CN109465486A - Squash type pipe cutting machine bed - Google Patents
Squash type pipe cutting machine bed Download PDFInfo
- Publication number
- CN109465486A CN109465486A CN201910023408.3A CN201910023408A CN109465486A CN 109465486 A CN109465486 A CN 109465486A CN 201910023408 A CN201910023408 A CN 201910023408A CN 109465486 A CN109465486 A CN 109465486A
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- gear
- spiral
- cutting head
- bevel pinion
- ring gear
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- 240000001980 Cucurbita pepo Species 0.000 title claims description 18
- 235000009852 Cucurbita pepo Nutrition 0.000 title claims description 18
- 235000020354 squash Nutrition 0.000 title claims description 18
- 230000033001 locomotion Effects 0.000 claims abstract description 12
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
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- 239000002173 cutting fluid Substances 0.000 description 3
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D21/00—Machines or devices for shearing or cutting tubes
- B23D21/04—Tube-severing machines with rotating tool-carrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
- B23Q3/064—Work-clamping means adapted for holding workpieces having a special form or being made from a special material for holding elongated workpieces, e.g. pipes, bars or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
- Sawing (AREA)
Abstract
The invention belongs to machine tool technology fields, are a kind of lathes using cold extrusion mode incising pipes.Including fixed rack, left end side-by-side parallel is arranged two bearing blocks and is fixedly connected with auger ring gear in the right side of right side bearing block, and bearing block is embedded with connector sleeve；For being drivingly connected the power unit of set rotation, it is arranged on fixed rack and is connected with the left end of connector sleeve；Cutting head with pedestal and shell, pedestal are connected with the right end of connector sleeve and are symmetrical arranged several as connector sleeve rotates, on shell for being clamped the card slot of spiral rack gear, and round cutter is arranged by support shaft in the inner end of spiral rack gear；Gear set in cutting head is set, and in cutting head rotation with the relative motion of auger ring gear and drive spiral rack gear to move radially in cutting head.The present invention is a kind of full automatic, chipless type, extrusion type metal pipe material cutting processing lathe, has prevented dust pollution, smog pollution, waste liquor contamination, noise pollution etc., has been more advantageous to environmental protection.
Description
Technical field
The invention belongs to machine tool technology fields, the more particularly, to lathe of incising pipes, especially a kind of to use cold-extruded
The lathe of pressure mode incising pipes.
Background technique
Pipe cutting machine is a kind of mechanical equipment.It is widely used in petroleum, chemical industry, electric power, natural gas, metallurgy, shipbuilding, pot
The pipeline installation engineering of the industries such as furnace, pharmacy, water process and grassroot project, tubular service etc..Tubing currently on the market is cut
There are two types of citation forms for cutting mill: one kind is hand operated grinding wheel chip pipe cutting machine；One is the pipe cutting machines of lathe form.When
This life circle, the deterioration of earth environment cause more and more extensive concerns, and environmental protection increasingly obtains the attention of country, however
Two kinds of pipe cutting machines of the prior art are respectively present the place incompatible with environmental protection and workers ' health.
Hand operated grinding wheel chip pipe cutting machine will cause serious sound pollution, dust pollution, make for a long time in cutting
Industry can bring very serious actual bodily harm to operator.Grinding wheel chip cutter can generate sharp when contacting metal pipe material
It utters long and high-pitched sounds, serious noise pollution is caused to environment；Grinding wheel chip cutter during the cutting process, is ground the small metal to get off
Grain, the tiny sand and dust split away off with grinding wheel chip cutter, there are also the smog generated along with grinding process together, Hui Changshi
Between floating in an atmosphere, serious harm is brought to atmospheric environment.Notch can also generate hardening and be not easy to following process.
The pipe cutting machine of lathe form can also generate more serious sound pollution in cutting.Because processing is to use lathe
Cutting blade, in cutting process, it is necessary to use cutting fluid, used cutting fluid, during processing, to environment will cause compared with
Serious pollution.The pipe cutting machine of lathe form can generate scrap iron from splashing, can bring injury to operator in cutting.
The pipe cutting machine of lathe form in the market, all there is productive labor intensity is big, inefficiency is not able to satisfy
Allegro production needs.
Summary of the invention
In view of this, the embodiment of the invention provides squash type pipe cutting machine beds, it is intended to which solution is cut in the prior art
Labor intensity of workers is big when tubing, inefficiency, notch easily harden, are also easy to produce the problems such as various pollutions.
