Summary of the invention
The objective of the invention is the problems referred to above, provide a kind of simple in structure, the pole that strength ratio is higher to the prior art existence.
Another object of the present invention is to have above-mentioned problem to existing pole manufacture method, and the manufacture method of the pole that a kind of processing technology is simple, production cost is low, the finished product rate is high is provided.
First purpose of the present invention can realize through following technical proposal: a kind of manufacture method of pole; Pole comprises insulating cylinder body, goes up conduction connector, vacuum interrupter and following conduction connector; Said insulating cylinder body one end seals an other end opening, and above-mentioned vacuum interrupter is connected in the blind end of insulating cylinder body, and last conduction connector is connected in the insulating cylinder body blind end and the one of which end links to each other with vacuum interrupter; The other end stretches out insulating cylinder body; Above-mentioned conduction connector down is connected in the insulating cylinder body middle part and the one of which end is positioned at the insulating cylinder body outside, and the other end is positioned at insulating cylinder body inside, and this manufacture method may further comprise the steps:
A, part connect: will go up conduction connector and vacuum interrupter links together through securing member;
B, dress mould: will descend conduction connector, the last conduction connector that links together and vacuum interrupter, and be complementary locating piece one, the locating piece two bigger of insulating cylinder body openend inboard than insulating cylinder body openend size put into the forming cavity between upper die body and the lower mold body; One end of above-mentioned locating piece one is resisted against the end opposite that vacuum interrupter and last conduction connector link; The other end of locating piece one is resisted against on the locating piece two; Above-mentioned down conduction connector is resisted against locating piece one top, in last conduction connector, vacuum interrupter, conduction connector, locating piece one, locating piece two and formation and insulating cylinder body are complementary between the die body up and down mold cavity down;
C: upper and lower conduction connector location: will go up conduction connector through fixture and be fixed on upper die body or the lower mold body, will descend conduction connector to be fixed on same upper die body or the lower mold body through the another one fixture;
D: casting: with the nylon material of fusion with obtain the liquid of casting after glass fiber material fully mixes according to weight ratio 1:0.5-1.5, have the tapping hole that communicates with mold cavity bottom the lower mold body, above-mentioned casting liquid is in tapping hole injection mold cavity;
E: the demoulding: after treating the moulding of 4-16 hours casting liquid at normal temperatures; Upper die body is separated with lower mold body; Then fixture is separated with last conduction connector, the another one fixture is separated with following conduction connector, obtain pole behind dismounting locating piece one and the locating piece two.
At first will go up conduction connector and vacuum interrupter is fixed together through securing member, then in company with conduction connector, locating piece one and locating piece two are together put into the forming cavity between upper die body and the lower mold body down.Certainly, go up conduction connector, vacuum interrupter, conduction connector, locating piece one, locating piece two and the mold cavity that forms between the die body up and down and insulating cylinder body is complementary down after above-mentioned various piece places.To go up conduction connector in this process and fix, and avoid in casting cycle, moving with following conduction connector.
After the nylon material of fusion and glass fiber material fully mix according to the weight ratio of setting, inject above-mentioned mold cavity from the bottom to top by the tapping hole of the lower mold body bottom liquid of will casting.Certainly, through sources of the gas such as air pumps casting liquid is carried in this process.After liquid to be cast solidifies, upper die body and lower mold body are split, remove locating piece simultaneously once obtaining the pole finished product with locating piece two.
In the manufacture method of above-mentioned pole, the securing member in the said steps A is a screw.
Can make conduction connector and firm the linking together of vacuum interrupter through screw.
In the manufacture method of above-mentioned pole, be fixed with cylinder at the upper die body sidepiece among the said step B, the piston rod of cylinder can stretch in the above-mentioned forming cavity and be resisted against on the locating piece two.
Piston rod roof pressure through cylinder makes locating piece two tightly to be resisted against on the locating piece one on locating piece two, thereby the openend that guarantees insulating cylinder body can not sealed.
In the manufacture method of above-mentioned pole; Fixture is a screw rod among the described step C; The screw rod upper end has larger-size retaining head, and the screw rod upper end stretches out upper die body and the retaining head can be resisted against the upper die body surface, and the screw rod lower end is threaded with above-mentioned last conduction connector or following conduction connector.
