CN109488294A - Mars Miner cutting mechanism with big slewing range - Google Patents
Mars Miner cutting mechanism with big slewing range Download PDFInfo
- Publication number
- CN109488294A CN109488294A CN201910006742.8A CN201910006742A CN109488294A CN 109488294 A CN109488294 A CN 109488294A CN 201910006742 A CN201910006742 A CN 201910006742A CN 109488294 A CN109488294 A CN 109488294A
- Authority
- CN
- China
- Prior art keywords
- motor
- planetary gear
- speed reducing
- leading portion
- reducing mechanism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 207
- 238000005520 cutting process Methods 0.000 title claims abstract description 79
- 230000008859 change Effects 0.000 claims abstract description 61
- 238000009434 installation Methods 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 16
- 230000009467 reduction Effects 0.000 claims description 14
- 230000001681 protective effect Effects 0.000 claims description 12
- 230000005611 electricity Effects 0.000 claims description 3
- 230000008450 motivation Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 19
- 238000005299 abrasion Methods 0.000 abstract description 5
- 238000013467 fragmentation Methods 0.000 abstract description 2
- 238000006062 fragmentation reaction Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 8
- 238000007789 sealing Methods 0.000 description 6
- 239000003351 stiffener Substances 0.000 description 6
- 238000005065 mining Methods 0.000 description 5
- 230000001976 improved effect Effects 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000000979 retarding effect Effects 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 229910001570 bauxite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 230000003447 ipsilateral effect Effects 0.000 description 1
- 230000005405 multipole Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C25/00—Cutting machines, i.e. for making slits approximately parallel or perpendicular to the seam
- E21C25/06—Machines slitting solely by one or more cutting rods or cutting drums which rotate, move through the seam, and may or may not reciprocate
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C31/00—Driving means incorporated in machines for slitting or completely freeing the mineral from the seam
- E21C31/02—Driving means incorporated in machines for slitting or completely freeing the mineral from the seam for cutting or breaking-down devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/021—Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Power Engineering (AREA)
- Retarders (AREA)
- Structure Of Transmissions (AREA)
Abstract
The present invention relates to a kind of Mars Miner cutting mechanisms with big slewing range, including shell, motor, Multi-stage speed-changing drive mechanism, planetary gear speed reducing mechanism and cutting drum, power is transmitted to cutting drum through Multi-stage speed-changing drive mechanism, planetary gear speed reducing mechanism from motor, pass through one or more replacement any in preceding section speed change mechanism in the motor of different parameters, planetary gear speed reducing mechanism and Multi-stage speed-changing drive mechanism, middle section speed change mechanism, big slewing range is realized, to adapt to the exploitation of hard ware material.The present invention adapt to different hardness, different abrasion, different characteristics material cutting, the problems such as cutting tooth that can preferably solve existing miner drum cutting mechanism is easy to wear, fragmentation, and the cost performance of input and output is high.
Description
Technical field
The present invention relates to a kind of Mars Miner cutting mechanisms, its main feature is that having biggish slewing range, can adapt to hard
The exploitation of material.
Background technique
Drum-type cutting mechanism is developed by coal mining cutting arm and is formed, based on coal mining cutting arm material crisp for coal etc.
The outstanding ability of continuous high-efficient exploitation gradually occurs and has developed to be suitable for hard material (such as alumina, aluminium rock ore bed) exploitation
The Mars Miner with drum-type cutting mechanism.This kind of Mars Miner not only cutting crushing hard material also simultaneously carries out material
Spiral is loaded into conveyer, is conveyed by conveyer, and continuous material exploitation is formed.
With gradually application of the drum-type cutting mechanism in bauxite layer exploitation, original mineral aggregate is hard, consistency is big, mill
The characteristics such as corrosion is strong gradually highlight, these characteristics match the parameters such as cutting speed, the monodentate clipping force of cutting mechanism pick
It is required that stringent, however due in recovery process mining conditions be variation, lead to problems such as abrasion prominent.Although passing through test pair
The quality of cutting tooth carried out optimization, but still could not well solve single pick and consume too fast problem, though have certain
The solution of degree but input and output cost performance is not high.
Summary of the invention
The present invention is intended to provide a kind of Mars Miner cutting mechanism with big slewing range, it can be with higher exploitation cost performance
Adapt to the exploitation to hard ware material.