In order to achieve the above objectives, the technical scheme adopted by the invention is that:
Squash type pipe cutting machine bed, comprising:
Fixed rack, left end side-by-side parallel are arranged two bearing blocks and are fixedly connected with auger tooth in the right side of right side bearing block
Ring, the auger ring gear and bearing block coaxial line, the bearing block are embedded with connector sleeve；
Power unit is arranged on fixed rack and is connected with the left end of connector sleeve, for being drivingly connected set rotation；
Cutting head has pedestal and shell, and the pedestal is connected with the right end of connector sleeve and as connector sleeve rotates, the shell
Several are symmetrical arranged on body for being clamped the card slot of spiral rack gear；The inner end of the spiral rack gear is arranged round by support shaft
Cutter；
Gear set, be arranged in cutting head, and cutting head rotation when with the auger ring gear relative motion and drive spiral tooth
Item moves radially in cutting head.
Further, the gear set includes drive gear set and driving gear set；
The drive gear set is arranged in the outside of cutting head, and in cutting head rotation with the auger ring gear relative motion and
Rotation；
The inside of cutting head is arranged in the driving gear set, and the rotation of drive gear set is transmitted to inside cutting head, and
Driving spiral rack gear moves radially in cutting head when cutting head rotates.
Further, the driving gear set includes spiral cone ring gear, spiral bevel pinion；
Spiral cone ring gear in the shell and with shell coaxial line, the right side of the spiral cone ring gear be plane simultaneously
Spiral straight-tooth for driving spiral rack gear to move radially is set, and the left side of the spiral cone ring gear is the conical surface and cone is arranged
Tooth；
The spiral bevel pinion is arranged on shell and is meshed with the cone tooth of spiral cone ring gear left side, revolves in cutting head
When turning, the spiral bevel pinion is driven by drive gear set to be rotated.
Further, the drive gear set includes bevel pinion, bevel pinion and large helical gear；
The bevel pinion is meshed with auger ring gear and rotates in cutting head rotation around auger ring gear；
The bevel pinion, which is connected with bevel pinion and passes through first gear axis, to be mounted on the gear bracing strut of pedestal；
The large helical gear is meshed with bevel pinion and passes through the spiral bevel pinion in second gear axis and driving gear set
It is connected, the second gear axis is worn in the axle bed connect on shell.
Further, the driving gear set further includes several the driven spiral bevel pinions being arranged on shell；
The driven spiral bevel pinion is meshed with the cone tooth of spiral cone ring gear left side, the driven spiral bevel pinion
Gear shaft is in the axle bed on shell；
The spiral bevel pinion and driven spiral bevel pinion are symmetricly set on shell.
Further, the power unit includes big belt wheel, small pulley, motor；
The big belt wheel is connected with the left end of connector sleeve；
The small pulley is connected with the power output shaft of motor and passes through V-belt and is connected with big belt wheel.
Further, clamp system, including clamping cylinder bracket, clamping cylinder is arranged in the right side of the cutting head；
The lower end of the clamping cylinder bracket is fixedly connected by the first cushion block with fixed rack；
The clamping cylinder is vertically provided on clamping cylinder bracket, and the clamping cylinder piston rod is moved downward and set in end
Set the first clamping head matched with the first cushion block.
Further, the feed mechanism being made of clamping device and feeding device, institute is arranged in the right side of the clamp system
Clamping device is stated for clamping tubing and tubing being delivered to cutting work station under the driving of feeding device；
The clamping device includes gripper cylinder bracket, gripper cylinder；
The lower end of the gripper cylinder bracket is connected by the second cushion block with feeding device；
The gripper cylinder is vertically provided on clamping cylinder bracket, and the gripper cylinder piston rod is moved downward and set in end
Set the second clamping head matched with the second cushion block.
Further, the feeding device includes linear guide, feeding cylinder；
The linear guide is arranged on the fixed rack on the right side of clamp system and the axial direction of the axial direction of linear guide and connector sleeve
It is parallel, the sliding block being connected with the second cushion block of gripper cylinder bracket is set in the linear guide；
The feeding cylinder is fixed on the fixed rack on the right side of linear guide by feeding air cylinder support, the feeding cylinder
Feeding cylinder piston rod is connected with sliding block and sliding block is driven to move in linear guide.
Further, the clamp system and feed mechanism provide power by compressed air system, and the lathe further includes
PLC control system.