The screw rod lower end is rotated further screw rod, because upper and lower conduction connector is arranged in forming cavity all the time after being threaded in conduction connector or following conduction connector.Screw rod is dropped in forming cavity like this.Because it is bigger to keep off area of bed,, the retaining head just can make upper and lower conduction connector obtain the location firmly when being resisted against the upper die body surface, and make upper and lower conduction connector can in forming cavity, not move, make it obtain good fixing.
In the manufacture method of above-mentioned pole, cylinder separates with upper die body piston rod by after withdrawing from the forming cavity earlier again in the said step e with lower mold body.
After releasing, piston rod do not influence upper and lower die body dismounting.
Second purpose of the present invention is to provide above-mentioned manufacture method employed mould; The making mould of this pole; Comprise upper die body and lower mold body; Upper die body and lower mold body fasten the back between and are formed into die cavity, have the tapping hole that communicates with above-mentioned forming cavity on described upper die body or the lower mold body, it is characterized in that; It also comprises the locating piece one and locating piece two that is used for being placed on forming cavity; Above-mentioned locating piece one is complementary with pole openend inside, and above-mentioned locating piece two is bigger than pole openend size, has the positioning recess one that is used to place conduction connector, the positioning recess two that is used to place down conduction connector on the said upper die body; Above-mentioned locating piece two is resisted against an end of locating piece one behind upper die body and lower mold body fastening, and locating piece one other end has the space that is used to place vacuum interrupter and last conduction connector.
With the last conduction connector that links together and vacuum interrupter, down conduction connector, and be complementary locating piece one, the locating piece two bigger of insulating cylinder body openend inboard than insulating cylinder body openend size put into the forming cavity between upper die body and the lower mold body.One end of locating piece one is resisted against the end opposite that vacuum interrupter and last conduction connector link, and the other end of locating piece one is resisted against on the locating piece two.Following conduction connector is resisted against locating piece one top, between last conduction connector, vacuum interrupter, following conduction connector, locating piece one, locating piece two and upper and lower die body, forms the mold cavity that is complementary with insulating cylinder body.Casting liquid is injected in the mold cavity by tapping hole; Liquid to be cast solidifies the back just can obtain being coated on conduction connector, vacuum interrupter, the pole blank on conduction connector and the locating piece one down, dismantle locating piece once and locating piece two after can obtain the pole finished product.
In the making mould of above-mentioned pole, has the placement seat that is complementary with following conduction connector on the described locating piece one.
Following conduction connector can be resisted against on the placement seat, and following conduction connector is played position-limiting action, avoids it to move.
In the making mould of above-mentioned pole; Have two on the said upper die body and be shaft-like fixture; Fixture the inner is positioned at forming cavity and can be threaded with last conduction connector or following conduction connector; The fixture outer end has the retaining edge of protrusion, and above-mentioned retaining is along being resisted against the upper die body outside.
The fixture lower end is rotated further fixture, because upper and lower conduction connector is arranged in forming cavity all the time after being threaded in conduction connector or following conduction connector.Fixture is dropped in forming cavity like this.Because it is bigger to keep off area of bed,, the retaining head just can make upper and lower conduction connector obtain the location firmly when being resisted against the upper die body surface, and make upper and lower conduction connector can in forming cavity, not move, make it obtain good fixing.
In the making mould of above-mentioned pole, the entrance point of said tapping hole is positioned at the lower mold body bottom, and the port of export of tapping hole communicates with above-mentioned forming cavity.
Casting liquid injection mould molding chamber from the bottom to top during casting.Certainly, need air pump or other source of the gas to carry in the injection process.
In the making mould of above-mentioned pole, be fixed with cylinder on the said upper die body, the piston rod of cylinder can stretch in the forming cavity and be resisted against on the locating piece two.
Can tightly be resisted against on the locating piece two after the piston rod of cylinder stretches out, locating piece two can tightly be resisted against on the locating piece one, makes the openend of insulating cylinder body can not be closed.
In the making mould of above-mentioned pole, described upper die body has the concavo-convex fastening structure that cooperates with the fastening place of lower mold body.
In the making mould of above-mentioned pole, described fastening structure be the fastening plush copper of protruding on the lower mold body and upper die body is recessed on and with fasten the fastening recess that plush copper is complementary.
Make stable being fastened on the lower mold body of patrix physical efficiency through fastening structure, both can not relatively move to fasten the back.
In the making mould of above-mentioned pole; Described lower mold body is connected up and down by die body one and die body two and forms; Has transition passage between said die body one and the die body two; Have the tapping hole one that runs through on the above-mentioned die body one, have the tapping hole two that runs through on the above-mentioned die body two, above-mentioned transition passage is communicated with tapping hole one with tapping hole two.
