CN109461575A - A kind of air core coil coil winding machine - Google Patents
A kind of air core coil coil winding machine Download PDFInfo
- Publication number
- CN109461575A CN109461575A CN201811448795.7A CN201811448795A CN109461575A CN 109461575 A CN109461575 A CN 109461575A CN 201811448795 A CN201811448795 A CN 201811448795A CN 109461575 A CN109461575 A CN 109461575A
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- CN
- China
- Prior art keywords
- air core
- thread
- coil
- winding machine
- core coil
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/071—Winding coils of special form
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The present invention proposes a kind of air core coil coil winding machine, it is related to coil processing technique field, including base, distribution box is equipped in the base, outer cover is equipped with above the base, it is characterized in that, tension bracket is set on the outside of outer cover, the top of the tension bracket is equipped with tensioner, the side of the tension bracket is equipped with line bucket, three axial adjustment mechanism of winding displacement is equipped with inside the outer cover, thread clamping mechanism is equipped with above the three axial adjustment mechanism of winding displacement, the top of the thread clamping mechanism is equipped with plectrum device, wire winding tool is equipped with below the thread clamping mechanism, it is equipped with thread cutting mechanism below the wire winding tool and goes to the end of a thread mechanism, the thread cutting mechanism and the end of a thread mechanism is gone to be located in the base.The present invention provides auto-power on, automatic feeding, discharge, while its structure is simple, operational process is reliable and stable, production efficiency with higher for producing air core coil.
Description
Technical field
The present invention relates to coil processing technique field, especially a kind of air core coil coil winding machine.
Background technique
Coil winding machine is the machine linear object being wound on specific workpiece.All electric equipment products are needed mostly with paint
Copper-clad line (abbreviation enameled wire) turns to inductance coil, it is necessary to use coil winding machine.The single air core coil production of electronics industry adds
Work usually requires to use full-automatic hollow coil winder, still, air core coil coil winding machine be all semi-automatic or single head around
Line machine, is manually removed, low efficiency, and coiling is of poor quality uneven, and human cost is high, and large labor intensity is generally limited to small-sized enterprise
Industry is not suitable for being mass produced.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of air core coil coil winding machine.
The present invention specifically adopts the following technical scheme that realization:
A kind of air core coil coil winding machine, including base, the base is interior to be equipped with distribution box, is equipped with above the base outer
Cover, outer cover outside are set to tension bracket, and the top of the tension bracket is equipped with tensioner, and the side of the tension bracket is equipped with line bucket, institute
It states and is equipped with three axial adjustment mechanism of winding displacement inside outer cover, be equipped with thread clamping mechanism, the clamp above the three axial adjustment mechanism of winding displacement
The top of mechanism is equipped with plectrum device, and wire winding tool is equipped with below the thread clamping mechanism, is equipped with trimming below the wire winding tool
Mechanism and the end of a thread mechanism is gone to, the thread cutting mechanism and the end of a thread mechanism is gone to be located in the base.
Preferably, being additionally provided with operation panel on the outside of the outer cover, the operation panel electrically connects with the distribution box
It connects.
Preferably, the wire winding tool includes the main shaft side component being oppositely arranged and countershaft side component, the main shaft side
Component is connected with main shaft, and countershaft side component is connected with countershaft.
Preferably, the main shaft side component is equipped with several probes, the probe is connect with electrical conduction mechanism, the energization
Mechanism is set in the base, is electrically connected with the distribution box.
Preferably, the main shaft is connected with first motor by belt.
Preferably, being additionally provided with material fetching mechanism above the wire winding tool, the side of the material fetching mechanism is equipped with conveyer belt.
Preferably, the material fetching mechanism is equipped with clamping jaw, the clamping jaw is connected with the second motor and cylinder, controls the folder
The opening and overturning of pawl.
Preferably, being equipped with winding displacement line mouth above the three axial adjustment mechanism of winding displacement.
Air core coil coil winding machine provided by the invention, the beneficial effect is that: for producing air core coil, provide automatic logical
Electric, automatic feeding, discharge, while its structure is simple, operational process is reliable and stable, production efficiency with higher.
