The cooling system and injection mold of injection forming mold
Technical field
The present invention relates to mold machining technology fields, and in particular to a kind of cooling system and injection mould of injection forming mold
Tool.
Background technique
In injection molded, the design of injection mould cooling system directly affects injection mold production efficiency and plastic
Quality.The deformation of plastic and internal residual thermal stress be frequently due to inhomogeneous cooling it is even and generate.Therefore, lead in the prior art
Often according to the shape of plastic itself and a plurality of water route of heat dissipation design, arrange more water routes in the higher place of heat, heat compared with
Less water route is arranged in low place, to reach uniformly cooling mesh.
But existing cooling system needs the heat distribution situation in the forming process according to injection mold in design
It is simulated, structure is complicated, and every water route inflow is larger in the temperature difference at outflow, so that plastic is during cooling and shaping
Cooling down everywhere still may be uneven, and plastic is caused to deform.
Summary of the invention
In order to solve the above technical problems, the main purpose of the present invention is to provide a kind of cooling systems of injection forming mold
And injection mold, it is intended to which solving mold cooling system in the prior art, structure is complicated, be easy to cause plastic warm everywhere when cooling
Spend non-uniform technical problem.
The present invention provides a kind of cooling system of injection forming mold, comprising:
Cooling chamber is set in mold in a manner of wrapping die cavity periphery;
Cooling equipment, the cooling equipment include for water end (W.E.) and backwater end, for providing cooling for cooling chamber circulation
Water;
The cooling equipment is connected to for the water inlet water route of water end (W.E.) and the cooling chamber, and the connection cooling equipment return water
The water outlet water route at end and the cooling chamber, the water inlet water route and the water outlet water route are set to outside the cooling chamber;
Multiple two-position three way magnetic valves outside the cooling chamber, have be connected to it is described water inlet water route first port,
It is connected to the second port of the water outlet water circuit and the third port of the connection cooling chamber, each two-position three-way electromagnetic
Valve has the first port the first working condition connected with the second port and the first port and the third end
Second working condition of mouth connection;
Multiple range sensors are set to mould intracavity wall position corresponding with the multiple two-position three way magnetic valve,
For detecting the distance between the mould intracavity wall and plastic;And
Controller is electrically connected the multiple range sensor and the multiple two-position three way magnetic valve, is used for basis
The testing result of the range sensor controls each two-position three way magnetic valve in the first working condition and second work
Switch between state.
It is preferred that the range sensor can be optical distance sensor, infrared distance sensor, ultrasonic distance sensing
One of device.
It is preferred that the depth of the arrangement of the multiple two-position three way magnetic valve and the die cavity is in be correspondingly arranged.
It is preferred that being separately installed with temperature at the water inlet water route of the cooling chamber and the third port of each two position three-way valve
Sensor is spent, measures to obtain inflow temperature T at the water inlet water routeA, measure at one of them described two position three-way valve
Valve temperature is Tn, the controller and the temperature sensor are electrically connected, as the inflow temperature TAWith the valve temperature
TnBetween difference DELTA TA-nWhen greater than first threshold Δ T, the controller controls one of two-position three-way electromagnetic
Valve is the second working condition by the first active state.
It is preferred that the first threshold Δ T is 0.8 to 2 degree Celsius.
It is preferred that the first threshold Δ T is 1 degree Celsius.
It is preferred that the controller can adjust the multiple two when the two position three-way valve is in the second working condition
The aperture of triple valve.
It is preferred that the third port punishment in the water inlet water route of the cooling chamber, water outlet water route and each two position three-way valve
Temperature sensor is not installed, measures to obtain inflow temperature T at the water inlet water routeA, measure out at the water outlet water route
Coolant-temperature gage TB, the valve temperature measured at one of them described two position three-way valve is Tn, the controller and the temperature pass
Sensor is electrically connected, if the inflow temperature TAWith the valve temperature TnBetween difference be Δ TA-n, the inflow temperature TA
With the leaving water temperature TBBetween difference be Δ TA-B, the controller is according to the Δ TA-nWith Δ TA-BBetween ratio it is true
The aperture of fixed one of two position three-way valve.