Main technical schemes of the invention have:
A kind of Mars Miner cutting mechanism with big slewing range, including shell, motor, Multi-stage speed-changing drive mechanism, row
Star deceleration mechanism and cutting drum, the motor and cutting drum are installed respectively close to the both ends of the shell, the multistage change
Fast transmission mechanism is mounted in the shell, and the output shaft of input shaft and the motor is fixedly and coaxially connected, output shaft with
The sun gear of the planetary gear speed reducing mechanism is fixedly and coaxially connected, and the cutting drum is coaxially fixedly mounted on the planetary reducer
On the output end of structure, on the shell for install the planetary gear speed reducing mechanism end face be equipped with one circle flange, the flange with
The output shaft of Multi-stage speed-changing drive mechanism is coaxial, respectively by circle on the end face on the top surface of the flange and close to the flange inner
Circumferential direction is arranged multiple outer ring connecting holes and multiple inner ring connecting holes, on the top surface of the flange and close to the end of the flange inner
Multiple outer ring pin holes and multiple inner ring pin holes also be set by circumferencial direction respectively on face, the inner ring connecting hole and inner ring pin hole
Specification, quantity and position are corresponding with the threaded connection hole and pin hole for installation of the first planetary gear speed reducing mechanism, the flange
Internal diameter not less than the first planetary gear speed reducing mechanism input terminal installation end face outer diameter, the outer ring connecting hole and outer ring pin hole
Specification, quantity and position are corresponding with the threaded connection hole and pin hole for installation of the second planetary gear speed reducing mechanism, the flange
Internal diameter not less than the second planetary gear speed reducing mechanism input terminal installation end Middle face boss outer diameter, the height of the flange is small
In the height of the input terminal installation end Middle face boss of the second planetary gear speed reducing mechanism, the first planetary gear speed reducing mechanism and the second planet subtract
The reduction ratio of fast mechanism is different.
When the planetary gear speed reducing mechanism installed on the shell is the first planetary gear speed reducing mechanism, installed in the outer ring pin hole
There is outer ring protective plug, when the planetary gear speed reducing mechanism installed on the shell is the second planetary gear speed reducing mechanism, the inner ring pin hole
In inner ring protective plug is installed.
The Multi-stage speed-changing drive mechanism includes at least preceding section speed change mechanism, and the position of the preceding section speed change mechanism is more
Close to the motor, after the preceding section speed change mechanism includes the leading portion front gear, leading portion intermediate gear and leading portion of successively external toothing
Gear, leading portion front gear and leading portion backgear are coaxial relatively fixed or be an integral structure with leading portion front axle and leading portion rear axle respectively
Upper coaxial two parts, leading portion front axle and leading portion rear axle support on the housing each by bearing rotary, leading portion center tooth
Wheel is rotatably supported on sleeve, and the sleeve bias is fixed on leading portion jackshaft, and the both ends of leading portion jackshaft are fixed on described
On shell, the eccentric direction of the sleeve has towards leading portion front axle and selects towards two kinds of leading portion rear axle, and the leading portion front axle is
The input shaft of the Multi-stage speed-changing drive mechanism.
The Multi-stage speed-changing drive mechanism can also include middle section speed change mechanism, and the middle section speed change mechanism includes being meshed
Middle section front gear and middle section backgear, middle section front gear and middle section backgear respectively with middle section front axle and the coaxial phase of middle section rear axle
To fixed or be an integral structure upper coaxial two parts, middle section front axle and middle section rear axle are supported on institute each by bearing rotary
It states on shell, middle section front axle and the coaxially relatively fixed connection of leading portion rear axle.
The replacement of the motor can select in the asynchronous machine that number of poles is 4,6,8,10,12,16,20.
The beneficial effects of the present invention are:
The present invention is installed from the intensity of transmission system, motor and motor protects etc. has taken into account the multipole electricity of different numbers of poles
The interchangeable of machine (motor including 4 poles, 6 poles or more) is installed, therefore is able to achieve power speed changing, to realize that more stages speed change is special
It is not the more possibility of big slewing range offer of low speed.Using low power multipolar dynamo, revolving speed can be lower, cutting mineral aggregate
When the impact that is subject to of pick be obviously reduced, therefore the consumption of pick also significantly reduces, and the safety is improved for roller holder, while defeated
Torque is held essentially constant out, thus to the exploitation economy of hard ware material be improved significantly.Due to using output torque phase
The multipolar dynamo of same or similar different numbers of poles participates in power speed changing, influences minimum to transmission system, as long as control function when design
The ratio of rate and revolving speed can meet the requirement of output torque.
The present invention is due to the provision of any one mechanism in preceding section speed change mechanism, middle section speed change mechanism and planetary gear speed reducing mechanism
Replacement or the replacement of any number of mechanisms possibility, it is achieved that any one section of speed change or any multistage in entire transmission system
The combination speed change of speed change, it is achieved that bigger slewing range.
Big slewing range makes have more kinds of possible low speed, large torque power output at roller, therefore is adapted to more
The exploitation of kind different hardness material.Since the corresponding interface structure of above-mentioned replaceable part has interchangeability, even producing
The changeable scene of process conditional, only needs to change the combination of corresponding structural unit or structural unit, can conveniently realize compared with
The various dynamic characteristics outputs such as large-scale speed change, a variety of low speed, a variety of torques, to meet production, make Mars Miner to difference
The exploitation adaptability of condition significantly improves.
The present invention can export different cutting rotary rpms, different output powers, realize the exploitation of different material, adapt to
Different hardness, different abrasions, the cutting of the material of different characteristics, loading, can preferably solve existing miner drum cutting
The problems such as cutting tooth of mechanism is easy to wear, fragmentation, it is obvious for the exploitation improvement of hard material, and input and output cost performance
It is high.
