CN109442351A - The manufacturing method of integral type Lamp cup and its fit structure with mold - Google Patents

The manufacturing method of integral type Lamp cup and its fit structure with mold Download PDF

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Publication number
CN109442351A
CN109442351A CN201811564948.4A CN201811564948A CN109442351A CN 109442351 A CN109442351 A CN 109442351A CN 201811564948 A CN201811564948 A CN 201811564948A CN 109442351 A CN109442351 A CN 109442351A
Authority
CN
China
Prior art keywords
lamp
lamp cap
cup
cup body
lamp cup
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201811564948.4A
Other languages
Chinese (zh)
Other versions
CN109442351B (en
Inventor
刘勇
丁胜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangmen Junsheng Industrial Co ltd
Original Assignee
Guangdong Junsheng Lighting Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Junsheng Lighting Technology Co ltd filed Critical Guangdong Junsheng Lighting Technology Co ltd
Priority to PCT/CN2019/077156 priority Critical patent/WO2019170101A1/en
Publication of CN109442351A publication Critical patent/CN109442351A/en
Application granted granted Critical
Publication of CN109442351B publication Critical patent/CN109442351B/en
Active legal-status Critical Current
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90Methods of manufacture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V21/00Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14336Coating a portion of the article, e.g. the edge of the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2618Moulds having screw-threaded mould walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2618Moulds having screw-threaded mould walls
    • B29C45/2622Moulds having screw-threaded mould walls for moulding interrupted screw threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C2045/14213Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure deforming by gas or fluid pressure in the mould cavity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/235Details of bases or caps, i.e. the parts that connect the light source to a fitting; Arrangement of components within bases or caps

Abstract

The present invention provides a kind of manufacturing method of integral type Lamp cup and its fit structure with mold, and the manufacturing method of integral type Lamp cup includes: that conductive embryo material is struck out to the Lamp cup ontology with lamp cap and cup body.Lamp cup ontology is sheathed in the rear cavity of mold, so as to be bonded sealing position in formation between cup body and rear cavity.By the preceding die sleeve of mold be located at cup body periphery and with Lamp cup ontology clearance fit, make the slide block mechanism of mold be connected to before mould and be bonded with lamp cap, the runner mechanism of mold is bonded with the top of lamp cap, between slide block mechanism and runner mechanism and lamp cap formation external sealant position.Lamp cap is exposed outside as conductive part, and external sealant position can prevent insulating materials from remaining on conductive part, improves the presentation quality of lamp cap, it is ensured that good, guarantee lamp cap circuit clear is contacted between lamp cap and external circuit.Interior sealing steric hindrance stops the inside that insulating materials enters cup body, can be effectively controlled effectively contacting between cup body and other conductive components, guarantees that cup body internal circuit is unimpeded.

Description

The manufacturing method of integral type Lamp cup and its fit structure with mold
Technical field
The present invention relates to technical field of lamps, and in particular to the manufacturing method of integral type Lamp cup a kind of and its matches with mold Close structure.
Background technique
Lamp cup is used as the connecting component between light bulb and lamp holder, and traditional Lamp cup uses lamp cap and the split type knot of cup body Structure, lamp cap are shaped using a kind of processing technology and equipment, and lamp body needs another processing technology and equipment forming, by lamp cap and cup When body is assembled into Lamp cup, need to follow closely riveting or glue bonding, packaging efficiency is low, and needs manual operation or carry out using special equipment Assembling, on the other hand, existing separate structure assembling is easy to appear failure, and (contact such as with zero curve is insecure, lamp cap and cup body It is insecure easy to fall off to follow closely riveting), in process of production because such failure carries out Repair after needing to destroy lamp cap, reprocessing will be weighed Multiple previous process, thereby increases additional accessory and cost of labor.
To solve the above-mentioned problems, occurs integrated Lamp cup gradually on the market.Integrated Lamp cup includes cup body and lamp cap, Lamp cup includes conductive part and insulation division, and conductive part has conductive embryo material to be integrally formed, and the lamp cap punch forming of the conductive part has spiral shell Line structure, Lamp cup is formed by conductive part and insulation division integrated injection molding, and on cap part, conductive part is in the outside of insulation division, In cup section, conductive part is in the inside of insulation division, and the conductive part of cap part and the conductive part of cup section connect, Conductive part is generally placed injection molding in a mold by manufacturing method.
During injection molding, insulation compound is easy to overflow the appearance for remaining in lamp cap the manufacturing method of this kind of Lamp cup The inner surface in face and cup body, on the one hand, the outside table of Lamp cup, which remains insulation compound easily, influences the presentation quality of Lamp cup, when serious Cause Lamp cup that cannot use, to reduce the yield rate of Lamp cup;On the other hand, remain insulating cement at the helicitic texture of lamp cap Material, will affect the assembly between lamp cap and lamp holder, easily leads to poor contact, even resulting in cannot be made using the lamps and lanterns of this kind of Lamp cup With causing artificial and material waste;In another aspect, the inner surface of cup body remains insulation compound, cup body and light source will affect Between electrical connection, influence the use of lamp.
