CN109494942A - A kind of constructional device of motor stator component rapid shaping - Google Patents
A kind of constructional device of motor stator component rapid shaping Download PDFInfo
- Publication number
- CN109494942A CN109494942A CN201811480858.7A CN201811480858A CN109494942A CN 109494942 A CN109494942 A CN 109494942A CN 201811480858 A CN201811480858 A CN 201811480858A CN 109494942 A CN109494942 A CN 109494942A
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- CN
- China
- Prior art keywords
- stator
- constructional device
- pedestal
- stator module
- side ring
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of constructional devices of motor stator component rapid shaping, include: pedestal (1), gland (2), side ring (3), stator module (4) and provision for disengagement (5).The present invention can be improved finished product rate and efficiency, semitight structure of container is formed using several Simple parts such as pedestal, gland, pairing side rings, realize the encapsulating process of stator module, using side ring rectangle hole slot, the demoulding for assisting completing stator module to the stripper apparatus of screw and plectane and three cylinder compositions, to realize the overall process of motor stator component encapsulating.This method operation is easy to operate, economic and practical, and improves the reliability and production efficiency of stator module rapid shaping.
Description
Technical field
The present invention relates to satellite flywheel design field, in particular to a kind of structure of motor stator component rapid shaping
Device.
Background technique
The stator module process for filling colloid of flywheel DC brushless motor is usually one on motor stator component outer sheath
Thin-walled aluminium ring then along casting epoxy resin in the gap of aluminium ring and stator module and is vacuumized, solid to epoxy resin
After change, aluminium ring sticks together with the epoxy resin on stator module, and disassembly is difficult, therefore only by stator module together with aluminium ring one
It rises and is machined to specified size.This stator module encapsulating complex forming technology, encapsulating is ineffective, is easy to produce bubble, encapsulating
When vacuum in be easy to cause epoxy resin liquid to splash out.
In addition, the posterolateral aluminium ring of epoxy resin cure is not easy to disassemble, stator module is machined to refer to by related aluminium ring together
Scale cun difficulty of processing is larger, is easy to damage enameled wire, and aluminium ring does not allow easy to handle clean, high rejection rate.
In view of the problem present on, need to research and develop a kind of safe and reliable, economical and practical, light easy-operating motor stator
The constructional device of component rapid shaping.
Summary of the invention
The object of the present invention is to provide a kind of motor stator component rapid shaping constructional device, improve finished product rate and
Efficiency forms semitight structure of container using several Simple parts such as pedestal, gland, pairing side rings, realizes the filling of stator module
Glue process completes stator using side ring rectangle hole slot, to the stripper apparatus auxiliary of screw and plectane and three cylinder compositions
The demoulding of component, to realize the overall process of motor stator component encapsulating.This method operation is easy to operate, economic and practical, and mentions
The high reliability and production efficiency of stator module rapid shaping.
In order to achieve the goal above, the present invention is achieved by the following technical solutions:
A kind of constructional device of motor stator component rapid shaping is formed and is demoulded for stator module encapsulating, includes:
Pedestal is set to stator module lower end surface;
Gland is set to stator module upper surface, connect with pedestal;
Side ring, the side ring include a pair of screws and two semi-rings that a pair of of setting circle connects into, and are set to stator
On the outside of component;
Stator module, the stator module include stator skeleton and stator support, and the stator support and side ring are logical
Screw connection is crossed, is set on the outside of stator module;
Provision for disengagement, the provision for disengagement include support plate and support column, and the support plate and support column connect firmly.
Preferably, the pedestal and gland have threaded hole.
Preferably, the pedestal, gland and stator module are fixed by screw.
Preferably, there are adjustment gap in the pedestal and gland junction.
Preferably, the pedestal has locating slot and side ring, stator module central coaxial.
Preferably, there are rectangle hole slot and screw thread to top demoulding design at the joint face of the semi-ring.
Preferably, the stator skeleton and stator support are glued by Q98-11.
Preferably, the support plate has threaded hole.
Preferably, the support plate and support column are connected firmly by support plate upper screwed hole.
