CN109458894A - Five axis turn round data spherical displacer and its application method - Google Patents

Five axis turn round data spherical displacer and its application method Download PDF

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Publication number
CN109458894A
CN109458894A CN201811471849.1A CN201811471849A CN109458894A CN 109458894 A CN109458894 A CN 109458894A CN 201811471849 A CN201811471849 A CN 201811471849A CN 109458894 A CN109458894 A CN 109458894A
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axis
spherical displacer
amesdial
displacer
fine tuning
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CN109458894B (en
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翁志华
赵瑞兴
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Xiamen Ding Yun Intelligent Ltd By Share Ltd
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Xiamen Ding Yun Intelligent Ltd By Share Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/0002Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
    • G01B5/0004Supports

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The present invention provides a kind of five axis to turn round data spherical displacer, including retaining part, fine tuning slide unit, spherical displacer, and the retaining part is mounted on fine tuning slide unit upper end, and the spherical displacer is mounted on fine tuning slide unit lower end.The calibration of five-axle linkage precision at present, the method for inspection can be divided into two kinds, and a kind of to use dedicated electronic metering equipment (such as IBS), special equipment measurement accuracy is high, but equipment is expensive, cumbersome, higher using threshold, be unfavorable for popularizing.Another then be using traditional hand dipping mode, this mode cost is minimum, but precision is worst simultaneously, and operating process step is most, and each machine tool plant's standard is different, normative poor.Contact-type electronic measuring instrument (IBS), non-contact type photoelectricity measuring instrument of the present invention compared to existing measuring device, have the advantages that it is at low cost, simple, conveniently, it is easy to use, calibration ball center can fast and accurately be calibrated, make entire measurement process simply without complex mathematical computations, measurement threshold is reduced, it is easy to spread.