By adopting the above-described technical solution, the technological progress achieved by the present invention is:
Squash type pipe cutting machine bed provided by the invention, be a kind of full automatic, chipless type, the cutting of extrusion type metal pipe material plus
Work lathe.Technical effect outstanding mainly has a following: first, the great advantage of lathe is chipless process, without using tradition
Grinding wheel saw blade cutting tool, the dust generated due to grinding wheel saw blade falls off will not be generated, it is also micro- without the metal being ground
The chips such as type particle have prevented dust pollution, smog pollution caused by sand piece cutting machine.Second, do not make in cutting process
Waste liquor contamination is prevented without the end processing sequences to used cutting waste fluid with cutting fluid.Third, round cutter
Cutting process be Cold Extrusion Process, cutting process noise is small, has prevented noise pollution.
Due to having prevented the common pollution of the mechanical processing industries such as dust pollution, smog pollution, waste liquor contamination, noise pollution
Source, cutting off machine provided by the invention are more advantageous to environmental protection, are conducive to the protection of workers ' health, fully meet environmental protection and want
It asks, can adapt to the Environmental Protection Situation currently got worse.
Meanwhile the notch of the cut out tubing of lathe of the present invention is smooth, the Incision temperature of Cold Extrusion Process will not increase, notch
Material is not hardened, and is easy to carry out secondary operation to tubing, solves the problems, such as traditional cutting technique cutting knife hardening.
Above-mentioned technical effect is mainly to be realized by technological improvement in detailed below:
Cutting process of the invention are as follows: tubing is passed through into cutting head and connector sleeve, in cutting, tubing is motionless, cutting head rotation,
Spiral rack gear is driven to radially move simultaneously, round cutter cuts off tubing by cold extrusion.Specific cutting process includes feed
Journey and withdrawing process, a feed process and a withdrawing process are a complete cutting process.
Main to complete following feed operations/acts link for feed process: 1) PLC control system controls motor up time
Needle rotation, driving small pulley rotation, small pulley drive big belt wheel by V-belt；2) big belt wheel is driven by connector sleeve and is cut
Head rotates clockwise；3) bevel pinion is together with bevel pinion as cutting head rotates clockwise；4) bevel pinion is as row
Star-wheel clockwise, is rotated around the auger ring gear as sun gear；5) bevel pinion is under the driving of bevel pinion
Rotation；6) the large helical gear rotation that bevel pinion driving is engaged with；7) large helical gear driving spiral bevel pinion rotation；8) snail
Bevel pinion driving spiral cone ring gear rotation is revolved, and driven spiral bevel pinion is driven to rotate；9) spiral bores ring gear driving and its
The spiral rack gear of engagement moves inwards along the radial direction of cutting head, drives cutter, squeeze to the round tube that need to be cut off and cut
It is disconnected.For in the link of the above feed process, link 3) to being 6) action process of drive gear set；Link 7) to 9) for transmission
The action process of gear set.It is described above merely to be described in detail feed process, be not to drive gear set, driving gear set structure
Specific restriction, any structure that can be realized gear set function is within the scope of the present invention.
For withdrawing process, following withdrawing operations/acts link is mainly completed: 1) when sensor detects that cutter has been cut
When disconnected tubing, PLC control system issues signal, and motor rotates counterclockwise, and cutting head is driven to do rotation counterclockwise；2) gear set
In drive gear set and driving gear set reversely rotate, spiral rack gear is displaced outwardly along the radial direction of cutting head, band
Dynamic cutter, the round tube far from cutting.
Heretofore described cutting head clockwise turns to feed process, rotates to be withdrawing process counterclockwise, only pair
The explanation of technical solution, rather than the restriction to technical solution bore the spiral direction of spiral straight-tooth on ring gear by changing spiral,
Corresponding relationship between i.e. changeable cutting head clockwise/anticlockwise rotation and forward/back blade process.
The present invention matched using bevel pinion and auger ring gear, the bevel pinion and big helical teeth of large helix angle cylinder helical teeth
Wheel cooperation is used as drive gear set, and gear driving is steady, and power output is powerful, and noise is small.
The plane spiral rack-and-pinion conduct that the present invention is formed using spiral bevel pinion, spiral cone ring gear, spiral rack gear
Driving gear set, this transmission system are very powerful to the reinforcement effect of cutter tip, and using a spiral bevel pinion, several
A driven spiral bevel pinion and spiral cone ring gear engage, and play the role of dynamic branch and dynamically stable, power transmission is more flat
It is suitable.
The present invention carries out cutting process automatic control using PLC control system, using the fixed tubing of pneumatic clamping mechanism, adopts
With pneumatic feed mechanism automatic feed, the length of incising pipes is adjustable, and size is accurate, can reduce the labor intensity of worker, operation
It is more convenient.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without any creative labor, it can also be obtained according to these attached drawings
His attached drawing.