Detailed description of the invention
Fig. 1 is the general structure schematic diagram of one embodiment of the present of invention；
Fig. 2 is a kind of structural schematic diagram of embodiment of the power speed changing；
Fig. 3 is a kind of structural schematic diagram of embodiment of the leading portion speed change；
Fig. 4 is a kind of structural schematic diagram of embodiment of the middle section speed change；
Fig. 5 is a kind of structural schematic diagram of embodiment of the asteroid mechanism of the back segment speed change；
Fig. 6 is a kind of structural schematic diagram of embodiment of the major planet mechanism of the back segment speed change；
Fig. 7 is a kind of cross-sectional view for embodiment that the planetary gear speed reducing mechanism installs interface；
Fig. 8 is the structural schematic diagram of another embodiment of the asteroid mechanism of the back segment speed change；
Fig. 9 is the structural schematic diagram of another embodiment of the major planet mechanism of the back segment speed change.
Appended drawing reference: 1. motors；11. seam allowance before motor；12. seam allowance after motor；13. motor faying face；14. motor connects
And installation space；Section speed change mechanism before 2.；21/21 ', leading portion front gear；22/22 ', leading portion intermediate gear；23/23 ', after leading portion
Gear；24/24 ', eccentric stiffener among leading portion；25. leading portion space；Section speed change mechanism in 3.；31/31 ', middle section front gear；32/
32 ', middle section backgear；33. middle section space；4. planetary gear speed reducing mechanism；41/41 ', small reduction ratio planetary mechanism；411. small structures
Seam allowance；412. inner ring connecting holes；413. small Structural Joints；414. small structure pins；415. small sealing structures；The protection of 417. outer rings
Plug；42/42 ', big retarding compares planetary mechanism；421. big structure seam allowances；422. outer ring connecting holes；423. big structure faying faces；
424. big structure pins；The sealing of 425. big structures；427. inner ring protective plugs；5. shell；50. main connection structure；51. radial groove；
6. cutting drum；61. the end face of interface structure；62. the cylinder internal diameter of cutting drum.
Specific embodiment
The Mars Miner cutting mechanism that the invention discloses a kind of with big slewing range (can abbreviation cutting mechanism), such as Fig. 1-
Shown in 9, including shell 5, motor 1, Multi-stage speed-changing drive mechanism, planetary gear speed reducing mechanism 4 and cutting drum 6.The motor and cut
The both ends that roller is cut respectively close to the shell are installed, and the Multi-stage speed-changing drive mechanism is mounted in the shell.It is described more
Grade variable transmission mechanism is multi-stage gear variable transmission mechanism, each transmission shaft parallel arrangement.The Multi-stage speed-changing drive knot
The input shaft of structure and the output shaft of the motor are fixedly and coaxially connected, and the sun gear of output shaft and the planetary gear speed reducing mechanism is coaxial
It is fixedly connected.The cutting drum is coaxially fixedly mounted on the output end of the planetary gear speed reducing mechanism.From the motor
Power is transmitted to the cutting drum through the Multi-stage speed-changing drive mechanism, planetary gear speed reducing mechanism and exports.
It is equipped with a circle flange for installing the end face of the planetary gear speed reducing mechanism on the shell, the flange and multistage become
The output shaft of fast transmission mechanism is coaxial, the radial positioning for planetary gear speed reducing mechanism.On the top surface of the flange and close to this is convex
Multiple outer ring connecting holes 422 and multiple inner ring connecting holes 412 are set by circumferencial direction respectively on end face on the inside of edge.Inside and outside circle
Connecting hole is used for attachment screw when connecting planetary gear speed reducing mechanism.End face on the top surface of the flange and close to the flange inner
On multiple outer ring pin holes and multiple inner ring pin holes also are set by circumferencial direction respectively.Inside and outside pin hole subtracts for angularly positioning planet
Pin is installed to use when fast mechanism.
As shown in figure 5, specification, quantity and the position of the inner ring connecting hole and inner ring pin hole and the first planetary gear speed reducing mechanism
41 threaded connection hole and pin hole for installation is corresponding, and the internal diameter of the flange is defeated not less than the first planetary gear speed reducing mechanism
Enter the outer diameter of end installation end face.As shown in fig. 6, specification, quantity and the position and second of the outer ring connecting hole and outer ring pin hole
The threaded connection hole and pin hole for installation of planetary gear speed reducing mechanism 42 are corresponding, and the internal diameter of the flange is not less than the second planet
The outer diameter of the input terminal installation end Middle face boss of deceleration mechanism, the height of the flange is not less than the second planetary gear speed reducing mechanism
The height of input terminal installation end Middle face boss.
The reduction ratio of first planetary gear speed reducing mechanism and the second planetary gear speed reducing mechanism is different.In Fig. 5,6 illustrated embodiments, first
The reduction ratio of planetary gear speed reducing mechanism is less than the second planetary gear speed reducing mechanism, therefore also referred to as small reduction ratio planetary mechanism 41 and big
Reduction ratio planetary mechanism 42.Small structure seam allowance 411, small Structural Joint 413, small structure connect 412, small structure pin 414, brief summary
Structure sealing 415 provides the radial support of small reduction ratio planetary mechanism 41 respectively, axially supports, be connected with fastening, circumferentially prevent
Turn, sealed between inside and outside.It is big structure seam allowance 421, big structure faying face 423, big structure connection 422, big structure pin 424, big
Sealing structure 425 provides big retarding than the radial support of planetary mechanism 42, axial support, integrated connection respectively and fastens, circumferential
It is sealed between anti-rotation, inside and outside.