It is preferred that as Δ TA-n/ΔTA-BWhen≤30%, the aperture of the two position three-way valve is 100%;As 30% < Δ TA-n/
ΔTA-BWhen≤70%, the aperture of the two position three-way valve is 60%;As Δ TA-n/ΔTA-BWhen > 70%, the two position three-way valve
Aperture be 30%.
The present invention also provides a kind of injection forming molds, comprising:
Cooling chamber is set in mold in a manner of wrapping die cavity periphery;
Cooling equipment, the cooling equipment include for water end (W.E.) and backwater end, for providing cooling for cooling chamber circulation
Water;
The cooling equipment is connected to for the water inlet water route of water end (W.E.) and the cooling chamber, and the connection cooling equipment return water
The water outlet water route at end and the cooling chamber, the water inlet water route and the water outlet water route are set to outside the cooling chamber;
Multiple two-position three way magnetic valves outside the cooling chamber, have be connected to it is described water inlet water route first port,
It is connected to the second port of the water outlet water circuit and the third port of the connection cooling chamber, each two-position three-way electromagnetic
Valve has the first port the first working condition connected with the second port and the first port and the third end
Second working condition of mouth connection;
Multiple range sensors are set to mould intracavity wall position corresponding with the multiple two-position three way magnetic valve,
For detecting the distance between the mould intracavity wall and plastic;And
Controller is electrically connected the multiple range sensor and the multiple two-position three way magnetic valve, is used for basis
The testing result of the range sensor controls each two-position three way magnetic valve in the first working condition and second work
Switch between state.
The cooling system and injection mold of injection forming mold provided by the invention, by the cooling chamber for wrapping die cavity periphery
It is cooled down, and is additionally provided with outside the cooling chamber and is connected to the cooling equipment for the water inlet water route of water end (W.E.) and connection institute
State the water outlet water route of cooling equipment backwater end, multiple two-position three way magnetic valves have be connected to the water inlet water route first port,
It is connected to the second port of the water outlet water circuit and the third port of the connection cooling chamber, each two-position three-way electromagnetic
Valve has the first port the first working condition connected with the second port and the first port and the third end
Second working condition of mouth connection, the two-position three way magnetic valve are cut between the first working condition and second working condition
It changes.So that plastic is during cooling and shaping, the two-position three way magnetic valve conversion work state as needed, described in adjusting
The temperature of mold cavity everywhere so that plastic everywhere lowering temperature uniform, be unlikely to deform, and do not need the complicated water route of design, section
About cost.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
The structure shown according to these attached drawings obtains other attached drawings.
Fig. 1 is the waterway structure schematic diagram of the cooling system of injection mold provided by the invention;
Fig. 2 is the arrangement schematic diagram of multiple two-position three way magnetic valves in Fig. 1;
Fig. 3 is the control schematic diagram of two-position three way magnetic valve in Fig. 1.
Drawing reference numeral explanation:
Label |
Title |
Label |
Title |
1 |
Die cavity |
7 |
First port |
2 |
Cooling chamber |
8 |
Second port |
3 |
Cooling equipment |
9 |
Third port |
4 |
Intake water route |
10 |
Temperature sensor |
5 |
It is discharged water route |
11 |
Controller |
6 |
Two-position three way magnetic valve |
12 |
Range sensor |
The realization, functional characteristics and excellent effect of the object of the invention, below in conjunction with specific embodiment and attached drawing do into
The explanation of one step.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts it is all its
His embodiment, shall fall within the protection scope of the present invention.
It is to be appreciated that directionality instruction is only used for explaining if relating to directionality instruction in the embodiment of the present invention
Relative positional relationship, motion conditions under a certain particular pose between each component etc., if the particular pose changes,
Directionality instruction also correspondingly changes correspondingly.
