CN109467651A - Light-cured epoxy vinyl ester resin and its synthetic method - Google Patents

Light-cured epoxy vinyl ester resin and its synthetic method Download PDF

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Publication number
CN109467651A
CN109467651A CN201811321253.3A CN201811321253A CN109467651A CN 109467651 A CN109467651 A CN 109467651A CN 201811321253 A CN201811321253 A CN 201811321253A CN 109467651 A CN109467651 A CN 109467651A
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China
Prior art keywords
light
vinyl ester
cured epoxy
ester resin
epoxy vinyl
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CN201811321253.3A
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CN109467651B (en
Inventor
茆凌峰
刘世强
张迎超
刘坐镇
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HUACHANG POLYMER Co Ltd HUADONG TECH UNIV
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HUACHANG POLYMER Co Ltd HUADONG TECH UNIV
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/10Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule
    • C08F283/105Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule on to unsaturated polymers containing more than one epoxy radical per molecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/14Polycondensates modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/14Polycondensates modified by chemical after-treatment
    • C08G59/1494Polycondensates modified by chemical after-treatment followed by a further chemical treatment thereof

Abstract

The invention discloses a kind of light-cured epoxy vinyl ester resin and its synthetic methods, the light-cured epoxy vinyl ester resin, it is to be prepared using the component of following mass percent: A epoxy resin 30%~50%, B amino acrylates 6%~15%, C catalyst 0.05%~2%, D polymerization inhibitor 0.01%~0.05%, the organic unsaturated acids 4%~15% of E, F acrylate monomer 30%~60%, reaction process of the present invention are steady, exothermic heat of reaction is easily controllable, and the extent of reaction is high.Resin viscosity is moderate, and reactivity is high, can use cation photocuring system, can be fully cured in normal temperature air environment, and the transparency is good, and photocuring depth is big, and adhesive force is strong, wear-resisting, hardness is high, and the transparency is good.

