Method for manufacturing oil pipe, coupling and coupling
Technical Field
The invention relates to the technical field of oil pipes and hoops, in particular to a method for manufacturing an oil pipe, a hoop and a coupling.
Background
With the development of the petroleum industry, a large number of deep wells and ultra-deep wells appear in oil field development and production, and geological conditions and operating environments are more complex and severe, so that oil pipes are necessary operating tools for exploiting petroleum and natural gas, generally, hundreds of oil pipes are connected through threads to form a pipe column with the length of thousands of meters and are put into a shaft for oil extraction, the oil pipes are usually connected through oil pipe couplings, each oil pipe coupling is provided with a tubular coupling body, two ends of each coupling body are provided with connecting internal threads, when the oil pipes are connected through the oil pipe couplings, the oil pipes with external threads are screwed into the connecting internal threads of the oil pipe couplings, so that a petroleum continuous transportation pipeline is formed, and continuous transportation of petroleum is realized. The connection seal between the tubing coupling and the tubing in the prior art is generally that glass fiber or hemp rope is wound on the external thread of the tubing, then the tubing wound with the glass fiber or hemp rope is screwed into the tubing coupling, the sealing effect is poor, the crude oil leakage phenomenon is easy to occur in the use process, the effect is not stable, and meanwhile, the anti-corrosion effect is not achieved, so that the service life of the tubing coupling is shortened.
In summary, the present invention provides a tubing, a coupling and a method for manufacturing the coupling to solve the existing problems.
Disclosure of Invention
The invention aims to provide an oil pipe, a coupling and a manufacturing method of the coupling, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a method for manufacturing an oil pipe, a coupling and a coupling comprises an upper oil pipe body, wherein the bottom of the upper oil pipe body is connected with an upper flange sleeve, the upper flange sleeve is uniformly clamped and fixedly provided with an upper connecting hole, the end surface, away from the upper oil pipe body, of the upper flange sleeve is correspondingly provided with a sealing gasket, the end surface, away from the upper flange sleeve, of the sealing gasket is correspondingly provided with a lower flange sleeve, the end surface, away from the sealing gasket, of the lower flange sleeve is connected with a lower oil pipe body, the lower flange sleeve is fixedly provided with a lower connecting hole, the lower oil pipe body penetrates through the lower flange sleeve and extends into the lower flange sleeve, an external thread section is fixedly arranged on the lower oil pipe body and is positioned inside the flange sleeve, the external thread section is connected with a coupling body inside the upper flange sleeve and the lower flange sleeve, and an upper sealing ring is correspondingly arranged at the connecting position of the upper flange sleeve and the, the utility model discloses a clamp, including clamp body, lower flange dish sleeve, connecting sleeve's junction correspondence is equipped with the bottom suspension seal circle, the even fixed connecting hole of having seted up on the sealing washer, the clamp body includes connecting portion, connecting sleeve, lower connecting portion, goes up fixed seal circle, lower fixed seal circle, the fixed connecting portion that are equipped with in the inside central point of connecting sleeve position, the connecting sleeve corresponds with the junction of last connecting portion and is equipped with fixed seal circle, the fixed connecting portion that are equipped with down of opposite side of connecting sleeve's inside, connecting portion correspond with the connecting sleeve's junction down and.
Preferably, the manufacturing method of the hoop body comprises the following steps:
s1; selecting high-carbon chromium bearing steel Gcr15SiMn as a raw material and according to a thread design drawing in an oil pipe;
s2; forging and processing: processing a blank of high-carbon chromium bearing steel Gcr15SiMn, which has a shape similar to that of the clamp body;
s3; annealing: heating to 790-810 ℃ in a furnace, preserving heat for 2-6h, cooling to below 600 ℃ at the speed of 10-30 ℃/h, discharging and air cooling;
s4; turning: turning a shaft in the shape of the clamp body, and milling a groove in a cylinder in the shape of a connecting sleeve;
s5; and (3) thread machining: firstly, carrying out thread machining on the inner wall of a milling groove on a cylinder in the shape of a connecting sleeve according to a designed drawing, and carrying out thread machining on a shaft in the shape of a clamp body;
s6; for the high-carbon chromium bearing steel Gcr15SiMn, the heat treatment comprises quenching and low-temperature tempering, and the heating temperature is as follows: 820-840 (DEG C) heat preservation time is 1-2h, and cooling medium: an oil; low-temperature tempering: heating temperature: 150-180 (. degree. C.) incubation time: 2-5h, cooling mode: air cooling;
s7; and grinding, removing edges and burrs to obtain the formed clamp body.