Summary of the invention
Therefore, the technical problem to be solved in the present invention is that overcoming the manufacturing method of Lamp cup in the prior art easily in Lamp cup Outer surface residual sizing material influence Lamp cup the defect used, to provide the manufacturing method and its and mould of a kind of integral type Lamp cup The fit structure of tool.
In order to solve the above-mentioned technical problem, on the one hand, the present invention provides a kind of manufacturing method of integral type Lamp cup, comprising:
Conductive embryo material is struck out to the Lamp cup ontology with lamp cap and cup body;
Lamp cup ontology is sheathed in the rear cavity of mold, so as to be bonded between the cup body and the rear cavity in formation Sealing position, the interior sealing position can prevent insulating materials from entering the region between the cup body and the rear cavity;
By the preceding die sleeve of mold be located at the cup body periphery and with the Lamp cup ontology clearance fit, make the sliding block of mold Mechanism is connected to the preceding mould and is bonded with the lamp cap, the runner mechanism of mold is bonded with the top of the lamp cap, the cunning External sealant position is formed between block mechanism and the runner mechanism and the lamp cap, the external sealant position can prevent insulating materials from entering The region between region and the runner mechanism and the lamp cap between the slide block mechanism and lamp cap.
Optionally, further includes:
Insulating materials is injected to the Lamp cup body interior by the runner mechanism, occurs that the lamp cap described in The deformation in slide block mechanism direction, to form helicitic texture.
Optionally, the insulating materials is injected in the Lamp cup ontology using injection molding machine, the nozzle of the injection molding machine Practical injection pressure need to meet following formula:
The practical injection pressure of the nozzle of injection molding machine=(maximum injection pressure/injection molding machine maximum injection oil of injection molding machine Pump pressure) * screen display pressure.
Optionally, the practical injection pressure of the nozzle of the injection molding machine is greater than the yield strength of the conductive embryo material, and institute The practical injection pressure for stating the nozzle of injection molding machine is less than the tensile strength of the conductive embryo material.
Optionally, the lamp cap forms the design elongation percentage δ of lamp cap when helicitic textureAFollowing formula need to be met:
δA=(L-L0)/L*100%;
δA≤δ*0.8;
Wherein, L0The length of axial cross section outer contour when helicitic texture not formed for lamp cap;L is that lamp cap forms screw thread The length of axial cross section outer contour after structure;δ is the fracture elongation of conductive embryo material.
Optionally, " by the runner mechanism to the Lamp cup body interior inject insulating materials " the step of in, institute Runner mechanism is stated equipped with cast gate, the top of the lamp cap is equipped with glue-feeder compatible with the cast gate, and the insulating materials is adopted The Lamp cup ontology successively is injected by the cast gate and the glue-feeder with the mode of hot flow path.
On the other hand, the present invention provides the fit structure of a kind of integrated Lamp cup and mold, comprising:
Integrated Lamp cup has Lamp cup ontology, and the Lamp cup ontology includes lamp cap and cup body;
Mold, including rear cavity, preceding mould and slide block mechanism, the rear cavity are inserted into the inside of the Lamp cup ontology, institute The outside of the Lamp cup ontology is arranged in mould and the slide block mechanism before stating;
Sealing position in being formed between the cup body and the rear cavity, forms the between the slide block mechanism and the lamp cap One external sealant position.
Optionally, the interior sealing position include the cup body corresponding with the rear cavity position in lower end formed the Sealing position in sealing position and the upper end of the cup body position corresponding with the rear cavity are formed in one second.
Optionally, the mold further includes runner mechanism, and the corresponding portion of glue-feeder of the integrated Lamp cup is arranged in Position, forms the second external sealant position between the runner mechanism and the lamp cap.
Optionally, it is provided with several on the Lamp cup ontology and crosses glue hole, multiple gross areas for crossing glue hole account for described It is located at 10%~60% of the region area in the first external sealant position and second between sealing position on Lamp cup ontology.
Optionally, the glue hole of crossing is arranged between the lamp cap and the cup body.
Optionally, the radial section of the lamp cap is non-positive round tee section.
Optionally, the slide block mechanism is equipped with screw thread shaping sector compatible with lamp holder, institute towards the side of the lamp cap The periphery that screw thread shaping sector is connected to the lamp cap is stated, lamp cap described in the integral type Lamp cup injection moulding process passes through succeeding stretch Form helicitic texture identical with the screw thread shaping sector.