Fig. 1 is the structural schematic diagram of squash type pipe cutting machine bed provided in an embodiment of the present invention；
Fig. 2 is the assembling schematic diagram of connector sleeve provided in an embodiment of the present invention；
Fig. 3 is the assembling schematic diagram of power unit provided in an embodiment of the present invention；
Fig. 4 is the assembling schematic diagram of cutting head provided in an embodiment of the present invention；
Fig. 5 is the schematic cross-sectional view of cutting head provided in an embodiment of the present invention；
Fig. 6 is the assembling schematic diagram one of driving gear set provided in an embodiment of the present invention；
Fig. 7 is the assembling schematic diagram two of driving gear set provided in an embodiment of the present invention；
Fig. 8 is the assembling schematic diagram one of drive gear set provided in an embodiment of the present invention；
Fig. 9 is the assembling schematic diagram two of drive gear set provided in an embodiment of the present invention；
Figure 10 is the assembling schematic diagram of clamp system provided in an embodiment of the present invention；
Figure 11 is the assembling schematic diagram of clamping device provided in an embodiment of the present invention；
Figure 12 is the assembling schematic diagram of feeding device provided in an embodiment of the present invention.
Description of symbols:
10- fixed rack, 11- bearing block, 12- auger ring gear, 13- connector sleeve；
20- power unit, 21- big belt wheel, 22- small pulley, the V-belt 23-, 24- motor；
30- cutting head, 31- pedestal, 311- gear bracing strut, 32- shell, 321- card slot, 322- axle bed, 33- spiral rack gear,
331- round cutter, 332- support shaft, 333- arc straight-tooth；
40- driving gear set, 41- spiral cone ring gear, 411- spiral straight-tooth, 412- cone tooth, 42- spiral bevel pinion, 43- are driven
Spiral bevel pinion；
50- drive gear set, 51- bevel pinion, 511- first gear axis, 52- bevel pinion, 53- large helical gear, 531- second
Gear shaft；
60- clamp system, 61- clamping cylinder bracket, the first cushion block of 611-, 62- clamping cylinder, 621- clamping cylinder piston rod,
The first clamping head of 622-；
70- feed mechanism, 71- gripper cylinder bracket, the second cushion block of 711-, 72- gripper cylinder, 721- gripper cylinder piston rod,
The second clamping head of 722-, 73- linear guide, 731- sliding block, 74- feed cylinder, and 741- feeds air cylinder support, and 742- feeds cylinder
Piston rod；
80- tubing.
Specific embodiment
In being described below, for illustration and not for limitation, the tool of such as particular system structure, technology etc is proposed
Body details, to understand thoroughly the embodiment of the present invention.However, it will be clear to one skilled in the art that there is no these specific
The present invention also may be implemented in the other embodiments of details.In other situations, it omits to well-known system, device, electricity
The detailed description of road and method, in case unnecessary details interferes description of the invention.
In order to illustrate technical solutions according to the invention, the following is a description of specific embodiments.
The embodiment of the invention provides squash type pipe cutting machine beds, and as shown in connection with fig. 1, pipe cutting machine bed includes fixing
Rack 10, power unit 20, cutting head 30 and gear set, under the driving of power unit 20, cutting head 30 rotates, and gear set drives
Spiral rack gear 33 in dynamic cutting head 30 moves radially in cutting head 30, and the round cutter 331 of 33 end of spiral rack gear squeezes
The surface of pressure pipe material 80, to cut off tubing 80.
Squash type pipe cutting machine bed provided in an embodiment of the present invention can cut the tubing of various materials common at present,
The common steel pipe of such as field of machining, iron pipe, copper pipe；As the coating steel pipe of water-feeding pipes, copper pipe, aluminum plastic composite pipe,
ABS plastic pipe, polyethylene pipe, PA tube etc.；As the steel pipe of drainage pipe, cast iron pipe, GPR polyester resin pipe, HOBAS from
Heart casting glass fiber reinforced polyester resin pipe, polyethylene pipe, PVC plastic pipe etc.；As warm/gas pipe coating steel pipe,
CPVC plastic tube, ABS plastic pipe, polyethylene pipe etc.；Magnetic tube, aluminum plastic composite pipe etc. as cable conduct；As rain pipe
Conduit peschel, cast iron pipe, aluminum plastic composite pipe, PE plastic tube etc..Present invention is particularly suitable for the tubing of metal material, the ring in cutting
It is more prominent to protect effect, it is on the other hand, right present invention is particularly suitable for the tubing for the polygon that round steel pipe and section are rule
It is slightly worse in the cutting effect of section tubing.