In addition, being somebody's turn to do " first ", " second " etc. if relating to the description of " first ", " second " etc. in the embodiment of the present invention
Description be used for description purposes only, be not understood to indicate or imply its relative importance or implicitly indicate indicated skill
The quantity of art feature." first " is defined as a result, the feature of " second " can explicitly or implicitly include at least one spy
Sign.It in addition, the technical solution between each embodiment can be combined with each other, but must be with those of ordinary skill in the art's energy
It is enough realize based on, will be understood that the knot of this technical solution when conflicting or cannot achieve when occurs in the combination of technical solution
Conjunction is not present, also not the present invention claims protection scope within.
The present invention provides a kind of injection forming mold, has the die cavity 1 for plastic cooling and shaping, Fig. 1 mentions for the present invention
The cooling system of the injection forming mold supplied.
Referring to Fig. 1, the cooling system includes: cooling chamber 2, cooling equipment 3, water inlet water route 4, is discharged water route 5, is multiple
Two-position three way magnetic valve 6, multiple range sensors 12 and controller 11.The cooling chamber 2 is set in a manner of wrapping die cavity periphery
It is placed in mold.Cooling equipment 3 can be circulating cooling machine and be also possible to cooling water pump, and the cooling equipment 3 includes for water end (W.E.)
And backwater end, so that cooling water enters the cooling chamber 2 after the outflow for water end (W.E.), then flow out, returns to from the cooling chamber 2
The cooling equipment 3 is handled.The cooling equipment 3 is connected to for the water inlet water route 4, Yi Jilian of water end (W.E.) and the cooling chamber 2
Lead to the water outlet water route 5 of 3 backwater end of cooling equipment and the cooling chamber 2, is set to outside the cooling chamber 2.Outside the cooling chamber 2
Multiple two-position three way magnetic valves 6 are additionally provided with, there is the first port 7 for being connected to the water inlet water route 4, the connection water outlet water circuit
5 second port 8 and the third port 9 of the connection cooling chamber 2, each two-position three way magnetic valve 6 have described first
The first working condition and the first port 7 that port 7 is connected to the second port 8 be connected to the third port 8
Two working conditions.The multiple range sensor 12 is set to 1 inner wall of die cavity and the multiple 6 phase of two-position three way magnetic valve
Corresponding position, for detecting the distance between 1 inner wall of die cavity and plastic.The range sensor 12 can be optics away from
From one of sensor, infrared distance sensor, ultrasonic distance sensor.Controller 11, be electrically connected it is the multiple away from
From sensor 12 and the multiple two-position three way magnetic valve 6, for being controlled according to the testing result of the range sensor 12
Each two-position three way magnetic valve 6 switches between the first working condition and second working condition.
The cooling system of injection mold provided by the invention starts institute during raw material enters the die cavity 1 cooling
Cooling equipment 3 is stated, provides cooling water for the cooling chamber 2 circulation.The cooling equipment 3 include for water end (W.E.) and backwater end so that
Cooling water enters the cooling chamber 2 after the outflow for water end (W.E.), then flows out from the cooling chamber 2, returns to the cooling equipment 3
It is handled.Multiple two-position three way magnetic valves 6 are additionally provided with outside the cooling chamber 2, when the two-position three way magnetic valve 6 is in the
When one working condition, the cooling water flows through the cooling chamber 2 by original route, when the two-position three way magnetic valve 6 is in second
When working condition, the unheated cooling water flows into the cooling chamber 2 from the first port 8 of the two-position three way magnetic valve 6,
Reduce the local temperature of corresponding 6 installation site of two-position three way magnetic valve of the cooling chamber 2, thus reduce herein with water inlet water
The temperature difference between road 4, so that the cooling of plastic is more uniform in the die cavity 1, is unlikely to deform.And the two-position three-way electromagnetic
The working condition of valve 6, which can according to need, to be controlled, so that the cooling system does not need to carry out complicated water route design, knot
Structure is simpler.
