CN109465420A - A kind of die casting machine that casting can be allowed to be quickly cooled down solidification - Google Patents
A kind of die casting machine that casting can be allowed to be quickly cooled down solidification Download PDFInfo
- Publication number
- CN109465420A CN109465420A CN201811492393.7A CN201811492393A CN109465420A CN 109465420 A CN109465420 A CN 109465420A CN 201811492393 A CN201811492393 A CN 201811492393A CN 109465420 A CN109465420 A CN 109465420A
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- Prior art keywords
- hydraulic
- fixed
- mold
- casting
- dry ice
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/08—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled
- B22D17/10—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled with horizontal press motion
Abstract
The invention discloses one kind, and casting can be allowed to be quickly cooled down the die casting machine solidified, including pedestal, moving mold, quiet mold, hydraulic telescopic rod, casting cooling system, injection device and hydraulic oil cooling device, side is fixed with support plate on the pedestal, the support plate side is fixed with two hydraulic telescopic rods, the hydraulic telescopic rod is fixed with moving mold far from described support plate one end, U-shaped cavity is offered inside the moving mold, the casting cooling system includes dry ice chest, the dry ice chest is fixed in the support plate, dry ice is equipped in the dry ice chest, air pump is fixed on the dry ice chest.The utility model has the advantages that the cooling speed of casting can be reduced greatly, to increase the production efficiency of casting, and it can be cooled down by cold water to the hydraulic oil in hydraulic fluid tank and hydraulic cylinder, so that hydraulic pump works at a lower temperature, it is not easy to break down, and is able to extend service life.
Description
Technical field
The present invention relates to mechanical equipment technical fields, it particularly relates to which a kind of can allow casting to be quickly cooled down solidification
Die casting machine.
Background technique
Die casting is a kind of metal casting technique, its main feature is that applying high pressure to molten metal using mold cavity.Mold is logical
Often be made of higher strength alloys, this process some similar to die cast.Most of die casting casting are all not
It is iron-containing, such as zinc, copper, aluminium, magnesium, lead, tin and terne metal and their alloy.According to the difference of die casting type, need
To use cold-chamber die casting machine or hot chamber machine.Casting Equipment and the cost of mold are high, therefore die-casting process generally only can
For batch micro operations large-tonnage product.Comparatively the components of manufacture die casting are easier, this general main step of only needs four
Suddenly, unit cost increment is very low.Die casting is particularly suitable for manufacture a large number of small and medium-sized castings, therefore die casting is in a variety of casting processes
Most popular one kind.Compared with other casting technology, the surface of die casting is more smooth, possesses higher dimensional uniformity.
The casting of existing die casting machine is all by natural cooling, and cooling efficiency is low, causes the productivity of casting lower, and
And the mainly dependence of the power of existing injection is hydraulic come what is completed, hydraulic oil, also can temperature liter in the hot environment of die casting machine
Height causes hydraulic system to be easy to appear failure, and reduces the service life of hydraulic pump.
For the problems in the relevant technologies, currently no effective solution has been proposed.
Summary of the invention
The purpose of the present invention is to provide one kind, and casting can be allowed to be quickly cooled down the die casting machine solidified, to solve above-mentioned background
The problem of being proposed in technology.