Two planetary gear speed reducing mechanisms have identical or close axial dimension A after being mounted on shell, therefore for same
The roller of specification, will not because of planetary gear speed reducing mechanism replacement and change overall dimension.In mining process not
Mining operations can be influenced because of the replacement of planetary gear speed reducing mechanism to continue to be normally carried out.
The flange, inner ring pin hole, outer ring pin hole, inner ring connecting hole, outer ring connecting hole are configured to the planetary reduction gear of shell
Mechanism install interface structure, the interface structure be adapted to different reduction ratio, different size planetary gear speed reducing mechanism installation, because
This, by replacing planetary gear speed reducing mechanism, can obtain different revolving speeds in the case where other parts are remained unchanged at roller
And different power output.
The planetary gear speed reducing mechanism installation interface structure is reserved on the shell, so that the shell of the cutting mechanism is general
Property greatly increase, be conducive to reduce production inventory, improve the production efficiency of product.
In the embodiment shown in that figure, the other end of the non-gear of the sun gear of the planetary gear speed reducing mechanism has external splines knot
Structure connect with the internal spline of the inside of the last gear of Multi-stage speed-changing drive mechanism, realizes the transmitting of torque.
As shown in Figure 1, the Multi-stage speed-changing drive mechanism includes at least preceding section speed change mechanism 2, the preceding section speed change mechanism
Position closer to the motor.As shown in figure 3, the preceding section speed change mechanism includes the leading portion front gear of successively external toothing
21, leading portion intermediate gear 22 and leading portion backgear 23, after power is transferred to leading portion by leading portion intermediate gear by leading portion front gear
Gear.Leading portion front gear and leading portion backgear are coaxial relatively fixed or be an integral structure with leading portion front axle and leading portion rear axle respectively
Upper coaxial two parts, leading portion front axle and leading portion rear axle support on the housing each by bearing rotary, leading portion center tooth
Wheel is rotatably supported on sleeve, and the sleeve bias is fixed on leading portion jackshaft, and the both ends of leading portion jackshaft are fixed on described
On shell, it is formed by plane in leading portion front gear, leading portion intermediate gear and the back-geared center line of leading portion, the sleeve
Eccentric direction has towards leading portion front axle and selects towards two kinds of leading portion rear axle (two directions are mutually 180 °), and the leading portion front axle is institute
State the input shaft of Multi-stage speed-changing drive mechanism.The sleeve and leading portion jackshaft are connected to form a whole by flat key, are constituted
Eccentric stiffener 24 among leading portion.Realize leading portion front gear 21 and leading portion intermediate gear 22 and leading portion in two eccentric directions, one position
The connection of backgear 23, another position are realized among the leading portion front gear 21 ', leading portion backgear 23 ' and leading portion of different parameters
The connection of gear 22 can match the leading portion front gear 21 ' of replacement, parameter and the intermediate gear of leading portion backgear 23 ' engage ginseng
Number matching.Leading portion space 25 provides installation space when pairing replacement.Leading portion jackshaft shaft end portion is axial by vertical flat key
It positions and fixes in the housing, the entire component of eccentric stiffener need not be replaced among such leading portion；As long as replacing leading portion front gear
Speed change can be realized with leading portion backgear.
In addition, the preceding section speed change mechanism can be replaced with the leading portion front gear of different reduction ratio with the whole series replacement
21 ', leading portion intermediate gear 22 ', leading portion centre eccentric stiffener 24 ' and leading portion backgear 23 '.It is related to the leading portion on the shell
The positioning of gear and connection structure keep interchangeability.
The replacement of eccentric stiffener 24 ' can also only replace a part, such as reduction ratio bigger in order to obtain among leading portion,
Eccentric bigger sleeve can be replaced, and the other assemblies of eccentric stiffener can be general among leading portion, then before cooperating replacement leading portion
Gear and leading portion backgear realize speed change.
It can be seen that by partly or entirely replacing the preceding section speed change mechanism, it can be the case where other parts remain unchanged
Under, different revolving speeds and different power outputs are obtained at roller.
As shown in Figure 1, the Multi-stage speed-changing drive mechanism can also include middle section speed change mechanism 3, the middle variator
Structure includes the middle section front gear 31 and middle section backgear 32 being meshed, middle section front gear and middle section backgear respectively with middle section front axle
With middle section rear axle it is coaxial relatively fixed or be an integral structure upper coaxial two parts, middle section front axle and middle section rear axle each by
Bearing rotary supports on the housing, middle section front axle and the coaxially relatively fixed connection of leading portion rear axle.Middle section front gear is to middle section
Backgear transmits power.Middle section front gear does not engage, vice versa in addition to engaging with middle section backgear with other gears.It is described
Middle section speed change mechanism can be with integral replacing, such as installs different size of coupling gear, realizes the different speed changes in middle section.Middle section is empty
Between 33 provide pairing replacement middle section front gear 31 ', middle section backgear 32 ' installation space.
