistics to be processed of cryogenic high pressure
Stock.Later, a part of cryogenic high pressure gas mixing logistics stock to be processed can be used as to the heat source, and by the low temperature
Another part of high pressure gas mixing logistics stock to be processed further drops after throttle valve throttling expansion as temperature and pressure
The low material stream.
In system described herein, the heat source can be the institute for handling and obtaining through cooling in the heat exchanger
State a part of cryogenic high pressure gas mixing logistics stock to be processed.
In system described herein, in the heat exchanger, the liquid low temperature cooling medium through gasifying can be with
High temperature and pressure gas mixing logistics stock to be processed carries out heat exchange and makes the liquid low temperature cooling medium through gasifying
By after re-heat become purifying argon gas product, and the high temperature and pressure it is to be processed gas mixing logistics stock-traders' know-how cooling processing after at
For the gas mixing logistics stock that the cryogenic high pressure is to be processed.
In system described herein, the throttle valve can also be in fluid communication with the reboiler, and the heat source is in institute
It stated after carrying out heat exchange with the liquid argon of the purifying obtained through condensation in reboiler, is formed through the throttle valve throttling expansion
For a part of the material stream.
In system described herein, the temperature of the liquid low temperature cooling medium can be -170 DEG C to -198 DEG C
(for example, being -170 DEG C, -175 DEG C, -180 DEG C, -185 DEG C, -190 DEG C, -195 DEG C or -198 DEG C).The temperature of the material stream
It can be -165 DEG C to -197 DEG C (for example, being -165 DEG C, -170 DEG C, -175 DEG C, -180 DEG C, -185 DEG C, -190 DEG C, -195 DEG C
Or -197 DEG C), and the temperature of the cryogenic condensation medium it is at least 1-5 DEG C low than the temperature of the material stream (for example, down to
It is 1 DEG C, 1.5 DEG C, 2 DEG C, 2.5 DEG C, 3 DEG C, 3.5 DEG C, 4 DEG C, 4.5 DEG C or 5 DEG C few).The liquid argon of the purifying obtained through condensation
Temperature can be -160 DEG C to -196 DEG C (for example, be about -200 DEG C hereinafter, about -190 DEG C hereinafter, about -180 DEG C hereinafter, about -170
DEG C hereinafter, about -160 DEG C hereinafter, about -150 DEG C hereinafter, about -140 DEG C hereinafter, about -130 DEG C or less), and the purifying
The temperature of liquid argon it is about 0.5 DEG C to about 5 DEG C low than the temperature of the material stream (for example, low 0.5 DEG C, 1 DEG C, 1.5 DEG C, 2 DEG C,
2.5 DEG C, 3 DEG C, 3.5 DEG C, 4 DEG C, 4.5 DEG C or 5 DEG C).The temperature of the heat source can be -170 DEG C to -195 DEG C (for example, for -
170 DEG C, -175 DEG C, -180 DEG C, -185 DEG C, -190 DEG C, -193 DEG C or -195 DEG C), and the temperature of the heat source is pure than described
At least 1-5 DEG C of the temperature height of the liquid argon of change is (for example, high at least 1 DEG C, 1.5 DEG C, 2 DEG C, 2.5 DEG C, 3 DEG C, 3.5 DEG C, 4 DEG C, 4.5 DEG C
Or 5 DEG C).
The compressor can be below one or more: positive displacement compressor (such as piston compressor or screw rod
Formula compressor) and/or speed mode compressor (for example, centrifugal compressor).
It is allowed to obtain in general, centrifugal compressor transfers energy to the gas continuously flowed in pipeline mainly by high speed blade
Great speed, while improving pressure, have unit power unit light-weight, small in size, land occupation is few, without air valve, piston,
For the quick-wear parts such as piston ring, it can be achieved that oil free compression, smooth running is reliable, and Equipment Foundations are light, and gas supply pulsating nature is small, maintenance cost
Low advantage.
In general, one of screw compressor category displacement type Clothoid type compressor, due to not occurring remaining in clearance volume
The reflation process of residual air body, with the gap of very little between rotor and casing, between each other without sliding friction, within
Efficiency and mechanical efficiency are relatively high.Since it is without air inlet-exhaust valve device, few easy workout part, maintenance management is convenient, long service life.
In general, piston compressor is traditional positive displacement compressor, and it is most widely used at present, there is broad work pressure
Power range, variable working condition adaptability are stronger.
System described herein may also include at least one control unit.Described control unit can be single with the pretreatment
First, the described catalytic oxidation unit, the deacidification unit, the absorbing unit, first buffer cell, second buffering are single
The first and described cryogenic rectification unit is operably connected, in the temperature, pressure, and/or the system to adjust the system
The circulation style and/or flow of fluid.
Fig. 1 shows an example of system provided herein.Firstly, passing through admixture of gas 113 to be processed
Pretreatment unit 101 pre-processes, to remove oil, dust and other particulate matters therein to obtain pretreated gas mixing
Object 114.Pretreated admixture of gas 114 can be passed through in absorbing unit 102, further to remove water therein, dioxy
Change carbon, hydrocarbon etc., obtains pretreated admixture of gas 115.Then, it is detected by oxygenation measurement unit 103 described
Oxygen concentration in pretreated admixture of gas 115, when the oxygen concentration measured is more than about 4% (v/v), by the warp
At least part of pretreated admixture of gas 115 discharges and as stream stock 127 from the second buffer cell 112 to the warp
Deoxidation qualification buffering gas 124 is passed through in pretreated admixture of gas 116 to make oxygen concentration therein no more than about 4% (v/v).
Make the catalysis oxidation in the pretreated admixture of gas 116 and catalysis oxidation and hydrogenation deoxidation unit 104 of oxygen content qualification
Part contacts, to make the reducibility gas in the admixture of gas by catalysis oxidation, to obtain the gas through catalysis oxidation
Mixture.Then, make the admixture of gas through catalysis oxidation and adding in the catalysis oxidation and hydrogenation deoxidation unit 104
The contact of hydrogen deoxygenated moiety, and be passed through into the hydrogenation deoxidation part from hydrogen generating unit 109 proper proportion hydrogen 126 so that
Oxygen content therein is reduced to no more than about 40ppm, to obtain the admixture of gas 117 of hydrogenated deoxidation.Described second is slow
The gas rushed in unit 112 may be from through catalysis oxidation and hydrogenation deoxidation treated stream stock 125.Then, make described hydrogenated
The admixture of gas 117 of deoxidation is contacted with absorbing unit 105, with remove the water in the admixture of gas, carbon dioxide and/or
Hydrocarbon, to obtain the admixture of gas 120 to rectification process.The measurement admixture of gas to rectification process
120 flow, and by rectifying qualification from the first buffer cell 111 buffer make and gas 119 is adjusted it is described to rectifying
The flow of the admixture of gas 120 of processing is within the scope of the flow operating flexibility of rectification process.First buffer cell 111
In buffer gas can partly from through the absorbing unit 105 treated stream stock 118.Later, make it is described to rectifying at
The admixture of gas 120 of reason through cryogenic rectification unit 106 handle to remove hydrogen and nitrogen, thus obtain purifying liquid argon and/
Or argon gas product 121, and be stored into products pot 107.Meanwhile the hydrogen 122 that need to be removed can be handled through hydrogen retrieval unit 108
And it recycles.Liquid argon storage tank 110 and the cryogenic rectification unit 106 are in fluid communication, to be supplied as the liquid argon of cold source thereto
123。
Fig. 2 shows the experiment curv that argon concentration changes over time in monocrystalline silicon production.As seen from Figure 2, not
It is to be processed when opening monocrystaline silicon stove or ingot furnace and it is in fluid communication with environmental gas in the case that control valve is set
Admixture of gas in argon gas changes of contents it is violent, this will seriously affect argon gas recycling ability.