Technical solution of the present invention has the advantages that
1. the manufacturing method of integral type Lamp cup provided by the invention, by forming external sealant between runner mechanism and lamp cap Position, into lamp cap inject insulating materials when, external sealant position can prevent insulating materials from the upper end of lamp cap flow into runner mechanism with Region between lamp cap forces insulating materials to enter the region between lamp cap and rear cavity;Insulating materials flows to inside lamp cap When outside cup body, the external sealant position between slide block mechanism and lamp cap can prevent insulating materials from flowing into slide block mechanism from the lower end of lamp cap Region between lamp cap forces insulating materials to enter the region between cup body and preceding mould.Lamp cap is exposed outside as conductive part Face prevents insulating materials from remaining on conductive part, has both improved the presentation quality of lamp cap, has also ensured that between lamp cap and external circuit Contact is good, guarantees lamp cap circuit clear, will not influence the use of Lamp cup.
Interior sealing position is formed by being bonded between cup body and rear cavity, insulating materials flows to cup body from the inside of lamp cap When external, interior sealing position can prevent insulating materials from flowing into the region between cup body and rear cavity, force insulating materials from lamp cap Inside flows to the outside of cup body;In cup body flows outside, interior sealing position can prevent absolutely insulating materials between preceding mould and cup body Edge material flows into the region between cup body and rear cavity.Thus prevent the inside that insulating materials enters cup body, can be effectively controlled Effectively contacting between cup body and other conductive components guarantees that cup body internal circuit is unimpeded.
2. the manufacturing method of integral type Lamp cup provided by the invention, in the process to Lamp cup body interior injection insulating materials In, lamp cap position will form the helicitic texture towards slide block mechanism, and helicitic texture can be connect with lamp holder, realize Lamp cup and outside The electrical connection of circuit.
3. the manufacturing method of integral type Lamp cup provided by the invention, the practical injection molding of the nozzle by effectively controlling injection molding machine Pressure can preferably control the Forming Quality of Lamp cup.
4. the manufacturing method of integral type Lamp cup provided by the invention, by controlling the design elongation percentage of lamp cap, to ensure lamp Capitiform will not ensure that the quality of Lamp cup, improve the finished product of Lamp cup at when helicitic texture there is a phenomenon where being broken or damaging Rate reduces cost of investment.
5. the manufacturing method of integral type Lamp cup provided by the invention, injects Lamp cup for insulating materials by the way of hot flow path Ontology, runner mechanism will not generate the mouth of a river reworked material during injecting insulating materials, regenerate the mouth of a river after without undergoing The process that material reuses after melting can reduce the mechanical strong of insulating materials because mouth of a river reworked material is added again in insulating materials Degree, in this way during being continuously injected into insulating materials to Lamp cup ontology, has been effectively ensured the physical characteristic of insulating materials, thus Improve the mechanical strength of Lamp cup;The prouctiveness of Lamp cup is improved simultaneously.
The cast gate of runner mechanism is arranged in the top end of lamp cap, the top of lamp cap is arranged in glue-feeder, because of lamp cap top End is that non-visible area region will not influence the beauty of Lamp cup after formed product.Moreover, when cast gate is close to glue-feeder region Injection pressure is greater than injection pressure of the cast gate far from glue-feeder region, and can preferably export enough pressure in this way makes shape at lamp cap At helicitic texture.
6. the fit structure of integral type Lamp cup and mold provided by the invention, by being formed between slide block mechanism and lamp cap First external sealant position can prevent insulating materials from flowing into the region between slide block mechanism and lamp cap from the lower end of lamp cap, force insulation Material enters the region between cup body and preceding mould, and the outside of lamp cap is conductive part, and it is residual that the first external sealant position reduces insulating materials The probability on conductive part is stayed in, the presentation quality of lamp cap is improved, reduces and connects unsmooth probability between lamp cap and lamp holder.
Sealing position in being formed between cup body and rear cavity can effectively prevent insulating materials and flow between cup body and rear cavity Region forces insulating materials to flow to the outside of cup body from the inside of lamp cap, while the insulating materials outside cup body can be prevented to flow into Region between cup body and rear cavity, thus prevent insulating materials to enter inside the conductive part of cup body, can be effectively controlled cup body Conductive part and other conductive components between effectively contact, guarantee cup body internal circuit it is unimpeded.
7. the fit structure of integral type Lamp cup and mold provided by the invention, by between the lower end and rear cavity of cup body Sealing position in first is formed, can effectively prevent the insulating materials outside cup body and flow into the region between cup body and rear cavity;In cup The upper end of body position corresponding with rear cavity forms sealing position in second, is preventing the insulating materials between lamp cap and rear cavity While continuing the region flowing between cup body and rear cavity, mould before forcing the insulating materials between lamp cap and rear cavity to flow to Region between cup body.