It similarly, can be in the case where other parts remain unchanged, at roller by replacing the middle section speed change mechanism
Obtain different revolving speeds and different power outputs.
The shell is equipped with motor mount hole, and the input shaft and the motor of the Multi-stage speed-changing drive mechanism are installed
Bore is coaxial, and the core of the input shaft of the Multi-stage speed-changing drive mechanism is equipped with spline axis hole, and the motor is mounted on the electricity
Machine is installed in bore, while the output shaft of the motor passes through the input shaft of spline and the Multi-stage speed-changing drive mechanism thereon
It matches, realizes power from motor to the transmitting of Multi-stage speed-changing drive mechanism.The bore area in the motor mount hole is institute
The fuselage for stating motor provides radial positioning, and the outer end face of the side wall in the motor mount hole provides axis for the fuselage of the motor
To positioning, the fuselage of the motor is fixedly connected with the shell.Specific to embodiment illustrated in fig. 2, the motor mount hole
Motor before motor described in 12 radial positioning of seam allowance after seam allowance 11, motor, on the outer end face of the side wall in the motor mount hole
13 axially position of motor faying face described in motor.
The portion of its outer face of the side wall in the motor mount hole is additionally provided with semi-enclosed shield, and the shield is opened
Mouth forms motor connection and installation space 14 towards one end of the nearly motor of the shell, pacifies for realizing the fastening of the motor
Dress and shield structure.The motor is located at being partially accommodated in the shield other than the side wall in the motor mount hole.
Different capacity, different rotating speeds and the same or similar motor of torque can be replaced, motor connection and installation space 14 can be various
Different size motor provides the space of fastening installation and protection.
The replacement of motor is accomplished that the speed change of power, and the replacement of preceding section speed change mechanism, middle section speed change mechanism is accomplished that
The speed change of the respective dead axle transmission of Multi-stage speed-changing drive mechanism, the replacement of planetary gear speed reducing mechanism are accomplished that the speed change of Gear Planet Transmission.
The motor, preceding section speed change mechanism, middle section speed change mechanism, any one speed change, two groups in planetary gear speed reducing mechanism
Speed change or more than two combination speed changes are closed, can realize multiple ranks has certain reduction ratio and the biggish cutting of reduction ratio
The speed change of mechanism, therefore cutting mechanism of the invention is especially prominent in terms of realizing big slewing range.
By the application of the Mars Miner cutting mechanism of big slewing range, the different cutting rotation of cutting drum may be implemented and turn
Fast, different output powers realizes the exploitation of different material, to adapt to the material of different hardness, different abrasions, different characteristics
Cutting, loading etc..
The different of power speed changing that preceding section speed change mechanism, middle section speed change mechanism, planetary gear speed reducing mechanism are provided according to motor become
Maximum output power is arranged in speed, and preceding section speed change mechanism, middle section speed change mechanism, planetary gear speed reducing mechanism respectively go out according to its previous stage
Maximum output power setting in existing various combination speed change.
The cutting drum and motor are preferably mounted at the opposite two sides of the shell.Cutting drum position described in Fig. 1
In mine wall side, the motor is located at mined out side.The motor is not ipsilateral with cutting drum, eliminates motor and interferes with mine wall
Risk.
It is equipped with close to one end of the motor for that the cutting mechanism is hinged with Mars Miner fuselage on the shell
Main connection structure 50.After installation, fuselage of the motor close to Mars Miner.
As the further improvement to the aforementioned various cutting mechanisms, when the planetary gear speed reducing mechanism installed on the shell
When being the first planetary gear speed reducing mechanism, outer ring protective plug 417 is preferably installed in the outer ring pin hole, when the row installed on the shell
When star deceleration mechanism is the second planetary gear speed reducing mechanism, inner ring protective plug 427 is preferably installed in the inner ring pin hole.Outer ring protective plug
Be latch structure with inner ring protective plug, cooperate with respective pin hole, be respectively used to the supplemental protective of outer ring pin hole and inner ring pin hole with
Antirust.It can be embedded sealing ring on the outer diameter of outer ring protective plug and inner ring protective plug, play sealing function while can prevent
Shield plug is slipped from pin hole.
The adjacent lateral side face of end face on the shell for installing the planetary gear speed reducing mechanism can circumferentially be spaced setting
Many places radial groove 51, the operating space as shown in Fig. 5,6,7, when as inside, outer ring connecting hole mounting screw.It is each described
Connecting hole is communicated with a radial groove.In attached embodiment illustrated in fig. 7, each adjacent two inner ring connecting hole and two outer rings
Connecting hole is communicated with a radial groove simultaneously.Complete cycle is equipped with 24 inner ring connecting holes and 24 outer ring connecting holes, and totally 12
A groove.Every 3 grooves, 1 inner ring pin hole and 1 outer ring pin hole are set.
Institute can also be not provided on adjacent lateral side face on the shell for the end face for installing the planetary gear speed reducing mechanism
State radial groove, for example, Fig. 8, shown in 9.Correspondingly, the deep hole of perforation is set on planetary gear speed reducing mechanism to facilitate thread connection
The installation of part.