To achieve the above object, the invention provides the following technical scheme: a kind of pressure that casting can be allowed to be quickly cooled down solidification
Casting machine includes pedestal, moving mold, quiet mold, hydraulic telescopic rod, casting cooling system, injection device and hydraulic oil cooling device,
Side is fixed with support plate on the pedestal, and the support plate side is fixed with two hydraulic telescopic rods, described hydraulic to stretch
Contracting bar is fixed with moving mold far from described support plate one end, and U-shaped cavity is offered inside the moving mold, and the casting is cooling
Device includes dry ice chest, and the dry ice chest is fixed in the support plate, is equipped with dry ice in the dry ice chest, on the dry ice chest
Be fixed with air pump, the input terminal of the air pump is connected by gas-guide tube and the dry ice chest, the output end of the air pump with
One end of the U-shaped cavity is fixedly connected by gas-guide tube, and the moving mold side is located on the pedestal and is fixed with quiet mould
Tool, the quiet mold match with the moving mold, injection pipe are equipped in the middle part of the quiet mold, the injection pipe is through described quiet
Mold, the injection pipe are fixedly connected with the base far from described quiet mold one end by the first link block, the moving mold
Mold cavity lower end offer inlet, the injection pipe matches with the inlet, and the injection pipe is close to the feed liquor
Perforation is offered on mouth one end, the quiet mold is fixed with partition far from the moving mold side, and the partition is far from described
Quiet mold side is fixed with smelting furnace, and the smelting furnace bottom end is equipped with outlet tube, is equipped with valve in the middle part of the outlet tube, it is described go out
Liquid pipe connects far from described smelting furnace one end with the perforation of the injection pipe, and the injection device includes first piston, and described first
Piston is located in the injection pipe, and described first piston one end is fixed with injection rod, and the injection pipe is living far from described first
Plug one end is fixed with second piston, and the second piston is located in hydraulic cylinder, and the hydraulic cylinder is fixed by the second link block
On the base, described hydraulic cylinder one end is equipped with the first hydraulic oil pipe, and first hydraulic oil pipe is far from the hydraulic cylinder one
End is equipped with hydraulic pump, and the input terminal of the hydraulic pump is equipped with the second hydraulic oil pipe, and second hydraulic oil pipe is far from described hydraulic
Pump one end is connect with hydraulic fluid tank, and the hydraulic oil cooling device includes cooling-water machine, and the cooling-water machine is fixed on the base, institute
The output end for stating cooling-water machine is connected with water pump by return pipe, and the output end of the water pump passes through the input of return pipe and cooling-water machine
End connection, the return pipe are laid on the hydraulic fluid tank and the hydraulic cylinder.
Further, the dry ice chest is the cavity structure of one side opening, and the opening side of the dry ice chest is equipped with shaft,
The shaft side is fixed with door-plate.
Further, the door-plate outer wall is fixed with handle.
Further, the door-plate is equipped with safety lock close to the handle side.
Further, overflow ducts are offered on the mold cavity of the moving mold, are located at overflow ducts in the moving mold
Upper end offers spill cavity.
Further, exhaust passage is offered on the spill cavity.
Further, oil filter is installed in the middle part of second hydraulic oil pipe.
Further, the partition is made of heat-barrier material.
Compared with prior art, the invention has the following advantages:
(1), the present invention can greatly reduce the cooling speed of casting by setting casting cooling system and hydraulic oil cooling device
Degree, to increase the production efficiency of casting, and can drop the hydraulic oil in hydraulic fluid tank and hydraulic cylinder by cold water
Temperature, so that hydraulic pump works at a lower temperature, it is not easy to break down, and be able to extend service life.
(2), the present invention is convenient to add dry ice after dry ice is finished by setting door-plate.
(3), the present invention can be convenient for the open and close of door-plate by setting handle.
(4), the present invention can be avoided door-plate and automatically opened by setting safety lock, and dry ice can occur after door-plate opening
Distillation, reduces the waste of dry ice.
(5), extra molten metal can be discharged by setting overflow ducts and spill cavity in the present invention.
(6), the air in mold cavity can be discharged by setting exhaust passage in the present invention, and casting is avoided to generate bubble.
(7), the present invention can be effectively filtered the particulate pollutant in hydraulic oil, to avoid liquid by oil filter
Press pump breaks down, and the abrasion of hydraulic pump is reduced, to increase the service life of hydraulic pump.
(8), the present invention is by being arranged to heat-barrier material for partition, so that the high temperature of smelting furnace is not transferred to quiet mold, from
And accelerate the cooled and solidified of casting.
Detailed description of the invention
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the invention
Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings
Obtain other attached drawings.
Fig. 1 is the structural representation for the die casting machine that one kind according to an embodiment of the present invention can allow casting rapid cooling to solidify
Figure;
Fig. 2 is the schematic enlarged-scale view in Fig. 1 at A;
Fig. 3 is the schematic enlarged-scale view in Fig. 1 at B;
Fig. 4 be one kind according to an embodiment of the present invention can allow casting be quickly cooled down solidification die casting machine in dry ice chest solid
Figure.
Appended drawing reference:
1, pedestal;2, moving mold;3, quiet mold;4, hydraulic telescopic rod;5, support plate;6, U-shaped cavity;7, dry ice chest;8, dry ice;
9, air pump;10, gas-guide tube;11, injection pipe;12, the first link block;13, inlet;14, partition;15, smelting furnace;16, outlet tube;
17, valve;18, first piston;19, injection rod;20, second piston;21, hydraulic cylinder;22, the first hydraulic oil pipe;23, hydraulic
Pump;24, the second hydraulic oil pipe;25, hydraulic fluid tank;26, cooling-water machine;27, water pump;28, return pipe;29, shaft;30, door-plate;31,
Handle;32, safety lock;33, overflow ducts;34, spill cavity;35, exhaust passage;36, oil filter;37, the second link block.