8. the fit structure of integral type Lamp cup and mold provided by the invention passes through the corresponding portion of glue-feeder in Lamp cup Position setting runner mechanism, makes to form the second external sealant position between runner mechanism and lamp cap, can effectively prevent insulation material stream in this way The region between region and slide block mechanism and lamp cap between air stream enter runner mechanism and lamp cap.The outside of lamp cap is conductive part, is led to Cross the mating reaction of the first external sealant position and the second external sealant position, it is therefore prevented that insulating materials remains on conductive part, both improves The presentation quality of lamp cap is also ensured that and is contacted between lamp cap and external circuit well, guarantees lamp cap circuit clear, will not influence Lamp cup Use.
9. the fit structure of integral type Lamp cup and mold provided by the invention, the gross area by controlling glue hole occupies lamp It is located at the ratio of the region area in the first external sealant position and second between sealing position on cup ontology, can ensure that the machinery of Lamp cup is strong The obvious degree of degree and outer weld bond (clamp).
10. the fit structure of integral type Lamp cup and mold provided by the invention, by the way that the radial section of lamp cap to be arranged to Non- positive round tee section, it is smooth excessive when can guarantee the helicitic texture of lamp cap in this way with lamp holder assembly, while can reduce lamp cap Spue line region influence of the segment difference to Lamp cup fitted position.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the schematic diagram before the mold provided and Lamp cup body fits of the invention are not molded;
Fig. 2 is the schematic diagram of the fit structure of the mold provided and integral type Lamp cup of the invention;
Fig. 3 is the enlarged drawing at the A in Fig. 2;
Fig. 4 is the enlarged drawing at the B in Fig. 2;
Fig. 5 is the enlarged drawing at the C in Fig. 2;
Fig. 6 is the enlarged drawing at the D in Fig. 2;
Fig. 7 is the enlarged drawing at the E in Fig. 2;
Fig. 8 is the schematic diagram before Lamp cup ontology provided by the invention is non-stretched.
Fig. 9 is the schematic diagram after Lamp cup ontology provided by the invention stretches.
Figure 10 is the schematic diagram of integral type Lamp cup provided by the invention.
Description of symbols:
1, rear cavity;2, preceding mould;3, slide block mechanism;301, screw thread shaping sector;4, runner mechanism;401, cast gate;5, Lamp cup Ontology;501, lamp cap;5011, helicitic texture;502, cup body;503, glue hole is crossed;504, glue-feeder;6, sealing position in first;7, Sealing position in second;8, the first external sealant position;9, the second external sealant position;10, the first insulation division;11, the second insulation division.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical", The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ", " third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition Concrete meaning in invention.
As long as in addition, the non-structure each other of technical characteristic involved in invention described below different embodiments It can be combined with each other at conflict.
Embodiment 1
A kind of specific embodiment of the manufacturing method of integral type Lamp cup as shown in Figures 1 to 10, comprising: by conductive embryo Material strikes out the Lamp cup ontology 5 with lamp cap 501 and cup body 502.
Lamp cup ontology 5 is sheathed in the rear cavity 1 of mold, so as to be bonded between the cup body 502 and the rear cavity 1 Sealing position in being formed, the interior sealing position can prevent insulating materials from entering the area between the cup body 502 and the rear cavity 1 Domain.
By the preceding mould 2 of mold be set in the cup body 502 periphery and with 5 clearance fit of Lamp cup ontology, make mold Slide block mechanism 3 be connected to the preceding mould 2 and be bonded with the lamp cap 501, the runner mechanism 4 of mold and the lamp cap 501 External sealant position, the external sealant are formed between top fitting, the slide block mechanism 3 and the runner mechanism 4 and the lamp cap 501 Position can prevent insulating materials from entering the region between the slide block mechanism 3 and lamp cap 501 and the runner mechanism 4 and the lamp Region between first 501.
The manufacturing method of above-mentioned integral type Lamp cup, by forming external sealant position between runner mechanism 4 and lamp cap 501, When injecting insulating materials into lamp cap 501, external sealant position can prevent insulating materials from flowing into runner mechanism 4 from the upper end of lamp cap 501 With the region between lamp cap 501, insulating materials is forced to enter the region between lamp cap 501 and rear cavity 1;Insulating materials is from lamp cap When flowing to 502 outside of cup body inside 501, the external sealant position between slide block mechanism 3 and lamp cap 501 can prevent insulating materials from lamp cap 501 lower end flows into the region between slide block mechanism 3 and lamp cap 501, and insulating materials is forced to enter between cup body 502 and preceding mould 2 Region.Lamp cap 501 is exposed outside as conductive part, prevents insulating materials from remaining on conductive part, has both improved lamp cap 501 Presentation quality, also ensure that and contact good between lamp cap 501 and external circuit, guarantee 501 circuit clear of lamp cap, will not influence lamp The use of cup.
