Summary of the invention
The object of the invention is the problems referred to above existed for prior art, provide a kind of structure simple, the pole that strength ratio is higher.
Another object of the present invention there is above-mentioned problem for existing pole manufacture method, provides the manufacture method of the pole that a kind of processing technology is simple, production cost is low, finished product rate is high.
First object of the present invention realizes by following technical proposal: a kind of manufacture method of pole, pole comprises insulating cylinder body, upper conduction connector, vacuum interrupter and lower conduction connector, other one end open is closed in described insulating cylinder body one end, above-mentioned vacuum interrupter is connected in the blind end of insulating cylinder body, upper conduction connector is connected in insulating cylinder body blind end and its one end is connected with vacuum interrupter, the other end stretches out insulating cylinder body, above-mentioned lower conduction connector is connected in the middle part of insulating cylinder body and its one end is positioned at outside insulating cylinder body, the other end is positioned at insulating cylinder body inside, this manufacture method comprises the following steps:
A, part connect: upper conduction connector and vacuum interrupter are linked together by securing member;
B, die-filling: by lower conduction connector, the upper conduction connector linked together and vacuum interrupter, with the locating piece one that matches inside insulating cylinder body openend, the forming cavity between upper die body and lower mold body put into by the locating piece two bigger compared with insulating cylinder body openend size, one end of above-mentioned locating piece one is resisted against the end opposite that vacuum interrupter and upper conduction connector are connected, the other end of locating piece one is resisted against on locating piece two, above-mentioned lower conduction connector is resisted against locating piece one top, at upper conduction connector, vacuum interrupter, lower conduction connector, locating piece one, the mold cavity matched with insulating cylinder body is formed between locating piece two and upper and lower die body,
C: upper and lower conduction connector location: by fixture, upper conduction connector is fixed in upper die body or lower mold body, by another one fixture, lower conduction connector is fixed in same upper die body or lower mold body;
D: casting: obtain liquid of casting after fully being mixed according to weight ratio 1:0.5-1.5 with glass fiber material by the nylon material of melting, there is bottom lower mold body the tapping hole communicated with mold cavity, above-mentioned casting liquid injects in mold cavity through tapping hole;
E: the demoulding: at normal temperatures after 4-16 hours casting liquid is shaping, upper die body is separated with lower mold body, then fixture is separated with upper conduction connector, another one fixture is separated with lower conduction connector, after removing locating piece one and locating piece two, obtain pole.
First upper conduction connector and vacuum interrupter are fixed together by securing member, then together put into the forming cavity between upper die body and lower mold body in company with lower conduction connector, locating piece one and locating piece two.Certainly, above-mentioned various piece goes up conduction connector, vacuum interrupter, lower conduction connector, locating piece one, locating piece two and forms the mold cavity matched with insulating cylinder body up and down between die body after placing.In this process, upper conduction connector and lower conduction connector are fixed, avoid moving in casting cycle.
After the nylon material of melting fully mixes according to the weight ratio set with glass fiber material, by the tapping hole bottom lower mold body, casting liquid is injected above-mentioned mold cavity from the bottom to top.Certainly, by sources of the gas such as air pumps, casting liquid is carried in this process.After until casting, liquid solidifies, upper die body and lower mold body are split, simultaneously dismounting locating piece once and locating piece two obtain pole finished product.
In the manufacture method of above-mentioned pole, the securing member in described steps A is screw.
Upper conduction connector and vacuum interrupter can be made firmly to link together by screw.
In the manufacture method of above-mentioned pole, be fixed with cylinder in described step B at upper die body sidepiece, the piston rod of cylinder to stretch in above-mentioned forming cavity and to be resisted against on locating piece two.
Be pressed on locating piece two by the piston masthead of cylinder, locating piece two can be tightly resisted against on locating piece one, thus ensure that the openend of insulating cylinder body can not be sealed.
In the manufacture method of above-mentioned pole, in described step C, fixture is screw rod, screw rod upper end has larger-size stopper, and screw rod upper end stretches out upper die body and stopper can be resisted against upper die body surface, and screw rod lower end is threaded with above-mentioned upper conduction connector or lower conduction connector.
