A kind of chlorovinyl flame retardant section bar and preparation method thereof
Technical field
The invention belongs to profile technical fields, and in particular to a kind of chlorovinyl flame retardant section bar and preparation method thereof.
Background technique
Polyvinyl chloride resin has corrosion-resistant, insulation, the excellent performances such as wear-resistant, and cheap, be widely used in profile shapes,
The many aspects such as plate, tubing, film, insulating materials, anti-corrosion material are a kind of important thermoplastics.Though polyvinyl chloride resin has
There are high flame retardant, self-extinguishment, but often mix a large amount of ester lubricants, processing aid in process, loses PVC fire-retardant
Property become combustible material, and either hard PVC or flexible PVC can all generate a large amount of smog, toxicity in combustion
And corrosive gas.Therefore, flame-retardant smoke inhibition study on the modification is carried out to PVC, is the important directions of PVC study on the modification.
Summary of the invention
The purpose of the present invention is to provide a kind of high efficiency chlorovinyl flame retardant section bars and preparation method thereof.By to formula
Middle addition composite flame-proof smoke suppressant improves product flame retardant property, meets the production requirement of one hour fireproof window.And by matching
Polyol partial esters E5 is added in side improves the compatibility of composite flame-proof smoke suppressant and PVC base to reduce composite flame-proof smoke suppressant
The influence to profile performance is added, and increases the mobility of melt in extrusion process." Code for fire protection design of buildings " GB50016-
2014 pairs of plastic door-window fire integrity demands reach 1 hour, in fire test one hour, there is not allowed that having in experimentation
Open fire is scurried out out of window.
The technical scheme adopted by the invention is as follows:
A kind of high efficiency chlorovinyl flame retardant section bar, the raw material including following parts by weight:
The composite flame-proof smoke suppressant is by coupling agent, stannate fire retardant and Mg (OH)2It mixes in proportion.By multiple
Modification is closed, stannate fire retardant and Mg (OH) are on the one hand improved2Flame-retardant smoke inhibition efficiency, on the other hand utilize coupling agent
Processing improve composite flame-proof smoke suppressant and PVC base compatibility, reduce composite flame-proof smoke suppressant addition to profile performance
Influence.Furthermore the polyol partial esters E5 in formula has the compatibility for improving composite flame-proof smoke suppressant and polyvinyl chloride resin, increases and squeezes
The mobility of melt during out, and the addition due to composite flame-proof smoke suppressant is solved, what product forms mechanical property reduced asks
Topic.
The coupling agent is silane or titanate esters;
The coupling agent, stannate fire retardant and Mg (OH)2Weight ratio be 0.1~0.3:0.8~1.2:4.5~5.5,
Preferably 0.2:1:5.
The ACR processing aid is acrylic acid esters co-polymer;It can promote PVC plastic, the intensity of Reinforced PVC melt,
Elongation and elasticity improve PVC shock resistance and processing performance.
The titanium dioxide is rutile type titanium white, and the weatherability and whiteness of product can be improved.
The stabilizer is composite environmental-friendly calcium zinc stabilizer, and PVC can be prevented to be heated fast decoupled;Including thermostabilization at
Divide and Lubrication Composition, thermostabilization ingredient include polyol ester, hydrotalcite, zeolite, Lubrication Composition includes PE wax, Fischer-Tropsch wax, fat
Alcohol ester, monoglyceride.
The impact modifier is haloflex 135A type, can promote the shock resistance of product.
The filler is light active calcium carbonate or talcum powder, and the rigidity of product can be improved.
The toner is ultramarine, group's purple.
The present invention also provides the preparation method of the high efficiency chlorovinyl flame retardant section bar, the preparation method include with
Lower step:
(1) raw material of formula ratio is put into Hot mixer and is mixed, after moisture removal is removed in humidity discharging, be discharged into cold mixing machine
In, after removing foreign matter, into holding vessel, and it is homogenized, obtains mixture;
(2) after mixture enters coextruder plasticizing, packed products are put in storage after, traction cooling by water tank, cutting.
It in step (1), is mixed in the Hot mixer specifically: the mixed 400-500s of heat, mixture temperature reach 110-
120℃;The time mixed in cold mixer is 300-400s, cold to mix to 40-45 DEG C.
In step (2), the coextruder is using 80 parallel double-screw extruders, state modulator are as follows: 1 temperature of cylinder area
185~195 DEG C;185~195 DEG C of 2 temperature of area of cylinder;185~195 DEG C of 3 temperature of area of cylinder;185~195 DEG C of 4 temperature of area of cylinder;Cylinder area 5
185~195 DEG C of temperature;185~195 DEG C of temperature of connection;190~200 DEG C of mould area temperature;Screw speed 15-20rpm;Charging
Speed 35-60rpm;Hauling speed 2-4m/min;Load 45-65%;Dry setting negative pressure 0-0.8Bar;Vacuum hydrofuge pressure 0.8-
1.0Bar。
Compared with prior art, it is small to can satisfy calcination 1 after making door and window for the profile shapes of extrusion of the present invention
The main structure of Shi Hou, door and window are not damaged, and pass through national inspection centers fireproof window detection in 1 hour.The present invention adopts
The equal Environmental Safety of used additives, it is nontoxic, side effect will not be generated in process of manufacture, therefore not to human body and environment
Any harm is constituted, Environmental Safety is reliable.
Specific embodiment
The following describes the present invention in detail with reference to examples.
The source of each raw material involved in the present invention arrived is as follows:
PVC of the present invention is produced by Inner Mongol Jun Zheng derived energy chemical limited liability company.