The application further relates to following specific embodiment:
1, a kind of method of liquid argon for being used to prepare purifying and/or argon gas product, which comprises
A) make admixture of gas to be processed be subjected to pretreatment with remove mist of oil, dust and other particulate matters therein to
Obtain pretreated admixture of gas;
Contact pretreated admixture of gas a) with catalytic oxidation unit, to make the gas mixing
Reducibility gas in object is by catalysis oxidation, to obtain the admixture of gas through catalysis oxidation;
It contacts the admixture of gas through catalysis oxidation b) with deacidification unit, and leads into the deacidification unit
Enter the hydrogen of proper proportion so that oxygen content therein is reduced to 2ppm hereinafter, to obtain the gas mixing of hydrogenated deoxidation
Object;
Contact the admixture of gas of hydrogenated deoxidation c) with absorbing unit, to remove the admixture of gas
In water, carbon dioxide and/or hydrocarbon, to obtain admixture of gas to rectification process;
E) flow of the admixture of gas to rectification process of measurement d), and carried out by buffering gas with rectifying qualification
It adjusts and makes the flow of the admixture of gas to rectification process within the scope of the flow operating flexibility of rectification process;And
Handle the admixture of gas to rectification process e) to remove nitrogen and hydrogen through cryogenic rectification, thus
Obtain the liquid argon and/or argon gas product of purifying.
2, the method according to embodiment 1, wherein being passed through the hydrogen of proper proportion in Xiang Suoshu deacidification unit in c)
Gas is so that oxygen content therein is reduced to 0.1ppm or less.
3, the method according to any one of embodiment 1-2, further include: it g) recycles and/or purifies in f) and gone
The hydrogen removed.
4, the method according to any one of embodiment 1-3, wherein pretreatment a) includes bulk processing and essence
Close processing.
5, the method according to embodiment 4, wherein the bulk processing includes using selected from following one or more:
Mist of oil is adsorbed using asphalt felt, dust is filtered by filter device, mist of oil and dust are removed by water spray, pass through rotating device
Separation removal mist of oil and dust, and/or generate the water comprising microbubble and by spraying to the admixture of gas to be processed
The water comprising microbubble is made a return journey oil mist removing.
6, the method according to any one of embodiment 4-5, wherein the accurate processing includes using following one
Kind is a variety of: membrane filter, ceramic filter, metallic filter and/or active carbon adsorber.
7, the method according to any one of embodiment 3-6, wherein by cryogenic rectification, flash distillation, and/or absorption come
Recycle and/or purify the hydrogen.
8, the method according to any one of embodiment 1-7, wherein making the pretreated gas in b)
Before mixture is contacted with the catalytic oxidation unit, the oxygen concentration in the pretreated admixture of gas is measured;With/
Or,
Before contacting the pretreated admixture of gas with the catalytic oxidation unit, measures the warp and located in advance
Oxygen concentration in the admixture of gas of reason;And/or
Before contacting the pretreated admixture of gas with the catalytic oxidation unit, removes the warp and located in advance
Water and carbon dioxide in the admixture of gas of reason.
9, the method according to embodiment 8, wherein passing through when the measured oxygen concentration is more than 4% (v/v)
At least part of the pretreated admixture of gas is discharged and is passed through deoxidation qualification buffering gas to make its oxygen concentration
No more than about 4% (v/v).
10, the method according to embodiment 8, wherein leading to when the measured oxygen concentration is more than 2% (v/v)
It crosses and at least part of the pretreated admixture of gas is discharged to and is passed through deoxidation qualification buffering gas to keep its oxygen dense
Spend no more than about 2% (v/v).
11, the method according to any one of embodiment 8-10, wherein being passed through in Xiang Suoshu deacidification unit in c)
Hydrogen and the measured pretreated admixture of gas in the molar ratio of oxygen be about 2.2:1 to about 3:1.
12, the method according to any one of embodiment 1-11, wherein the catalysis oxidation will include carbon in b)
The reducibility gas of hydrogen compound and carbon monoxide is oxidized to water and carbon dioxide.
13, the method according to any one of embodiment 1-12, wherein in b), when the pretreated gas
When the molar fraction of oxygen needed for the molar fraction of oxygen is less than the oxidation pretreated gas in mixture, then oxygen is added
Gas makes the molar fraction of oxygen in the pretreated admixture of gas rubbing than oxygen needed for the pretreated gas
You are the high 10-50% of score.
14, the method according to any one of embodiment 1-13, wherein b) described in catalytic oxidation unit include
Catalyst, and the catalyst is selected from the group: Carulite catalyst, platinum catalyst, palladium catalyst and any combination thereof.
15, the method according to any one of embodiment 1-14, wherein c) described in deacidification unit include catalysis
Agent, and the catalyst is selected from the group: Cu, platinum catalyst, palladium catalyst and any combination thereof.
16, the method according to any one of embodiment 1-15, wherein in the admixture of gas to be processed to
The impurity of removal includes: other particulate matters such as oil, dust, silicon powder, silicon vapor, oxygen, nitrogen, carbon monoxide, carbon dioxide, water
And/or hydrocarbon;And/or
The admixture of gas to be processed is the exhaust gas that monocrystaline silicon stove or ingot furnace generate.
17, the method according to any one of embodiment 1-16, wherein when the pretreated admixture of gas
The molar fraction of middle oxygen, which is greater than 2% or described pretreated admixture of gas and carries out the temperature of the catalysis oxidation, is more than
At 400 degrees Celsius, the catalytic oxidation unit includes segmentation reactor;And/or
When the temperature that the deacidification unit is reacted is more than 400 degrees Celsius, the deacidification unit includes that segmentation is anti-
Answer device.
18, the method according to embodiment 17 further includes, and before a), controls the monocrystaline silicon stove or ingot casting
The discharge opportunity of exhaust gas in furnace, so that the content of argon gas is maintained in the admixture of gas to be pre-treated
80%.
19, the method according to embodiment 18, wherein the admixture of gas to be pre-treated be from two or
The exhaust gas of more monocrystaline silicon stoves or ingot furnace, and when any of the two or more monocrystaline silicon stoves or ingot furnace
When need to be in fluid communication with environmental gas, stopping is arranged from the monocrystaline silicon stove or ingot furnace into the admixture of gas to be pre-treated
Put tail gas.
20, according to the described in any item methods of embodiment 1-19, wherein in the liquid argon of the purifying and/or argon gas product
The content of argon is at least about 99%.
21, according to the described in any item methods of embodiment 1-20, wherein in the liquid argon of the purifying and/or argon gas product
The content of argon is at least about 99.999%.
22, the method according to any one of embodiment 1-21, it is wherein d) middle using at least two absorbing units, and
When one of described at least two absorbing unit is adsorbed, another absorbing unit therein is regenerated, thus described
At least two absorbing units are alternately adsorbed and are regenerated, and are then realized and are persistently carried out adsorption treatment to the admixture of gas.
23, the method according to any one of embodiment 1-22, wherein oxygen content in rectifying qualification buffering gas
For 0.1ppm hereinafter, argon content is not less than 98%, and substantially free of mist of oil, dust or other particulate matters, carbon monoxide, dioxy
Change carbon, water and hydrocarbon.
24, the method according to embodiment 23, wherein described refer to that the rectifying qualification is slow substantially free of mist of oil
The partial size of oil droplet is 0.1 μm or less in qi of chong channel ascending adversely.
25, the method according to embodiment 23 or 24, wherein described be substantially free of dust or other particulate matters
Refer to that the partial size of dust or other particulate matters is 0.1 μm or less in the rectifying qualification buffering gas.
26, the method according to any one of embodiment 23-25, wherein described refer to substantially free of carbon monoxide
The content of carbon monoxide is 0.1ppm or less in the rectifying qualification buffering gas.