Description

Five axis turn round data spherical displacer and its application method
Technical field
The present invention relates to a kind of revolution data spherical displacers, more particularly to a kind of five axis revolution data spherical displacer and its use Method.
Background technique
With the continuous development of China's machine tool technology, and the rising of multi-axis machines popularity rate in recent years, the present country have Many Machine Manufacture quotient have started research and development, production five-axis machining apparatus.Either Machine Manufacture quotient or end user, five axis connection The detection of dynamic precision is an essential ring.Because five-axle linkage precision directly affects the machining accuracy of equipment, how to improve Detection accuracy, efficiency are of great significance.
The calibration of five-axle linkage precision at present, the method for inspection can be divided into two kinds, a kind of dedicated electronic metering equipment of use (such as IBS), special equipment measurement accuracy is high, but equipment is expensive, cumbersome, higher using threshold, is unfavorable for popularizing.It is another It is then using traditional hand dipping mode, this mode cost is minimum, but precision is worst simultaneously, and operating process step is most, Each machine tool plant's standard is different, normative poor.And caliberating device disclosed in the patent of Publication No. CN 105043190 and use Method still exist it is cumbersome, need to calculate complex data, be also high to stringer requirement, poor fault tolerance, efficiency also mentions Between lift-off.
Summary of the invention
The present invention provides a kind of five axis to turn round data spherical displacer, a kind of more simple to provide, and guarantees that precision obtains premise Lower operation threshold is low, demarcates a kind of high-efficient measurement method.
The present invention provides a kind of five axis to turn round data spherical displacer, including retaining part, fine tuning slide unit, spherical displacer, described Retaining part is mounted on fine tuning slide unit upper end, and the spherical displacer is mounted on fine tuning slide unit lower end.
Further, the fine tuning slide unit is that cross finely tunes slide unit.
Further, the spherical displacer is bearing steel ball.
Further, the bearing steel ball is G3 dimension accuracy steel ball.
Further, the five axis revolution data spherical displacer further includes amesdial, the test side of the amesdial and calibration Ball surface is in contact.
Further, the five axis revolution data spherical displacer further includes gauge stand, and the amesdial is mounted on gauge stand.
Further, the five axis revolution data spherical displacer further includes Z axis setting instrument, and the gauge stand is mounted on Z axis setting On instrument.
The invention also discloses a kind of application methods of above-mentioned five axis revolution data spherical displacer, including steps are as follows (with AC For double turntable structures):
1) amesdial is fixed on gauge stand, then the gauge stand assembled and amesdial is fixed on rotary work table top;
2) it will divide medium rod clamping on five-axis machine tool knife handle, and load on knife five-axis machine tool main shaft, using minute stick to rotation work In carrying out point as platform, the location error of rapid drop main shaft and C axis center shortens amesdial school and marks the time
3) knife handle of medium rod is divided to unload assembly, mobile Z axis to suitable position, mobile adjustment amesdial makes spindle taper hole pressure table,
C axis workbench is rotated, amesdial is observed, fine tuning XY guarantees that all angles pressure table is identical, is overlapped main shaft with C axis center
4) it keeps amesdial motionless, the knife handle of spherical displacer retaining part and five-axis machine tool is assembled and is loaded into the master of five-axis machine tool On axis,
5) it keeps major axis X Y location motionless, adjusts gauge stand, spherical displacer is made to press amesdial, control main shaft rotation drives spherical displacer to turn Dynamic, the scale with reference to shown in amesdial adjusts spherical displacer using micro-adjusting mechanism, really if scale changes in rotary course It protects the spherical displacer centre of sphere and main shaft rotates overlapping of axles;
6) numerical value H is recorded at a distance from main shaft nose using amesdial measurement spherical displacer minimum point;
7) Z axis setting instrument is placed on rotary table, mobile spherical displacer, pressure setting instrument records current location mechanical coordinate Z1;
8) spherical displacer presses amesdial, and the rotation of rotary work table top drives amesdial rotation, mobile adjustment calibration ball position, Zhi Daoxuan Shaft is overlapped with the centre of sphere, mechanical coordinate P1 when record is overlapped;
9) it keeps amesdial position motionless, spherical displacer is first moved to home, lathe sloping shaft is rotated by 90 °, mobile calibration Ball 3 presses table, and pressure table scale is identical as previous step, and the rotation of rotary work table top drives amesdial to carry out the rotation on perpendicular, Mobile adjustment calibration ball position records mechanical coordinate P2 at this time until rotary shaft is overlapped with the centre of sphere;
10) open CAD software, by P1 P2 point coordinate input creation two o'clock, pass through mathematics geometry two o'clock and 90 ° of angle, drafting Justify out, obtains central coordinate of circle P3;
11) arrange data: PZ=Z1-H- sets instrument height, extracts the XY coordinate in P1, extracts the YZ coordinate in P3;
12) previous step data are inputted into corresponding parameter position according to system controller definition, reset comes into force;
13) each axis returns to zero, and spherical displacer is moved to P1 coordinate, presses table, open-authentication formula again, and A axis is moved to -90, A axis C axis does uninterrupted rotary motion in motion process, and observation table shows numerical value;
14) numerical value fine tuning revolution data are shown according to A0 and the table of two positions A90, showing value fluctuation less than 0.01 with table is standard, If overproof, repeat this step to table and show value fluctuation less than 0.01, and complete to demarcate.
Detailed description of the invention
Fig. 1 is that five axis of the invention turn round data spherical displacer structural schematic diagram;
Fig. 2 is that rotary shaft of embodiment of the present invention work top is in the structural schematic diagram under horizontality;
Fig. 3 is that rotary shaft of embodiment of the present invention work top is in the structural schematic diagram under plumbness.
Specific embodiment