Specific embodiment
In the following, making further description to invention in conjunction with attached drawing and specific embodiment:
Embodiment one:
Fig. 1-4 is please referred to, one kind according to an embodiment of the present invention can allow casting to be quickly cooled down the die casting machine solidified, including pedestal
1, moving mold 2, quiet mold 3, hydraulic telescopic rod 4, casting cooling system, injection device and hydraulic oil cooling device, the pedestal 1
Upper side is fixed with support plate 5, and 5 side of support plate is fixed with two hydraulic telescopic rods 4, the hydraulic telescopic rod 4
It is fixed with moving mold 2 far from described 5 one end of support plate, U-shaped cavity 6 is offered inside the moving mold 2, the casting is cooling
Device includes dry ice chest 7, and the dry ice chest 7 is fixed in the support plate 5, and dry ice 8 is equipped in the dry ice chest 7, described dry
Air pump 9 is fixed on refrigerator 7, the input terminal of the air pump 9 is connected by gas-guide tube 10 with the dry ice chest 7, the gas
The output end of pump 9 is fixedly connected with one end of the U-shaped cavity 6 by gas-guide tube 10, and the moving mold is located on the pedestal 1
2 sides are fixed with quiet mold 3, and the quiet mold 3 matches with the moving mold 2, and injection pipe is equipped in the middle part of the quiet mold 3
11, the injection pipe 11 runs through the quiet mold 3, and the injection pipe 11 passes through the first link block far from described quiet 3 one end of mold
12 are fixedly connected with the pedestal 1, and the mold cavity lower end of the moving mold 2 offers inlet 13, the injection pipe 11 and institute
It states inlet 13 to match, the injection pipe 11 offers perforation on described 13 one end of inlet, and the quiet mold 3 is separate
2 side of moving mold is fixed with partition 14, and the partition 14 is fixed with smelting furnace 15, institute far from quiet 3 side of mold
It states 15 bottom end of smelting furnace and is equipped with outlet tube 16, valve 17 is installed, the outlet tube 16 is far from described molten in the middle part of the outlet tube 16
15 one end of furnace connects with the perforation of the injection pipe 11, and the injection device includes first piston 18, and the first piston 18 is set
In the injection pipe 11, described 18 one end of first piston is fixed with injection rod 19, and the injection pipe 11 is far from described first
18 one end of piston is fixed with second piston 20, and the second piston 20 is located in hydraulic cylinder 21, and the hydraulic cylinder 21 passes through the
Two link blocks 37 are fixed on the pedestal 1, and described 21 one end of hydraulic cylinder is equipped with the first hydraulic oil pipe 22, first hydraulic oil
Pipe 22 is equipped with hydraulic pump 23 far from described 21 one end of hydraulic cylinder, and the input terminal of the hydraulic pump 23 is equipped with the second hydraulic oil pipe 24,
Second hydraulic oil pipe 24 is connect far from described 23 one end of hydraulic pump with hydraulic fluid tank 25, and the hydraulic oil cooling device includes cold
Water dispenser 26, the cooling-water machine 26 are fixed on the pedestal 1, and the output end of the cooling-water machine 26 is connected with water by return pipe 28
The output end of pump 27, the water pump 27 is connect by return pipe 28 with the input terminal of cooling-water machine 26, and the return pipe 28 is laid on
On the hydraulic fluid tank 25 and the hydraulic cylinder 21.
Above scheme through the invention can greatly reduce the cooling speed of casting, to increase the life of casting
Efficiency is produced, and can be cooled down by cold water to the hydraulic oil in hydraulic fluid tank 25 and hydraulic cylinder 21, so that hydraulic pump 23 exists
It works at lower temperature, it is not easy to break down, and be able to extend service life.
Embodiment two:
Referring to Fig. 4, the dry ice chest 7 is the cavity structure of one side opening for dry ice chest 7, the dry ice chest 7 is opened
Mouth side is equipped with shaft 29, and 29 side of shaft is fixed with door-plate 30;For door-plate 30,30 outer wall of door-plate is solid
Surely it is equipped with handle 31;For door-plate 30, the door-plate 30 is equipped with safety lock 32 close to 31 side of handle.