Description

Light-cured epoxy vinyl ester resin and its synthetic method
Technical field
The present invention relates to a kind of epoxy vinyl ester resin and its synthetic methods.
Background technique
Light-cured resin is also known as photosensitive resin, is that after one kind is irradiated by light, object can occur rapidly in a relatively short period of time Reason and chemical change, and then the oligomer of crosslinking curing.Light-cured resin is a kind of lower photonasty tree of relative molecular mass Rouge has the reactive group that can carry out photocuring, such as unsaturated double-bond or epoxy group.Light-cured resin whole process is purple using UV The solidification of outer lamp, curing time is only 5~20 minutes, is not necessarily to field mix, without additionally adding any curing agent, promotor and dilute Release agent, directly paste, wind, being wrapped in the base wait protect or repair, eliminate in traditional handicraft live hand paste, impregnation, The problems such as brushing and trouble.Epoxy vinyl ester resin be by epoxy resin and acrylic or methacrylic acid through esterification by ring opening and It is made, is current widely used Photocurable oligomers.
Although epoxy vinyl ester has the advantages that a lot in curing field, there is also some problems.First, epoxy The catalyst of resin open loop generally uses tertiary amine or quaternary ammonium salt, and triethylamine is although inexpensive, but catalytic activity is relatively low, and product is stablized Property is slightly worse;Quaternary ammonium salt catalytic activity is slightly strong, but cost is slightly higher;Triphenylphosphine, antimony triphenyl, chromium acetylacetonate catalytic activity are high, Product viscosity is low, but color is deeper.Second, epoxy vinyl ester uses free radical UV curing system, free radical light at present It is serious to polymerize oxygen inhibition, easily causes surface cure bad;Usually along with biggish volume contraction when radical photopolymerization solidifies. Third, in existing photocuring system, amino acrylates are all physical mixeds, there are layerings as a thinner composition Situation, and amino acrylates are as diluent, it is difficult to and fully crosslinked, polymerization speed is slow, and product solidification effect is bad, performance It is poor, to limit its practical application.Therefore a kind of energy overcoming existing epoxy vinyl ester photocuring product defects is provided The UV photocuring product of enough crosslinkings of rapid curing at normal temperature becomes urgent problem to be solved in the prior art.
Summary of the invention
The object of the present invention is to provide a kind of light-cured epoxy vinyl ester resin and its synthetic methods, to overcome existing skill Defect existing for art.
The light-cured epoxy vinyl ester resin is prepared using the component of following mass percent:
The sum of percentage of each component is 100%;
Preferably, the light-cured epoxy vinyl ester resin is prepared using the component of following mass percent:
The epoxy resin is selected from one of bisphenol A type epoxy resin, novolac epoxy resin and brominated epoxy resin Or it is several;
The amino acrylates are selected from amino acrylates based on methyl-etherified melamine resin, and preferably 3 ~4 degrees of functionality, 25 DEG C of viscosity are less than the amino acrylates of 1500mPa.s;
The catalyst is mercaptan amine or derivatives thereof;
The polymerization inhibitor is tert-butyl hydroquinone, tert-butyl catechol, 1,4-benzoquinone, hydroquinone, methyl to benzene two One or more of phenol;
Organic unsaturated acids is methacrylic acid, acrylic acid, butenoic acid or fumaric acid etc.;
The acrylate monomer is selected from the low high boiling acrylate monomer of smell high-flash, including trimethylolpropane One of triacrylate, tripropylene glycol diacrylate, neopentylglycol diacrylate, pentaerythritol triacrylate etc. Or it is several.
The preparation method of the light-cured epoxy vinyl ester resin, including the following steps:
(1) by the epoxy resin (A), catalyst (C) and polymerization inhibitor (D), under inert atmosphere such as nitrogen protection, 50 ~80 DEG C of addition amino acrylates (B), it is preferred to be dripped off within 0.5~1 hour using the method being added dropwise, until system epoxy is worked as Amount increases to original 1.2~1.5 times;
(2) organic unsaturated acids (E) is added, 90~120 DEG C are reacted 2~3 hours, until acid value expands less than 10mgKOH/g Chain:
(3) 80 DEG C are cooled to hereinafter, be added acrylate monomer (F), be cooled to room temperature it is preferred that 65~75 DEG C, is filtered, i.e., Obtain Pale yellow viscous liquid, as the light-cured epoxy vinyl ester resin.
In recent years, as the continuous development of photocuring technology and progress and the enhancing of people's energy conservation and environmental awareness, light are solid Change resin to be rapidly developed, application field is constantly expanded, the light-cured epoxy vinyl ester resin that the present invention is developed, not only Applied to a variety of substrates such as woodenware, paper, plastics, leather, metal, glass, ceramics, and can be applied in optical fiber, print The materials such as printed circuit board, electronic component encapsulation.
Compared with the prior art, the present invention has the following advantages:
Present invention pre-reaction in the case where having catalyst and polymerization inhibitor by epoxy resin and amino acrylates, then in reactant Organic unsaturated acids chain extension is put into system, then is diluted with acrylate monomer, and light-cured epoxy vinyl ester resin is synthesized.This hair Bright is a kind of safe and environment-friendly, synthetic method of the easily controllable light-cured epoxy vinyl ester resin of reaction process, using efficient Catalyst reaction, reaction process is easily controllable, and reaction carries out thoroughly, reducing residual.Improve oxygen inhibition, improves reaction and live Property, realize quickly and completely polymerize, reduce and shrink have many advantages, such as that adhesive force is strong, wear-resisting, hardness is high in air atmosphere.