It in order to enable those skilled in the art to better understand the solution of the present invention, below will be to the skill in the embodiment of the present invention Art scheme is clearly and completely described, it is clear that and the described embodiment is only a part of the embodiment of the present invention, without It is whole embodiments.
The embodiment of the invention discloses a kind of five axis to turn round data spherical displacer, as shown in Figure 1, including retaining part 1, fine tuning Slide unit 2, spherical displacer 3, the retaining part 1 are mounted on fine tuning 2 upper end of slide unit, finely tune and are equipped with fixed link 21 below slide unit 2, fine tuning Slide unit 2 is connected by fixed link 21 with spherical displacer 3, and spherical displacer 3 is made to be mounted on fine tuning 2 lower end of slide unit.
Optionally, the fine tuning slide unit 2 is that cross finely tunes slide unit 2.
Optionally, the spherical displacer 3 is bearing steel ball 3.Particularly, in embodiments of the present invention, the bearing steel ball 3 is adopted With German import G3 dimension accuracy (0.0003) bearing steel ball 3.
Optionally, the five axis revolution data spherical displacer further includes amesdial 4, the test side of the amesdial 4 and calibration 3 surface of ball is in contact.
Particularly, the five axis revolution data spherical displacer further includes gauge stand 5, and the amesdial 4 is mounted on gauge stand 5
Particularly, the five axis revolution data spherical displacer further includes Z axis setting instrument 7, and the gauge stand 5 is mounted on Z axis setting instrument 7 On.
Wherein, as shown in Figure 1, retaining part 1 can be fixed with the knife handle of lathe.Micro-adjusting mechanism 2 is micron order freqency fine adjustment machine Structure.Z axis setting instrument 7 is mounted on the edge of rotary shaft work top.
By taking AC cradle-type structure as an example, specific scaling method is as follows:
1) in the case that three axis items mechanical precisions are all up to standard, guarantee rotary shaft with the positional relationship of corresponding linear axis no more than state It is measured in situation as defined in marking;
2) device needed for demarcating is equipment, any CAD software disclosed in the embodiment of the present invention;
3) knife handle that five axis turn round data spherical displacer and five-axis machine tool is assembled and is loaded on the main shaft of five-axis machine tool, by thousand points Table 4 and gauge stand 5 are assembled and are fixed on rotary shaft work top 6
4) as shown in Fig. 2, spherical displacer 3 is pressed amesdial 4, main shaft rotation drives spherical displacer 3 to rotate, carves with reference to shown in amesdial 4 Degree adjusts spherical displacer 3 using micro-adjusting mechanism 2, it is ensured that 3 centre of sphere of spherical displacer and master if scale changes in rotary course Axis rotates overlapping of axles;
5) 3 minimum point of spherical displacer is measured at a distance from main shaft nose using amesdial 4, record numerical value H;
6) Z axis setting instrument is placed on rotary table 6, mobile spherical displacer 3, pressure setting instrument records current location mechanical coordinate Z1;
7) spherical displacer 3 presses amesdial 4, and the rotation of rotary work table top 6 drives amesdial 4 to rotate, mobile adjustment 3 position of spherical displacer, Mechanical coordinate P1 when rotary shaft is overlapped with the centre of sphere, and record is overlapped;
8) as shown in Fig. 3, keep amesdial position motionless, lathe sloping shaft is rotated by 90 °, and mobile spherical displacer 3 presses table, and pressure table is carved Spend identical as previous step rotation on the rotation drive progress perpendicular of amesdial 4 of rotary work table top 6, mobile adjustment calibration 3 position of ball records mechanical coordinate P2 at this time until rotary shaft is overlapped with the centre of sphere;
9) open CAD software, by P1 P2 point coordinate input creation two o'clock drawn by simple mathematical geometry two o'clock and 90 ° of angle Circle is produced, central coordinate of circle P3 is obtained;
10) arrange data: PZ=Z1-H- sets instrument height, extracts the XY coordinate in P1, extracts the YZ coordinate in P3;
11) previous step data are inputted into corresponding parameter position according to system controller definition, reset comes into force;
12) each axis returns to zero, and spherical displacer is moved to P1 coordinate, presses table, open-authentication formula again, and A axis is moved to -90, A axis C axis does uninterrupted rotary motion in motion process, and observation table shows numerical value;
13) numerical value fine tuning revolution data are shown according to A0 and the table of two positions A90, showing value fluctuation less than 0.01 with table is standard, If overproof, this step is repeated.
Structure of the embodiment of the present invention is simple, compared to the contact-type electronic measuring instrument (IBS) of existing measuring device, non-contact Formula photoelectric measuring instrument, cost is relatively low, and application method is simply, conveniently, easy to use.Meanwhile the freqency fine adjustment machine of the embodiment of the present invention Structure is micron order, can fast and accurately calibrate calibration ball center, and entire measurement process is made simply without complex mathematical computations, to reduce and survey Threshold is measured, it is easy to spread.In addition, five axis revolution data spherical displacer fault-tolerance of the invention is high, because using micro-adjusting mechanism, using In the process can with ignore knife handle clamping error, reduce clamping requirement.
Particularly, spherical displacer uses G3 rank bearing steel ball in the embodiment of the present invention, is standard component, have precision it is high, at This low advantage, micro-adjusting mechanism are Quadratic Finite Element measuring instrument conventional fitment, and purchase cost is low, a whole set of spherical displacer low cost, potential visitor Family group increases.The embodiment of the present invention can also carry out dynamic check in addition to common static accuracy test, and spherical displacer equally can be into The dynamic accuracy of row linkage is examined.
Finally it should be noted that the above embodiments are merely illustrative of the technical scheme of the present invention and are not intended to be limiting thereof, to the greatest extent Invention is explained in detail referring to above-described embodiment for pipe, it should be understood by a person of ordinary skill in the art that technology Personnel read present specification after still can with modifications or equivalent substitutions are made to specific embodiments of the invention, but this A little modifications are changed within all without departing from the present patent application accompanying claims protection scope.