Preferably, the sealing washer, the upper sealing ring, the lower sealing ring, the upper fixing sealing ring and the lower fixing sealing ring are made of polyurethane.
Preferably, the structure of the upper oil pipe body is the same as that of the lower oil pipe body, the internal thread arranged on the connecting sleeve is in threaded connection with the external thread section, and a phosphating coating is formed on the surface of the threaded connection section through phosphating treatment, and the thickness of the phosphating coating is not less than 15 microns.
Preferably, all be equipped with the screw thread on last connecting portion and the lower connecting portion and with the internal thread that oil pipe body and lower oil pipe body inside were equipped with correspond the setting and for threaded connection, go up the junction of connecting portion and the oil pipe body that oils, the connecting section surface department of oil pipe body all forms the bonderizing cladding material through surface phosphating treatment under the lower connecting portion, the thickness of bonderizing cladding material is not less than 15 mu m.
Preferably, the upper connecting hole and the lower connecting hole are threaded holes and are arranged corresponding to the connecting holes, and the upper connecting hole is sequentially connected with the connecting holes and the connecting holes through bolts.
Preferably, the upper flange sleeve and the lower flange sleeve are welded on the outer sides of the upper oil pipe body and the lower oil pipe body.
Preferably, the outer sides of the upper oil pipe body and the lower oil pipe body are communicated with the upper connecting part and the lower connecting part.
Preferably, the upper fixed sealing ring and the lower fixed sealing ring are fused and cast to the connecting part of the connecting sleeve and the upper connecting part and the lower connecting part by heating the outer part of the connecting sleeve. .
Preferably, the upper flange sleeve, the lower flange sleeve and the connecting sleeve are in clearance fit.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the internal thread arranged on the connecting sleeve is in threaded connection with the external thread section, and the surface of the threaded connection section is subjected to phosphating treatment to form the phosphating coating, the thickness of the phosphating coating is not less than 15 mu m, the surface of the connection section of the lower oil pipe body of the lower connecting part is subjected to surface phosphating treatment to form the phosphating coating, and the thickness of the phosphating coating is not less than 15 mu m, so that the connection part has wear resistance and corrosion resistance, and the service life is prolonged.
2. According to the invention, the hoop body is designed, and the upper flange sleeve and the lower flange sleeve are connected through the bolts, so that the oil pipes are connected for three times, the connection structure of the two oil pipes is more stable, and the normal work is ensured.
3. According to the invention, the upper sealing ring and the lower sealing ring are arranged at the joints of the connecting sleeve and the upper flange sleeve and the connecting sleeve at the joints of the lower flange sleeve and the connecting sleeve by heating the outer diameter of the sealing ring and casting the sealing ring, so that the sealing effect is better, and the phenomenon of crude oil leakage easily occurring in the use process is avoided.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the lower tubing body of the present invention;
FIG. 3 is a schematic view of the overall structure of the present invention;
FIG. 4 is a schematic view of a gasket construction of the present invention;
FIG. 5 is a schematic view of a clip body according to the present invention;
fig. 6 is a schematic cross-sectional view of the clamp body according to the present invention.
In the figure: 1-an upper oil pipe body, 2-an upper flange sleeve, 3-an upper connecting hole, 4-a sealing washer, 5-a lower flange sleeve, 6-a lower oil pipe body, 7-a lower connecting hole, 8-a threaded end, 9-a hoop body, 10-an upper sealing washer, 11-a lower sealing washer, 12-a connecting hole, 13-an upper connecting part, 14-a connecting sleeve, 15-a lower connecting part, 16-an upper fixed sealing washer and 17-a lower fixed sealing washer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution:
a method for manufacturing an oil pipe, a coupling and a coupling comprises an upper oil pipe body 1, wherein the bottom of the upper oil pipe body 1 is connected with an upper flange sleeve 2, the upper flange sleeve 2 is uniformly clamped and fixedly provided with upper connecting holes 3, the end surface of the upper flange sleeve 2, which is far away from the upper oil pipe body 1, is correspondingly provided with a sealing gasket 4, the end surface of the sealing gasket 4, which is far away from the upper flange sleeve 2, is correspondingly provided with a lower flange sleeve 5, the end surface of the lower flange sleeve 5, which is far away from the sealing gasket 4, is connected with a lower oil pipe body 6, the lower flange sleeve 5 is fixedly provided with a lower connecting hole 7, the lower oil pipe body 6 penetrates through the lower flange sleeve 5 and extends into the lower flange sleeve 5, an external thread section 8 is fixedly arranged on the lower oil pipe body 6 and is positioned inside the flange sleeve 5, and a coupling body 9 is connected on the external thread section 8 and inside the upper flange sleeve 2 and, go up ring flange sleeve 2 and clamp body 9's junction correspondence and be equipped with sealing washer 10, lower ring flange sleeve 5 corresponds with clamp body 9's junction and is equipped with lower sealing washer 11, evenly fixed connecting hole 12 having seted up on seal ring 4, clamp body 9 includes connecting portion 13, connecting sleeve 14, lower connecting portion 15, goes up fixed seal 16, lower fixed seal 17, connecting portion 13 is fixed to connecting sleeve 14 inside central point position, connecting sleeve 14 corresponds with the junction of last connecting portion 13 and is equipped with fixed seal 16, the fixed connecting portion 15 that is equipped with down of opposite side of connecting sleeve 14's inside, connecting portion 15 corresponds with connecting sleeve 14's junction and is equipped with lower fixed seal 17 down.
The manufacturing method of the hoop body 9 comprises the following steps:
s1; selecting high-carbon chromium bearing steel Gcr15SiMn as a raw material and according to a thread design drawing in an oil pipe;
s2; forging and processing: processing a blank of high-carbon chromium bearing steel Gcr15SiMn, which has a shape similar to that of the hoop body 9;
s3; annealing: heating to 790-810 ℃ in a furnace, preserving heat for 2-6h, cooling to below 600 ℃ at the speed of 10-30 ℃/h, discharging and air cooling;
s4; turning: turning a shaft in the shape of the clamp body 9, and milling a groove in a cylinder in the shape of the connecting sleeve 14;
s5; and (3) thread machining: firstly, carrying out thread machining on the inner wall of a milling groove on a cylinder in the shape of a connecting sleeve 14 according to a designed drawing, and carrying out thread machining on a shaft in the shape of a clamp body 9;
s6; for the high-carbon chromium bearing steel Gcr15SiMn, the heat treatment comprises quenching and low-temperature tempering, and the heating temperature is as follows: 820-840 (DEG C) heat preservation time is 1-2h of cooling medium: an oil; low-temperature tempering: heating temperature: 150-180 (. degree. C.) incubation time: 2-5h cooling mode: air cooling;
s7; and (5) grinding, trimming and deburring to obtain the formed clamp body 9.
The sealing washer 4, the upper sealing ring 10, the lower sealing ring 11, the upper fixed sealing ring 16 and the lower fixed sealing ring 17 are made of polyurethane.
Preferably, the upper oil pipe body 1 and the lower oil pipe body 6 are identical in structure, the connecting sleeve 14 is provided with internal threads which are in threaded connection with the external thread sections 8, and a phosphating coating is formed on the surfaces of the threaded connection sections through phosphating treatment, and the thickness of the phosphating coating is not less than 15 microns.