Catalyst mercaptan amine and its derivative used in the present invention can be with catalyzed epoxies open loops, with amino acrylates It is reacted with organic unsaturated acids, keeps reaction process steady, exothermic heat of reaction is easily controllable, and the extent of reaction is high, and residual is few, and mercaptan Amine and its derivative also can be used as the promotor or active constituent of photocuring, participate in photocuring production process, improve solidification Speed.In addition resin system is of light color, and the transparency is good, and photocuring depth is big.
In existing photocuring system, amino acrylates are all physical mixeds as a component.The present invention is in asphalt mixtures modified by epoxy resin Grafted amino group acrylate on rouge, stable structure is not stratified, and rapid curing may be implemented, fully crosslinked, improves product properties.
Grafted amino group acrylate on epoxy resin can use cation photocuring system, because its triggering mechanism is not It is related to free radical, because without it is bad not will cause surface cure by oxygen inhibition.Amino acrylates also contribute to system Flexibility, reduce shrink, color inhibition.
Without using the volatile cross-linking monomer dilution of phenylethylene, and use the low high boiling acrylate list of smell high-flash instead Body, environmental protection, no styrene discharge are environmental-friendly.
Reaction process of the present invention is steady, and exothermic heat of reaction is easily controllable, and the extent of reaction is high.Resin viscosity is moderate, reactivity Height can use cation photocuring system, can be fully cured in normal temperature air environment, transparent good, photocuring depth Greatly, can rapid curing, improve production efficiency.
Specific embodiment
Embodiment 1
450g bisphenol A type epoxy resin E51, three ethyl mercaptan amine 4.0g of catalyst, tert-butyl o benzene are put into the reactor Diphenol 0.15g is gradually heated to 80 DEG C in the case where being passed through nitrogen, keep temperature and stirring, and 3 degrees of functionality, 25 DEG C of viscosity are added dropwise The amino acrylates 100g of 1200cps, drips off, adds methacrylic acid 60g, be sufficiently stirred, be gradually warming up to for 0.5 hour 90 DEG C are reacted 2.5 hours, and acid value is less than 10mgKOH/g;It is cooled to 75 DEG C or less addition trimethylolpropane trimethacrylates 360g is finally cooled to room temperature, filtering, as the light-cured epoxy vinyl ester resin, is Pale yellow viscous liquid.
Testing result is as follows:
Embodiment 2
400g brominated epoxy resin Ex-48, three ethyl mercaptan amine 2.5g of catalyst, hydroquinone are put into the reactor 0.20g is gradually heated to 60 DEG C in the case where being passed through nitrogen, keep temperature and stirring, and 3 degrees of functionality, 25 DEG C of viscosity 700cps are added dropwise Amino acrylates 120g, drip off within 1 hour, add acrylic acid 50g, be sufficiently stirred, it is 2 small to be gradually warming up to 110 DEG C of reactions When, acid value is less than 10mgKOH/g;70 DEG C or less addition neopentylglycol diacrylate 450g are cooled to, room temperature is finally cooled to, It filters up to Pale yellow viscous liquid.
Testing result is as follows:
Embodiment 3
350g novolac epoxy resin F51, catalyst n, N- diisopropyl ethyl mercaptan amine 3.8g, tertiary fourth are put into the reactor Base hydroquinone 0.10g is gradually heated to 70 DEG C in the case where being passed through nitrogen, keep temperature and stirring, and 4 degrees of functionality, 25 are added dropwise The amino acrylates 90g of DEG C viscosity 300cps, drips off, adds fumaric acid 65g, be sufficiently stirred, gradually rise for 0.5 hour Temperature to 100 DEG C react 3 hours, acid value be less than 10mgKOH/g;It is cooled to 65 DEG C or less addition trimethylolpropane trimethacrylates 400g is finally cooled to room temperature, filters up to Pale yellow viscous liquid.
Testing result is as follows:
Embodiment 4
420g novolac epoxy resin F48 is put into the reactor, and catalyst 2- dimethylamino ethyl mercaptan 2.5g, methyl is to benzene Diphenol 0.12g is gradually heated to 70 DEG C in the case where being passed through nitrogen, keep temperature and stirring, and 3 degrees of functionality, 25 DEG C of viscosity are added dropwise The amino acrylates 120g of 900cps, drips off, adds methacrylic acid 80g, be sufficiently stirred, be gradually warming up to for 0.5 hour 90 DEG C are reacted 3 hours, and acid value is less than 10mgKOH/g;70 DEG C or less addition pentaerythritol triacrylate 430g are cooled to, finally It is cooled to room temperature, filters up to Pale yellow viscous liquid.
Testing result is as follows:
Embodiment 5
420g novolac epoxy resin E44 is put into the reactor, and catalyst 2- dimethylamino ethyl mercaptan 2.9g, methyl is to benzene Diphenol 0.10g is gradually heated to 70 DEG C in the case where being passed through nitrogen, keep temperature and stirring, and 4 degrees of functionality, 25 DEG C of viscosity are added dropwise The amino acrylates 130g of 800cps, drips off, adds methacrylic acid 55g, be sufficiently stirred, be gradually warming up to for 0.5 hour 100 DEG C are reacted 2 hours, and acid value is less than 10mgKOH/g;80 DEG C or less addition pentaerythritol triacrylate 400g are cooled to, most After be cooled to room temperature, filter up to Pale yellow viscous liquid.
Testing result is as follows:
Embodiment 6
350g novolac epoxy resin F51, catalyst n, N- diisopropyl ethyl mercaptan amine 3.8g, tertiary fourth are put into the reactor Base hydroquinone 0.10g is gradually heated to 70 DEG C in the case where being passed through nitrogen, keep temperature and stirring, and 4 degrees of functionality, 25 are added dropwise The amino acrylates 90g of DEG C viscosity 300cps, drips off, adds methacrylic acid 70g, be sufficiently stirred, gradually rise for 0.5 hour Temperature to 90 DEG C react 1.5 hours, acid value be less than 10mgKOH/g;It is cooled to 60 DEG C or less addition trimethylolpropane tris acrylic acid Ester 360g, is finally cooled to room temperature, filters up to Pale yellow viscous liquid.
Testing result is as follows:

Claims (10)

1. light-cured epoxy vinyl ester resin, which is characterized in that prepared using the component of following mass percent:
2. light-cured epoxy vinyl ester resin, which is characterized in that prepared using the component of following mass percent:
3. light-cured epoxy vinyl ester resin according to claim 1 or 2, which is characterized in that the epoxy resin Selected from one or more of bisphenol A type epoxy resin, novolac epoxy resin and brominated epoxy resin.
4. light-cured epoxy vinyl ester resin according to claim 1 or 2, which is characterized in that the amino propylene Acid esters is selected from the amino acrylates based on methyl-etherified melamine resin.
5. light-cured epoxy vinyl ester resin according to claim 4, which is characterized in that the amino acrylates It is less than the amino acrylates of 1500mPa.s for 3~4 degrees of functionality, 25 DEG C of viscosity.
6. light-cured epoxy vinyl ester resin according to claim 1 or 2, which is characterized in that the catalyst is sulphur Hydramine or derivatives thereof.
7. light-cured epoxy vinyl ester resin according to claim 1 or 2, which is characterized in that the polymerization inhibitor is uncle One or more of butylhydroquinone, tert-butyl catechol, 1,4-benzoquinone, hydroquinone or methyl hydroquinone.
8. light-cured epoxy vinyl ester resin according to claim 1 or 2, which is characterized in that organic unsaturation Acid is one or more of methacrylic acid, acrylic acid, butenoic acid or fumaric acid, and the acrylate monomer is selected from three hydroxyls Propane tri, tripropylene glycol diacrylate, neopentylglycol diacrylate or pentaerythritol triacrylate One or more of.
9. the preparation method of described in any item light-cured epoxy vinyl ester resins, feature exist according to claim 1~8 In, including the following steps:
(1) by the epoxy resin (A), catalyst (C) and polymerization inhibitor (D), under inert atmosphere protection, amino propylene is added Acid esters (B);
(2) organic unsaturated acids (E), reaction is added, until acid value is less than 10mgKOH/g chain extension:
(3) cool down, be added acrylate monomer (F), be cooled to room temperature, filter to get Pale yellow viscous liquid, as described Light-cured epoxy vinyl ester resin.
10. according to the method described in claim 9, it is characterized in that, by the epoxy resin (A), being catalyzed in step (1) Agent (C) and polymerization inhibitor (D), under inert atmosphere protection, using the method for dropwise addition, 50~80 DEG C of addition amino acrylates (B), It drips off within 0.5~1 hour;
It in step (2), is added organic unsaturated acids (E), 90~120 DEG C are reacted 2~3 hours;
In step (3), 65~75 DEG C are cooled to, is added acrylate monomer (F).
CN201811321253.3A 2018-11-07 2018-11-07 Light-cured epoxy vinyl ester resin and synthetic method thereof Active CN109467651B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110669224A (en) * 2019-10-09 2020-01-10 上海昭和高分子有限公司 Vinyl ester resin and preparation method and application thereof