Tapping hole one, transition passage and tapping hole two form and make casting liquid get into the tapping hole in the forming cavity, and such structure can be avoided the long darker unmanageable problem in hole.
In the making mould of above-mentioned pole, have following steam vent on the described lower mold body, a said end of steam vent down is positioned at the lower mold body outside, and the other end of following steam vent communicates with the gap location of die body one and die body two.
Make that through following steam vent the air in the forming cavity can smooth and easy discharge, the liquid of casting simultaneously is difficult for releasing.
In the making mould of above-mentioned pole; Described upper die body is combined by two die bodys up and down; Have upper air-vent on the said upper die body, an end of said upper air-vent is positioned at the mold outside, and the gap location in the other end of upper air-vent and the upper die body between two die bodys communicates.
Make that through upper air-vent the air in the forming cavity can smooth and easy discharge, the liquid of casting simultaneously is difficult for releasing.
Compared with prior art; Owing to be that insulating cylinder body is taken shape in conduction connector, vacuum interrupter, the conduction connector outside down through injection molding way, only need to go up conduction connector, vacuum interrupter, following conduction connector in the manufacturing process and put into mould and cast again and get final product in the technology of this pole.Therefore, simple for process.Simultaneously, under the effect of locating piece two, can also avoid the ported sealing of insulating cylinder body, that is to say, the casting back only needs dismounting locating piece one to get final product with locating piece two, does not need other other operation, simplified working procedures, and operating efficiency is higher.
In addition, the mould of this pole only needs to go up conduction connector, vacuum interrupter in use, conduction connector is put into forming cavity in advance down, upper die body is fastened on to get final product on the lower mold body again, and mould uses also fairly simple.And the piston rod roof pressure locating piece two through cylinder can effectively ensure the sealing of insulating cylinder body openend, and rate of finished products is higher.
Embodiment
Embodiment one
As shown in Figure 1; Pole comprises insulating cylinder body 1, goes up conduction connector 2, vacuum interrupter 4 and following conduction connector 3; Insulating cylinder body 1 one ends seal an other end opening; Vacuum interrupter 4 is connected in the blind end of insulating cylinder body 1, and last conduction connector 2 is connected in insulating cylinder body 1 blind end and the one of which end links to each other with vacuum interrupter 4, and the other end stretches out insulating cylinder body 1; Following conduction connector 3 is connected in insulating cylinder body 1 middle part and the one of which end is positioned at insulating cylinder body 1 outside, and the other end is positioned at insulating cylinder body 1 inside.
As shown in Figures 2 and 3, the making mould of this pole comprises upper die body 5 and lower mold body 6, and upper die body 5 fastens the back between with lower mold body 6 and is formed into die cavity 7, has the tapping hole 6a that communicates with above-mentioned forming cavity 7 on the lower mold body 6.
This mould also comprises the locating piece 1 and locating piece 29 that can be placed in the forming cavity 7, and locating piece 1 is complementary with pole openend inside, and locating piece 29 is bigger than pole openend size.Have positioning recess one 5a that is used to place conduction connector 2, positioning recess two 5b that are used to place down conduction connector 3 on the upper die body 5; Above-mentioned locating piece 29 is resisted against an end of locating piece 1 after upper die body 5 and lower mold body 6 fasten, and locating piece one 8 other ends have the space that is used to place vacuum interrupter 4 and last conduction connector 2.
Has the placement seat 8a that is complementary with following conduction connector 3 on the locating piece 1.Following conduction connector 3 can be resisted against on the placement seat 8a, and following conduction connector 3 is played position-limiting action, avoids it to move.Have two on the upper die body 5 and be shaft-like fixture 10; Fixture 10 the inners are positioned at forming cavity 7 and can be threaded with last conduction connector 2 or following conduction connector 3; The retaining that fixture 10 outer ends have protrusion is along 10a, and retaining can be resisted against upper die body 5 outsides along 10a, sees shown in Figure 4.
The entrance point of tapping hole 6a is positioned at lower mold body 5 bottoms, and the port of export of tapping hole 6a communicates with above-mentioned forming cavity 7.Lower mold body 6 is connected up and down by die body one 6b and die body two 6c and forms; Has transition passage 11 between die body one 6b and die body two 6c; Has tapping hole one 6b1 that runs through on die body one 6b; Have tapping hole two 6c 1 that run through on die body two 6c, transition passage 11 is communicated with tapping hole one 6b1 with tapping hole two 6b2.