27, the method according to any one of embodiment 23-26, wherein described refer to substantially free of carbon dioxide
The content of carbon dioxide is 0.1ppm or less in the rectifying qualification buffering gas.
28, the method according to any one of embodiment 23-27, wherein described refer to the essence substantially free of water
The dew-point temperature for evaporating qualified buffering gas is -50 DEG C or less.
29, the method according to any one of embodiment 23-28, wherein described be substantially free of hydrocarbon
The total content for referring to non-methane total hydrocarbons in the rectifying qualification buffering gas is 0.1ppm or less.
30, the method according to embodiment 9 or 10, wherein oxygen content is 0.1ppm in deoxygenation lattice buffering gas
Hereinafter, argon content is not less than 98%, and substantially free of mist of oil, dust or other particulate matters, carbon monoxide, carbon dioxide, water
And hydrocarbon.
31, the method according to embodiment 30, wherein described refer to that the deoxidation qualification is slow substantially free of mist of oil
The partial size of oil droplet is 0.1 μm or less in qi of chong channel ascending adversely.
32, the method according to embodiment 30 or 31, wherein described be substantially free of dust or other particulate matters
Refer to that the partial size of dust or other particulate matters is 0.1 μm or less in the deoxidation qualification buffering gas.
33, the method according to any one of embodiment 30-32, wherein described refer to substantially free of carbon monoxide
The content of carbon monoxide is 0.1ppm or less in the deoxidation qualification buffering gas.
34, the method according to any one of embodiment 30-33, wherein described refer to substantially free of carbon dioxide
The content of carbon dioxide is 0.1ppm or less in the deoxidation qualification buffering gas.
35, the method according to any one of embodiment 30-34, wherein described refer to the essence substantially free of water
The dew-point temperature for evaporating qualified buffering gas is -40 DEG C or less.
36, the method according to any one of embodiment 30-35, wherein described be substantially free of hydrocarbon
The total content for referring to non-methane total hydrocarbons in the rectifying qualification buffering gas is 0.1ppm or less.
37, the method according to any one of embodiment 1-36, wherein the flow operating flexibility of the rectification process
Range is the 60% to 120% of the Design cooling load flow of the rectification process.
38, the method according to any one of embodiment 1-37, wherein in f), the cryogenic rectification processing packet
It includes:
I) making at least part of the admixture of gas to rectification process e) becomes material stream;
Ii the material stream and heat source i)) is made to carry out heat exchange, the material stream to be gasified;And
Iii) make ii) the gasification material stream and liquid low temperature cooling medium carry out heat exchange, obtain purifying
Argon gas product;Also, at least part in the material stream of gasification ii) is condensed into phegma, the phegma
Liquid low temperature cooling medium as the rectification process.
39, the method according to embodiment 38, wherein ii) described in liquid low temperature cooling medium be liquid nitrogen or liquid
Change air or liquid argon.
40, the method according to embodiment 39, wherein ii) described in liquid low temperature cooling medium be liquid argon.
41, the method according to embodiment 40, wherein as ii) described in the liquid argon of liquid low temperature cooling medium be
To the low pressure liquid argon obtained after the liquid argon throttling expansion of the purifying obtained through condensation.
42, the method according to embodiment 41, wherein ii) in the liquid low temperature cooling medium warp through gasifying
Become the argon gas product of purifying after re-heat.
43, the method according to any one of embodiment 40-42, wherein ii) described in liquid low temperature cooling medium
Pressure be that the dew-point temperature of the material stream under operating pressure in cryogenic rectification processing reduces corresponding liquid at 1-7 DEG C
Argon pressure.
44, the method according to embodiment 43, wherein the pressure of the liquid low temperature cooling medium is the low temperature
The dew-point temperature of the material stream reduces corresponding liquid argon pressure at 2-3 DEG C under operating pressure in rectification process.
45, the method according to any one of embodiment 40-44, wherein the pressure of the liquid low temperature cooling medium
0.02-0.2MPa。
46, the method according to any one of embodiment 40-45, wherein ii) in condense and be situated between with the liquid low temperature
Matter carries out the pressure of the material stream of heat exchange as 0.1-1.0MPa, and the pressure of cryogenic condensation medium described in its pressure ratio
High 0.02-0.1MPa.
47, the method according to any one of embodiment 40-46, wherein iii) described in heat source be by e)
The admixture of gas to rectification process at least part carry out pressurization and heating treatment and obtain, the heat source
Pressure is that the dew-point temperature of the material stream under operating pressure in cryogenic rectification processing increases corresponding argon at 1-7 DEG C
Pressure, and the high 0.02-0.1MPa of pressure of cryogenic condensation medium described in the pressure ratio of the heat source.
48, the method according to embodiment 47, wherein the pressure of the heat source is to grasp in cryogenic rectification processing
Make the pressure of corresponding argon when the dew-point temperature of the material stream under pressure increases 2-3 DEG C, described in the pressure ratio of the heat source
The high 0.02-0.1MPa of the pressure of cryogenic condensation medium.
49, the method according to any one of embodiment 40-48, wherein the pressure of the heat source is 0.7-
0.15MPa, and the high 0.02-0.1MPa of pressure of cryogenic condensation medium described in the pressure ratio of the heat source.
50, the method according to any one of embodiment 40-49, wherein in i), to e) described to rectifying at
The admixture of gas of reason, which is handled as follows, obtains the material stream:
Ia the admixture of gas to rectification process e)) is made to become high temperature and pressure gas to be processed through compressor compresses
Body mixture flow stock;
Ib) make ia) high temperature and pressure gas mixing logistics stock to be processed handled in heat exchanger through cooling
For the gas mixing logistics stock that cryogenic high pressure is to be processed;And
Ic) make ib) cryogenic high pressure gas mixing logistics stock to be processed at least part after throttling expansion
As the material stream.
51, the method according to embodiment 50, wherein iii) described in heat source be ib) in the low temperature that obtains
A part of high pressure gas mixing logistics stock to be processed.
52, the method according to embodiment 50, wherein by make the liquid low temperature cooling medium through gasifying with
High temperature and pressure gas mixing logistics stock to be processed carries out heat exchange in the heat exchanger and makes the liquid through gasifying
State cryogenic condensation medium is become the argon gas product of purifying, and the gas mixing logistics for keeping the high temperature and pressure to be processed after re-heat
Stock-traders' know-how cooling handles and becomes cryogenic high pressure gas mixing logistics stock to be processed.
53, the method according to any one of embodiment 47-52, wherein the heat source is with described through condensing acquisition
After the liquid argon of purifying carried out heat exchange, a part of the material stream is expanded into through throttling.
54, the method according to any one of embodiment 38-53, wherein the temperature of the liquid low temperature cooling medium
It is -170 DEG C to -198 DEG C.
55, the method according to any one of embodiment 38-54, wherein i) described in material stream temperature be-
165 DEG C to -197 DEG C, and the temperature of the cryogenic condensation medium is at least 1-5 DEG C lower than the temperature of the material stream.
56, the method according to any one of embodiment 38-55, wherein the liquid argon of the purifying obtained through condensation
Temperature be -160 DEG C to -196 DEG C, and the temperature of the liquid argon of the purifying it is lower than the temperature of the material stream about 0.5 DEG C extremely
About 5 DEG C.
57, the method according to any one of embodiment 38-56, wherein the temperature of the heat source be -170 DEG C to -
195 DEG C, and the temperature of the heat source is at least 1-5 DEG C higher than the temperature of the liquid argon of the purifying.
58, the method according to any one of embodiment 1-57, wherein include adsorbent in the absorbing unit, and
The adsorbent includes following one or more: active carbon, activated alumina, modified silica-gel, carbon molecular sieve, natural zeolite,
Modified zeolite, sial based molecular sieve, mesopore molecular sieve, titanium-based molecular sieve, metal-organic framework material and their mixing
Object.