Above scheme through the invention, it is convenient that dry ice 8 is added after dry ice 8 is finished, can convenient for the opening of door-plate 30,
It closes, can be avoided door-plate 30 and automatically open, dry ice can distil after the opening of door-plate 30, reduce the waste of dry ice.
Embodiment three:
Fig. 1 and 3 are please referred to, for moving mold 2, overflow ducts 33 are offered on the mold cavity of the moving mold 2, it is described dynamic
It is located at 33 upper end of overflow ducts in mold 2 and offers spill cavity 34;For spill cavity 34, offered on the spill cavity 34
Exhaust passage 35;For the second hydraulic oil pipe 24, oil filter 36 is installed in the middle part of second hydraulic oil pipe 24;For every
For plate 14, the partition 14 is made of heat-barrier material.
Extra molten metal can be discharged in above scheme through the invention, and the air in mold cavity can be discharged, avoid
Casting generates bubble, can be effectively filtered the particulate pollutant in hydraulic oil, so that hydraulic pump 23 be avoided to break down, subtracts
The abrasion of few hydraulic pump 23, to increase the service life of hydraulic pump 23, so that the high temperature of smelting furnace 15 is not transferred to quiet mold
3, to accelerate the cooled and solidified of casting.
In conclusion by means of above-mentioned technical proposal of the invention, by the way that pedestal 1, moving mold 2, quiet mold 3, liquid is arranged
Telescopic rod 4, casting cooling system, injection device are pressed, the raw metal for needing die casting is put into smelting furnace 15 be fused into liquid first
Moving mold 2 and quiet mold 3 are combined by control hydraulic telescopic rod 4, open valve 17 and molten metal is allowed to flow into injection pipe by body
11, then pushed away second piston 20 to the left in the hydraulic oil pump inlet hydraulic cylinder 21 in hydraulic fluid tank 25 by control hydraulic pump 23, from
And pushed away first piston 18 to the left by injection rod 19, so that the metal hydraulic in injection pipe 11 is mapped in mold cavity, then allow
Air pump 9 works, and the cold air that the distillation of dry ice 8 generates is pumped into U-shaped cavity 6, is quickly cooled down to casting, by the way that liquid is arranged
The water of room temperature can be become cold water by pressure oil cooling device, cooling-water machine 26, water pump 27 cold water in cooling-water machine 26 can be pumped into
Return pipe 28, return pipe 28 are laid on the outer surface of hydraulic fluid tank 25 and hydraulic cylinder 21.To take away hydraulic fluid tank 25 and hydraulic cylinder 21
High temperature, achieve the purpose that cooling, can greatly reduce the cooling speed of casting, to increase the production efficiency of casting,
And hydraulic pump 23 can be allowed to work at a lower temperature, it is not easy to it breaks down, and is able to extend service life, it is convenient
Dry ice 8 is added after dry ice 8 is finished, and can be convenient for the open and close of door-plate 30, be can be avoided door-plate 30 and automatically open, dry ice is in door
Plate 30 can distil after opening, and reduce the waste of dry ice, extra molten metal can be discharged, can be discharged in mold cavity
Air avoids casting from generating bubble, can be effectively filtered the particulate pollutant in hydraulic oil, so that hydraulic pump 23 be avoided to go out
Existing failure, reduces the abrasion of hydraulic pump 23, to increase the service life of hydraulic pump 23, so that the high temperature of smelting furnace 15 will not transmit
To quiet mold 3, to accelerate the cooled and solidified of casting.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (8)
1. one kind can allow casting to be quickly cooled down the die casting machine of solidification, which is characterized in that including pedestal (1), moving mold (2), quiet
Mold (3), hydraulic telescopic rod (4), casting cooling system, injection device and hydraulic oil cooling device, side on the pedestal (1)
It is fixed with support plate (5), support plate (5) side is fixed with two hydraulic telescopic rods (4), the hydraulic telescopic rod
(4) it is fixed with moving mold (2) far from the support plate (5) one end, offers U-shaped cavity (6) inside the moving mold (2),
The casting cooling system includes dry ice chest (7), and the dry ice chest (7) is fixed on the support plate (5), the dry ice chest
(7) dry ice (8) are equipped in, are fixed with air pump (9) on the dry ice chest (7), the input terminal of the air pump (9) passes through gas-guide tube
(10) it is connected with the dry ice chest (7), one end of the output end of the air pump (9) and the U-shaped cavity (6) passes through gas-guide tube
(10) it is fixedly connected, the moving mold (2) side is located on the pedestal (1) and is fixed with quiet mold (3), the quiet mold