The planetary gear speed reducing mechanism maximum radial dimension (such as the first planetary gear speed reducing mechanism maximum radial dimension B,
The maximum radial dimension B ' of two planetary gear speed reducing mechanisms) it is not more than the cylinder internal diameter 62 of the cutting drum.The planetary reducer
The output end of structure is equipped with planetary mechanism terminal pad, and the planetary mechanism terminal pad is equipped with for cutting drum described in location and installation
Interface structure, the interface structure of the planetary mechanism terminal pad of the first planetary gear speed reducing mechanism and the second planetary gear speed reducing mechanism
Specification is identical, to realize the exchange of the cutting drum.
Interface structure in the planetary mechanism terminal pad includes end face 61, outside cylindrical surface and the square positioned at end face center
Shape boss is fixed with roller terminal pad in the cylinder of the cutting drum, and the roller terminal pad is set in the planet with the shape
On the interface structure of mechanism terminal pad, and it is connect with planetary mechanism terminal pad axial restraint.End face in interface structure is
Cutting drum axial locating surface, planetary mechanism terminal pad and roller terminal pad are adjacent to and are fastened with screw in endface and realized axially
Connection；Outside cylindrical surface is cutting drum radial positioning face, and rectangular boss is for realizing torque transfer.
The motor can use number of poles for 4 or more asynchronous machine (containing variable-frequency motor), such as number of poles is 6,8,10,
12,16 or 20 asynchronous machine.
The asynchronous machine of different numbers of poles preferably connection installation dimension is identical, and nominal torque is same or similar, rated power
It is different with rated speed.The asynchronous machine of any each number of poles of correspondence is mounted on shell, passes through Multi-stage speed-changing drive mechanism, planet
The speed change of deceleration mechanism connects and power transmitting, can export different rotating speeds and power.6 pole motors compared with 4 pole motors power with
Revolving speed is low, and 8 pole motors are low with revolving speed compared with the power of 6 pole motors, and so on.The bigger motor of number of poles, power and revolving speed are lower,
But can output phase with or similar torque, therefore the cutting that can be well adapted for hard mineral aggregate is broken.The Multi-stage speed-changing drive
System, the intensity of planetary gear speed reducing mechanism design the maximum power and peak torque of matched motor according to cutting mechanism where it
It is designed, to ensure the reliability being driven.Design is equally taken into account in the design in the motor mount hole and the shield
The installation dimension of matched each motor and maximum outer dimension.
Cutting mechanism shown in the drawings is the cutting mechanism of mountable certain side on Mars Miner, is needed on some Mars Miners
Mounted in pairs cutting mechanism is wanted, correspondingly, the setting of symmetrical configuration shown in the structure and attached drawing of the cutting mechanism of the other side.
The present invention realizes power speed changing by installing the multipolar dynamo of different numbers of poles, is become by preceding section speed change mechanism, middle section
Fast mechanism replaces respectively installs the speed change that different transmission gears realizes respective dead axle transmission, by the row for installing different drive ratios
The speed change of star deceleration mechanism realization Gear Planet Transmission.The combination of any one of the above speed change or any a variety of speed changes makes the cutting machine
Structure is able to achieve big slewing range.Application of this cutting mechanism on Mars Miner may be implemented the different cutting rotation of roller and turn
Fast, different output powers is achieved in the exploitation of different material especially different hardness material, be adapted to different hardness,
Different abrasions, the cutting of the material of different characteristics, loading have significant improved effect for the exploitation of hard material.
Claims (11)
1. a kind of Mars Miner cutting mechanism with big slewing range, it is characterised in that: passed including shell, motor, multi-change speed
Motivation structure, planetary gear speed reducing mechanism and cutting drum, the motor and cutting drum are installed respectively close to the both ends of the shell, institute
Multi-stage speed-changing drive mechanism to be stated to be mounted in the shell, the output shaft of input shaft and the motor is fixedly and coaxially connected,
The sun gear of output shaft and the planetary gear speed reducing mechanism is fixedly and coaxially connected, and the cutting drum is coaxially fixedly mounted on the row
On the output end of star deceleration mechanism, a circle flange, institute are equipped with for installing the end face of the planetary gear speed reducing mechanism on the shell
It states flange and the output shaft of Multi-stage speed-changing drive mechanism is coaxial, on the end face on the top surface of the flange and close to the flange inner
Multiple outer ring connecting holes and multiple inner ring connecting holes be set by circumferencial direction respectively, on the top surface of the flange and close to the flange
Multiple outer ring pin holes and multiple inner ring pin holes also be set by circumferencial direction respectively on the end face of inside, the inner ring connecting hole and interior
Specification, quantity and the position for enclosing pin hole are corresponding with the threaded connection hole and pin hole for installation of the first planetary gear speed reducing mechanism,
Outer diameter of the internal diameter of the flange not less than the input terminal installation end face of the first planetary gear speed reducing mechanism, the outer ring connecting hole and outer
Specification, quantity and the position for enclosing pin hole are corresponding with the threaded connection hole and pin hole for installation of the second planetary gear speed reducing mechanism,
The internal diameter of the flange is not less than the outer diameter of the input terminal installation end Middle face boss of the second planetary gear speed reducing mechanism, the flange
Height of the height not less than the input terminal installation end Middle face boss of the second planetary gear speed reducing mechanism, the first planetary gear speed reducing mechanism and the
The reduction ratio of two planetary gear speed reducing mechanisms is different.