59, the system of a kind of liquid argon for being used to prepare purifying and/or argon gas product, the system comprises:
Pretreatment unit, and gas mixing fluid communication to be processed and removes mist of oil therein, dust and other
Particulate matter is to obtain pretreated admixture of gas;
Catalytic oxidation unit is in fluid communication with the pretreatment unit, and the catalytic oxidation unit locates the warp in advance
Reducibility gas in the admixture of gas of reason is by catalysis oxidation, to obtain the admixture of gas through catalysis oxidation;
Deacidification unit is in fluid communication with the catalytic oxidation unit, is passed through proper proportion in Xiang Suoshu deacidification unit
After hydrogen, the deacidification unit so that the oxygen content in the admixture of gas through catalysis oxidation is reduced to about 2ppm hereinafter, from
And obtain the admixture of gas of hydrogenated deoxidation;
Absorbing unit is in fluid communication with the deacidification unit, and the absorbing unit includes adsorbent to remove the warp
Water, carbon dioxide and/or hydrocarbon in the admixture of gas of hydrogenation deoxidation, to obtain mixed to the gas of rectification process
Close object;
First buffer cell, with the gas mixing fluid communication to rectification process and include described for measuring
The flow rate-measuring device of the flow of admixture of gas to rectification process is buffered comprising rectifying qualification in first buffer cell
Gas, the rectifying qualification buffering gas is used to adjust for the flow of the admixture of gas to rectification process, and the flow is made to exist
Within the scope of the flow operating flexibility of rectification process;And
Cryogenic rectification unit is in fluid communication with the absorbing unit and first buffer cell, with remove it is described to
Nitrogen and hydrogen in the admixture of gas of rectification process, to obtain the liquid argon and/or argon gas product of purifying.
60, the system according to embodiment 59, wherein the deacidification unit keeps the gas through catalysis oxidation mixed
It closes the oxygen content in object and is reduced to about 0.1ppm hereinafter, to obtain the admixture of gas of hydrogenated deoxidation.
61, the system according to embodiment 59 or 60 further includes hydrogen retrieval unit, the hydrogen retrieval unit and institute
Cryogenic rectification unit is stated to be in fluid communication and be used to recycle the hydrogen being removed in the cryogenic rectification unit.
62, the system according to any one of embodiment 59-61 further includes deoxidation preparatory unit, respectively with
The catalytic oxidation unit and the deacidification unit are in fluid communication, and the deoxidation preparatory unit includes that removal is described through catalysis oxidation
Admixture of gas in water, carbon dioxide and/or hydrocarbon, to obtain the gas mixing that handles to deacidification unit
Object.
63, the system according to any one of embodiment 59-62, wherein the pretreatment unit includes bulk processing dress
It sets and accurate processing unit.
64, the system according to embodiment 63, wherein the bulk processing device includes selected from following one kind or more
Kind: asphalt felt, dust filtering device, water spray system and/or the rotating device for removing mist of oil and dust simultaneously.
65, the system according to embodiment 64, wherein the water spray system generates the water comprising microbubble and leads to
It crosses and makes a return journey oil mist removing to the admixture of gas spray water comprising microbubble to be processed.
66, the system according to any one of embodiment 63-65, wherein the precision processing unit includes in following
It is one or more: membrane filter, ceramic filter, metallic filter and/or active carbon adsorber.
67, the system according to any one of embodiment 61-66, wherein the hydrogen retrieval unit includes selected from following
Device: cryogenic rectification device, flash distillation plant, and/or adsorbent equipment.
68, the system according to any one of embodiment 59-67 further includes oxygenation measurement unit, the oxygenation measurement
Unit and the pretreatment unit are in fluid communication and can measure the oxygen concentration in the pretreated admixture of gas;And/or
The system also includes impurity measurement unit, the impurity measurement unit and the pretreatment unit are in fluid communication simultaneously
It can measure the impurity concentration in the pretreated admixture of gas.
69, the system according to embodiment 68 further includes the second buffer cell, and second buffer cell includes
Deoxidation qualification buffer gas and with the pretreated gas mixing fluid communication, when the oxygen concentration measured is more than 4%
(v/v) when, at least part of the pretreated admixture of gas is discharged and from second buffer cell to institute
It states and is passed through deoxidation qualification buffering gas in pretreated admixture of gas to make oxygen concentration therein be no more than 4% (v/v).
70, the system according to embodiment 69, wherein when the oxygen concentration measured is more than 2% (v/v), by institute
At least part for stating pretreated admixture of gas discharges and from second buffer cell to described pretreated
Deoxidation qualification buffering gas is passed through in admixture of gas to make oxygen concentration therein be no more than 2% (v/v).
71, the system according to embodiment 69 or 70, wherein the hydrogen being passed through into the deacidification unit with surveyed
The molar ratio of the oxygen in the pretreated admixture of gas obtained is about 2.2:1 to about 3:1.
72, the system according to any one of embodiment 59-71, wherein the catalytic oxidation unit will include hydrocarbon
The reducibility gas of compound and carbon monoxide is oxidized to water and carbon dioxide.
73, the system according to any one of embodiment 59-72, wherein the catalytic oxidation unit includes catalysis
Agent, and the catalyst is selected from the group: Carulite catalyst, platinum catalyst, palladium catalyst and any combination thereof.
74, the system according to any one of embodiment 59-73, wherein the deacidification unit includes catalyst, and
The catalyst is selected from the group: Cu, platinum catalyst, palladium catalyst and any combination thereof.
75, the system according to any one of embodiment 59-74, wherein when the pretreated admixture of gas
The molar fraction of middle oxygen, which is greater than 2% or described pretreated admixture of gas and carries out the temperature of the catalysis oxidation, is more than
At 400 degrees Celsius, the catalytic oxidation unit includes segmentation reactor;And/or
When the temperature that the deacidification unit is reacted is more than 400 degrees Celsius, the deacidification unit includes that segmentation is anti-
Answer device.
76, the system according to any one of embodiment 59-75, wherein in the admixture of gas to be processed to
The impurity of removal include: oil, dust, other particulate matters, silicon vapor, oxygen, nitrogen, carbon monoxide, carbon dioxide, water and/or
Hydrocarbon.
77, the system according to any one of embodiment 59-76, wherein the admixture of gas to be processed is single
The exhaust gas that crystal silicon furnace or ingot furnace generate.
78, the system according to embodiment 77 further includes air inlet adjustment valve, described in the air inlet adjustment valve control
Fluid communication between monocrystaline silicon stove or ingot furnace and the pretreatment unit, so that the gas mixing to be pre-treated
The content of argon gas is maintained at 80% in object.
79, the system according to embodiment 78 comprising two or more described air inlet adjustment valves, wherein each
Air inlet adjustment valve independently controls an individual fluid communication between monocrystaline silicon stove or ingot furnace and the pretreatment unit,
And when any one described monocrystaline silicon stove or ingot furnace need to be in fluid communication with environmental gas, corresponding air inlet adjustment valve blocks should
Fluid communication between monocrystaline silicon stove or ingot furnace and the pretreatment unit.
80, the system according to any one of embodiment 59-79, wherein the liquid argon of the purifying and/or argon gas produce
The content of argon is at least about 99% in product.
81, the system according to embodiment 80, wherein in the liquid argon of the purifying and/or argon gas product argon content
It is at least about 99.999%.
82, the system according to any one of embodiment 59-81 comprising at least two absorbing units, and work as institute
When stating one of at least two absorbing units and being adsorbed, another absorbing unit therein is regenerated, thus it is described at least
Two absorbing units are alternately adsorbed and are regenerated, and then realize that the admixture of gas to the hydrogenated deoxidation is persistently inhaled
Attached processing.