(3) match with the moving mold (2), be equipped with injection pipe (11) in the middle part of the quiet mold (3), the injection pipe (11) runs through institute
It states quiet mold (3), the injection pipe (11) passes through the first link block (12) and the pedestal far from described quiet mold (3) one end
(1) be fixedly connected, the mold cavity lower end of the moving mold (2) offers inlet (13), the injection pipe (11) and it is described into
Liquid mouth (13) matches, and the injection pipe (11) offers perforation, the quiet mold (3) on the inlet (13) one end
It is fixed with partition (14) far from the moving mold (2) side, the partition (14) sets far from quiet mold (3) the side fixation
Have smelting furnace (15), smelting furnace (15) bottom end is equipped with outlet tube (16), is equipped with valve (17), institute in the middle part of the outlet tube (16)
It states outlet tube (16) and connects with the perforation of the injection pipe (11) far from the smelting furnace (15) one end, the injection device includes the
One piston (18), the first piston (18) are located in the injection pipe (11), and described first piston (18) one end is fixed with
Injection rod (19), the injection pipe (11) are fixed with second piston (20) far from the first piston (18) one end, and described the
Two pistons (20) are located in hydraulic cylinder (21), and the hydraulic cylinder (21) is fixed on the pedestal (1) by the second link block (37)
On, described hydraulic cylinder (21) one end is equipped with the first hydraulic oil pipe (22), and first hydraulic oil pipe (22) is far from the hydraulic cylinder
(21) one end is equipped with hydraulic pump (23), and the input terminal of the hydraulic pump (23) is equipped with the second hydraulic oil pipe (24), second liquid
Pressuring oil pipe (24) is connect far from the hydraulic pump (23) one end with hydraulic fluid tank (25), and the hydraulic oil cooling device includes cooling-water machine
(26), the cooling-water machine (26) is fixed on the pedestal (1), and the output end of the cooling-water machine (26) is connected by return pipe (28)
It is connected to water pump (27), the output end of the water pump (27) is connect by return pipe (28) with the input terminal of cooling-water machine (26), described
Return pipe (28) is laid on the hydraulic fluid tank (25) and the hydraulic cylinder (21).
2. one kind according to claim 1 can allow casting to be quickly cooled down the die casting machine solidified, which is characterized in that described dry
Refrigerator (7) is the cavity structure of one side opening, and the opening side of the dry ice chest (7) is equipped with shaft (29), the shaft (29)
Side is fixed with door-plate (30).
3. one kind according to claim 2 can allow casting to be quickly cooled down the die casting machine solidified, which is characterized in that the door
Plate (30) outer wall is fixed with handle (31).
4. one kind according to claim 3 can allow casting to be quickly cooled down the die casting machine solidified, which is characterized in that the door
Plate (30) is equipped with safety lock (32) close to the handle (31) side.
5. one kind according to claim 1 can allow casting to be quickly cooled down the die casting machine solidified, which is characterized in that described dynamic
It is offered on the mold cavity of mold (2) overflow ducts (33), overflow ducts (33) upper end is located in the moving mold (2) and is offered
Spill cavity (34).
6. one kind according to claim 5 can allow casting to be quickly cooled down the die casting machine solidified, which is characterized in that described to overflow
Exhaust passage (35) are offered on stream chamber (34).
7. one kind according to claim 1 can allow casting to be quickly cooled down the die casting machine of solidification, which is characterized in that described the
Oil filter (36) are installed in the middle part of two hydraulic oil pipes (24).
8. one kind according to claim 1 can allow casting be quickly cooled down solidification die casting machine, which is characterized in that it is described every
Plate (14) is made of heat-barrier material.
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CN201811492393.7A CN109465420A (en) | 2018-12-07 | 2018-12-07 | A kind of die casting machine that casting can be allowed to be quickly cooled down solidification |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111604486A (en) * | 2020-07-07 | 2020-09-01 | 芜湖舜富精密压铸科技有限公司 | Cold chamber die casting machine with recyclable waste heat |
CN112371941A (en) * | 2020-09-11 | 2021-02-19 | 周芮冬 | Quick injection molding device of rotor die casting machine |
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---|---|---|---|---|
CN111604486A (en) * | 2020-07-07 | 2020-09-01 | 芜湖舜富精密压铸科技有限公司 | Cold chamber die casting machine with recyclable waste heat |
CN112371941A (en) * | 2020-09-11 | 2021-02-19 | 周芮冬 | Quick injection molding device of rotor die casting machine |
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