CN109501316A - A kind of reusable vacuum system applied to wind power cabin cover or pod - Google Patents
A kind of reusable vacuum system applied to wind power cabin cover or pod Download PDFInfo
- Publication number
- CN109501316A CN109501316A CN201811424834.XA CN201811424834A CN109501316A CN 109501316 A CN109501316 A CN 109501316A CN 201811424834 A CN201811424834 A CN 201811424834A CN 109501316 A CN109501316 A CN 109501316A
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- Prior art keywords
- vacuum
- ball valve
- several
- tube
- collection glue
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/36—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and impregnating by casting, e.g. vacuum casting
Abstract
The invention belongs to wind-force accessory application and preparation technical fields, specifically disclose a kind of reusable vacuum system applied to wind power cabin cover or pod, are made of aspirator vacuum component and air guide collection glue component.The beneficial effects of the present invention are: 1, its design reasonable, the vacuum elements and air guide collection glue component being used in combination, the quantity of exhaust tube used will reduce 80% or so when pumping, and system is reusable, maintenance is convenient and easy, reduces the waste in operation process and the formed product defect because of exhaust tube deformation and caused by blocking；2, pipe pressure sensor, vacuum pump, vacuum filling, vacuum filling ball valve, several collection glue buckets connection ball valve, touch display screen, data transceiving unit, prewarning unit and the single-chip microcontrollers being used in combination, it is able to achieve intelligentized production control operation purpose, improves efficiency the safety of operating efficiency and operation；3, overall structure is convenient for installation and maintenance, and explosion-proof performance is excellent, and safety coefficient is high.
Description
Technical field
The invention belongs to wind-force accessory application and preparation technical fields, and in particular to one kind is applied to wind power cabin cover or water conservancy diversion
The reusable vacuum system of cover.
Background technique
Major part producer vacuum system used when producing wind power cabin cover and pod product is different at present, but not
Two kinds of outer centralization and stand alone type.The benefit of centralization is: vacuum pump is few, and pipe arrangement is convenient, and scene is not random, but needs to plan
Good field layout and process flow, furthermore the product of primary production simultaneously cannot be too many, to prevent pressure drop in vacuum infusion process
Low excessive or some product pressure maintaining is bad, keeps vacuum pressure too low, causes individual product molding bad or scraps；Stand alone type
Vacuum system can be according to field layout and process flow adjustment layout, and operation is convenient, but live more random, vacuum equipment number used
Measure more, equipment maintenance pressure is big, but during formed product, and for vacuum convenient for control, operating flexibility and convenience are high.
Either centralization or stand alone type, product is in vacuum forming process, from the bleeding point on vacuum tank to product
Vacuumize and need to increase collection glue bucket among region, purpose is that Excess resin after the completion of injecting glue is prevented to be pumped into vacuum equipment, protection
Vacuum equipment, while also facilitating and separating several required exhaust tubes from resin barrel to take out glue, it is conducive to formed product.
Megawatt number of mainstream blower is all at 2 megawatts or more at present, and required engine room cover, the outer dimension of pod is all very big,
Length is generally at 10 meters or more, and width and height major part are above 4 meters, and if it is slice structure, molding difficulty is lower, such as
Fruit is overall structure form up and down, difficulty or biggish is formed, per a piece of area all in 70 square meters or so, to vacuum suction
System requirements is higher.Meanwhile to complete the production of a flake products, exhaust tube used is also more, if be evacuated during taking out glue
It extracts more resin in pipe out, not only influenced product quality but also exhaust tube is caused to waste, and this is current urgently to be resolved.
Therefore, based on the above issues, the present invention provides a kind of applied to the reusable of wind power cabin cover or pod
Vacuum system.
Summary of the invention
Goal of the invention: the object of the present invention is to provide a kind of applied to the reusable true of wind power cabin cover or pod
Empty set system, design rationally, the vacuum elements and air guide collection glue component being used in combination, when pumping exhaust tube used quantity
To reduce 80% or so, and system be it is reusable, maintenance is convenient and easy, reduce waste in operation process and because
Formed product defect caused by exhaust tube deformation and blocking, while the pipe pressure sensor, vacuum pump, true being used in combination
Sky fills, vacuum fills ball valve, several collection glue bucket connection ball valve, touch display screen, data transceiving unit, prewarning unit and monolithics
Machine is able to achieve intelligentized production control operation purpose, improves efficiency the safety of operating efficiency and operation.