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CN101525408A (en) * 2009-01-23 2009-09-09 华东理工大学华昌聚合物有限公司 Epoxy vinyl ester resin and preparing method thereof
CN102436145A (en) * 2011-09-01 2012-05-02 南昌大学 Stereo lithography rapid prototyping photosensitive resin and preparation method thereof
CN102558456A (en) * 2011-12-30 2012-07-11 华东理工大学华昌聚合物有限公司 Method for synthesizing epoxy vinyl ester resin
CN106715505A (en) * 2014-10-13 2017-05-24 陶氏环球技术有限责任公司 Epoxy composition containing acrylate based toughening agent
US20170210908A1 (en) * 2015-05-12 2017-07-27 Zhejiang Namei Material Technology Co., Ltd. Pigment-Type Ultraviolet Light Curable Coating For Window Film And Preparation Method Therefor
CN107868229A (en) * 2017-11-30 2018-04-03 华东理工大学华昌聚合物有限公司 One kind is without styrene epoxy vinyl ester resin synthesis technique
KR20180039844A (en) * 2016-10-11 2018-04-19 주식회사 파인텍 Resin composition for uv-curable, optical member formed by using the same, backlight unit and display device comprising the same

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1965267A (en) * 2004-05-26 2007-05-16 昭和电工株式会社 Photosensitive resin composition, and cured product and use thereof
CN101525408A (en) * 2009-01-23 2009-09-09 华东理工大学华昌聚合物有限公司 Epoxy vinyl ester resin and preparing method thereof
CN102436145A (en) * 2011-09-01 2012-05-02 南昌大学 Stereo lithography rapid prototyping photosensitive resin and preparation method thereof
CN102558456A (en) * 2011-12-30 2012-07-11 华东理工大学华昌聚合物有限公司 Method for synthesizing epoxy vinyl ester resin
CN106715505A (en) * 2014-10-13 2017-05-24 陶氏环球技术有限责任公司 Epoxy composition containing acrylate based toughening agent
US20170210908A1 (en) * 2015-05-12 2017-07-27 Zhejiang Namei Material Technology Co., Ltd. Pigment-Type Ultraviolet Light Curable Coating For Window Film And Preparation Method Therefor
KR20180039844A (en) * 2016-10-11 2018-04-19 주식회사 파인텍 Resin composition for uv-curable, optical member formed by using the same, backlight unit and display device comprising the same
CN107868229A (en) * 2017-11-30 2018-04-03 华东理工大学华昌聚合物有限公司 One kind is without styrene epoxy vinyl ester resin synthesis technique

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110669224A (en) * 2019-10-09 2020-01-10 上海昭和高分子有限公司 Vinyl ester resin and preparation method and application thereof
CN110669224B (en) * 2019-10-09 2021-08-03 上海昭和高分子有限公司 Vinyl ester resin and preparation method and application thereof

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