CN109501334A - A kind of high intensity aramid fiber conveying belt joint process - Google Patents
A kind of high intensity aramid fiber conveying belt joint process Download PDFInfo
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- CN109501334A CN109501334A CN201811510025.0A CN201811510025A CN109501334A CN 109501334 A CN109501334 A CN 109501334A CN 201811510025 A CN201811510025 A CN 201811510025A CN 109501334 A CN109501334 A CN 109501334A
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- Prior art keywords
- aramid fiber
- conveying belt
- finger
- fiber conveying
- joint process
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D29/00—Producing belts or bands
- B29D29/06—Conveyor belts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Belt Conveyors (AREA)
Abstract
The invention discloses a kind of high-intensitive aramid fiber conveying belt joint process, include the following steps, shell head-molding-vulcanization;A, it draws lines: drawing lines by Fig. 2;B, fixed length: fixed length is carried out by Fig. 3;C, it takes off glue: the rubber cover of conveyer belt two sides rectangular region is pulled down;D, it polishes: being polished with special grinding tool removing position and sealing;E, it draws and refers to: referring in the tape surface picture polished, carry out picture by Fig. 4 and refer to.The present invention by setting-out, fixed length, take off glue, polishing, picture refer to, cut finger, fixation, cleaning, brush coating slurry, paving lower caldding layer, arrange the operation for referring to, spreading coating, prepare in advance, being cold-pressed sizing, heat cure and depanning step, utilize the advantage of aramid fiber canvas framework material high-strength and high-modulus, enhance the intensity of aramid fiber conveying belt connector, solve the problems, such as that traditional aramid fiber conveying belt strength of joint is low, connector when conveying material is prevented to be broken, casualties is avoided, is worth of widely use.
Description
Technical field
The present invention relates to aramid fiber conveying belt joint technique field, specially a kind of high-intensitive aramid fiber conveying belt joint process.
Background technique
In recent years, the fast development of national economy be catalyzed the manufacturing industry scale such as steel, cement it is continuous expand, production capacity
It is continuously improved, these are all that material conveyer belt industry brings bigger opportunities and challenges, and client wants belt intension specification
Continuous improvement is asked, but common plain weave canvas improves intensity by the way of lamination, with body in the process through roller of overdriving
In, the difference of each layer skeleton radius of curvature causes the difference of stress, and strength specification improves, and the number of plies is more, and dynamic flexing performance is got over
Difference, band body is also heavier, and with the development of present technology, user replaces plain weave canvas with aramid fiber, however traditional aramid fiber is defeated
The shear strength for sending the intensity of belt lacing to fully rely on sizing material bulk strength and adhesive interface absolutely not utilizes aramid fiber canvas bone
The advantage of frame material high-strength and high-modulus, however traditional aramid fiber conveying belt strength of joint is low, and it is disconnected that connector easily occurs when conveying material
It splits, causes casualties.
Summary of the invention
The purpose of the present invention is to provide a kind of high-intensitive aramid fiber conveying belt joint process, have the high advantage of intensity, solve
It has determined the low problem of traditional aramid fiber conveying belt strength of joint.
To achieve the above object, the invention provides the following technical scheme: a kind of high intensity aramid fiber conveying belt joint process, packet
Following steps are included, head-molding-vulcanization is shelled;
A, it draws lines: drawing lines by Fig. 2;
B, fixed length: fixed length is carried out by Fig. 3;
C, it takes off glue: the rubber cover of conveyer belt two sides rectangular region is pulled down;
D, it polishes: being polished with special grinding tool removing position and sealing;
E, it draws and refers to: referring in the tape surface picture polished, carry out picture by Fig. 4 and refer to;
F, it cuts finger: the dash area of two heads being cut away with specific purpose tool, carries out cutting finger by Figures 5 and 6;
G, fixation: putting vulcanizer in order, spread isolated material on hot plate, is fixed conveyer belt with fixture;
H, it cleans: the burr trimming on finger being cleaned out, buffings, dust are wiped, then are cleaned up with 120# gasoline;
I, brush coating is starched: rubber cement brushing 3 times;
J, lower caldding layer is spread;
K, row refers to: brush coating is starched in lower caldding layer core rubber, is arranged and is referred in order after dry;
L, coating is spread;
M, it prepares in advance: putting isolated material, suitable baffle, molding, fixing bolt, preparation sulphur on the made-up belt of forming
Change;
N, cold pressing sizing: being first put into cold press molding band embryo and carry out cold pressing sizing, time 20-30min;
O, heat cure: then the band embryo after cold pressing sizing is put into vulcameter and carries out vulcanizing treatment;
P, depanning: user is taken out the band embryo that vulcanization is completed using fixture.