Claims (8)

1. five axis turn round data spherical displacer, which is characterized in that the five axis revolution data spherical displacer includes retaining part, fine tuning cunning Platform, spherical displacer, the retaining part are mounted on fine tuning slide unit upper end, and the spherical displacer is mounted on fine tuning slide unit lower end.
2. five axis according to claim 1 turns round data spherical displacer, which is characterized in that the fine tuning slide unit is cross fine tuning Slide unit.
3. five axis according to claim 1 turns round data spherical displacer, which is characterized in that the spherical displacer is bearing steel ball.
4. five axis according to claim 3 turns round data spherical displacer, which is characterized in that the bearing steel ball is G3 rank essence Spend steel ball.
5. five axis according to claim 1 turns round data spherical displacer, which is characterized in that five axis turns round data spherical displacer It further include amesdial, the test side of the amesdial is in contact with calibration ball surface.
6. five axis according to claim 5 turns round data spherical displacer, which is characterized in that five axis turns round data spherical displacer It further include gauge stand, the amesdial is mounted on gauge stand.
7. five axis according to claim 6 turns round data spherical displacer, which is characterized in that five axis turns round data spherical displacer It further include that the Z axis that height is 50mm sets instrument.
8. a kind of application method of five axis revolution data spherical displacer as claimed in claim 7, which is characterized in that including steps are as follows (by taking the bis- turntable structures of AC as an example):
1) amesdial is fixed on gauge stand, then the gauge stand assembled and amesdial is fixed on rotary work table top;
2) it will divide medium rod clamping on five-axis machine tool knife handle, and load on knife five-axis machine tool main shaft, using minute stick to rotation work In carrying out point as platform, the location error of rapid drop main shaft and C axis center shortens amesdial school and marks the time
3) knife handle of medium rod is divided to unload assembly, mobile Z axis to suitable position, mobile adjustment amesdial makes spindle taper hole pressure table,
C axis workbench is rotated, amesdial is observed, fine tuning XY guarantees that all angles pressure table is identical, is overlapped main shaft with C axis center
4) it keeps amesdial motionless, the knife handle of spherical displacer retaining part and five-axis machine tool is assembled and is loaded into the master of five-axis machine tool On axis,
5) it keeps major axis X Y location motionless, adjusts gauge stand, spherical displacer is made to press amesdial, control main shaft rotation drives spherical displacer to turn Dynamic, the scale with reference to shown in amesdial adjusts spherical displacer using micro-adjusting mechanism, really if scale changes in rotary course It protects the spherical displacer centre of sphere and main shaft rotates overlapping of axles;
6) numerical value H is recorded at a distance from main shaft nose using amesdial measurement spherical displacer minimum point;
7) Z axis setting instrument is placed on rotary table, mobile spherical displacer, pressure setting instrument records current location mechanical coordinate Z1;
8) spherical displacer presses amesdial, and the rotation of rotary work table top drives amesdial rotation, mobile adjustment calibration ball position, Zhi Daoxuan Shaft is overlapped with the centre of sphere, mechanical coordinate P1 when record is overlapped;
9) it keeps amesdial position motionless, spherical displacer is first moved to home, lathe sloping shaft is rotated by 90 °, mobile calibration Ball 3 presses table, and pressure table scale is identical as previous step, and the rotation of rotary work table top drives amesdial to carry out the rotation on perpendicular, Mobile adjustment calibration ball position records mechanical coordinate P2 at this time until rotary shaft is overlapped with the centre of sphere;
10) open CAD software, by P1 P2 point coordinate input creation two o'clock, pass through mathematics geometry two o'clock and 90 ° of angle, drafting Justify out, obtains central coordinate of circle P3;
11) arrange data: PZ=Z1-H- sets instrument height, extracts the XY coordinate in P1, extracts the YZ coordinate in P3;
12) previous step data are inputted into corresponding parameter position according to system controller definition, reset comes into force;
13) each axis returns to zero, and spherical displacer is moved to P1 coordinate, presses table, open-authentication formula again, and A axis is moved to -90, A axis C axis does uninterrupted rotary motion in motion process, and observation table shows numerical value;
14) numerical value fine tuning revolution data are shown according to A0 and the table of two positions A90, showing value fluctuation less than 0.01 with table is standard, If overproof, repeat this step to table and show value fluctuation less than 0.01, and complete to demarcate.
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Cited By (6)

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Publication number Priority date Publication date Assignee Title
CN111006626A (en) * 2019-12-20 2020-04-14 逸美德科技股份有限公司 Method and device for calibrating rotating shaft of dispensing equipment
CN111750755A (en) * 2020-06-28 2020-10-09 珠海格力智能装备有限公司 Method and device for detecting center position of rotating shaft of cradle rotating platform
CN112008491A (en) * 2020-07-29 2020-12-01 成都飞机工业(集团)有限责任公司 CA type five-axis numerical control machine tool RTCP precision calibration method based on measuring head
CN114406803A (en) * 2022-01-17 2022-04-29 中国第一汽车股份有限公司 Zero point recovery and calibration device for machine tool of machining center and using method of zero point recovery and calibration device
CN114714153A (en) * 2022-04-22 2022-07-08 成都飞机工业(集团)有限责任公司 Auxiliary fixture and detection method for detecting vertical C-axis positioning accuracy of eccentric structure
CN115464466A (en) * 2022-09-29 2022-12-13 巨冈精工(广东)股份有限公司 Auxiliary tool for R-test detection of double-swing-head five-axis numerical control machine tool

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CN115464466A (en) * 2022-09-29 2022-12-13 巨冈精工(广东)股份有限公司 Auxiliary tool for R-test detection of double-swing-head five-axis numerical control machine tool

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