Interior sealing position, inside stream of the insulating materials from lamp cap 501 are formed by being bonded between cup body 502 and rear cavity 1 When to the outside of cup body 502, interior sealing position can prevent insulating materials from flowing into the region between cup body 502 and rear cavity 1, force absolutely Edge material flows to the outside of cup body 502 from the inside of lamp cap 501;Insulating materials between preceding mould 2 and cup body 502 is in cup body 502 When flows outside, interior sealing position can prevent insulating materials from flowing into the region between cup body 502 and rear cavity 1.Thus prevent exhausted Edge material enters the inside of cup body 502, can be effectively controlled effectively contacting between cup body 502 and other conductive components, guarantees cup 502 internal circuit of body is unimpeded.
It is understood that insulating materials forms insulation division, the insulation division includes positioned at the inside of the lamp cap 501 First insulation division 10, and the second insulation division 11 positioned at the outside of the cup body 502.In the present embodiment, insulating materials can Think plastics.
Insulating materials and Lamp cup ontology 5 all have the effect of heat dissipation, and the two is combined with the heat dissipation performance for improving Lamp cup Effect;Meanwhile in 501 part of lamp cap, insulating materials is filled in the inside of lamp cap 501, and insulating materials, which is equivalent to, mentions lamp cap 501 For support, the intensity of lamp cap 501 can be enhanced in this way.
Lamp cup made of manufacturing method using integral type Lamp cup can be adapted for various Corkscrews lamp holders, be applied to difference When lamp holder, the size of lamp cap 501 need to be only adjusted in process of production.
There is no gap on the Lamp cup ontology 5 of integral type Lamp cup, have the function of water proof and dust proof, can be leaked to avoid Lamp cup Situations such as electric, improves the degree of protection of Lamp cup.
Specifically, the manufacturing method of integral type Lamp cup further include: through the runner mechanism 4 into the Lamp cup ontology 5 Insulating materials is injected in portion, makes the lamp cap 501 that the deformation towards 3 direction of slide block mechanism occur, to form helicitic texture 5011.Helicitic texture 5011 can be connect with lamp holder, and realization Lamp cup is electrically connected with external circuit.
The insulating materials is injected in the Lamp cup ontology 5 using injection molding machine, the practical note of the nozzle of the injection molding machine Blow pressure need to meet following formula:
The practical injection pressure of the nozzle of injection molding machine=(maximum injection pressure/injection molding machine maximum injection oil of injection molding machine Pump pressure) * screen display pressure.
The unit of the practical injection pressure of the nozzle of injection molding machine is Mpa.By the reality for effectively controlling the nozzle of injection molding machine Injection pressure can preferably control the Forming Quality of Lamp cup.
The practical injection pressure of the nozzle of the injection molding machine is greater than the yield strength of the conductive embryo material, and the injection molding machine The practical injection pressure of nozzle be less than the tensile strength of the conductive embryo material.It can guarantee Lamp cup ontology 5 in injection moulding process in this way In be not damaged.
The design elongation percentage δ A of the lamp cap 501 need to meet following formula when the formation of lamp cap 501 helicitic texture 5011:
δA=(L-L0)/L*100%;
δA≤δ*0.8;
Wherein, L0The length of axial cross section outer contour when for 501 not formed helicitic texture 5011 of lamp cap;L is lamp cap 501 form the length of the axial cross section outer contour after helicitic texture 5011;δ is the fracture elongation of conductive embryo material.
By controlling the design elongation percentage of lamp cap 501, will not break when ensuring that lamp cap 501 forms helicitic texture 5011 The phenomenon that splitting or damaging ensures that the quality of Lamp cup, improves the yield rate of Lamp cup, reduces cost of investment.
As shown in Fig. 2 and Fig. 7, in " by the runner mechanism 4 to injecting insulating materials inside the Lamp cup ontology 5 " In step, the runner mechanism 4 is equipped with cast gate 401, the top of the lamp cap 501 be equipped with it is compatible with the cast gate 401 into Glue mouth 504, the insulating materials successively inject institute by the cast gate 401 and the glue-feeder 504 by the way of hot flow path State Lamp cup ontology 5.
Insulating materials is injected into Lamp cup ontology 5, runner machine during injecting insulating materials by the way of hot flow path Structure 4 will not generate mouth of a river reworked material, after the process without reusing after undergoing the thawing of mouth of a river reworked material, because the mouth of a river regenerates The mechanical strength that can reduce insulating materials is added in insulating materials in material again, is being continuously injected into insulation material to Lamp cup ontology 5 in this way During material, the physical characteristic of insulating materials is effectively ensured, to improve the mechanical strength of Lamp cup;Lamp cup is improved simultaneously Prouctiveness.
The cast gate 401 of runner mechanism 4 is arranged in the top end of lamp cap 501, lamp cap 501 is arranged in glue-feeder 504 Top, because 501 top of lamp cap is that non-visible area region will not influence the beauty of Lamp cup after formed product.Moreover, cast gate 401 Injection pressure when close to 504 region of glue-feeder is greater than injection pressure of the cast gate 401 far from 504 region of glue-feeder, in this way can be more The good enough pressure of output makes to form helicitic texture 5011 at lamp cap 501.