Detailed description of the invention
Fig. 1 is the main view of air core coil coil winding machine of the present invention；
Fig. 2 is the right view of air core coil coil winding machine of the present invention；
Fig. 3 is the schematic diagram in Fig. 1 without outer cover；
Fig. 4 is the perspective view of Fig. 3.
Specific embodiment
To further illustrate that each embodiment, the present invention are provided with attached drawing.These attached drawings are that the invention discloses one of content
Point, mainly to illustrate embodiment, and the associated description of specification can be cooperated to explain the operation principles of embodiment.Cooperation ginseng
These contents are examined, those of ordinary skill in the art will be understood that other possible embodiments and advantages of the present invention.In figure
Component be not necessarily to scale, and similar component symbol is conventionally used to indicate similar component.
Now in conjunction with the drawings and specific embodiments, the present invention is further described.
As shown in Figure 1, 2, a kind of air core coil coil winding machine provided in this embodiment, including base 1, interior be equipped with of base 1 are matched
Electronic box 2 is equipped with outer cover 3 above base 1, and tension bracket 4 is set on the outside of outer cover 3, and the top of tension bracket 4 is equipped with tensioner 5, tension bracket
4 side is equipped with line bucket 6, and the line bucket 6 and tensioner 5 of the present embodiment are arranged two groups, also settable multiple groups, according to production needs certainly
Row adjustment.The outside of outer cover 3 is additionally provided with operation panel 7, and operation panel 7 and distribution box 2 are electrically connected.
As shown in Figure 3,4, it is equipped with three axial adjustment mechanism 8 of winding displacement inside outer cover 3, is equipped with above three axial adjustment mechanism 8 of winding displacement
Winding displacement line mouth 9 and thread clamping mechanism 10, the top of thread clamping mechanism 10 are equipped with plectrum device 11, are equipped with coiling work below thread clamping mechanism 10
It fills 12, thread cutting mechanism 13 is equipped with below wire winding tool 12 and goes to the end of a thread mechanism 14, thread cutting mechanism 13 and the end of a thread mechanism 14 is gone to be located at
In base 1.Wherein, wire winding tool 12 includes the main shaft side group 121 being oppositely arranged and countershaft side component 122, main shaft side component
121 are connected with main shaft 127, and main shaft 122 is connected with first motor 124 by belt 123, and countershaft side component 122 is connected with countershaft
125.Main shaft side component 121 is equipped with several probes, and probe is connect with electrical conduction mechanism 15, and electrical conduction mechanism 15 is set in base 1, with
Distribution box 2 is electrically connected.
Material fetching mechanism 16 is equipped with above wire winding tool 12, the side of material fetching mechanism 16 is equipped with conveyer belt 17, material fetching mechanism
16 are equipped with clamping jaw 161, and clamping jaw 161 is connected with the second motor 162 and cylinder 163, controls the opening and overturning of the clamping jaw 161.
Air core coil coil winding machine provided by the invention, when in use, manually by the wire body in line bucket sequentially pass through tensioner,
It is clipped on thread clamping mechanism after three axial adjustment mechanism of winding displacement, winding displacement line mouth, after pressing start button, three axial adjustment mechanism of winding displacement is logical
It crosses winding displacement line mouth to be wrapped in wire body on the wrapping post of wire winding tool main shaft side component, thread clamping mechanism unclamps the end of a thread, then main shaft
It is rotated under the drive of first motor, and then drives the rotation of main shaft side component, three axial adjustment mechanism of winding displacement carries out winding displacement, plectrum machine
Structure is kept off before line of fall point, places the random line of appearance during winding displacement.After the number of plies needed for product first layer coil is covered with, countershaft band
Dynamic countershaft side component is traversing, pushes countershaft side component indentation main shaft side component and compresses first layer coil, then main shaft side group
Part continues to rotate, and completes product coiling under the cooperation of three axial adjustment mechanism of winding displacement.Then three axial adjustment mechanism of winding displacement is by buttock line
It is fixed on another wrapping post of main shaft side component, and wire body is introduced into thread clamping mechanism, by thread cutting mechanism by a upper product
Buttock line cut, simultaneously clamp on the head line of next product, complete a product coiling work.