Technical solution: the present invention provides a kind of reusable vacuum system applied to wind power cabin cover or pod,
By aspirator vacuum component, and the air guide collection glue component composition being used in combination with vacuum elements；The aspirator vacuum component, including
Vacuum pump, and the air-guide main tube road being controlled to a vacuum pump, and the vacuum connecting with air-guide main tube road one end fill, and are arranged in vacuum
Vacuum in filling fills ball valve；The air guide collection glue component, including being filled on the gas-guide tube that ball valve is connect, and setting gas-guide tube with vacuum
Several collection glue buckets connect ball valves, and with several collection glue buckets connect ball valve connection several collect glue buckets, and and several
Collect several main road exhaust tubes of glue bucket connection, and several branch exhaust tubes connecting with several main road exhaust tubes, wherein
One end of gas-guide tube is controlled to a vacuum pump.
The technical program, the reusable vacuum system applied to wind power cabin cover or pod is also distinguished
The exhaust tube ball that several main roads pumpings tube end, several branches pumping tube end and connect with mold bleeding point is set
Valve.
The technical program, the gas-guide tube is seamless steel pipe and is welded on mold two sides.
The technical program, the reusable vacuum system applied to wind power cabin cover or pod further includes
It is separately positioned on air-guide main tube road, gas-guide tube, several main road exhaust tubes, the pipeline pressure sensing on several branch exhaust tubes
Device, and it is connect the hand-held control assembly that ball valve is used in combination with vacuum pump, vacuum filling, vacuum filling ball valve, several collection glue buckets,
Hand-held control assembly includes hand-held housing, and the touch display screen, data transceiving unit, the prewarning unit that are arranged in hand-held housing
And single-chip microcontroller, wherein pipe pressure sensor, vacuum pump, vacuum fill, vacuum fills ball valve, several collection glue bucket connection ball valves, touching
It touches display screen, data transceiving unit, prewarning unit to connect with the single-chip microcontroller of hand-held control assembly respectively, vacuum fills ball valve, several
A collection glue bucket connection ball valve is all made of solenoid valve.
The technical program, the air-guide main tube road, gas-guide tube, main road exhaust tube, branch exhaust tube pipe diameter according to
It is secondary to successively decrease.
Compared with prior art, a kind of reusable vacuum system applied to wind power cabin cover or pod of the invention
The beneficial effect of system is: 1, rationally, the vacuum elements and air guide collection glue component being used in combination, when pumping is used for its design
The quantity of exhaust tube will reduce 80% or so, and system be it is reusable, maintenance is convenient and easy, reduces operation process
In waste and because exhaust tube deform and block caused by formed product defect；2, the pipeline pressure sensing being used in combination
Device, vacuum pump, vacuum fill, vacuum fills ball valve, several collection glue buckets connect ball valve, touch display screen, data transceiving unit, early warning
Unit and single-chip microcontroller are able to achieve intelligentized production control operation purpose, improve efficiency the safety of operating efficiency and operation；3,
Overall structure is convenient for installation and maintenance, and explosion-proof performance is excellent, and safety coefficient is high.
Detailed description of the invention
Fig. 1 is that a kind of structure of reusable vacuum system applied to wind power cabin cover or pod of the invention is shown
It is intended to；
Wherein, serial number is as follows in figure: 1- vacuum pump, 2- air-guide main tube road, 3- vacuum fill, 4- vacuum fills ball valve, 5- gas-guide tube, 6-
Collect glue bucket, 7- main road exhaust tube, 8- branch exhaust tube, 9- collection glue bucket and connects ball valve.
Specific embodiment
In the following with reference to the drawings and specific embodiments, the present invention is furture elucidated.
Embodiment one
A kind of reusable vacuum system applied to wind power cabin cover or pod as shown in Figure 1, by aspirator vacuum group
Part, and the air guide collection glue component composition being used in combination with vacuum elements；The aspirator vacuum component, including vacuum pump 1, and with
The air-guide main tube road 2 that vacuum pump 1 connects, and the vacuum connecting with 2 one end of air-guide main tube road fill 3, and vacuum is arranged in and fills on 3
Vacuum fills ball valve 4；The air guide collection glue component, including being filled on the gas-guide tube 5 that ball valve 4 is connect, and setting gas-guide tube 5 with vacuum
Several collection glue buckets connect ball valve 9, and several collection glue buckets 6 of the connection of ball valve 9 are connect with several collection glue buckets, and and several
Collect several main road exhaust tubes 7 that glue bucket 6 connects, and several branch exhaust tubes 8 connecting with several main road exhaust tubes 7,
Wherein, one end of gas-guide tube 5 is connect with vacuum pump 1.