Embodiment 2
A kind of specific embodiment of the fit structure of integrated Lamp cup and mold as shown in Figures 1 to 10, comprising:
Integrated Lamp cup, has Lamp cup ontology 5, and the Lamp cup ontology 5 includes lamp cap 501 and cup body 502.
Mold, including rear cavity 1, preceding mould 2 and slide block mechanism 3, the rear cavity 1 are inserted into the interior of the Lamp cup ontology 5 The outside of the Lamp cup ontology 5 is arranged in the slide block mechanism 3 for portion, the preceding mould 2.
Sealing position in being formed between the cup body 502 and the rear cavity 1, the slide block mechanism 3 and the lamp cap 501 it Between form the first external sealant position 8.
The fit structure of above-mentioned integral type Lamp cup and mold, by being formed outside first between slide block mechanism 3 and lamp cap 501 Sealing position 8 can prevent insulating materials from flowing into the region between slide block mechanism 3 and lamp cap 501 from the lower end of lamp cap 501, force absolutely Edge material enters the region between cup body 502 and preceding mould 2, and lamp cap 501 is that conductive part is exposed outside, the first external sealant position 8 drop Low insulating materials remains in the probability on conductive part, improves the presentation quality of lamp cap 501, reduces lamp cap 501 and lamp holder Between connect unsmooth probability.
Sealing position in being formed between cup body 502 and rear cavity 1 can effectively prevent insulating materials and flow into cup body 502 and rear mold Region between benevolence 1 forces insulating materials to flow to the outside of cup body 502 from the inside of lamp cap 501, while can prevent cup body 502 External insulating materials flows into the region between cup body 502 and rear cavity 1, and thus prevent insulating materials to enter cup body 502 Inside can be effectively controlled effectively contacting between cup body 502 and other conductive components, guarantee that 502 internal circuit of cup body is unimpeded.
Specifically, as shown in Figures 5 and 6, the interior sealing position include the cup body 502 lower end and the rear cavity 1 Sealing position 6 and the upper end of the cup body 502 portion corresponding with the rear cavity 1 in the first of corresponding position formation Sealing position 7 in the second of position formation.By forming sealing position 6 in first between the lower end of cup body 502 and rear cavity 1, can have Effect prevents the insulating materials outside cup body 502 from flowing into the region between cup body 502 and rear cavity 1;In the upper end of cup body 502 with after The corresponding position of mode 1 forms sealing position 7 in second, prevent the insulating materials between lamp cap 501 and rear cavity 1 continue to While region between cup body 502 and rear cavity 1 is flowed, before forcing the insulating materials between lamp cap 501 and rear cavity 1 to flow to Region between mould 2 and cup body 502.
As shown in Figure 1, Figure 2 and Figure 3, the mold further includes runner mechanism 4, be arranged in the integrated Lamp cup into glue 504 corresponding positions of mouth, form the second external sealant position 9 between the runner mechanism 4 and the lamp cap 501.It in this way can be effective Insulating materials is prevented to flow into the region between runner mechanism 4 and lamp cap 501 and the region between slide block mechanism 3 and lamp cap 501. Lamp cap 501 is that conductive part is exposed outside, passes through the mating reaction of the first external sealant position 8 and the second external sealant position 9, it is therefore prevented that absolutely Edge material remains on conductive part, has both improved the presentation quality of lamp cap 501, also ensures that lamp cap 501 and external circuit are indirectly Touching is good, guarantees 501 circuit clear of lamp cap, will not influence the use of Lamp cup.
As shown in Fig. 5, Fig. 8 and Fig. 9, it is provided with several on the Lamp cup ontology 5 and crosses glue hole 503, multiple glue excessively The gross area in hole 503 accounts on the Lamp cup ontology 5 region area being located in the first external sealant position 8 and second between sealing position 7 10%~60%.The hole count for crossing glue hole 503 is fewer, and the ratio for the area that the gross area for crossing glue hole 503 accounts for Lamp cup ontology 5 is got over Greatly, the hole count for crossing glue hole 503 is more, and the ratio for the area that the gross area for crossing glue hole 503 accounts for Lamp cup ontology 5 is smaller, passes through control Cross glue hole 503 the gross area occupy Lamp cup ontology 5 area ratio, can ensure that Lamp cup mechanical strength and outer weld bond The obvious degree of (clamp).
It is understood that sealing position 7 is individually not isolated position in the first external sealant position 8 and second, but two A annular section.Meanwhile the region between sealing position 7 in the first external sealant position 8 and described second is to be arranged in two rings Region between shape region.
For crossing 503 quantity of glue hole with no restriction, can be set according to actual needs.For example, crossing glue hole 503 can be one A, two, three etc..
Several are crossed glue hole 503 and are evenly distributed on Lamp cup ontology 5, facilitate insulating materials and are evenly distributed on cup body 502 On, improve the presentation quality of Lamp cup.