83, the system according to any one of embodiment 59-82, wherein oxygen content in rectifying qualification buffering gas
For 0.1ppm hereinafter, argon content is not less than 98%, and substantially free of mist of oil, dust or other particulate matters, carbon monoxide, dioxy
Change carbon, water and hydrocarbon.
84, the system according to embodiment 83, wherein described refer to that the rectifying qualification is slow substantially free of mist of oil
The partial size of oil droplet is 0.1 μm or less in qi of chong channel ascending adversely.
85, the system according to embodiment 83, wherein described refer to institute substantially free of dust or other particulate matters
Stating the partial size of dust or other particulate matters in rectifying qualification buffering gas is 0.1 μm or less.
86, the system according to embodiment 83, wherein described refer to that the rectifying is closed substantially free of carbon monoxide
The content that lattice buffer carbon monoxide in gas is 0.1ppm or less.
87, the system according to embodiment 83, wherein described refer to that the rectifying is closed substantially free of carbon dioxide
The content that lattice buffer carbon dioxide in gas is 0.1ppm or less.
88, the system according to embodiment 83, wherein described refer to the rectifying qualification buffering substantially free of water
The dew-point temperature of gas is -50 DEG C or less.
89, the system according to embodiment 83, wherein described refer to the rectifying substantially free of hydrocarbon
The total content of non-methane total hydrocarbons is 0.1ppm or less in qualification buffering gas.
90, the system according to embodiment 69 or 70, wherein oxygen content is in deoxygenation lattice buffering gas
0.1ppm is hereinafter, argon content is not less than 98%, and substantially free of mist of oil, dust or other particulate matters, carbon monoxide, titanium dioxide
Carbon, water and hydrocarbon.
91, the system according to embodiment 90, wherein described refer to that the deoxidation qualification is slow substantially free of mist of oil
The partial size of oil droplet is 0.1 μm or less in qi of chong channel ascending adversely.
92, the system according to embodiment 90, wherein described refer to institute substantially free of dust or other particulate matters
Stating the partial size of dust or other particulate matters in deoxidation qualification buffering gas is 0.1 μm or less.
93, the system according to embodiment 90, wherein described refer to the deoxygenation substantially free of carbon monoxide
The content that lattice buffer carbon monoxide in gas is 0.1ppm or less.
94, the system according to embodiment 90, wherein described refer to the deoxygenation substantially free of carbon dioxide
The content that lattice buffer carbon dioxide in gas is 0.1ppm or less.
95, the system according to embodiment 90, wherein described refer to the deoxidation qualification buffering substantially free of water
The dew-point temperature of gas is -40 DEG C or less.
96, the system according to embodiment 90, wherein described refer to the deoxidation substantially free of hydrocarbon
The total content of non-methane total hydrocarbons is 0.1ppm or less in qualification buffering gas.
97, the system according to any one of embodiment 59-96, wherein the cryogenic rectification unit carries out at rectifying
The flow operating flexibility range of reason is the 60% to 120% of the cryogenic rectification unit Design cooling load flow.
98, the system according to any one of embodiment 59-97, wherein the cryogenic rectification unit include one or
Multiple following components: compressor, throttle valve, heat exchanger, rectifying column, condenser, evaporator and/or reboiler.
99, the system according to embodiment 98, wherein the cryogenic rectification unit includes one or more rectifying columns,
Each rectifying column is equipped with condensation reflux device and reboiler, wherein the condensation reflux device is located at the rectifying column upper end, it is described again
Boiling device is located at the rectifying column lower end;
The cryogenic rectification unit makes at least part of the admixture of gas to rectification process become material stream;
The material stream and the reboiler carry out heat exchange, the material stream to be gasified;The material of the gasification
It flows stock and the condensation reflux device carries out heat exchange, obtain the argon gas product of purifying in the rectifying column bottom end;The gasification
At least part in material stream is condensed into phegma after the condensation reflux device heat exchange;Described in the phegma is used as
The liquid low temperature cooling medium of rectification process.
100, the system according to embodiment 99, wherein the liquid low temperature cooling medium in the condenser with
The heat source in the reboiler is mutually indepedent.
101, the system according to embodiment 99, wherein the liquid low temperature cooling medium in the condenser with
By being connected to selected from following process between the heat source in the reboiler: compression, throttling expansion and/or heat exchange.
102, the system according to any one of embodiment 99-101, wherein the liquid low temperature cooling medium is liquid
Nitrogen, liquefied air or liquid argon.
103, the system according to embodiment 102, wherein the liquid low temperature cooling medium is liquid argon.
104, the system according to embodiment 103, wherein the liquid argon of the liquid low temperature cooling medium is to through cold
The liquid argon of the solidifying purifying obtained carries out the low pressure liquid argon obtained after throttling expansion.
105, the system stated according to embodiment 103 or 104, wherein the liquid low temperature cooling medium through gasifying is through multiple
Become the argon gas product of purifying after heat.
106, the method according to any one of embodiment 99-105, wherein the pressure of the liquid low temperature cooling medium
Power is that the dew-point temperature of the material stream under operating pressure in the cryogenic rectification unit reduces corresponding liquid argon pressure at 1-7 DEG C
Power.
107, the method according to embodiment 106, wherein the pressure of the liquid low temperature cooling medium is described low
The dew-point temperature of the material stream reduces corresponding liquid argon pressure at 2-3 DEG C under operating pressure in warm rectification cell.
108, the method according to any one of embodiment 99-107, wherein the pressure of the liquid low temperature cooling medium
Power 0.01-0.2MPa.
109, the method according to any one of embodiment 99-108, wherein with the liquid low temperature cooling medium into
The pressure of the material stream of row heat exchange is 0.1-1.0MPa, and cryogenic condensation medium described in the pressure ratio of the heat source
The high 0.02-0.1MPa of pressure.
110, the method according to any one of embodiment 99-109, wherein the heat source is by described low
It is pressurizeed and is cooled down at least part of the admixture of gas to rectification process in warm rectification cell and handled and obtain
, the pressure of the heat source is that the dew-point temperature of the material stream under operating pressure in the cryogenic rectification unit increases 1-7
DEG C when corresponding argon pressure, and the high 0.02-0.1MPa of pressure of cryogenic condensation medium described in the pressure ratio of the heat source.
111, the method according to embodiment 110, wherein the pressure of the heat source is in cryogenic rectification processing
The dew-point temperature of the material stream increases the pressure of corresponding argon at 2-3 DEG C, and the pressure ratio of the heat source under operating pressure
The high 0.02-0.1MPa of pressure of the cryogenic condensation medium.
112, the method according to any one of embodiment 99-111, wherein the pressure of the heat source is 0.15-
0.7MPa, and the high 0.02-0.1MPa of pressure of cryogenic condensation medium described in the pressure ratio of the heat source.
113, the system according to any one of embodiment 99-112, wherein the cryogenic rectification unit further includes one
A or multiple compressors, heat exchanger and throttle valve, the compressor is connected to the heat exchanger fluid and the heat exchanger and institute
Throttle valve fluid communication is stated, the admixture of gas to rectification process becomes high temperature and pressure and wait locating through the compressor compresses
The gas mixing logistics stock of reason, and high temperature and pressure gas mixing logistics stock to be processed in the heat exchanger through cooling at
It manages and becomes cryogenic high pressure gas mixing logistics stock to be processed;And cryogenic high pressure gas mixing logistics stock to be processed
At least part, which flows through after the throttle valve is throttled expansion, becomes the material stream.
114, the system according to embodiment 113, wherein the heat source is to handle in the heat exchanger through cooling
And a part of the cryogenic high pressure gas mixing logistics stock to be processed obtained.
115, the system according to embodiment 113 or 114, wherein in the heat exchanger, the liquid through gasifying
State cryogenic condensation medium and high temperature and pressure gas mixing logistics stock to be processed carry out heat exchange and make described gasified
Liquid low temperature cooling medium is become the argon gas product of purifying, and the gas mixing logistics that the high temperature and pressure is to be processed after re-heat
Become cryogenic high pressure gas mixing logistics stock to be processed after stock-traders' know-how cooling processing.