Preferably, conveyer belt is put finger-type above according to center line to good when being fixed in the G step, and refer to root with
Finger tip pulls open half span from carrying out by Fig. 7 to finger.
Preferably, one layer of high-tenacity sticking adhesive layer is respectively covered in conveyer belt top and bottom when fixing in the G step, in high-tenacity
Dedicated kiss-coating framework material is placed on sticking adhesive layer as enhancement layer, pastes upper and lower covering glue layer again on enhancement layer.
Preferably, first pass is brushed second time after parching when brush coating is starched in the I step, and with a thickness of 0.2mm, second time dry
Brushing third time after thoroughly, with a thickness of 0.3mm, third refers to all over the rear preparation row of rubber cement dry 80% or so.
Preferably, curing temperature is 135-165 °C, vulcanization time 25-45min when heat cure in the O step, vulcanization
Pressure is 7-12MPa.
Compared with prior art, beneficial effects of the present invention are as follows:
1, the present invention by setting-out, fixed length, take off glue, polishing, picture refer to, cut finger, fixation, cleaning, brush coating slurry, paving lower caldding layer, arrange
The operation for referring to, spreading coating, prepare in advance, being cold-pressed sizing, heat cure and depanning step, it is high using aramid fiber canvas framework material
The advantage of strong Gao Mo, enhances the intensity of aramid fiber conveying belt connector, solves the problems, such as that traditional aramid fiber conveying belt strength of joint is low, prevents
Connector is broken when only conveying material, is avoided casualties, is worth of widely use.
Detailed description of the invention
Fig. 1 is operation of the present invention flow chart;
Fig. 2 is present invention setting-out partial front elevation view;
Fig. 3 is fixed length partial front elevation view of the present invention;
Fig. 4 is that present invention picture refers to partial front elevation view;
Fig. 5 is that finger partial front elevation view is cut in present invention left side;
Fig. 6 is that finger partial front elevation view is cut on present invention right side;
Fig. 7 is the present invention to finger partial front elevation view;
Fig. 8 is conveyer belt partial sectional view of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-8 is please referred to, a kind of high intensity aramid fiber conveying belt joint process include the following steps, shell head-molding-sulphur
Change;
A, it draws lines: drawing lines by Fig. 2;
B, fixed length: fixed length is carried out by Fig. 3;
C, it takes off glue: the rubber cover of conveyer belt two sides rectangular region is pulled down;
D, it polishes: being polished with special grinding tool removing position and sealing;
E, it draws and refers to: referring in the tape surface picture polished, carry out picture by Fig. 4 and refer to;
F, it cuts finger: the dash area of two heads being cut away with specific purpose tool, carries out cutting finger by Figures 5 and 6;
G, fixation: putting vulcanizer in order, spread isolated material on hot plate, is fixed conveyer belt with fixture;
H, it cleans: the burr trimming on finger being cleaned out, buffings, dust are wiped, then are cleaned up with 120# gasoline;
I, brush coating is starched: rubber cement brushing 3 times;
J, lower caldding layer is spread;
K, row refers to: brush coating is starched in lower caldding layer core rubber, is arranged and is referred in order after dry;
L, coating is spread;
M, it prepares in advance: putting isolated material, suitable baffle, molding, fixing bolt, preparation sulphur on the made-up belt of forming
Change;
N, cold pressing sizing: being first put into cold press molding band embryo and carry out cold pressing sizing, time 20-30min;
O, heat cure: then the band embryo after cold pressing sizing is put into vulcameter and carries out vulcanizing treatment;
P, depanning: user is taken out the band embryo that vulcanization is completed using fixture.
Embodiment one:
A kind of high intensity aramid fiber conveying belt joint process, include the following steps, shell head-molding-vulcanization;
A, it draws lines: drawing lines by Fig. 2;
B, fixed length: fixed length is carried out by Fig. 3;
C, it takes off glue: the rubber cover of conveyer belt two sides rectangular region is pulled down;
D, it polishes: being polished with special grinding tool removing position and sealing;
E, it draws and refers to: referring in the tape surface picture polished, carry out picture by Fig. 4 and refer to;
F, it cuts finger: the dash area of two heads being cut away with specific purpose tool, carries out cutting finger by Figures 5 and 6;
G, fixation: putting vulcanizer in order, spread isolated material on hot plate, is fixed conveyer belt with fixture;
H, it cleans: the burr trimming on finger being cleaned out, buffings, dust are wiped, then are cleaned up with 120# gasoline;
I, brush coating is starched: rubber cement brushing 3 times;
J, lower caldding layer is spread;
K, row refers to: brush coating is starched in lower caldding layer core rubber, is arranged and is referred in order after dry;
L, coating is spread;
M, it prepares in advance: putting isolated material, suitable baffle, molding, fixing bolt, preparation sulphur on the made-up belt of forming
Change;
N, cold pressing sizing: being first put into cold press molding band embryo and carry out cold pressing sizing, time 20-30min;
O, heat cure: then the band embryo after cold pressing sizing is put into vulcameter and carries out vulcanizing treatment;
P, depanning: user is taken out the band embryo that vulcanization is completed using fixture.