Preferably, the side ring and stator support form semitight structure of container.
Compared with prior art, the present invention having the advantage that
1, the constructional device of this motor stator component rapid shaping, keeps the process for filling colloid of stator module simpler, behaviour
Make more convenient, raising yield rate and stator module manufacture efficiency;
2, this semienclosed container structure, can effectively ensure that the adequacy of encapsulating, avoids vacuumizing when encapsulating and cause
Glue, which sputters, to be come, while by adjusting gap and using same material, realizes high temperature compatible deformation and compatibility;
3, after the completion of by demolding structure design and stripper apparatus encapsulating, convenient disassembly, encapsulating tool is reusable;
4, the structure design of this rotational symmetry reduces part category, while integration processing, guarantees stator pack after encapsulating
Part dimensional accuracy;
5, this side ring radial symmetric installation, it is ensured that installation process will not damage enameled wire, avoid clamping and bring
Stator damage.
Detailed description of the invention
Fig. 1 is a kind of sectional view of motor stator component rapid shaping constructional device of the present invention;
Fig. 2 is a kind of structural schematic diagram of the pedestal of motor stator component rapid shaping constructional device of the present invention;
Fig. 3 is a kind of structural schematic diagram of the gland of motor stator component rapid shaping constructional device of the present invention;
Fig. 4 is a kind of structural schematic diagram of the side ring of motor stator component rapid shaping constructional device of the present invention;
Fig. 5 is a kind of structural schematic diagram of the stator module of motor stator component rapid shaping constructional device of the present invention.
Specific embodiment
The present invention is further elaborated by the way that a preferable specific embodiment is described in detail below in conjunction with attached drawing.
Fig. 1 shows a kind of sectional view of the constructional device of motor stator component rapid shaping, is used for stator module encapsulating
Molding and demoulding include:
Pedestal 1 is set to 4 lower end surface of stator module;
Gland 2 is set to 4 upper surface of stator module, connect with pedestal 1;
Side ring 3, the side ring 3 include a pair of screws and two semi-rings that a pair of of setting circle connects into, and it is fixed to be set to
4 outside of sub-component;
Stator module 4, the stator module 4 include stator skeleton 6 and stator support 7, the stator support 7 and side
Ring 3 is connected by screw to, and is set to 4 outside of stator module;
Provision for disengagement 5, the provision for disengagement 5 include support plate 8 and support column 9, the support plate 8 and support column 9
It connects firmly.
Fig. 2 shows a kind of structural schematic diagrams of the pedestal of motor stator component rapid shaping constructional device, as a whole
Support structure is located at 4 lower end surface of stator module, on round boss along the circumferential direction on be provided with threaded hole, i.e. location hole, pass through spiral shell
Nail is connect with gland 2, fixed stator component 4, is made pedestal 1 and the radial accurate positioning of stator module 4, is made its central coaxial, guarantee
The concentricity of stator epoxide component outer rim and installation setting circle after encapsulating, and fit closely with 4 lower surface of stator module, as
4 axially position of stator module.
Fig. 3 shows a kind of structural schematic diagram of the gland of motor stator component rapid shaping constructional device, is located at stator
4 upper surface of component, circumferencial direction are provided with through-hole, are connected by screw with pedestal 1, and there is adjustment gap in junction, by stator module 4
It is fixed, it is ensured that end face epoxy glue does not leak.
Fig. 4 shows a kind of structural schematic diagram of the side ring of motor stator component rapid shaping constructional device, by two and half
Ring connects to be formed with a pair of of setting circle by a pair of screws, it is combined integrated be machined to stator module 4 needed for outer dimension precision.Separately
Outside, the side ring 3 has location hole and 7 precise match of stator support, guarantees 4 physical dimension of stator module and installs setting circle
Concentricity, two survey rings are connected by screw to form full circle, and installation and 6 outside of stator skeleton form semitight structure of container.Survey ring
Rotation symmetric design reduces part category, and has at half ring joint face to screw hole and rectangle hole slot, is conducive in stator pack
It is demoulded after the molding of 4 encapsulating of part.