116, the system according to any one of embodiment 113-116, wherein the throttle valve is also boiled with described again
Device is in fluid communication, after the heat source carried out heat exchange with the liquid argon of the purifying obtained through condensation in the reboiler,
Become a part of the material stream through the throttle valve throttling expansion.
117, the system according to any one of embodiment 99-116, wherein the temperature of the liquid low temperature cooling medium
Degree is -170 DEG C to -198 DEG C.
118, the system according to any one of embodiment 99-117, wherein the temperature of the material stream is -165
DEG C to -197 DEG C, and the temperature of the cryogenic condensation medium is at least 1-5 DEG C lower than the temperature of the material stream.
119, the system according to any one of embodiment 99-118, wherein the liquid of the purifying obtained through condensation
The temperature of argon is -160 DEG C to -196 DEG C, and the temperature of the liquid argon of the purifying is about 0.5 DEG C lower than the temperature of the material stream
To about 5 DEG C.
120, the system according to any one of embodiment 99-119, wherein the temperature of the heat source is -170 DEG C
To -195 DEG C, and the temperature of the heat source is at least 1-5 DEG C higher than the temperature of the liquid argon of the purifying.
121, the system according to any one of embodiment 59-120, wherein including absorption in the absorbing unit
Agent, and the adsorbent includes following one or more: active carbon, activated alumina, modified silica-gel, carbon molecular sieve, natural
Zeolite, modified zeolite, sial based molecular sieve, mesopore molecular sieve, titanium-based molecular sieve, metal-organic framework material and they
Mixture.
122, the system according to any one of embodiment 59-121 further includes at least one control unit,
Described in control unit and the pretreatment unit, the catalytic oxidation unit, the deacidification unit, the absorbing unit, institute
It states the first buffer cell, second buffer cell and the cryogenic rectification unit to be operably connected, to adjust the system
The circulation style and/or flow of fluid in the temperature of system, pressure, and/or the system.
It is not intended to be limited by any theory, following embodiments is used for the purpose of illustrating the work of the present processes and system
Make mode, rather than the range of limitation the present application.
Embodiment
The system and method that embodiment 1 is used to recycle the argon product in monocrystalline silicon production tail gas
1, equipment and scheme
The system and method for carrying out argon gas recycling with about 240Nm3/h are provided in the present embodiment.It is adopted in the method
It include compressor band, Precooling unit, oil removing system, deoxidization by adding hydrogen system, molecule in the system with Deep Cooling Method separation principle
Sieve purification system and the rectifying column for carrying out single tower distillation nitrogen.
In addition, the analytical unit and control unit include mating the system also includes analytical unit and control unit
Software for calculation, for system and method carry out process optimization analysis and operation control.
Specifically, the system specifically includes that compressibility, accurate oil removing system, chilldown system, final stage high-precision oil removing
System oil strainer, deoxidization by adding hydrogen system, molecular sieve adsorption and purification system, fractionating column cold box system, liquid standby and input system
System and instrument electric-control system etc..
● admixture of gas compression to be processed
Firstly, making admixture of gas to be processed enter compressor suction port, through final stage after compressing it to required pressure
Cooler is cooled to 40 degrees Celsius or less.
● pre-cooling
Chilldown system in the present embodiment includes Freon-Evaporator, refrigeration compressor, condenser, evaporator, water separation
Device and control system.So that the pre-cooled unit of admixture of gas to be processed is cooled to 5~8 DEG C, is then separated through separator
Free water makes the admixture of gas enter oil removing unit later, carries out oil removal treatment to it.
The refrigeration compressor uses energy saver, and hot gas bypass line is arranged, when pressure of inspiration(Pi) is lower than 0.3Mpa
It works, using the refrigeration compressor of international top-brand, reliable for operation, power saving, service life are long, high cooling efficiency.Thoroughly avoid full envelope
It closes compressor and is easy disadvantage brought by burning machine.Again can avoid semi-hermetic refrigeration compressor axle envelope at be easy oil leak leakage freon,
The high disadvantage of maintenance rate.It sets refrigeration compressor to there is self-discharging function, sufficiently achieves energy-saving effect.
It avoids temperature sensing package come temperature control using platinum resistance thermometer sensor, and secondary control instrument in the chilldown system of the present embodiment and is easy
The disadvantage that leakage and temperature controller thermometric are not allowed.
In addition, the chilldown system of the present embodiment, which is equipped with multiple-protection system, ensures refrigeration system stable operation:
1) traffic protection system: the Precooling unit when admixture of gas is lower than 1/3 load flow or other preset flows
When Precooling unit can be automatically stopped the operating of refrigerator, being higher than that 1/2 load Precooling unit is inactive can automatic alarm, it is ensured that refrigeration
Compressor protects the stable operation of molecular sieve purifier without liquid;
2) refrigerator temps protect electronic module: when compression ratio is excessively high or absorption causes delivery temperature inclined when the temperature is excessively high
Height, refrigeration machine can automatically cut off the power protection refrigerator;
3) low-voltage protection device;
4) high pressure protector;
5) condensed water of special construction empties device, prevents evaporator icing frozen block.
● high-precision oil removing pretreatment
Make the oil removing cell processing in the preprocessed unit of compressed admixture of gas.The oil removing unit includes
Accurate filter and end high-precision oil strainer.By three groups of accurate filters, make in pretreated admixture of gas
The partial size of mist of oil drops to 0.1 μm or less.The oil removing unit may include water spray system, and the water spray system generation includes
The water of microbubble simultaneously passes through oil mist removing of making a return journey to the water for described in the admixture of gas spray to be processed including microbubble, energy
Enough efficiently remove most of mist of oil in the admixture of gas.
Wherein, the final stage high-precision oil strainer is using under cryogenic conditions, and the increased principle of adsorbance, final stage is in high precision
Oil strainer can remove the mist of oil penetrated with depth.
● deoxidization by adding hydrogen system
In the present embodiment, deoxidization by adding hydrogen system includes reacting furnace and cooler.In order to remove the oxygen in raw material argon gas
Component needs to be passed through hydrogen before reacting furnace, so that oxygen content is dropped to 1ppm under the action of catalyst.The reaction process is put
Heat makes admixture of gas to be processed cool down using aftercooler.
● sieve purification system
In the present embodiment, absorbing unit may include sieve purification system, may include molecular sieve adsorber, electric heating
Device, switch valve and control system.The absorber of the sieve purification system may include at least two molecular sieve adsorbers,
It being capable of moisture, carbon dioxide and some hydrocarbons in adsorbed gas mixture.At least two molecular sieve adsorbers
In a job when, other molecular sieve adsorbers are reproduced.
The sieve purification system may also include purifier and automatically switch valve, use air-cylinder type switch valve, and
Ensure purifier stable operation using 25 three-way electromagnetic valves, valve leakage phenomenon will not occur.
The sieve purification system may also include electric heating tube, use unique rodlike design, it is ensured that and failure rate is low,
Convenient disassembly.It single can extract, be replaced when electrothermal tube failure;Core ensures that regeneration gas is uniform using baffle arrangement
Electric heating pipe surface is flowed through, makes electrothermal tube that hot-spot phenomenon not occur.
The sieve purification system may also include electric heater control element, use regeneration gas flow and electric heater
Start-stop chain control, fully ensure that regeneration gas electric heater long-term safety operation, electric heater control element use two groups
Electric heater can stop one group of electric heater when temperature is higher than set temperature value, when temperature is lower than setting value, restart
This group of electric heater reaches energy-efficient requirement.