Be fixed with cylinder 12 on the upper die body 5, the piston rod 12a of cylinder 12 can stretch in the forming cavity 7 and be resisted against on the locating piece 29.Upper die body 5 has the concavo-convex fastening structure that cooperates with the fastening place of lower mold body 6, fastening structure be the fastening plush copper of protruding on the lower mold body and upper die body is recessed on and with fasten the fastening recess that plush copper is complementary.
The manufacture method of this pole may further comprise the steps:
A, part connect: will go up conduction connector 2 and vacuum interrupter 4 and link together through securing member.In the present embodiment, securing member is a screw, and certainly, according to actual conditions, employing rivet etc. also is feasible.
B, dress mould: last conduction connector 2 that will link together and vacuum interrupter 4, time conduction connector 3, and insulating cylinder body 1 openend inboard be complementary locating piece 1, put into the forming cavity 7 between upper die body 5 and the lower mold body 6 than the bigger locating piece 29 of insulating cylinder body 1 openend size.One end of locating piece 1 is resisted against the end opposite that vacuum interrupter 4 and last conduction connector 2 link; The other end of locating piece 1 is resisted against on the locating piece 29; Following conduction connector 3 is resisted against locating piece one 8 tops, at last conduction connector 2, vacuum interrupter 4, conduction connector 3, locating piece 1, locating piece 29 and the mold cavity 13 that forms between the die body up and down and insulating cylinder body 1 is complementary down.
Upper die body 5 sidepieces are fixed with cylinder 12, and the piston rod 12a of cylinder 12 can stretch in the above-mentioned forming cavity 7 and be resisted against on the locating piece 29.Piston rod 12a roof pressure through cylinder 12 makes locating piece 29 tightly to be resisted against on the locating piece 1 on locating piece 29.
C: upper and lower conduction connector location: will go up the positioning recess one 5a place that conduction connector 2 is fixed on upper die body 5 through fixture 10, will descend conduction connector 3 to be fixed on the positioning recess two 5b places of upper die body 5 through another one fixture 10.In the present embodiment, fixture 10 is a screw rod, and the screw rod upper end has a larger-size retaining 10a, and the screw rod upper end stretches out upper die body 5 and a retaining 10a can be resisted against upper die body 5 surfaces, and the screw rod lower end is threaded with above-mentioned last conduction connector 2 or following conduction connector 3.
D: casting: with the nylon material of fusion with obtain the liquid of casting after glass fiber material fully mixes according to weight ratio 1:1, lower mold body 6 bottoms have the tapping hole 6a that communicates with mold cavity 13, above-mentioned casting liquid is in tapping hole 6a injection mold cavity 13.
E: the demoulding: after treating the moulding of 10 hours casting liquid at normal temperatures, the piston rod 12a of cylinder 12 withdraws from forming cavity 7 earlier, upper die body 5 is separated with lower mold body 6 again.Then fixture 10 is separated with last conduction connector 2; Another one fixture 10 is separated with following conduction connector 3, obtain its insulating cylinder body 1 and be coated on the pole blank on conduction connector 2, vacuum interrupter 4, following conduction connector 3 and the locating piece 1.Obtain pole after removing locating piece 1 and locating piece 29.
In addition,, on lower mold body, be provided with steam vent 14 down, on upper die body, be provided with upper air-vent 15 in order to guarantee the smooth and easy entering forming cavity of liquid of casting.One end of following steam vent 14 is positioned at the lower mold body outside, and the other end of following steam vent communicates with the gap location of die body one and die body two; One end of upper air-vent 15 is positioned at the mold outside, and the gap location in the other end of upper air-vent and the upper die body between two die bodys communicates.
Embodiment two
Present embodiment is basic identical with structure and the principle of embodiment one, and different place is among the step D nylon material of fusion is fully mixed according to weight ratio 1:0.7 with glass fiber material.Simultaneously, in step e, treat the moulding of 6 hours casting liquid at normal temperatures.
Embodiment three
Present embodiment is basic identical with structure and the principle of embodiment one, and different place is among the step D nylon material of fusion is fully mixed according to weight ratio 1:1.2 with glass fiber material.Simultaneously, in step e, treat the moulding of 9 hours casting liquid at normal temperatures.