Embodiment two:
In example 1, following processes are added:
Conveyer belt is put finger-type above according to center line to good when being fixed in G step, and refer to root and finger tip pull open two/
One span by Fig. 7 from being carried out to finger.
A kind of high intensity aramid fiber conveying belt joint process, include the following steps, shell head-molding-vulcanization;
A, it draws lines: drawing lines by Fig. 2;
B, fixed length: fixed length is carried out by Fig. 3;
C, it takes off glue: the rubber cover of conveyer belt two sides rectangular region is pulled down;
D, it polishes: being polished with special grinding tool removing position and sealing;
E, it draws and refers to: referring in the tape surface picture polished, carry out picture by Fig. 4 and refer to;
F, it cuts finger: the dash area of two heads being cut away with specific purpose tool, carries out cutting finger by Figures 5 and 6;
G, fixation: putting vulcanizer in order, spread isolated material on hot plate, is fixed conveyer belt with fixture;
H, it cleans: the burr trimming on finger being cleaned out, buffings, dust are wiped, then are cleaned up with 120# gasoline;
I, brush coating is starched: rubber cement brushing 3 times;
J, lower caldding layer is spread;
K, row refers to: brush coating is starched in lower caldding layer core rubber, is arranged and is referred in order after dry;
L, coating is spread;
M, it prepares in advance: putting isolated material, suitable baffle, molding, fixing bolt, preparation sulphur on the made-up belt of forming
Change;
N, cold pressing sizing: being first put into cold press molding band embryo and carry out cold pressing sizing, time 20-30min;
O, heat cure: then the band embryo after cold pressing sizing is put into vulcameter and carries out vulcanizing treatment;
P, depanning: user is taken out the band embryo that vulcanization is completed using fixture.
Embodiment three:
In example 2, following processes are added:
One layer of high-tenacity sticking adhesive layer is respectively covered in conveyer belt top and bottom when fixing in G step, is placed on high-tenacity sticking adhesive layer special
It uses kiss-coating framework material as enhancement layer, pastes upper and lower covering glue layer again on enhancement layer.
A kind of high intensity aramid fiber conveying belt joint process, include the following steps, shell head-molding-vulcanization;
A, it draws lines: drawing lines by Fig. 2;
B, fixed length: fixed length is carried out by Fig. 3;
C, it takes off glue: the rubber cover of conveyer belt two sides rectangular region is pulled down;
D, it polishes: being polished with special grinding tool removing position and sealing;
E, it draws and refers to: referring in the tape surface picture polished, carry out picture by Fig. 4 and refer to;
F, it cuts finger: the dash area of two heads being cut away with specific purpose tool, carries out cutting finger by Figures 5 and 6;
G, fixation: putting vulcanizer in order, spread isolated material on hot plate, is fixed conveyer belt with fixture;
H, it cleans: the burr trimming on finger being cleaned out, buffings, dust are wiped, then are cleaned up with 120# gasoline;
I, brush coating is starched: rubber cement brushing 3 times;
J, lower caldding layer is spread;
K, row refers to: brush coating is starched in lower caldding layer core rubber, is arranged and is referred in order after dry;
L, coating is spread;
M, it prepares in advance: putting isolated material, suitable baffle, molding, fixing bolt, preparation sulphur on the made-up belt of forming
Change;
N, cold pressing sizing: being first put into cold press molding band embryo and carry out cold pressing sizing, time 20-30min;
O, heat cure: then the band embryo after cold pressing sizing is put into vulcameter and carries out vulcanizing treatment;
P, depanning: user is taken out the band embryo that vulcanization is completed using fixture.
Example IV:
In the third embodiment, following processes are added:
First pass is brushed second time after parching when brush coating is starched in I step, with a thickness of 0.2mm, brushing third time after parching for second time,
With a thickness of 0.3mm, third refers to all over the rear preparation row of rubber cement dry 80% or so.