● fractionating column cold box system
The fractionating column cold box system may include ice chest, main heat exchanger, rectifying column, condenser/evaporator, valve and pipeline
Deng.Admixture of gas to rectifying can enter main heat exchanger and exchange heat, and through throttling expansion and be admitted to after being further cooled by
Rectifying column middle and upper part participates in rectifying.Liquid argon is obtained in tower bottom, exhaust gas is discharged from tower top.
Converge feeding condenser/evaporator with the liquid argon of external complement after tower bottom liquid argon warp knuckle stream, condenser/evaporator is evaporated
Argon gas enter main heat exchanger re-heat to room temperature, cooling box pressure can be directly fed to user, be not necessarily to argon gas product compressor, drop
In low product compression process, the risk of secondary pollution.
Equipment cold box interior part uses all aluminium alloy structure, and ice chest inner and outer surfaces take anti-corrosion measure, keeps ice chest whole
It is more beautiful, it is durable.Rectifying column is made of special process, fully ensures that the flatness of column plate production, it is ensured that operating condition is steady
It is fixed, to obtain the high extraction of product.
For critical component-cryogenic globe valve, throttle valve in fractionating column, spy is using high-intensitive rustproof aluminum alloy valve body structure, stream
Body inlet-outlet valve body is welding structure, changes traditional flange form connection, has been inherently eliminated that may be present in fractionating column
Leak source, the operation for enabling fractionating column steady in a long-term are fully protected.
The low-temp angular stop valve of custom-made uses stainless steel connecting plate, can avoid because valve rod is sweated, frosting is to valve
It is corroded caused by connecting plate.
Improved rectifying column support, vavle shelf etc. are all made of stainless steel material production and special insulation support construction, with
Loss of refrigeration capacity is reduced, avoids running cold phenomenon generation.
Using three-dimensional parabolic equation, it is ensured that ice chest interior conduit moves towards reasonable, appropriate stress compensation.
● liquid standby and input system
When liquid back-up system is to guarantee unit something unexpected happened, gas supply is unlikely to interrupt at once.Liquid standby system
The capacity of system is designed according to field condition and gas-supply ensuring demand.Meanwhile in order to reduce device operating cost, this process
Using the cooling capacity of supplement liquid argon as the cold source of rectifying column.The liquid argon of injection ice chest will be drawn from back-up system.
● instrument electric control system
System in the present embodiment uses advanced DCS Computer Control Technology, realize middle control, by machine, one on the spot
The control of change, can effective monitoring the whole series reclaimer production process.Complete control system reliable, performance with advanced design
Price than it is high the features such as.
2, specific embodiment
The composition of admixture of gas to be processed is as shown in table 1:
Project | Numerical value |
Gas mixture flow to be processed | 240Nm3/h |
Ar | > 95% |
N2 | < 4% |
O2 | < 1% |
CO2 | ≤400ppm |
C2H2 | ≤0.5ppm |
H2 | <0.7ppm |
CO | ≤0.5ppm |
N2O | <0.3ppm |
SOX | <0.2ppm |
CnHm (removes C2H2) outside | ≤8ppm |
Dustiness | <30mg/m3 |
The composition of the admixture of gas to be processed of table 1
Atmospheric conditions are as shown in table 2:
Project | Numerical value |
Atmospheric pressure | 0.1013MPa(A) |
Environment temperature | 32℃ |
Opposite highest humidity | 95% |
Atmosphere oxygen content | 20.95% |
Extreme maximum temperature | 42℃ |
Extreme minimum temperature | -20℃ |
Earthquake intensity | 7 Maxwell degree |
Wind speed | 10 grades or more |
Winter cardinal wind | Northwester |
Summer cardinal wind | South wind |
Day maximum rainfall | 250mm |
2 atmospheric conditions of table
The system and method that embodiment 2 is used to recycle the argon product in monocrystalline silicon production tail gas
1. design scheme and basic condition
The flow of admixture of gas to be processed: 2400Nm3/h
Major impurity component in admixture of gas to be processed: dust, hydrocarbon, CO, N2、O2Deng each impurity composition
Content is about 2-6%.
The pressure of gas mixture inlet to be processed: 2.5kg/cm2
Purified argon product purity: 99.999%, wherein O2Impurity content be less than 1ppm, technical indicator is specifically shown in Table
3。
The constituent analysis of the purified argon product of table 3
* without metering water content in argon gas
The above-mentioned metering of * is volume fraction
2. capital equipment
The capital equipment that this system is related to is referring to table 4.
4 master device process equipment list of table
In conjunction with various types of compact function consumption, stability, features etc. and the present embodiment process characteristic, in the present embodiment
Gas mixture compressor to be processed is recommended to select helical-lobe compressor.
Since the quality of performance of the adsorbent by the purity for directly affecting product and rate of recovery index and is that device is continuously grown
Phase stable operation and the guarantee of service using life, thus be the key technology in pressure swing adsorption gas separation device.
Pressure-swing absorption apparatus should follow following principle in adsorbent type selecting:
(1) selection dynamic adsorbance is big, separation is high and the easy adsorbent of desorption;
(2) require selection different for different admixture of gas compositions to be processed and different product quality indicators
The adsorbent of type;Or
It (3) is the service life for guaranteeing adsorbent, selected adsorbent must have enough wear-resistant strengths and resistance to compression
Intensity has chemical inertness to all gas mediums to be separated.
As the PSA sequencing valve of key equipment, high-performance sequencing valve is selected, with small in size, movement is fast, sealing performance
Feature good, the service life is long simultaneously has switching speed separately adjustable and closes pooling feature, reaches No. 1,000,000 switch No leakage (quotient
Business guarantees horizontal) advanced level, can better ensure that the long-term running reliability of device, and there is antistatic and spark to design,
Further ensure the safety of system.
The anti-fluctuation ability of the method and system of the present embodiment is strong: using high efficiency packing, impurity removal depth is high, adsorption capacity
Increase with admixture of gas impurity to be processed and greatly improve, antigen material fluctuation ability is strong, can repeatedly regenerate, Reusability is filled out
Expect long service life.
The method and system advanced design, anti-unexpected ability of the present embodiment are strong: according to filler feature, using advanced technologies,
Cooperate unique design reaction gas and control program, short time power-off, cutting off the water supply does not influence to produce gas;Configuration optimization through many years,
Single electric appliance, instrument element fault condition do not influence normal gas producing, and most of element can realize uninterrupted production gas on-line maintenance.
The method and system of the present embodiment is constructed in implementation process using clean, safe and reliable: clean using famous brand name
Net pipe fitting, valve, Full-automatic rail welding, helium ion leak test, cleaning construction, strict guarantee product quality;All elements accord with
Close concerned countries security regulations.
The method and system reliable performance of the present embodiment: main element, instrument are all made of import famous brand name, and performance can
It leans on.
Cool source part recycles in the method and system of the present embodiment, and cooling capacity is fully used.
3. costs and benefits
It is every to save 0.33 yuan (according to argon gas 1 yuan/kilogram of market price in 2016, reuse cost 0.67 using one kilogram of argon gas
Member/kilogram calculating).It is calculated by 1000 monocrystaline silicon stoves, deducts amortization charge, 8,310,000 yuan can be saved every year.The economic effect of project
Benefit, social benefit are bigger.There are many crystal growing furnace that solar silicon wafers use at present, and it is meaningful to do this work.