As shown in connection with fig. 2, fixed rack 10 plays a supportive role, and bearing block 11, bearing block 11 are provided on fixed rack 10
Outer spherical bearing block is usually selected, the quantity of bearing block 11 is two, and the left end of fixed rack 10 is arranged in side-by-side parallel.In place
It is fixedly connected with auger ring gear 12 in the right side of the bearing block 11 on right side, auger ring gear 12 is that straight-tooth bores ring gear, auger ring gear 12
It is coaxially set with bearing block 11.Bearing block 11 is embedded with connector sleeve 13, and connector sleeve 13 is columnar structured, two bearing blocks 11
It plays a supporting role to connector sleeve 13, connector sleeve 13 can rotate in the axle sleeve of bearing block 11, and connector sleeve 13 plays transmission and makees
With.
As shown in connection with fig. 3, power unit 20 is arranged for being drivingly connected 13 rotation of set, power unit 20 in fixed rack 10
On, it is connected with the left end of connector sleeve 13.Power unit 20 includes big belt wheel 21, small pulley 22, motor 24, and big belt wheel 21 is circle
Shape, edge have belt grooves, are connected with the left end of connector sleeve 13；Small pulley 22 is also circle, and edge has belt grooves, with electricity
The power output shaft of machine 24 is connected；Between big belt wheel 21 and small pulley 22 by V-belt 23 be connected.It is big belt wheel 21, small
Belt wheel 22, belt 23 play transmission effect, and motor 24 is made to be drivingly connected 23 rotation of set.Power unit 20 is by PLC control system
Control operation, specific control motor 24 rotate clockwise (rotating forward), counterclockwise rotation (reversion) and revolving speed.
In conjunction with shown in Fig. 4, Fig. 5, cutting head 30 is hollow cylinder, has pedestal 31 and shell 32, pedestal 31 and company
The right end of female connector 13 is connected, and pedestal 31 is rotated with connector sleeve 13, so that entire cutting head 30 be driven to rotate.It is right on shell 32
Claim that several card slots 321 are arranged, card slot 321 plays guiding to the radial motion of spiral rack gear 33 and make for being clamped spiral rack gear 33
With；The quantity of card slot 321 is 3 ~ 5, preferably 3.Round cutter 331 is arranged by support shaft 332 in the inner end of spiral rack gear 33,
Round cutter 331 can be rotated around support shaft 332, and round cutter 331 is directly contacted with the surface of tubing 80.
Gear set is arranged in cutting head 30, and when cutting head 30 rotates, gear set and 12 relative motion of auger ring gear are driven
Dynamic spiral rack gear 33 moves radially in cutting head 30.It is moved along card slot 321 to the center of shell 32 in spiral rack gear 33
When, round cutter 331 applies cold extrusion effect to 80 surface of tubing.
As one embodiment, gear set includes drive gear set 50 and driving gear set 40.Drive gear set 50 is by setting
Set several gears composition outside cutting head 30, when cutting head 30 rotates, a gear in drive gear set 50 with
12 relative motion of auger ring gear and rotation, and then drive other gear rotations in drive gear set 50.
Driving gear set 40 is formed by several gears inside cutting head 30 are arranged in, one in driving gear set 40
The rotation of 50 middle gear of drive gear set is transmitted to the inside of cutting head 30 by gear, when cutting head 30 rotates, transmission gear
Gear driving spiral rack gear 33 in group 40 moves radially in cutting head 30.
It, can basis for particular number, type, the combination etc. of 40 internal gear of drive gear set 50 and driving gear set
Actual conditions specific choice, if drive gear set 50, the function of driving gear set 40 or gear set, action principle, make it is used
Journey etc. is identical as technical solution of the present invention, all belongs to the scope of protection of the present invention.
As one embodiment, the driving gear set 40 of the embodiment of the present invention includes that spiral bores ring gear 41, spiral small bevel gear
Wheel 42.
In conjunction with shown in Fig. 5, Fig. 6, Fig. 7, the assembly relation of driving gear set for ease of description is omitted in Fig. 6, Fig. 7
Shell 32, spiral cone ring gear 41 are coaxially set in shell 32 and with shell 32.The right side that spiral bores ring gear 41 is flat
Spiral straight-tooth 411 is arranged on right side, the arc straight-tooth matched with spiral straight-tooth 411 is arranged on spiral rack gear 33 for face
333, when spiral cone ring gear 41 rotates, spiral rack gear 33 can be driven to move radially.The left side of spiral cone ring gear 41 is
The conical surface, the setting cone tooth 412 on left side, cone tooth 412 are meshed with spiral bevel pinion 42.