The glue hole 503 of crossing is arranged between the lamp cap 501 and the cup body 502.Between lamp cap 501 and rear cavity 1 Insulating materials passed through the region before glue hole 503 flows between mould 2 and cup body 502, by crossing glue hole 503 for Lamp cup ontology 5 Divide into lamp cap 501 and cup body 502.
The radial section of the lamp cap 501 is non-positive round tee section, can guarantee the helicitic texture 5011 of lamp cap 501 in this way When being assembled with lamp holder it is smooth excessively, while can reduce lamp cap 501 spue line region segment difference to the shadow of Lamp cup fitted position It rings.
The slide block mechanism 3 is equipped with screw thread shaping sector 301 compatible with lamp holder, institute towards the side of the lamp cap 501 State the periphery that screw thread shaping sector 301 is connected to the lamp cap 501, the warp of lamp cap 501 described in the integral type Lamp cup injection moulding process It crosses succeeding stretch and forms helicitic texture 5011 identical with the screw thread shaping sector 301.
Embodiment 3
A kind of specific embodiment of integral type Lamp cup as shown in Figures 1 to 10, comprising: there is lamp cap 501 and cup body 502 Lamp cup ontology 5, the inside of the lamp cap 501 are equipped with the first insulation division 10, and the outside of the cup body 502 is equipped with second absolutely Edge 11.
As can be seen from figures 8 and 9, it is provided with several on the Lamp cup ontology 5 and crosses glue hole 503, multiple glue holes 503 excessively The gross area account on the Lamp cup ontology 5 and be located at 10% of the region area in the first external sealant position 8 and second between sealing position 7 ~60%.The hole count for crossing glue hole 503 is fewer, and the ratio for the area that the gross area for crossing glue hole 503 accounts for Lamp cup ontology 5 is bigger, crosses glue The hole count in hole 503 is more, and the ratio for the area that the gross area for crossing glue hole 503 accounts for Lamp cup ontology 5 is smaller, by controlling glue hole 503 gross area occupies the ratio of the area of Lamp cup ontology 5, can ensure that the mechanical strength and outer weld bond (clamp) of Lamp cup Obvious degree.
It is understood that sealing position 7 is individually not isolated position in the first external sealant position 8 and second, but two A annular section.Meanwhile the region between sealing position 7 in the first external sealant position 8 and described second is to be arranged in two rings Region between shape region.
For crossing 503 quantity of glue hole with no restriction, can be set according to actual needs.For example, crossing glue hole 503 can be one A, two, three etc..
Several are crossed glue hole 503 and are evenly distributed on Lamp cup ontology 5, facilitate insulating materials and are evenly distributed on cup body 502 On, improve the presentation quality of Lamp cup.
The glue hole 503 of crossing is arranged between the lamp cap 501 and the cup body 502.Between lamp cap 501 and rear cavity 1 Insulating materials passed through the region before glue hole 503 flows between mould 2 and cup body 502, by crossing glue hole 503 for Lamp cup ontology 5 Divide into lamp cap 501 and cup body 502.
The radial section of the lamp cap 501 is non-positive round tee section, can guarantee the helicitic texture 5011 of lamp cap 501 in this way When being assembled with lamp holder it is smooth excessively, while can reduce lamp cap 501 spue line region segment difference to the shadow of Lamp cup fitted position It rings.
As shown in fig. 7, the top of the lamp cap 501 is equipped with the glue-feeder 504 entered for insulating materials.Because lamp cap 501 pushes up End is that non-visible area region will not influence the beauty of Lamp cup after formed product.
As shown in Figure 1, Figure 2 and shown in 9, the slide block mechanism 3 is equipped with compatible with lamp holder towards the side of the lamp cap 501 Screw thread shaping sector 301, the screw thread shaping sector 301 are connected to the periphery of the lamp cap 501, the integral type Lamp cup injection moulding process Described in lamp cap 501 by succeeding stretch form identical with the screw thread shaping sector 301 helicitic texture 5011.
Obviously, the above embodiments are merely examples for clarifying the description, and does not limit the embodiments.It is right For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or It changes.There is no necessity and possibility to exhaust all the enbodiments.And it is extended from this it is obvious variation or It changes still within the protection scope of the invention.

Claims (13)

1. a kind of manufacturing method of integral type Lamp cup characterized by comprising
Conductive embryo material is struck out to the Lamp cup ontology (5) with lamp cap (501) and cup body (502);
Lamp cup ontology (5) is sheathed in the rear cavity (1) of mold, so that between the cup body (502) and the rear cavity (1) Fitting formed in sealing position, the interior sealing position can prevent insulating materials enter the cup body (502) and the rear cavity (1) it Between region;
By the preceding mould (2) of mold be set in the cup body (502) periphery and with Lamp cup ontology (5) clearance fit, make mould The slide block mechanism (3) of tool is connected to the preceding mould (2) and is bonded with the lamp cap (501), the runner mechanism of mold (4) with it is described Outside the top of lamp cap (501) is bonded, is formed between the slide block mechanism (3) and the runner mechanism (4) and the lamp cap (501) Sealing position, the external sealant position can prevent insulating materials enter region between the slide block mechanism (3) and lamp cap (501) and Region between the runner mechanism (4) and the lamp cap (501).