Embodiment 3 carries out oil removing using the bulk processing device for including gas-liquid separation device
Gas-liquid separation device is a set of combined type knockout drum.Oil removing: first step oil removing is separated using following step,
Using cyclone separator, remove compared with larger oil droplet.The drop carried secretly in the air-flow of certain speed is tangentially entered by gas phase import and is divided
From device lower part, by the density contrast of gas and oil, oil droplet is thrown toward inner tank wall, is guided to bottom along wall surface, air-flow rises, through colliding
Flow apron carries out collision separation, enters back into next stage separation.Second step oil removing utilizes the further gas and oil of two layers of spiral board point
From.Third step oil removing is separated using vortex-flow and defrosting device further progress gas and oil.Air-flow forms eddy flow after entering, and drop is thrown to
Wall surface and be gathered into liquid film flow down, the certain angle of blade lean is conducive to oil droplet and converges and flow to tower wall, multiple S types channel
Increase air flow contacts time and collision separation probability.Gas phase after separation is discharged by top of the tank gaseous phase outlet.Second level and three
Sump oil after grade gas and oil separation converges to being discharged together.
Aforementioned detailed description is to be not intended to limit scope of the appended claims to explain and provide with example way.
A variety of variations of illustrated embodiments set forth herein at present are it will be apparent that and retaining for those of ordinary skills
In the range of the attached claims and its equivalent program.
Claims (10)
1. a kind of method of liquid argon for being used to prepare purifying and/or argon gas product, which comprises
A) admixture of gas to be processed is made to be subjected to pretreatment to remove mist of oil, dust and other particulate matters therein to obtain
Pretreated admixture of gas;
Contact pretreated admixture of gas a) with catalytic oxidation unit, to make in the admixture of gas
Reducibility gas by catalysis oxidation, to obtain the admixture of gas through catalysis oxidation;
It contacts the admixture of gas through catalysis oxidation b) with deacidification unit, and is passed through into the deacidification unit suitable
When the hydrogen of ratio is so that oxygen content therein is reduced to 2ppm hereinafter, to obtain the admixture of gas of hydrogenated deoxidation;
Contact the admixture of gas of hydrogenated deoxidation c) with absorbing unit, to remove in the admixture of gas
Water, carbon dioxide and/or hydrocarbon, to obtain the admixture of gas to rectification process;
E) flow of the admixture of gas to rectification process of measurement d), and be adjusted by buffering gas with rectifying qualification
And make the flow of the admixture of gas to rectification process within the scope of the flow operating flexibility of rectification process;And
Handle the admixture of gas to rectification process e) to remove nitrogen and hydrogen through cryogenic rectification, to obtain
The liquid argon and/or argon gas product of purifying.
2. according to the method described in claim 1, its further include: g) recycle and/or purify the hydrogen that is removed in f).
3. according to the method described in claim 1, wherein in f), the cryogenic rectification processing includes:
I) making at least part of the admixture of gas to rectification process e) becomes material stream;
Ii the material stream and heat source i)) is made to carry out heat exchange, the material stream to be gasified;And
Iii) make ii) the gasification material stream and liquid low temperature cooling medium carry out heat exchange, obtain the argon gas of purifying
Product;Also, at least part in the material stream of gasification ii) is condensed into phegma, the phegma conduct
The liquid low temperature cooling medium of the rectification process.
4. according to the method described in claim 1, wherein ii) described in heat source be by described to rectification process to e)
At least part of admixture of gas carry out pressurization heating or heat temperature raising processing and obtain, the pressure of the heat source is described
The dew-point temperature of the material stream increases the pressure of corresponding argon at 1-7 DEG C under operating pressure in cryogenic rectification processing, described
The high 0.02-0.1MPa of the pressure of cryogenic condensation medium described in the pressure ratio of heat source.
5. according to the method described in claim 1, being carried out wherein in i) to the admixture of gas to rectification process e)
Following processing obtains the material stream:
Ia) make the admixture of gas to rectification process e) mixed through the compressor compresses gas to be processed as high temperature and pressure
Close logistics stock;
Ib) make ia) high temperature and pressure gas mixing logistics stock to be processed handle and become low through cooling in heat exchanger
Warm high pressure gas mixing logistics stock to be processed;And
Ic) make ib) at least part of cryogenic high pressure gas mixing logistics stock to be processed become after throttling expansion
The material stream.
6. the system of a kind of liquid argon for being used to prepare purifying and/or argon gas product, the system comprises:
Pretreatment unit, and gas mixing fluid communication to be processed and removes mist of oil, dust and other particles therein
Object is to obtain pretreated admixture of gas;
Catalytic oxidation unit is in fluid communication with the pretreatment unit, and the catalytic oxidation unit makes described pretreated
Reducibility gas in admixture of gas is by catalysis oxidation, to obtain the admixture of gas through catalysis oxidation;
Deacidification unit is in fluid communication with the catalytic oxidation unit, and the hydrogen of proper proportion is passed through in Xiang Suoshu deacidification unit
Afterwards, the deacidification unit makes the oxygen content in the admixture of gas through catalysis oxidation be reduced to about 2ppm hereinafter, to obtain
Obtain the admixture of gas of hydrogenated deoxidation;
Absorbing unit is in fluid communication with the deacidification unit, and the absorbing unit includes that adsorbent is described hydrogenated to remove
Water, carbon dioxide and/or hydrocarbon in the admixture of gas of deoxidation, to obtain the gas mixing to rectification process
Object;
First buffer cell, with the gas mixing fluid communication to rectification process and include described to essence for measuring
The flow rate-measuring device of the flow of the admixture of gas of processing is evaporated, includes that rectifying qualification buffers gas in first buffer cell,
The rectifying qualification buffering gas is used to adjust for the flow of the admixture of gas to rectification process, and makes the flow in rectifying
Within the scope of the flow operating flexibility of processing;And
Cryogenic rectification unit is in fluid communication with the absorbing unit and first buffer cell, described to rectifying to remove
Nitrogen and hydrogen in the admixture of gas of processing, to obtain the liquid argon and/or argon gas product of purifying.
7. system according to claim 6, the system also includes hydrogen retrieval unit, the hydrogen retrieval unit with it is described low
Warm rectification cell is in fluid communication and is used to recycle the hydrogen being removed in the cryogenic rectification unit;And/or
The system also includes deoxidation preparatory units, connect respectively with the catalytic oxidation unit and the deacidification unit fluid
Logical, the deoxidation preparatory unit includes to remove water in the admixture of gas through catalysis oxidation, carbon dioxide and/or hydrocarbon
Compound, to obtain the admixture of gas handled to deacidification unit.
8. system according to claim 6, wherein the pretreatment unit includes bulk processing device and accurate processing unit.
9. system according to claim 6, the system also includes oxygenation measurement unit, the oxygenation measurement unit with it is described pre-
Processing unit is in fluid communication and can measure the oxygen concentration in the pretreated admixture of gas;And/or
The system also includes impurity measurement unit, the impurity measurement unit is in fluid communication with the pretreatment unit and can survey
Measure the impurity concentration in the pretreated admixture of gas.
10. system according to claim 6, wherein the cryogenic rectification unit includes one or more rectifying columns, each
Rectifying column is equipped with condensation reflux device and reboiler, wherein the condensation reflux device is located at the rectifying column upper end, the reboiler
Positioned at the rectifying column lower end;
The cryogenic rectification unit makes at least part of the admixture of gas to rectification process become material stream;
The material stream and the reboiler carry out heat exchange, the material stream to be gasified;The material stream of the gasification
Heat exchange is carried out with the condensation reflux device, obtains the argon gas product of purifying in the rectifying column bottom end;The material of the gasification
At least part in stream stock is condensed into phegma after the condensation reflux device heat exchange;The phegma is as the rectifying
The liquid low temperature cooling medium of processing.
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CN113277488B (en) * | 2021-07-23 | 2021-10-08 | 苏州市兴鲁空分设备科技发展有限公司 | Method and device for recovering and purifying argon tail gas |
CN114183996A (en) * | 2021-11-04 | 2022-03-15 | 灵谷化工集团有限公司 | Liquefied argon preparation method for optimizing argon system start time |
CN114485053A (en) * | 2022-01-28 | 2022-05-13 | 东南大学 | Control configuration system capable of self-adapting to industrial argon purification and recovery fluctuation |
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