, for the setting of spiral bevel pinion 42 on shell 32, spiral bevel pinion 42 bores 41 left side of ring gear with spiral
Cone tooth 412 is meshed, and when cutting head 30 rotates, spiral bevel pinion 42 is driven by drive gear set 50 to be rotated, and drives spiral
It bores ring gear 41 to rotate, and then spiral rack gear 33 is driven to move radially.
In the present embodiment, driving gear set 40 further includes several the driven spiral bevel pinions 43 being arranged on shell,
The quantity of driven spiral bevel pinion 43 is 2 ~ 5, preferably 2.
As shown in connection with fig. 7, shell 32, driven snail is omitted in Fig. 7 in the assembly relation of driving gear set for ease of description
The gear shaft of bevel pinion 43 is revolved in the axle bed 322 on shell 32, spiral bevel pinion 42 and driven spiral bevel pinion
43 are symmetricly set on shell.Driven spiral bevel pinion 43 is meshed with the cone tooth 412 of spiral cone 41 left side of ring gear, uses
One spiral bevel pinion 42, several driven spiral bevel pinions 43 and spiral cone ring gear 41 engage, play dynamic branch and
Dynamically stable effect, power transmission are more smooth.
As one embodiment, the drive gear set 50 of the embodiment of the present invention includes bevel pinion 51,52 and of bevel pinion
Large helical gear 53.
In conjunction with shown in Fig. 5, Fig. 8, Fig. 9, the assembly relation of driving gear set for ease of description is omitted in Fig. 8, Fig. 9
Shell 32, bevel pinion 51 are meshed with auger ring gear 12, and bevel pinion 51 passes through 511 phase of first gear axis with bevel pinion 52
Connection, first gear axis 511 are mounted on the gear bracing strut 311 of pedestal 31；When cutting head 30 rotates, bevel pinion 51 is made
It is planetary gear around the rotation of auger ring gear 12 as sun gear, bevel pinion 51 drives small around 511 rotation of first gear axis
Helical gear 52 is also around 511 rotation of first gear axis.
Bevel pinion 52 is meshed with large helical gear 53, and large helical gear 53 passes through second gear axis 531 and driving gear set
Spiral bevel pinion 42 in 40 is connected, and second gear axis 531, which is worn, to be connect in the axle bed 322 on shell 32.In cutting head 30
When rotation, the bevel pinion 52 of rotation drives 53 rotation of large helical gear, and large helical gear 53 drives 42 rotation of spiral bevel pinion, from
The spiral bevel pinion 42 turned drives spiral cone ring gear 41 to rotate, and then spiral rack gear 33 is driven to move radially.
As one embodiment, clamp system 60, including clamping cylinder is arranged in the right side of the cutting head of the embodiment of the present invention
Bracket 61, clamping cylinder 62.
As shown in connection with fig. 10, the first cushion block 611, the first cushion block 611 and fixed station is arranged in the lower end of clamping cylinder bracket 61
Frame 10 is fixedly connected.Clamping cylinder 62 is vertically provided on clamping cylinder bracket 61, the end setting of clamping cylinder piston rod 621
First clamping head 622, the first clamping head 622 are matched with the first cushion block 611, when clamping cylinder piston rod 621 moves downward,
First clamping head 622 and the first cushion block 611 clamp tubing 80.
In the present embodiment, clamp system 60 provides power by compressed air system, and is controlled by PLC control system and complete folder
Tight movement.
As one embodiment, the right side of the clamp system 60 of the embodiment of the present invention is arranged by clamping device and feeding device
The feed mechanism 70 of composition.Clamping device is for clamping tubing 80 and tubing 80 being delivered to cutting under the driving of feeding device
Station, clamping device include gripper cylinder bracket 71, gripper cylinder 72.
In conjunction with shown in Figure 11, the second cushion block 711 is arranged in the lower end of gripper cylinder bracket 71, and the second cushion block 711 is filled with charging
It sets and is connected.Gripper cylinder 72 is vertically provided on clamping cylinder bracket 71, the end setting second of gripper cylinder piston rod 721
Clamping head 722, the second clamping head 722 are matched with the second cushion block 711, when gripper cylinder piston rod 721 moves downward, second
Clamping head 722 and the second cushion block 711 clamp tubing 80.
In the present embodiment, the clamping device of feed mechanism 70 provides power by compressed air system, and by PLC control system
Holding action is completed in control.