2. as described in claim 1 with the Mars Miner cutting mechanism of big slewing range, it is characterised in that: the multi-change speed
Transmission mechanism includes at least preceding section speed change mechanism, and the position of the preceding section speed change mechanism is closer to the motor, before described
Section speed change mechanism includes the leading portion front gear, leading portion intermediate gear and leading portion backgear of successively external toothing, and leading portion front gear is with before
Section backgear is coaxial relatively fixed or be an integral structure upper coaxial two parts, leading portion with leading portion front axle and leading portion rear axle respectively
Front axle and leading portion rear axle support on the housing each by bearing rotary, and leading portion intermediate gear is rotatably supported on sleeve,
The sleeve bias is fixed on leading portion jackshaft, and the both ends of leading portion jackshaft are fixed on the housing, the sleeve it is inclined
Heart direction has towards leading portion front axle and selects towards two kinds of leading portion rear axle, and the leading portion front axle is the Multi-stage speed-changing drive mechanism
Input shaft.
3. as claimed in claim 2 with the Mars Miner cutting mechanism of big slewing range, it is characterised in that: the multi-change speed
Transmission mechanism further includes middle section speed change mechanism, and the middle section speed change mechanism includes tooth behind the middle section front gear being meshed and middle section
Wheel, middle section front gear and middle section backgear are coaxial relatively fixed or be an integral structure with middle section front axle and middle section rear axle respectively
Coaxial two parts, middle section front axle and middle section rear axle support on the housing each by bearing rotary, and middle section front axle is with before
The coaxially relatively fixed connection of section rear axle.
4. as claimed in claim 3 with the Mars Miner cutting mechanism of big slewing range, it is characterised in that: set on the shell
There is motor mount hole, the input shaft of the Multi-stage speed-changing drive mechanism and the motor mount hole are coaxial, the multistage change
The core of the input shaft of fast transmission mechanism is equipped with spline axis hole, and the motor is mounted in the motor mount hole, while institute
The output shaft for stating motor is matched by spline thereon with the input shaft of the Multi-stage speed-changing drive mechanism, the motor installation
The bore area of bore provides radial positioning for the fuselage of the motor, and the outer end face of the side wall of the motor bore is the electricity
The fuselage of machine provides axially position, and the fuselage of the motor is fixedly connected with the shell.
5. as claimed in claim 4 with the Mars Miner cutting mechanism of big slewing range, it is characterised in that: the motor installation
The portion of its outer face of the side wall of bore is additionally provided with semi-enclosed shield, and the opening of the shield is towards the nearly motor of the shell
One end, the motor is located at being partially accommodated in the shield other than the side wall in the motor mount hole.
6. as claimed in claim 5 with the Mars Miner cutting mechanism of big slewing range, it is characterised in that: leaned on the shell
One end of the nearly motor is equipped with the main connection structure hinged for same Mars Miner fuselage.
7. the Mars Miner cutting mechanism with big slewing range as described in any one of claim 1-6 claim,
It is characterized in that: when the planetary gear speed reducing mechanism installed on the shell is the first planetary gear speed reducing mechanism, pacifying in the outer ring pin hole
Equipped with outer ring protective plug, when the planetary gear speed reducing mechanism installed on the shell is the second planetary gear speed reducing mechanism, the inner ring pin
Inner ring protective plug is installed in hole.
8. the Mars Miner cutting mechanism with big slewing range as described in any one of claim 1-6 claim,
It is characterized in that: being provided at circumferentially spaced on the adjacent lateral side face on the shell for the end face for installing the planetary gear speed reducing mechanism more
Locate radial groove, each inner ring connecting hole communicates with a radial groove, each outer ring connecting hole and one
The radial groove communicates.
9. the Mars Miner cutting mechanism with big slewing range as described in any one of claim 1-6 claim,
Be characterized in that: the maximum radial dimension of the planetary gear speed reducing mechanism is not more than the cylinder internal diameter of the cutting drum, the planet
The output end of deceleration mechanism is equipped with the interface structure for cutting drum described in location and installation, the first planetary gear speed reducing mechanism and second
The interface structure specification of the output end of planetary gear speed reducing mechanism is identical.
10. the Mars Miner cutting mechanism with big slewing range as described in any one of claim 1-9 claim,
Be characterized in that: the motor use number of poles for 4,6,8,10,12,16 or 20 asynchronous machine.