After the completion of coiling, electrical conduction mechanism is abolished the head line for winding wire body and buttock line surface coat of paint by probe, is led to
Electricity makes coil heating, and after reaching certain temperature, coil self-adhesion is one piece, and thread cutting mechanism cuts the head line and buttock line that coat of paint is abolished
It is disconnected, then by going to the end of a thread mechanism to remove copper wire remaining in winding post, the clamping jaw of material fetching mechanism produces the air core coil of completion
Product take out from wire winding tool, are put on conveyer belt.Above-mentioned motion flow is recycled, until wire rod exhausts or artificially stops in line bucket
Machine operation.
Although specifically showing and describing the present invention in conjunction with preferred embodiment, those skilled in the art should be bright
It is white, it is not departing from the spirit and scope of the present invention defined by the appended claims, it in the form and details can be right
The present invention makes a variety of changes, and is protection scope of the present invention.
Claims (8)
1. a kind of air core coil coil winding machine, including base, the base is interior to be equipped with distribution box, it is equipped with outer cover above the base,
It is characterized in that, being set to tension bracket on the outside of outer cover, the top of the tension bracket is equipped with tensioner, and the side of the tension bracket is equipped with
Line bucket, the outer cover inside are equipped with three axial adjustment mechanism of winding displacement, are equipped with thread clamping mechanism, institute above the three axial adjustment mechanism of winding displacement
The top for stating thread clamping mechanism is equipped with plectrum device, and wire winding tool is equipped with below the thread clamping mechanism, is set below the wire winding tool
There is thread cutting mechanism and go to the end of a thread mechanism, the thread cutting mechanism and the end of a thread mechanism is gone to be located in the base.
2. a kind of air core coil coil winding machine according to claim 1, it is characterised in that: be additionally provided with behaviour on the outside of the outer cover
Make panel, the operation panel and the distribution box are electrically connected.
3. a kind of air core coil coil winding machine according to claim 1, it is characterised in that: the wire winding tool includes opposite sets
The main shaft side component and countershaft side component set, the main shaft side component are connected with main shaft, and countershaft side component is connected with countershaft.
4. a kind of air core coil coil winding machine according to claim 3, it is characterised in that: if the main shaft side component is equipped with
Dry probe, the probe are connect with electrical conduction mechanism, and the electrical conduction mechanism is set in the base, are electrically connected with the distribution box
It connects.
5. a kind of air core coil coil winding machine according to claim 4, it is characterised in that: the main shaft is connected with by belt
First motor.
6. a kind of air core coil coil winding machine according to claim 1, it is characterised in that: be additionally provided with above the wire winding tool
The side of material fetching mechanism, the material fetching mechanism is equipped with conveyer belt.
7. a kind of air core coil coil winding machine according to claim 6, it is characterised in that: the material fetching mechanism is equipped with clamping jaw,
The clamping jaw is connected with the second motor and cylinder, controls the opening and overturning of the clamping jaw.
8. a kind of air core coil coil winding machine according to claim 1, it is characterised in that: in the three axial adjustment mechanism of winding displacement
Side is equipped with winding displacement line mouth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811448795.7A CN109461575A (en) | 2018-11-28 | 2018-11-28 | A kind of air core coil coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811448795.7A CN109461575A (en) | 2018-11-28 | 2018-11-28 | A kind of air core coil coil winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109461575A true CN109461575A (en) | 2019-03-12 |
Family
ID=65612042
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811448795.7A Pending CN109461575A (en) | 2018-11-28 | 2018-11-28 | A kind of air core coil coil winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109461575A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111145999A (en) * | 2020-01-21 | 2020-05-12 | 科瓦力(宁波)精密器械有限公司 | Integrated intelligent main and auxiliary pole coil winding robot |
-
2018
- 2018-11-28 CN CN201811448795.7A patent/CN109461575A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111145999A (en) * | 2020-01-21 | 2020-05-12 | 科瓦力(宁波)精密器械有限公司 | Integrated intelligent main and auxiliary pole coil winding robot |
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