As one embodiment, the feeding device of the feed mechanism 70 of the embodiment of the present invention includes linear guide 73, feeding
Cylinder 74.
In conjunction with shown in Figure 12, linear guide 73 is arranged on the fixed rack 10 on 60 right side of clamp system, linear guide 73
Axial direction it is parallel with the axial direction of connector sleeve 13, sliding block 731, sliding block 731 and gripper cylinder bracket 71 are set in linear guide 73
The second cushion block 711 be connected.The fixed station that feeding cylinder 74 is fixed on 73 right side of linear guide by feeding air cylinder support 741
On frame 10, the feeding cylinder piston rod 742 of feeding cylinder 74 is connected with sliding block 731, by the flexible of feeding cylinder piston rod 742
Movement is to drive sliding block 731 to move in linear guide 73.
In the present embodiment, the feeding device of feed mechanism 70 provides power by compressed air system, and by PLC control system
Charging movement is completed in control.
In a complete cutting process, a corresponding complete fill process, PLC control system is mainly completed pair
The control of following operations/acts link: 1) air compressor work is controlled, compressed air is exported；2) first hand feed extremely
After cutting work station, clamping cylinder control valve is opened, and clamping cylinder work clamps the round tube that need to be cut off；3) after cutting, folder
Tight cylinder control valve is closed, and clamping cylinder unclamps；4) gripper cylinder control valve is opened, gripper cylinder work, what clamping need to be cut off
Round tube；5) feeding cylinder control valve is opened, and feeds cylinder operation, under the promotion of feeding cylinder piston rod, the tubing that need to cut off
80 move forward to cutting work station；6) clamping cylinder control valve is opened, and clamping cylinder work clamps the round tube that need to be cut off；7) exist
In cutting process, gripper cylinder unclamps, and feeding cylinder resets；8) after cutting, the movement of circulation step 3 to step 7, from
It is dynamic to carry out cutting operation.
Embodiment described above is merely illustrative of the technical solution of the present invention, rather than its limitations；Although referring to aforementioned reality
Applying example, invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each
Technical solution documented by embodiment is modified or equivalent replacement of some of the technical features；And these are modified
Or replacement, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution should all
It is included within protection scope of the present invention.
Claims (10)
1. squash type pipe cutting machine bed characterized by comprising
Fixed rack, left end side-by-side parallel are arranged two bearing blocks and are fixedly connected with auger tooth in the right side of right side bearing block
Ring, the auger ring gear and bearing block coaxial line, the bearing block are embedded with connector sleeve；
Power unit is arranged on fixed rack and is connected with the left end of connector sleeve, for being drivingly connected set rotation；
Cutting head has pedestal and shell, and the pedestal is connected with the right end of connector sleeve and as connector sleeve rotates, the shell
Several are symmetrical arranged on body for being clamped the card slot of spiral rack gear；The inner end of the spiral rack gear is arranged round by support shaft
Cutter；
Gear set, be arranged in cutting head, and cutting head rotation when with the auger ring gear relative motion and drive spiral tooth
Item moves radially in cutting head.
2. squash type pipe cutting machine bed according to claim 1, which is characterized in that
The gear set includes drive gear set and driving gear set；
The drive gear set is arranged in the outside of cutting head, and in cutting head rotation with the auger ring gear relative motion and
Rotation；
The inside of cutting head is arranged in the driving gear set, and the rotation of drive gear set is transmitted to inside cutting head, and
Driving spiral rack gear moves radially in cutting head when cutting head rotates.
3. squash type pipe cutting machine bed according to claim 2, which is characterized in that
The driving gear set includes spiral cone ring gear, spiral bevel pinion；
Spiral cone ring gear in the shell and with shell coaxial line, the right side of the spiral cone ring gear be plane simultaneously
Spiral straight-tooth for driving spiral rack gear to move radially is set, and the left side of the spiral cone ring gear is the conical surface and cone is arranged
Tooth；
The spiral bevel pinion is arranged on shell and is meshed with the cone tooth of spiral cone ring gear left side, revolves in cutting head
When turning, the spiral bevel pinion is driven by drive gear set to be rotated.
4. squash type pipe cutting machine bed according to claim 3, which is characterized in that
The drive gear set includes bevel pinion, bevel pinion and large helical gear；
The bevel pinion is meshed with auger ring gear and rotates in cutting head rotation around auger ring gear；
The bevel pinion, which is connected with bevel pinion and passes through first gear axis, to be mounted on the gear bracing strut of pedestal；
The large helical gear is meshed with bevel pinion and passes through the spiral bevel pinion in second gear axis and driving gear set
It is connected, the second gear axis is worn in the axle bed connect on shell.