A kind of high intensity aramid fiber conveying belt joint process, include the following steps, shell head-molding-vulcanization;
A, it draws lines: drawing lines by Fig. 2;
B, fixed length: fixed length is carried out by Fig. 3;
C, it takes off glue: the rubber cover of conveyer belt two sides rectangular region is pulled down;
D, it polishes: being polished with special grinding tool removing position and sealing;
E, it draws and refers to: referring in the tape surface picture polished, carry out picture by Fig. 4 and refer to;
F, it cuts finger: the dash area of two heads being cut away with specific purpose tool, carries out cutting finger by Figures 5 and 6;
G, fixation: putting vulcanizer in order, spread isolated material on hot plate, is fixed conveyer belt with fixture;
H, it cleans: the burr trimming on finger being cleaned out, buffings, dust are wiped, then are cleaned up with 120# gasoline;
I, brush coating is starched: rubber cement brushing 3 times;
J, lower caldding layer is spread;
K, row refers to: brush coating is starched in lower caldding layer core rubber, is arranged and is referred in order after dry;
L, coating is spread;
M, it prepares in advance: putting isolated material, suitable baffle, molding, fixing bolt, preparation sulphur on the made-up belt of forming
Change;
N, cold pressing sizing: being first put into cold press molding band embryo and carry out cold pressing sizing, time 20-30min;
O, heat cure: then the band embryo after cold pressing sizing is put into vulcameter and carries out vulcanizing treatment;
P, depanning: user is taken out the band embryo that vulcanization is completed using fixture.
Embodiment five:
In example IV, following processes are added:
Curing temperature is 135-165 °C, vulcanization time 25-45min, sulfide stress 7-12MPa when heat cure in O step.
A kind of high intensity aramid fiber conveying belt joint process, include the following steps, shell head-molding-vulcanization;
A, it draws lines: drawing lines by Fig. 2;
B, fixed length: fixed length is carried out by Fig. 3;
C, it takes off glue: the rubber cover of conveyer belt two sides rectangular region is pulled down;
D, it polishes: being polished with special grinding tool removing position and sealing;
E, it draws and refers to: referring in the tape surface picture polished, carry out picture by Fig. 4 and refer to;
F, it cuts finger: the dash area of two heads being cut away with specific purpose tool, carries out cutting finger by Figures 5 and 6;
G, fixation: putting vulcanizer in order, spread isolated material on hot plate, is fixed conveyer belt with fixture;
H, it cleans: the burr trimming on finger being cleaned out, buffings, dust are wiped, then are cleaned up with 120# gasoline;
I, brush coating is starched: rubber cement brushing 3 times;
J, lower caldding layer is spread;
K, row refers to: brush coating is starched in lower caldding layer core rubber, is arranged and is referred in order after dry;
L, coating is spread;
M, it prepares in advance: putting isolated material, suitable baffle, molding, fixing bolt, preparation sulphur on the made-up belt of forming
Change;
N, cold pressing sizing: being first put into cold press molding band embryo and carry out cold pressing sizing, time 20-30min;
O, heat cure: then the band embryo after cold pressing sizing is put into vulcameter and carries out vulcanizing treatment;
P, depanning: user is taken out the band embryo that vulcanization is completed using fixture.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (5)
1. a kind of high intensity aramid fiber conveying belt joint process, it is characterised in that: include the following steps, shell head-molding-vulcanization;
A, it draws lines: drawing lines by Fig. 2;
B, fixed length: fixed length is carried out by Fig. 3;
C, it takes off glue: the rubber cover of conveyer belt two sides rectangular region is pulled down;
D, it polishes: being polished with special grinding tool removing position and sealing;
E, it draws and refers to: referring in the tape surface picture polished, carry out picture by Fig. 4 and refer to;
F, it cuts finger: the dash area of two heads being cut away with specific purpose tool, carries out cutting finger by Figures 5 and 6;
G, fixation: putting vulcanizer in order, spread isolated material on hot plate, is fixed conveyer belt with fixture;
H, it cleans: the burr trimming on finger being cleaned out, buffings, dust are wiped, then are cleaned up with 120# gasoline;
I, brush coating is starched: rubber cement brushing 3 times;
J, lower caldding layer is spread;
K, row refers to: brush coating is starched in lower caldding layer core rubber, is arranged and is referred in order after dry;
L, coating is spread;
M, it prepares in advance: putting isolated material, suitable baffle, molding, fixing bolt, preparation sulphur on the made-up belt of forming
Change;
N, cold pressing sizing: being first put into cold press molding band embryo and carry out cold pressing sizing, time 20-30min;
O, heat cure: then the band embryo after cold pressing sizing is put into vulcameter and carries out vulcanizing treatment;
P, depanning: user is taken out the band embryo that vulcanization is completed using fixture.