Fig. 5 shows a kind of structural schematic diagram of the stator module of motor stator component rapid shaping constructional device, specifically
It is glued comprising stator skeleton 6 and stator support 7, and by Q98-11.Stator module 4 is placed in the center positioning hole of pedestal 1,
By side ring 3 by 7 location and installation of stator support and pedestal 1, adjusting screw ensures the leakproofness of mounting surface, while by two side rings
Screw in compression, and cooperated by the accurate positioning of stator support and pedestal and side ring, it ensure that stator epoxide component after encapsulating
The concentricity of outer rim and installation setting circle.
In addition, the provision for disengagement 5 is made of a support plate 8 and three support columns 9, wherein 8 edge of the support plate
Uniformly distributed three threaded holes, 9 one end of support column have screw thread on circumferencial direction, are easily installed in support plate 8 and guarantee that connection is strong
Degree guarantees the stability and uniform force of stripper apparatus, by manually or mechanically using the structure of 3 uniformly distributed support columns 9
Pedestal two sides are pressed by gland ejection device, while being conducive to the disassembly of 4 encapsulating of stator module molding rear pressing cover 2.
Epoxy resin adhesive liquid is flowed into along the gap between side ring 3 and stator module 4 after the assembly is completed to above-mentioned, slowly
It vacuumizes, guarantees the adequacy of encapsulating, avoid the occurrence of bubble and glue sputters and.
After encapsulating molding and hot setting, first side ring 3 is dismantled, first removes screw, at side ring contact surface
Rectangle hole slot and screw is dismantled side ring 3.The screw of gland 2 Yu pedestal 1 is removed in disassembly for gland 2 first, will
Three support columns 9 on extracting tool 5 are passed through along three holes on pedestal 1, and manually or mechanically pressing pedestal two sides can be light
Loose ground removes gland 2, easy to operate, economic and practical.
In conclusion a kind of constructional device of motor stator component rapid shaping of the present invention, by part combination, and passes through
Gland and pedestal, the adjustment gap for surveying ring and pedestal ensure sealing performance and guarantee stator skeleton not because stress it is excessive caused by become
Shape or conquassation.Meanwhile the semitight structure of container of overall structure, consider that 140 DEG C of hot setting institute bands of epoxy glue come thermal deformation
And material compatibility requirement, it is ensured that stator module physical dimension precision.
It is discussed in detail although the contents of the present invention have passed through above preferred embodiment, but it should be appreciated that above-mentioned
Description is not considered as limitation of the present invention.After those skilled in the art have read above content, for of the invention
A variety of modifications and substitutions all will be apparent.Therefore, protection scope of the present invention should be limited to the appended claims.
Claims (10)
1. a kind of constructional device of motor stator component rapid shaping, forms and demoulded for stator module encapsulating, feature exists
In including:
Pedestal (1) is set to stator module (4) lower end surface;
Gland (2) is set to stator module (4) upper surface, connect with pedestal (1);
Side ring (3), the side ring (3) include a pair of screws and two semi-rings that a pair of of setting circle connects into, and it is fixed to be set to
On the outside of sub-component (4);
Stator module (4), the stator module (4) include stator skeleton (6) and stator support (7), the stator support
(7) it is connected by screw to, is set on the outside of stator module (4) with side ring (3);
Provision for disengagement (5), the provision for disengagement (5) include support plate (8) and support column (9), the support plate (8) and branch
Dagger (9) connects firmly.
2. constructional device as described in claim 1, which is characterized in that the pedestal (1) and gland (2) has threaded hole.
3. constructional device as claimed in claim 2, which is characterized in that pedestal (1), gland (2) and the stator module (4)
It is fixed by screw.
4. constructional device as described in claim 3, which is characterized in that the pedestal (1) and gland (2) junction has tune
Whole gap.
5. constructional device as described in claim 1, which is characterized in that the pedestal (1) has locating slot and side ring (3), determines
Sub-component (4) central coaxial.
6. constructional device as described in claim 1, which is characterized in that have rectangle hole slot and spiral shell at the joint face of the semi-ring
Line is to top demoulding design.