Embodiment two
A kind of reusable vacuum system applied to wind power cabin cover or pod as shown in Figure 1, by aspirator vacuum group
Part, and the air guide collection glue component composition being used in combination with vacuum elements；The aspirator vacuum component, including vacuum pump 1, and with
The air-guide main tube road 2 that vacuum pump 1 connects, and the vacuum connecting with 2 one end of air-guide main tube road fill 3, and vacuum is arranged in and fills on 3
Vacuum fills ball valve 4；The air guide collection glue component, including being filled on the gas-guide tube 5 that ball valve 4 is connect, and setting gas-guide tube 5 with vacuum
Several collection glue buckets connect ball valve 9, and several collection glue buckets 6 of the connection of ball valve 9 are connect with several collection glue buckets, and and several
Collect several main road exhaust tubes 7 that glue bucket 6 connects, and several branch exhaust tubes 8 connecting with several main road exhaust tubes 7,
Wherein, one end of gas-guide tube 5 is connect with vacuum pump 1, and is separately positioned on air-guide main tube road (2), gas-guide tube 5, several main roads
Pipe pressure sensor (not marked in figure) on exhaust tube 7, several branch exhaust tubes 8, and with vacuum pump 1, vacuum fill 3,
The hand-held control assembly that vacuum fills ball valve 4, several collection glue bucket connection ball valves 9 are used in combination, hand-held control assembly includes hand
Shell is held, and the touch display screen, data transceiving unit, prewarning unit and the single-chip microcontroller that are arranged in hand-held housing, wherein pipeline
Pressure sensor, vacuum pump 1, vacuum fill 3, vacuum and fill ball valve 4, several collection glue buckets connection ball valves 9, touch display screen, data
Transmit-Receive Unit, prewarning unit are connect with the single-chip microcontroller of hand-held control assembly respectively, and vacuum fills ball valve 4, several collection glue bucket connections
Ball valve 9 is all made of solenoid valve.
This constructive embodiment one or embodiment two or embodiment three it is described applied to wind power cabin cover or pod can
Reuse vacuum system, be also separately positioned on several 7 ends of main road exhaust tube, several 8 ends of branch exhaust tube and with
The exhaust tube ball valve of mold bleeding point connection is (see P-3, P-4, P-5, P-6 in figure；P-7, P-8 ...)；The gas-guide tube 5 is nothing
It stitches steel pipe and is welded on mold two sides；The air-guide main tube road 2, gas-guide tube 5, main road exhaust tube 7, branch exhaust tube 8 pipeline
Diameter successively successively decreases.
Specifically, welding seamless steel pipe (gas-guide tube 5) in mold two sides when assembling, seamless steel pipe (gas-guide tube 5) both ends are close
Envelope, and increase pumping connection ball valve (not marking in figure) in end, while in the place punching and mounting ball valve (collection for needing to be evacuated
Glue bucket connects ball valve 9), the sealing pressure maintaining test of pipeline is done after carrying out, it, will be from the pumping of vacuum pump 1 out after pressure maintaining test passes through
Tracheae (not marking in figure) is connected on the valve (not marking in figure) of seamless steel pipe (gas-guide tube 5) end, will need to be evacuated place
Ball valve (collection glue bucket connect ball valve 9) connect with collection glue bucket, then collect glue buckets 6 from several and separate several main road exhaust tubes 7
End, (7 end of main road exhaust tube, the exhaust tube ball valve of branch exhaust tube 8 and mold are evacuated for several 8 ends of branch exhaust tube
Mouth connection), as long as the length of exhaust tube used meets connection bleeding point at this time.In forming process, even if there is part tree
Rouge enters exhaust tube, and resin can also enter collection glue bucket, as long as ball valve would not be blocked by carrying out the time-based maintenance of collection glue bucket and maintenance
And pipeline.