11. as claimed in claim 10 with the Mars Miner cutting mechanism of big slewing range, it is characterised in that: different numbers of poles
The nominal torque of asynchronous machine is identical, connection installation dimension is identical, rated power and rated speed difference.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910006742.8A CN109488294B (en) | 2019-01-04 | 2019-01-04 | Mining machine cutting mechanism with large speed change range |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910006742.8A CN109488294B (en) | 2019-01-04 | 2019-01-04 | Mining machine cutting mechanism with large speed change range |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109488294A true CN109488294A (en) | 2019-03-19 |
| CN109488294B CN109488294B (en) | 2024-01-26 |
Family
ID=65713981
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910006742.8A Active CN109488294B (en) | 2019-01-04 | 2019-01-04 | Mining machine cutting mechanism with large speed change range |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109488294B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5108154A (en) * | 1989-05-16 | 1992-04-28 | Voest-Alpine Zeltweg Gesellschaft M.B.H. | Drive arrangement for shearing drums |
| CN102352750A (en) * | 2011-06-24 | 2012-02-15 | 三一重型装备有限公司 | Heading machine and star wheel external-teeth driving device for heading machine |
| CN102359373A (en) * | 2011-10-27 | 2012-02-22 | 中国矿业大学 | Drum shearer cutting part |
| CN202900275U (en) * | 2012-10-10 | 2013-04-24 | 天地上海采掘装备科技有限公司 | High reliability rocker arm of coal mining machine |
| CN202914096U (en) * | 2012-11-30 | 2013-05-01 | 辽源煤矿机械制造有限责任公司 | Rocker arm of shock-resistant coal mining machine |
| CN203822305U (en) * | 2014-03-14 | 2014-09-10 | 三一重型装备有限公司 | Coal cutter as well as coal cutter cutting unit and drive system thereof |
| CN104455224A (en) * | 2014-11-13 | 2015-03-25 | 重庆大学 | Coal cutter infinitely-variable-speed cutting transmission system based on rotation speed coupling |
| CN107829733A (en) * | 2017-12-05 | 2018-03-23 | 山东科技大学 | A kind of winning machine cutting part with double speed roller |
-
2019
- 2019-01-04 CN CN201910006742.8A patent/CN109488294B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5108154A (en) * | 1989-05-16 | 1992-04-28 | Voest-Alpine Zeltweg Gesellschaft M.B.H. | Drive arrangement for shearing drums |
| CN102352750A (en) * | 2011-06-24 | 2012-02-15 | 三一重型装备有限公司 | Heading machine and star wheel external-teeth driving device for heading machine |
| CN102359373A (en) * | 2011-10-27 | 2012-02-22 | 中国矿业大学 | Drum shearer cutting part |
| CN202900275U (en) * | 2012-10-10 | 2013-04-24 | 天地上海采掘装备科技有限公司 | High reliability rocker arm of coal mining machine |
| CN202914096U (en) * | 2012-11-30 | 2013-05-01 | 辽源煤矿机械制造有限责任公司 | Rocker arm of shock-resistant coal mining machine |
| CN203822305U (en) * | 2014-03-14 | 2014-09-10 | 三一重型装备有限公司 | Coal cutter as well as coal cutter cutting unit and drive system thereof |
| CN104455224A (en) * | 2014-11-13 | 2015-03-25 | 重庆大学 | Coal cutter infinitely-variable-speed cutting transmission system based on rotation speed coupling |
| CN107829733A (en) * | 2017-12-05 | 2018-03-23 | 山东科技大学 | A kind of winning machine cutting part with double speed roller |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109488294B (en) | 2024-01-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109109640A (en) | A kind of coaxial-type independent electrical drives bridge and electric car | |
| US10954784B2 (en) | Shearer cutting unit with double-speed rollers | |
| CN105257787A (en) | Power-dividing type gearbox structure used for wind turbine generator | |
| CN209670970U (en) | Mars Miner cutting mechanism with big slewing range | |
| CN105134929B (en) | A kind of planet carrier component of aircraft planetary gear reduction box | |
| CN108768068A (en) | Integral type permanent-magnet synchronous decelerating motor and articulated robot | |
| CN109488294A (en) | Mars Miner cutting mechanism with big slewing range | |
| CN102705452A (en) | Two-stage conical internal cycloid transmission device | |
| CN206226201U (en) | Minisize electric bicycle wheel hub motor | |
| CN209896844U (en) | Tail stay rod motor gear box | |
| CN104500062B (en) | Winning machine cutting part actuating unit | |
| CN214836328U (en) | Large-torque cutting transmission system of coal mining machine | |
| CN209687487U (en) | Mars Miner cutting mechanism with more power interfaces | |
| CN105202155B (en) | Series parallel type cycloid gear reductor | |
| CN109505597B (en) | Mining machine cutting mechanism with multiple power interfaces | |
| CN209511024U (en) | A kind of gear-box and hard rock mole | |
| CN112615475A (en) | Double-output permanent-magnet semi-direct-drive device | |
| CN110375035A (en) | Distance-limiting type retarder | |
| CN207968193U (en) | A kind of axis upper link and coupling structure that motor shaft is coupled with speed reducer | |
| CN206958176U (en) | A kind of transmission device, hub unit, wheel heel teeth wheel apparatus and dumper | |
| CN215332818U (en) | Compact transmission connection structure of cutting main body part of coal mining machine | |
| CN113374405B (en) | Screw drill tool for fishing coiled tubing and fishing method thereof | |
| CN106555848B (en) | Power-driven system and vehicle with it | |
| CN215332820U (en) | Cutting transmission main body part structure | |
| CN209671578U (en) | A kind of vehicle hub driving gear-box |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |