Nonmetallic regenerator for -160 DEG C~0 DEG C warm area sterlin refrigerator
Technical field
The present invention relates to Stirling cycle refrigerator technical fields, and in particular to one kind for -160 DEG C~0 DEG C warm area this
The nonmetallic regenerator of special woods refrigeration machine and the manufacturing method of nonmetallic regenerator.
Background technique
The operation temperature area of general sterlin refrigerator is near 77K (- 196 DEG C), with low-temperature biological refrigerator, cold chain at present
Increase of the refrigerator to sterlin refrigerator demand, high-temperature region (- 160 DEG C~0 DEG C) sterlin refrigerator are increasingly becoming research hotspot,
Its requirement to regenerator is also different from 77K warm area refrigeration machine.
Regenerator is the place of sterlin refrigerator heat to power output.After gas working medium passes through compressor compresses, changed in hot end
Hot device part carries out cooling (being generally cooled near 30 DEG C -40 DEG C), carries out heat exchange subsequently into regenerator.Gas passes through
The temperature end of regenerator, gradually flows to low-temperature end, constantly exchanges heat with regenerator in flow process, when gas reaches backheat
When the low-temperature end of device, the temperature of gas is lower, expands subsequently into expansion chamber and obtains refrigeration effect, and temperature further decreases.
Therefore regenerator needs are accomplished to realize in shorter length the biggish temperature difference (typically changing to -160 DEG C from 30 DEG C), need
Wanting regenerator, thermal conductivity is lower in the axial direction, and thermal conductivity is higher in radial directions.It needs to guarantee in regenerator
Enough filler and gas in a relatively short period of time sufficiently exchange heat, and regenerator needs to have biggish heat exchanger area, and water conservancy diameter
It is far smaller than the heat penetration of working medium.Furthermore the thermal capacitance of regenerator material is greater than the thermal capacitance of working medium, can rise in this way
It is acted on to accumulation of heat.
Existing regenerator generally uses metal regenerator or aramid fibre regenerator, guarantees that its thermal capacitance is greater than work
Matter thermal capacitance.In order to guarantee that its lesser water conservancy radius and biggish heat exchange area, metal regenerator need to have very high mesh
Number, so that metal regenerator is on the high side.Aramid fibre regenerator price is lower, but its weaving manner, filling
Mode etc. does not ensure that the consistency of the string diameter of regenerator and the consistency of regenerator entirety porosity.
Summary of the invention
In order to overcome the above-mentioned deficiencies of the prior art, -160 DEG C~0 DEG C temperature is used for the object of the present invention is to provide a kind of
The nonmetallic regenerator of area's sterlin refrigerator and the manufacturing method of nonmetallic regenerator efficiently solve existing regenerator and exist
Manufacture difficulty is big, regenerator porosity consistency is poor and cost is excessively high problem.
In order to achieve the above objectives, the technical solution adopted by the present invention to solve the technical problems is:
A kind of nonmetallic regenerator for -160 DEG C~0 DEG C warm area sterlin refrigerator, including sleeve, the interior stacking of sleeve
There is multi-disc felt, the felt is formed by non-metallic filaments longitude and latitude uniform interleaving, and the string diameter of non-metallic filaments is 8-100 μm.
The present invention is woven into suitable thickness and porosity compared to the prior art, using the nonmetallic materials of suitable string diameter
Felt controls the hole of nonmetallic regenerator entirety by adjusting felt quantity filling elasticity when loading regenerator
Rate, it is ensured that the consistency of the whole porosity of nonmetallic regenerator and be convenient for control, guarantee the warm area stirling refrigeration
The performance and efficiency of machine;Reduce the cost of refrigeration machine.
Further, monolithic felt with a thickness of 0.3mm-100mm.
Using the above preferred scheme, suitable monolithic felt can be woven according to the stitchability of non-metallic filaments material
Piece thickness, to ensure the uniformity consistency of felt porosity.
Further, the porosity of the nonmetallic regenerator is 60%-94%.
Using the above preferred scheme, the porosity of nonmetallic regenerator by weigh the weight of felt, mat thickness and
Filling elasticity is accurately controlled, and the accurate control of regenerator string diameter and porosity is conducive to improve the yield rate of adjustment.
Further, the working medium of sterlin refrigerator be one of helium, nitrogen, argon gas, neon, carbon dioxide or
For many of mixed working fluid.
Using the above preferred scheme, it is increased using different working medium to regenerator material, design and manufacture craft
Selectivity, can further decrease working medium cost and regenerator cost.
Further, the nonmetallic regenerator is composed of multiple regenerator units, and each regenerator unit has felt
Length limitation structure is laminated in piece.
Using the above preferred scheme, regenerator is divided into multiple regenerator units, felt subtracts in each regenerator unit
It is few, so that uniformly, each regenerator unit can have more stable porosity, so that it is guaranteed that regenerator for elastic stacking between each felt
The consistency of whole porosity.
Further, from hot end to cold end, the quantity that felt is laminated in each regenerator unit in unit length successively increases.
Since from the hot end of nonmetallic regenerator to cold end, refrigeration machine working medium is different in the dynamic viscosity of different temperature zones,
The dissipation of stickiness caused by hot end can be more than cold end in unistage type regenerator.Using the above preferred scheme, in hot end regenerator list
The felt elasticity of member is relatively loose, and porosity is relatively large, i.e., for entire hole of the nonmetallic regenerator from hot end to cold end
Gap rate gradually becomes smaller, and spreads refrigeration machine working medium in entire nonmetallic regenerator more steady, reduces the glutinous of entire regenerator
Property dissipate, while nonmetallic regenerator cold end has biggish heat dissipation area, can more sufficiently exchange heat and improve effectiveness of regenerator.
A kind of manufacturing method of nonmetallic regenerator, comprising the following steps:
Step 1, wire drawing: according to nonmetallic regenerator hydraulic diameter and heat penetration, drawing string diameter is 8-100 μm non-
Filament;
Step 2, felt: the felt for using plain weave mode to weave porosity as 60%-94% is woven;
Step 3, nonmetallic regenerator assembling: felt is loaded in regenerator frame, by the filling the piece number for changing felt
To adjust the porosity of nonmetallic regenerator.
Using the above preferred scheme, the felt of suitable thickness and porosity is woven into using the nonmetallic materials of suitable string diameter
Piece controls the porosity of nonmetallic regenerator entirety by adjusting felt quantity filling elasticity when loading regenerator,
It can guarantee the consistency of the whole porosity of nonmetallic regenerator and convenient for control, guarantee the warm area sterlin refrigerator
Performance and efficiency;Reduce the cost of refrigeration machine.
Further, the nonmetallic regenerator is composed of multiple regenerator units, is first manufactured back by step 3 method
Hot device unit finally combines each regenerator unit, and from hot end to cold end, felt is laminated in each regenerator unit in unit length
The quantity of piece successively increases.
Using the above preferred scheme, relatively loose in the felt elasticity of hot end regenerator unit, porosity is relatively
Greatly, i.e., entire porosity of the nonmetallic regenerator from hot end to cold end is gradually become smaller, effectively reduces refrigeration machine working medium and exists
Stickiness brought by high temperature section dynamic viscosity height dissipates, and spreads refrigeration machine working medium in entire nonmetallic regenerator more flat
Surely, the stickiness for reducing entire regenerator dissipates, while nonmetallic regenerator cold end has biggish heat dissipation area, can more sufficiently exchange heat
And improve effectiveness of regenerator.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is a kind of structural schematic diagram of embodiment of felt of the present invention;
Fig. 2 is the structural schematic diagram of one embodiment of the present invention;
Fig. 3 is the structural schematic diagram of another embodiment of the present invention;
Fig. 4 is the structural schematic diagram of another embodiment of the present invention;
Fig. 5 is the structural schematic diagram of another embodiment of the present invention.
The title of number and corresponding component represented by letter in figure:
10- regenerator unit;11- sleeve;The first cylinder of 111-;The second cylinder of 112-;12- felt;Non-metallic filaments-
121。
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1, 2, a kind of nonmetallic regenerator for -160 DEG C~0 DEG C warm area sterlin refrigerator, including set
Cylinder 11 is laminated with multi-disc felt 12 in sleeve 11, and felt 12 is formed by 121 longitude and latitude uniform interleaving of non-metallic filaments, nonmetallic thin
The string diameter of silk 121 is 8-100 μm.
Beneficial effect by adopting the above technical scheme is: using suitable string diameter nonmetallic materials be woven into suitable thickness and
The felt of porosity, it is whole to control nonmetallic regenerator by adjusting felt quantity filling elasticity when loading regenerator
Porosity, it is ensured that the consistency of the whole porosity of nonmetallic regenerator and be convenient for control, guaranteeing the warm area, this is special
The performance and efficiency of woods refrigeration machine;Reduce the cost of refrigeration machine.
For nonmetallic materials using the material to work in -160~0 DEG C of warm area is suitble to, thermal capacitance is greater than place warm area working medium
Thermal capacitance.It can be natural fiber, i.e., be grown in the fiber that animals and plants are upper or extract naturally;It is also possible to chemical fibre,
It is divided into staple fibre and two kinds of synthetic fibers, is to be handled using nature substance with chemistry and mechanical means;It can also be
Blend fibre, i.e. natural fiber and part chemical fibre mix.So be suitble to regenerator nonmetallic materials include cotton,
Fiber crops wash the materials such as viscous, terylene, hair nitrile, wool, polyester-cotton blend, and typical thermal capacitance (ρ Cp) data are as shown in table 1.Sterlin refrigerator
Utilizable working medium has the working medium such as helium, nitrogen, argon gas, neon or mixed working fluid etc., and the typical thermal capacitance of working medium is shown in Table 2,
Since the thermal capacitance of different working medium is different, so regenerator material used by corresponding is also different.
The thermal capacitance numerical value of 1 different materials of table
The thermal capacitance numerical value of the different working medium of table 2
Nonmetallic materials are fabricated to the preferable yarn of string diameter consistency, and string diameter is controlled by the number of yarn.Wherein
Number refers to that the length that the yarn of 1 grammes per square metre can be drawn is that how much rice is known as how many, and generally the more big then yarn of number is thinner.
Nonmetallic regenerator felt is made by weaving manner, and weave generally uses plain weave mode.The characteristics of plain weave
It is that front and back sides fabric decorative pattern is the same, and quality is strong, front and back sides appearance is identical, plain cloth density is not high, and it is more frivolous,
Wearability is preferable, and gas permeability is preferable.Just due to plain weave the characteristics of, is suitble to the production higher nonmetallic regenerator of porosity.
The porosity of nonmetallic regenerator felt is controlled by the density of yarn.Refer in per square inch in the density of yarn
The warp thread of arrangement and the radical of weft yarn claim thread count.The thickness of regenerator felt is examined according to the consistency of weaving
Consider, if weaving can more accurately control porosity, the thickness for weaving felt can use the larger value to reduce Stirling
The regenerator of refrigeration machine loads workload, can be maximized i.e. mat thickness and be equal to regenerator length.If consistency is not easy
Control, then the thickness of felt can shorter (1/10,1/20 etc. of for example, nonmetallic regenerator length), so as to felt insert backheat
When device, the adjustment of porosity can be carried out by the elasticity between felt.
In other embodiments of the invention, monolithic felt 12 with a thickness of 0.3mm-100mm.Using above-mentioned technology
The beneficial effect of scheme is: suitable monolithic mat thickness can be woven, with true according to the stitchability of non-metallic filaments material
Protect the uniformity consistency of felt porosity.
In other embodiments of the invention, the porosity of the nonmetallic regenerator is 60%-94%.Using upper
The beneficial effect for stating technical solution is: weight, mat thickness and the filling that the porosity of nonmetallic regenerator passes through weighing felt
Elasticity is accurately controlled, and the accurate control of regenerator string diameter and porosity is conducive to improve the yield rate of adjustment.