This constructive embodiment one or embodiment two or embodiment three it is described applied to wind power cabin cover or pod can
Vacuum system is reused, on the one hand its design is reasonable, the vacuum elements and air guide collection glue component being used in combination, pumping when institute
The quantity of exhaust tube will reduce 80% or so, and system be it is reusable, maintenance is convenient and easy, reduces operation
Waste in the process and the formed product defect because of exhaust tube deformation and caused by blocking, the pipeline being on the other hand used in combination
Pressure sensor, vacuum pump, vacuum fill, vacuum fills ball valve, several collection glue buckets connect ball valve, touch display screen, data transmit-receive
Unit, prewarning unit and single-chip microcontroller are able to achieve intelligentized production control operation purpose, improve efficiency operating efficiency and operation
Safety, while overall structure is convenient for installation and maintenance, and explosion-proof performance is excellent, safety coefficient is high.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
It for member, without departing from the principle of the present invention, can also make several improvements, these improvement also should be regarded as of the invention
Protection scope.
Claims (5)
1. a kind of reusable vacuum system applied to wind power cabin cover or pod, it is characterised in that: by aspirator vacuum
Component, and the air guide collection glue component composition being used in combination with vacuum elements；The aspirator vacuum component, including vacuum pump (1),
And the air-guide main tube road (2) being connect with vacuum pump (1), and the vacuum filling (3) being connect with air-guide main tube road (2) one end, and setting
The vacuum on (3), which is filled, in vacuum fills ball valve (4)；The air guide collection glue component, including filling the gas-guide tube that ball valve (4) are connect with vacuum
(5), several collection glue bucket connections ball valve (9) and in setting gas-guide tube (5), and ball valve (9) are connect even with several collection glue buckets
Several collection glue bucket (6) connect, and several main road exhaust tubes (7) being connect with several collection glue bucket (6), and led with several
Several branch exhaust tubes (8) of road exhaust tube (7) connection, wherein one end of gas-guide tube (5) is connect with vacuum pump (1).
2. a kind of reusable vacuum system applied to wind power cabin cover or pod according to claim 1,
Be characterized in that: the reusable vacuum system applied to wind power cabin cover or pod is also separately positioned on several
Main road exhaust tube (7) end, several branch exhaust tube (8) ends and the exhaust tube ball valve being connect with mold bleeding point.
3. a kind of reusable vacuum system applied to wind power cabin cover or pod according to claim 1 or 2,
It is characterized by: the gas-guide tube (5) is seamless steel pipe and is welded on mold two sides.
4. a kind of reusable vacuum system applied to wind power cabin cover or pod according to claim 3, special
Sign is: the reusable vacuum system applied to wind power cabin cover or pod, further includes being separately positioned on air guide
Main pipeline (2), gas-guide tube (5), several main road exhaust tubes (7), the pipeline pressure sensing on several branch exhaust tubes (8)
Device, and it connect what ball valve (9) was used in combination with vacuum pump (1), vacuum filling (3), vacuum filling ball valve (4), several collection glue buckets
Hand-held control assembly, hand-held control assembly includes hand-held housing, and be arranged in hand-held housing touch display screen, data transmit-receive
Unit, prewarning unit and single-chip microcontroller, wherein pipe pressure sensor, vacuum pump (1), vacuum fill (3), vacuum fill ball valve (4),
Several collection glue buckets connection ball valve (9), touch display screen, data transceiving unit, prewarning units respectively with hand-held control assembly
Single-chip microcontroller connection, vacuum fills ball valve (4), several collection glue bucket connections ball valve (9) are all made of solenoid valve.
5. a kind of reusable vacuum system applied to wind power cabin cover or pod according to claim 4, special
Sign is: the air-guide main tube road (2), gas-guide tube (5), main road exhaust tube (7), branch exhaust tube (8) pipe diameter successively
Successively decrease.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811424834.XA CN109501316A (en) | 2018-11-27 | 2018-11-27 | A kind of reusable vacuum system applied to wind power cabin cover or pod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811424834.XA CN109501316A (en) | 2018-11-27 | 2018-11-27 | A kind of reusable vacuum system applied to wind power cabin cover or pod |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109501316A true CN109501316A (en) | 2019-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811424834.XA Pending CN109501316A (en) | 2018-11-27 | 2018-11-27 | A kind of reusable vacuum system applied to wind power cabin cover or pod |
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| Country | Link |
|---|---|
| CN (1) | CN109501316A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113021942A (en) * | 2021-03-09 | 2021-06-25 | 中材科技风电叶片股份有限公司 | Vacuum integrated system for manufacturing wind power blade and control method for vacuum integrated system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113021942A (en) * | 2021-03-09 | 2021-06-25 | 中材科技风电叶片股份有限公司 | Vacuum integrated system for manufacturing wind power blade and control method for vacuum integrated system |
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