7. constructional device as described in claim 1, which is characterized in that the stator skeleton (6) and stator support (7) pass through
Q98-11 is glued.
8. constructional device as described in claim 1, which is characterized in that the support plate (8) has threaded hole.
9. constructional device as claimed in claim 8, which is characterized in that the support plate (8) and support column (9) passes through support
Plate (8) upper screwed hole connects firmly.
10. constructional device as described in claim 1, which is characterized in that the side ring (3) and stator support (7) forms half
Sealed container structure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811480858.7A CN109494942B (en) | 2018-12-05 | 2018-12-05 | Motor stator module rapid prototyping's constructional device |
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CN201811480858.7A CN109494942B (en) | 2018-12-05 | 2018-12-05 | Motor stator module rapid prototyping's constructional device |
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CN109494942A true CN109494942A (en) | 2019-03-19 |
CN109494942B CN109494942B (en) | 2020-05-01 |
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CN201811480858.7A Active CN109494942B (en) | 2018-12-05 | 2018-12-05 | Motor stator module rapid prototyping's constructional device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021134954A1 (en) * | 2019-12-30 | 2021-07-08 | 南京磁谷科技股份有限公司 | Filling and sealing tool capable of being disassembled |
CN116811120A (en) * | 2023-08-28 | 2023-09-29 | 苏州保邦电气有限公司 | Sealing structure and sensor sealing method |
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JP2007312580A (en) * | 2006-05-22 | 2007-11-29 | Kyocera Chemical Corp | Manufacturing method of resin-mold stator, and the resin-mold stator |
CN101895176A (en) * | 2010-08-19 | 2010-11-24 | 中国航空工业第六一八研究所 | Adhesive filling and grinding processing method for stator-rotor iron core component of motor |
CN102487232A (en) * | 2010-12-01 | 2012-06-06 | 建准电机工业股份有限公司 | Motor stator and manufacturing method thereof |
CN203680687U (en) * | 2014-01-10 | 2014-07-02 | 浙江日成模具有限公司 | Conveniently-dismounted injection mold |
CN207206962U (en) * | 2017-09-09 | 2018-04-10 | 台州市三鼎模塑有限公司 | A kind of injection mold of stator skeleton |
CN207327516U (en) * | 2017-10-09 | 2018-05-08 | 苏州易昌泰塑胶有限公司 | A kind of thimble structure that automatically resets of injection mold |
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2018
- 2018-12-05 CN CN201811480858.7A patent/CN109494942B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2007312580A (en) * | 2006-05-22 | 2007-11-29 | Kyocera Chemical Corp | Manufacturing method of resin-mold stator, and the resin-mold stator |
CN101895176A (en) * | 2010-08-19 | 2010-11-24 | 中国航空工业第六一八研究所 | Adhesive filling and grinding processing method for stator-rotor iron core component of motor |
CN102487232A (en) * | 2010-12-01 | 2012-06-06 | 建准电机工业股份有限公司 | Motor stator and manufacturing method thereof |
CN203680687U (en) * | 2014-01-10 | 2014-07-02 | 浙江日成模具有限公司 | Conveniently-dismounted injection mold |
CN207206962U (en) * | 2017-09-09 | 2018-04-10 | 台州市三鼎模塑有限公司 | A kind of injection mold of stator skeleton |
CN207327516U (en) * | 2017-10-09 | 2018-05-08 | 苏州易昌泰塑胶有限公司 | A kind of thimble structure that automatically resets of injection mold |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021134954A1 (en) * | 2019-12-30 | 2021-07-08 | 南京磁谷科技股份有限公司 | Filling and sealing tool capable of being disassembled |
CN116811120A (en) * | 2023-08-28 | 2023-09-29 | 苏州保邦电气有限公司 | Sealing structure and sensor sealing method |
CN116811120B (en) * | 2023-08-28 | 2023-11-10 | 苏州保邦电气有限公司 | Sealing structure and sensor sealing method |
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CN109494942B (en) | 2020-05-01 |
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