As shown in figure 4, the nonmetallic regenerator is by multiple regenerator units in other embodiments of the invention
10 are composed, and each regenerator unit 10 has the lip to extension on the inside of sleeve, limit felt stack length with the lip.It adopts
It is with the beneficial effect of above-mentioned technical proposal: regenerator is divided into multiple regenerator units 10, felt in each regenerator unit 10
12 quantity of piece is reduced, so that uniformly, each regenerator unit 10 can have more stable porosity for elastic stacking between each felt 12,
Guarantee that the porosity error of entire regenerator is smaller, and guarantees the uniformity and consistency of entire regenerator filling.
As shown in figure 5, in other embodiments of the invention, from hot end to cold end, each regenerator unit 10 is in list
The quantity that felt is laminated on bit length successively increases.Since from the hot end of nonmetallic regenerator to cold end, refrigeration machine working medium is not
Synthermal section of dynamic viscosity is different, and the dissipation of stickiness caused by hot end can be more than cold end in unistage type regenerator, using above-mentioned skill
Art scheme, in hot end, the felt elasticity of regenerator unit is relatively loose, and porosity is relatively large, i.e., for nonmetallic time entire
Porosity of the hot device from hot end to cold end gradually becomes smaller, and spreads refrigeration machine working medium in entire nonmetallic regenerator more flat
Surely, the stickiness for reducing entire regenerator dissipates, while nonmetallic regenerator cold end has biggish heat dissipation area, can more sufficiently exchange heat
And improve effectiveness of regenerator.
A kind of manufacturing method of nonmetallic regenerator, comprising the following steps:
Step 1, wire drawing: according to nonmetallic regenerator hydraulic diameter and heat penetration, drawing string diameter is 8-100 μm non-
Filament;
Step 2, felt: the felt for using plain weave mode to weave porosity as 60%-94% is woven;
Step 3, nonmetallic regenerator assembling: felt is loaded in regenerator frame, by the filling the piece number for changing felt
To adjust the porosity of nonmetallic regenerator.
The elasticity that felt is laminated in regenerator can realize in two ways, one is using tube-in-tube structure shown in Fig. 2,
11 consistent length of sleeve changes elasticity by filling felt quantity in change sleeve, to achieve the purpose that adjust porosity;
Another kind is using structure shown in Fig. 3, and sleeve 11 divides for the first cylinder 111 and the second cylinder 112, adjustable first cylinder
111 and second the relative position of cylinder 112 change the overall length of sleeve, to change the elasticity that felt is laminated in sleeve.
Beneficial effect by adopting the above technical scheme is: using suitable string diameter nonmetallic materials be woven into suitable thickness and
The felt of porosity, it is whole to control nonmetallic regenerator by adjusting felt quantity filling elasticity when loading regenerator
Porosity, it is ensured that the consistency of the whole porosity of nonmetallic regenerator and be convenient for control, guaranteeing the warm area, this is special
The performance and efficiency of woods refrigeration machine;Reduce the cost of refrigeration machine.
In other embodiments of the invention, as shown in figure 5, the nonmetallic regenerator is by multiple regenerator units
10 are composed, first by step 3 method manufacture regenerator unit 10, finally combine each regenerator unit 10, and from hot end to
Cold end, the quantity that felt is laminated in each regenerator unit 10 in unit length successively increase.By adopting the above technical scheme beneficial
Effect is: in hot end, the felt elasticity of regenerator unit is relatively loose, and porosity is relatively large, i.e., for nonmetallic time entire
Porosity of the hot device from hot end to cold end gradually becomes smaller, and effectively reduces refrigeration machine working medium and is brought in high temperature section dynamic viscosity height
Stickiness dissipate, spread refrigeration machine working medium in entire nonmetallic regenerator more steady, reduce the stickiness of entire regenerator
It dissipates, while nonmetallic regenerator cold end has biggish heat dissipation area, can more sufficiently exchange heat and improve effectiveness of regenerator.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow ordinary skill people
Member can understand the contents of the present invention and be implemented, it is not intended to limit the scope of the present invention, it is all according to the present invention
Equivalent change or modification made by Spirit Essence, should be covered by the scope of protection of the present invention.