ACR processing aid of the present invention is produced by Wuhu conch new material company, model CPPA-02 or CPPA-
01。
Stabilizer (CZPS-02) of the present invention is produced by Wuhu conch new material company.
Impact modifier (CPE) of the present invention is produced by Weifang Yaxing Chemical Co., Ltd..
Filler of the present invention is light active calcium carbonate (lightweight, the calcium carbonate that handles through stearic acid activity),
By the production of biochemistry Co., Ltd, Jiujiang Daewoo or the production of same type auxiliary agent producer.
Composite flame-proof smoke suppressant of the present invention is produced by Hailuo Section Bar Science & Technology Co., Ltd., Wuhu.
" part " in the present embodiment refers to " parts by weight ".
Embodiment 1
A kind of polyvinyl chloride-based flame retardant section bar of high efficiency, the raw material including the parts by weight as shown in embodiment 1 in table 1 are described
Composite flame-retardant agent is by silane, stannate fire retardant and Mg (OH)2It is mixed by weight for 0.2:1:5.
The preparation method of the profile, comprising the following steps:
(1) it by formula, puts the raw materials into and carries out mixing 400-500s in Hot mixer, through hot mixing tide during heat is mixed
Sufficiently removal mixture in moisture, to 115 DEG C of technological temperature after be discharged into cold mixing machine, cold mixed 300-400s, until 45 DEG C warp
Enter holding vessel after roots blower and reciprocating sieve removal foreign matter, and be homogenized 24 hours, obtains sandwich layer mixture;
(2) be homogenized after mixture enter main extruder from hopper, with constantly Forward and extrusion process in occurred
Temperature change, material slowly from it is solid state transformed be viscous state, then respectively cylinder area plasticizing after, it is preforming through mouth mold, pass through
Water tank cooling and shaping, packed products are put in storage after traction, cutting.The state modulator of coextruder is as shown in table 2 below.
Table 1
|
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Comparative example 1 |
PVC |
100 |
100 |
100 |
100 |
Processing aid |
2 |
2 |
3 |
2 |
Rutile type titanium white |
4 |
4 |
6 |
4 |
Environment-friendlycalcium calcium zinc stabilizer |
3.5 |
4 |
5 |
6 |
Haloflex 135A type |
8 |
8 |
10 |
8 |
Activated Calcium carbonate |
12 |
8 |
15 |
16 |
Polyol partial esters E5 |
0.5 |
1.0 |
1.5 |
/ |
Composite flame-proof smoke suppressant |
5 |
8 |
10 |
/ |
Toner |
0.1 |
0.1 |
0.3 |
0.1 |
Table 2
Embodiment 2
A kind of polyvinyl chloride-based flame retardant section bar of high efficiency, be formulated as shown in embodiment 2 in table 1, the composite flame-retardant agent by
Titanate esters, stannate fire retardant and Mg (OH)2It is mixed by weight for 0.2:1:5.
The preparation method of the profile, for step with embodiment 1, the state modulator of main extruder is as shown in table 2.
Embodiment 3
A kind of polyvinyl chloride-based flame retardant section bar of high efficiency, be formulated as shown in embodiment 3 in table 1, the composite flame-retardant agent by
Titanate esters, stannate fire retardant and Mg (OH)2It is mixed by weight for 0.2:1:5.
The preparation method of the profile, for step with embodiment 1, the state modulator of main extruder is as shown in table 2.
Comparative example 1
A kind of polyvinyl chloride-based profile is formulated as shown in comparative example 1 in table 1.
The preparation method of the polyvinyl chloride-based profile, step is the same as embodiment 1.
Comparative example 2
Composite flame-retardant agent therein is only replaced all with Mg (OH) with embodiment 1 by other2。
Comparative example 3
Composite flame-retardant agent therein is only replaced all with stannate fire retardant with embodiment 1 by other.
Comparative example 4
Other only save the polyol partial esters E5 in formula with embodiment 1.
Profile prepared by each embodiment and comparative example is subjected to performance detection, as a result such as table 3.
3 correlated performance of table and technical indicator test result
Remarks: bending elastic modulus is tested according to " the measurement GB/T9341-2008 of plastics bending property ", and fracture is stretched
Long rate and yield strength are according to " the measurement part 2 of GB/T 1040.2-2006 plastic tensile performance: molding and extrusion molding plastics
Experimental condition " it is tested, Vicat softening point is according to " GB/T 1633-2000 thermoplastic vicat softening temperature (VST)
Measurement " it is tested, oxygen index (OI) is according to " plastics oxygen index method measures burning behavior part 2: room temperature tests GB/
T2406.2-2009 " it is tested.
As can be seen from Table 3, production profile is formulated using embodiment 1-3 be all satisfied national standard " GBT8814-2017
Window not plasticized polyvinyl chloride profile ".The oxygen index (OI) of case study on implementation 1-3 has a certain upgrade compared with comparative example, it is seen that compound resistance
The flame retardant effect for firing smoke suppressant will be significantly due to being used alone stannate fire retardant or Mg (OH)2When effect;And polyalcohol is inclined
The addition of ester E5 improves the mechanical property of PVC profile.Thus the good flame retardation effect of provable PVC profile of the invention.
It is above-mentioned to be retouched in detail referring to embodiment to what polyvinyl chloride-based flame retardant section bar of a kind of high efficiency and preparation method thereof carried out
It states, is illustrative without being restrictive, several embodiments can be enumerated according to limited range, therefore do not departing from this
Change and modification under invention general plotting should belong within protection scope of the present invention.