2. the manufacturing method of integral type Lamp cup according to claim 1, which is characterized in that further include:
By injecting insulating materials inside the runner mechanism (4) Xiang Suoshu Lamp cup ontology (5), the lamp cap (501) occur Towards the deformation in the slide block mechanism (3) direction, to form helicitic texture (5011).
3. the manufacturing method of integral type Lamp cup according to claim 2, which is characterized in that use injection molding machine by the insulation Material injects in the Lamp cup ontology (5), and the practical injection pressure of the nozzle of the injection molding machine need to meet following formula:
The practical injection pressure of the nozzle of injection molding machine=(maximum injection pressure/injection molding machine maximum injection oil pump pressure of injection molding machine Power) * screen display pressure.
4. the manufacturing method of integral type Lamp cup according to claim 3, which is characterized in that the reality of the nozzle of the injection molding machine Border injection pressure is greater than the yield strength of the conductive embryo material, and the practical injection pressure of the nozzle of the injection molding machine is less than described The tensile strength of conductive embryo material.
5. according to the manufacturing method of the described in any item integral type Lamp cups of claim 2-4, which is characterized in that the lamp cap (501) the design elongation percentage δ of helicitic texture (5011) Shi Suoshu lamp cap (501) is formedAFollowing formula need to be met:
δA=(L-L0)/L*100%;
δA≤δ*0.8;
Wherein, L0The length of axial cross section outer contour when helicitic texture not formed for lamp cap;L is that lamp cap forms helicitic texture The length of axial cross section outer contour afterwards;δ is the fracture elongation of conductive embryo material.
6. according to the manufacturing method of the described in any item integral type Lamp cups of claim 2-4, which is characterized in that " by described In the step of injection insulating materials inside runner mechanism (4) Xiang Suoshu Lamp cup ontology (5) ", the runner mechanism (4) is equipped with cast gate (401), the top of the lamp cap (501) is equipped with the cast gate (401) compatible glue-feeder (504), the insulating materials Successively pass through the cast gate (401) by the way of hot flow path and the glue-feeder (504) injects the Lamp cup ontology (5).
7. a kind of fit structure of integration Lamp cup and mold characterized by comprising
Integrated Lamp cup has Lamp cup ontology (5), and the Lamp cup ontology (5) includes lamp cap (501) and cup body (502);
Mold, including rear cavity (1), preceding mould (2) and slide block mechanism (3), the rear cavity are inserted into the Lamp cup ontology (5) Inside, the preceding mould (2) and the slide block mechanism (3) are arranged in the outside of the Lamp cup ontology (5);
Sealing position, the slide block mechanism (3) and the lamp cap in being formed between the cup body (502) and the rear cavity (1) (501) the first external sealant position (8) is formed between.
8. fit structure according to claim 7, which is characterized in that the interior sealing position includes the cup body (502) Sealing position (6) and the upper end of the cup body (502) in the first of lower end position formation corresponding with the rear cavity (1) Sealing position (7) in the second of position formation corresponding with the rear cavity (1).
9. fit structure according to claim 8, which is characterized in that the mold further includes runner mechanism (4), and setting exists The corresponding position of glue-feeder (504) of the integration Lamp cup, shape between the runner mechanism (4) and the lamp cap (501) At the second external sealant position (9).
10. fit structure according to claim 9, which is characterized in that be provided with several mistakes on the Lamp cup ontology (5) Glue hole (503), it is multiple it is described cross glue hole (503) the gross areas account on the Lamp cup ontology (5) be located at the first external sealant position (8) with 10%~60% of region area in second between sealing position (7).
11. fit structure according to claim 10, which is characterized in that described cross glue hole (503) are arranged in the lamp cap (501) between the cup body (502).
12. according to the described in any item fit structures of claim 7-11, which is characterized in that the radial direction of the lamp cap (501) is cut Face is non-positive round tee section.
13. fit structure according to claim 12, which is characterized in that the slide block mechanism (3) is towards the lamp cap (501) side is equipped with screw thread shaping sector (301) compatible with lamp holder, and the screw thread shaping sector (301) is connected to the lamp The periphery of head (501), lamp cap (501) described in the integral type Lamp cup injection moulding process are formed and the screw thread by succeeding stretch The identical helicitic texture (5011) of shaping sector (301).
CN201811564948.4A 2018-03-06 2018-12-20 Manufacturing method of integrated lamp cup and matching structure of integrated lamp cup and mold Active CN109442351B (en)

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