Further, plastic has the characteristic expanded with heat and contract with cold, during cooling and shaping the plastic can gradually with institute
The inner wall separation of die cavity is stated, and isolated distance is bigger, illustrates that the size reduced herein is more, in this way, the controller 11
The multiple two-position three way magnetic valve can be controlled according to the distance detected, in the big place control described two of size reduction
The first working condition of entrance of position-3-way solenoid valve 6 reduces flow, in described two three small of place control of size reduction
Three-way electromagnetic valve 6 enters the second working condition or increases flow, so as to realize plastic cooling and shaping process described in equal control
In deflection everywhere.
Further, referring to Fig. 2, the depth of the arrangement of the multiple two-position three way magnetic valve 6 and the die cavity 1 is in pair
It should be arranged.For example, the place deeper in 1 depth of die cavity, plastic radiates more in type-approval process in die cavity 1, it is corresponding this
The two-position three way magnetic valve 6 of more, more dense arrangement is arranged in place.And the place shallower in 1 depth of die cavity, the interior modeling of die cavity 1
Part radiates less in type-approval process, corresponding that less, more sparse two-position three way magnetic valve 6 is arranged herein.In this way, described two
The arrangement of three-way magnetic valve 6 is correspondingly arranged with the heat dissipation during the plastic cooling and shaping, can more effectively meet cooling
It needs.
Further, Fig. 2 and 3 are please referred to, the work of the two-position three way magnetic valve 6 is automatically controlled by the controller 11
Make state.Temperature is separately installed at the water inlet water route 4 of the cooling chamber and the third port 9 of each two position three-way valve 6
Sensor 10, the controller 11 are electrically connected with the temperature sensor 10, measure to obtain into water temperature at the water inlet water route 4
Spend TA, the valve temperature measured at one of them described two position three-way valve 6 is Tn, as the inflow temperature TAWith the valve
Door temperature TnBetween difference DELTA TA-nWhen greater than first threshold Δ T, the controller 11 controls described one of them two
Three-way magnetic valve 6 is the second working condition by the first active state.It so, it is possible the process in the plastic cooling and shaping
The Temperature Distribution of cooling water in the middle control cooling chamber 2, so that the cooling of the plastic is more uniform.It is preferred that described first
Threshold value Δ T is 0.8 to 2 degree Celsius, and the best first threshold Δ T is 1 degree Celsius.Optimal cooling effect can be reached.
Further, when the two position three-way valve is in the second working condition, the controller 11 can adjust described
The aperture of multiple two position three-way valves 6, to adjust intensity of cooling herein as needed.
The water inlet water route 7 of the cooling chamber is discharged at 6 third ports 9 of water route 8 and each two position three-way valve and distinguishes
Temperature sensor 10 is installed, the controller 11 is electrically connected with the temperature sensor 10, measures at the water inlet water route 4
Obtain inflow temperature TA, measure to obtain leaving water temperature T at the water outlet path 5B, measure at one of them described two position three-way valve 6
The valve temperature arrived is TnIf the inflow temperature TAWith the valve temperature TnBetween difference be Δ TA-n, the water inlet temperature
Spend TAWith the leaving water temperature TBBetween difference be Δ TA-B, the controller 10 is according to the Δ TA-nWith Δ TA-BBetween ratio
Value determines the aperture of one of two position three-way valve 6.It is preferred that as Δ TA-n/ΔTA-BWhen≤30%, the two position three-way valve
Aperture be 100%;As 30% < Δ TA-n/ΔTA-BWhen≤70%, the aperture of the two position three-way valve is 60%;As Δ TA-n/
ΔTA-BWhen > 70%, the aperture of the two position three-way valve is 30%.It so, it is possible the reality according to cooling water described at valve
Temperature Distribution controls the aperture of the two position three-way valve 6, so that distribution of the cooling water in the cooling chamber 2 is more
Uniformly.
The above is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant technical fields, similarly
It is included within the scope of the present invention.