5. according to the described in any item squash type pipe cutting machine beds of claim 3 or 4, which is characterized in that
The driving gear set further includes several the driven spiral bevel pinions being arranged on shell；
The driven spiral bevel pinion is meshed with the cone tooth of spiral cone ring gear left side, the driven spiral bevel pinion
Gear shaft is in the axle bed on shell；
The spiral bevel pinion and driven spiral bevel pinion are symmetricly set on shell.
6. squash type pipe cutting machine bed according to claim 5, which is characterized in that
The power unit includes big belt wheel, small pulley, motor；
The big belt wheel is connected with the left end of connector sleeve；
The small pulley is connected with the power output shaft of motor and passes through V-belt and is connected with big belt wheel.
7. squash type pipe cutting machine bed according to claim 5, which is characterized in that
Clamp system, including clamping cylinder bracket, clamping cylinder is arranged in the right side of the cutting head；
The lower end of the clamping cylinder bracket is fixedly connected by the first cushion block with fixed rack；
The clamping cylinder is vertically provided on clamping cylinder bracket, and the clamping cylinder piston rod is moved downward and set in end
Set the first clamping head matched with the first cushion block.
8. squash type pipe cutting machine bed according to claim 7, which is characterized in that
The feed mechanism being made of clamping device and feeding device is arranged in the right side of the clamp system, and the clamping device is used for
Tubing is simultaneously delivered to cutting work station under the driving of feeding device by clamping tubing；
The clamping device includes gripper cylinder bracket, gripper cylinder；
The lower end of the gripper cylinder bracket is connected by the second cushion block with feeding device；
The gripper cylinder is vertically provided on clamping cylinder bracket, and the gripper cylinder piston rod is moved downward and set in end
Set the second clamping head matched with the second cushion block.
9. squash type pipe cutting machine bed according to claim 8, which is characterized in that
The feeding device includes linear guide, feeding cylinder；
The linear guide is arranged on the fixed rack on the right side of clamp system and the axial direction of the axial direction of linear guide and connector sleeve
It is parallel, the sliding block being connected with the second cushion block of gripper cylinder bracket is set in the linear guide；
The feeding cylinder is fixed on the fixed rack on the right side of linear guide by feeding air cylinder support, the feeding cylinder
Feeding cylinder piston rod is connected with sliding block and sliding block is driven to move in linear guide.
10. according to the described in any item squash type pipe cutting machine beds of claim 8 or 9, which is characterized in that
The clamp system and feed mechanism provide power by compressed air system, and the lathe further includes PLC control system.
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|---|---|---|---|
| CN201910023408.3A CN109465486B (en) | 2019-01-10 | 2019-01-10 | Extrusion type pipe cutting machine tool |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910023408.3A CN109465486B (en) | 2019-01-10 | 2019-01-10 | Extrusion type pipe cutting machine tool |
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| CN109465486B CN109465486B (en) | 2023-12-22 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112157308A (en) * | 2020-10-09 | 2021-01-01 | 浙江农业商贸职业学院 | Round steel cutting machine tool and working method thereof |
| CN112238254A (en) * | 2020-12-18 | 2021-01-19 | 杭州智行远机器人技术有限公司 | Control method for cutting radioactive solid waste for nuclear industry |
| CN112658372A (en) * | 2020-12-18 | 2021-04-16 | 杭州智行远机器人技术有限公司 | Remote control type cutting system for nuclear industry pipe |
| CN112756680A (en) * | 2020-12-18 | 2021-05-07 | 杭州智行远机器人技术有限公司 | Cutter assembly for nuclear industry pipe cutting equipment and nuclear industry pipe cutting equipment |
| CN113458484A (en) * | 2021-07-03 | 2021-10-01 | 苏涛 | Large-diameter pipe cutting equipment |
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| CN112658372A (en) * | 2020-12-18 | 2021-04-16 | 杭州智行远机器人技术有限公司 | Remote control type cutting system for nuclear industry pipe |
| CN112756680A (en) * | 2020-12-18 | 2021-05-07 | 杭州智行远机器人技术有限公司 | Cutter assembly for nuclear industry pipe cutting equipment and nuclear industry pipe cutting equipment |
| CN113458484A (en) * | 2021-07-03 | 2021-10-01 | 苏涛 | Large-diameter pipe cutting equipment |
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| CN109465486B (en) | 2023-12-22 |
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