The oil pipe is characterized in that the upper connecting portion 13 and the lower connecting portion 15 are respectively provided with threads and are correspondingly arranged with the inner threads arranged inside the oil pipe body 1 and the lower oil pipe body 6, the upper connecting portion 13 is in threaded connection with the connecting portion of the oil pipe body 1, the surface of the connecting section of the lower oil pipe body 6 of the lower connecting portion 15 is subjected to surface phosphating treatment to form a phosphating coating, and the thickness of the phosphating coating is not less than 15 mu m.
The upper connecting hole 3 and the lower connecting hole 7 are threaded holes and are arranged corresponding to the connecting hole 12, and the upper connecting hole 3 is sequentially connected with the connecting hole 7 and the connecting hole 12 through bolts.
And the upper flange sleeve 2 and the lower flange sleeve 5 are welded on the outer sides of the upper oil pipe body 1 and the lower oil pipe body 6.
The outer sides of the upper oil pipe body 1 and the lower oil pipe body 6 are communicated with the upper connecting part 13 and the lower connecting part 15.
The upper fixed sealing ring 16 and the lower fixed sealing ring 17 are fused and cast to the connecting parts of the connecting sleeve 14, the upper connecting part 13 and the lower connecting part 15 by heating the outside of the connecting sleeve 14 in a fixed mode of fusing and casting the fixed sealing ring 16 and the lower fixed sealing ring 17.
The upper flange sleeve 2, the lower flange sleeve 5 and the connecting sleeve 14 are in clearance fit.
The working process of the invention is as follows: when in connection, an upper sealing ring 10 and a lower sealing ring 11 are respectively placed at the joint of an upper flange sleeve 2 and a clamp body 9, the joint of a lower flange sleeve 5 and the clamp body 9 is simultaneously placed at the joint of an upper connecting sleeve 14 and an upper connecting part 13, an upper fixing sealing ring 16 and a lower fixing sealing ring 17 are respectively placed at the joint of a connecting sleeve 14 and an upper connecting part 13, a lower fixing sealing ring 17 is correspondingly arranged at the joint of a lower connecting part 15 and the connecting sleeve 14, the clamp body 9 is turned by a tool, so that the upper connecting part 13 on the clamp body 9 is connected with the thread inside the upper oil pipe body 1, the connecting sleeve 14 and the external thread section 8 of the upper oil pipe body 1 are simultaneously connected, then the lower oil pipe body 6 is rotated by the tool to connect the inside of the lower oil pipe body 6 and the external thread section 8 with the lower connecting part 15 and the connecting sleeve 14, and the fixing sealing rings 16 and the lower fixing sealing rings 17 are fused and cast to, The connection part of the lower connection part 15 is connected with the connection hole 7 and the connection hole 12 through the upper connection hole 3 fixedly arranged on the upper flange sleeve 2, the lower flange sleeve 5 and the sealing washer 4 in turn through the upper connection hole 3 of the bolt, thereby connecting the upper oil pipe body 1 and the lower oil pipe body 6, the inner thread arranged on the connection sleeve 14 is in threaded connection with the outer thread section 8 and the phosphorized treatment is carried out on the surface of the threaded connection section to form a phosphorized coating, the thickness of the phosphorized coating is not less than 15 mu m, the surface of the connection section of the lower oil pipe body 6 of the lower connection part 15 is all treated by the surface phosphorized treatment to form the phosphorized coating, the thickness of the phosphorized coating is not less than 15 mu m, the connection part has both wear resistance and corrosion resistance, the service life is prolonged, the hoop body 9 is designed, and the upper flange sleeve 2 is connected with the lower flange, make oil pipe cubic threaded connection, make two oil pipe's connection structure more stable, and thereby guaranteed the work that can normally, through heating connecting sleeve 14 outside with fixed seal 16, lower fixed seal 17 founds connecting sleeve 14 and last connecting portion 13, the junction and the last ring flange sleeve 2 of lower connecting portion 15, lower ring flange sleeve 5 is equipped with sealing washer 10 with connecting sleeve 14 junction, lower sealing washer 11, make its sealed effect better, crude oil leakage phenomenon appears easily in having avoided the use.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.