2. a kind of high-intensitive aramid fiber conveying belt joint process according to claim 1, it is characterised in that: in the G step
Conveyer belt is put finger-type above according to center line to good when fixed, and refers to that root and finger tip pull open half span from pressing
Fig. 7 is carried out to finger.
3. a kind of high-intensitive aramid fiber conveying belt joint process according to claim 1, it is characterised in that: in the G step
One layer of high-tenacity sticking adhesive layer is respectively covered in conveyer belt top and bottom when fixed, dedicated kiss-coating skeleton material is placed on high-tenacity sticking adhesive layer
Material is used as enhancement layer, pastes upper and lower covering glue layer again on enhancement layer.
4. a kind of high-intensitive aramid fiber conveying belt joint process according to claim 1, it is characterised in that: in the I step
First pass is brushed second time after parching when brush coating is starched, with a thickness of 0.2mm, brushing third time after parching for second time, with a thickness of
0.3mm, third refer to all over the rear preparation row of rubber cement dry 80% or so.
5. a kind of high-intensitive aramid fiber conveying belt joint process according to claim 1, it is characterised in that: in the O step
Curing temperature is 135-165 °C, vulcanization time 25-45min, sulfide stress 7-12MPa when heat cure.
Priority Applications (1)
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CN201811510025.0A CN109501334A (en) | 2018-12-11 | 2018-12-11 | A kind of high intensity aramid fiber conveying belt joint process |
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CN201811510025.0A CN109501334A (en) | 2018-12-11 | 2018-12-11 | A kind of high intensity aramid fiber conveying belt joint process |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110722814A (en) * | 2019-09-20 | 2020-01-24 | 郑州粘接新材料有限公司 | PVG/PVC whole core flame-retardant conveyor belt joint method |
CN111016305A (en) * | 2019-12-12 | 2020-04-17 | 无锡宝通科技股份有限公司 | Conveying belt capable of being rapidly connected |
CN111516356A (en) * | 2020-05-15 | 2020-08-11 | 昆山市华峰制带有限公司 | Conduction band of gravure printing machine |
CN111516333A (en) * | 2020-05-26 | 2020-08-11 | 昆山市华峰制带有限公司 | High-strength aramid fiber printing guide belt of printing machine |
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JP2002372106A (en) * | 2001-06-13 | 2002-12-26 | Bando Chem Ind Ltd | Conveyor belt with aramid core body and joining method for conveyor belt with aramid core body |
CN103133600A (en) * | 2013-03-05 | 2013-06-05 | 无锡宝通带业股份有限公司 | Joint structure of high-strength aramid fiber conveying belt and jointing method thereof |
CN104044290A (en) * | 2014-06-30 | 2014-09-17 | 兖矿集团有限公司 | Finger-shaped connector of aramid fiber conveying belt and preparation method of finger-shaped connector |
CN105151644A (en) * | 2015-08-25 | 2015-12-16 | 无锡宝通科技股份有限公司 | High-strength single-layer aramid fiber conveying belt joint structure and preparation method thereof |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2002372106A (en) * | 2001-06-13 | 2002-12-26 | Bando Chem Ind Ltd | Conveyor belt with aramid core body and joining method for conveyor belt with aramid core body |
CN103133600A (en) * | 2013-03-05 | 2013-06-05 | 无锡宝通带业股份有限公司 | Joint structure of high-strength aramid fiber conveying belt and jointing method thereof |
CN104044290A (en) * | 2014-06-30 | 2014-09-17 | 兖矿集团有限公司 | Finger-shaped connector of aramid fiber conveying belt and preparation method of finger-shaped connector |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110722814A (en) * | 2019-09-20 | 2020-01-24 | 郑州粘接新材料有限公司 | PVG/PVC whole core flame-retardant conveyor belt joint method |
CN111016305A (en) * | 2019-12-12 | 2020-04-17 | 无锡宝通科技股份有限公司 | Conveying belt capable of being rapidly connected |
CN111516356A (en) * | 2020-05-15 | 2020-08-11 | 昆山市华峰制带有限公司 | Conduction band of gravure printing machine |
CN111516333A (en) * | 2020-05-26 | 2020-08-11 | 昆山市华峰制带有限公司 | High-strength aramid fiber printing guide belt of printing machine |
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