Screw rod lower end is rotated further screw rod after being threaded in conduction connector or lower conduction connector, because upper and lower conduction connector is arranged in forming cavity all the time.Such screw rod is dropped by forming cavity.Because stopper size is comparatively large, upper and lower conduction connector just can be made to be located firmly when stopper is resisted against upper die body surface, upper and lower conduction connector can not be moved in forming cavity, make it obtain good fixing.
In the manufacture method of above-mentioned pole, in described step e, upper die body is first separated with lower mold body by cylinder by piston rod after exiting in forming cavity again.
Piston rod does not affect the dismounting of upper and lower die body after releasing.
Second object of the present invention is the mould providing above-mentioned manufacture method to use, the making mould of this pole, comprise upper die body and lower mold body, die cavity is formed between after upper die body and lower mold body fasten, described upper die body or lower mold body has the tapping hole communicated with above-mentioned forming cavity, it is characterized in that, it also comprises for being placed on locating piece one in forming cavity and locating piece two, above-mentioned locating piece one and pole openend fit inside, above-mentioned locating piece two is bigger compared with pole openend size, described upper die body has the positioning recess one for placing upper conduction connector, for placing the positioning recess two of lower conduction connector, after upper die body and lower mold body fasten, above-mentioned locating piece two is resisted against one end of locating piece one, locating piece one other end has the space for placing vacuum interrupter and upper conduction connector.
The locating piece one that matches inside the upper conduction connector linked together and vacuum interrupter, lower conduction connector and insulating cylinder body openend, the locating piece two bigger compared with insulating cylinder body openend size are put into the forming cavity between upper die body and lower mold body.One end of locating piece one is resisted against the end opposite that vacuum interrupter and upper conduction connector are connected, and the other end of locating piece one is resisted against on locating piece two.Lower conduction connector is resisted against locating piece one top, at upper conduction connector, vacuum interrupter, lower conduction connector, locating piece one, forms the mold cavity matched with insulating cylinder body between locating piece two and upper and lower die body.Casting liquid injects in mold cavity by tapping hole, until casting liquid solidify after just can obtain being coated on the pole blank on upper conduction connector, vacuum interrupter, lower conduction connector and locating piece one, dismantle locating piece once and locating piece two after can obtain pole finished product.
In the making mould of above-mentioned pole, described locating piece one has the placement seat matched with lower conduction connector.
Lower conduction connector can be resisted against on placement seat, plays position-limiting action to lower conduction connector, avoids it to move.
In the making mould of above-mentioned pole, described upper die body have two in shaft-like fixture, fixture the inner is positioned at forming cavity and can be threaded with upper conduction connector or lower conduction connector, fixture outer end has the gear edge of protrusion, and above-mentioned gear is along being resisted against outside upper die body.
Fixture lower end is rotated further fixture after being threaded in conduction connector or lower conduction connector, because upper and lower conduction connector is arranged in forming cavity all the time.Such fixture is dropped by forming cavity.Because stopper size is comparatively large, upper and lower conduction connector just can be made to be located firmly when stopper is resisted against upper die body surface, upper and lower conduction connector can not be moved in forming cavity, make it obtain good fixing.
In the making mould of above-mentioned pole, the entrance point of described tapping hole is positioned at bottom lower mold body, and the port of export of tapping hole communicates with above-mentioned forming cavity.
Casting liquid injection mould molding chamber from the bottom to top during casting.Certainly, air pump or other source of the gas is needed to carry in injection process.
In the making mould of above-mentioned pole, described upper die body is fixed with cylinder, the piston rod of cylinder to stretch in forming cavity and to be resisted against on locating piece two.
Can tightly be resisted against on locating piece two after the piston rod of cylinder stretches out, locating piece two can tightly be resisted against on locating piece one, and the openend of insulating cylinder body can not be closed.
In the making mould of above-mentioned pole, the fastening place of described upper die body and lower mold body has the fastening structure of male-female engagement.
In the making mould of above-mentioned pole, described fastening structure be fastening plush copper that lower mold body is protruded and upper die body be recessed on and with the fastening recess fastening plush copper and match.
By fastening structure make patrix physical efficiency stable be fastened in lower mold body, fasten after both can not relative movement.
In the making mould of above-mentioned pole, described lower mold body is connected by die body one and die body about two and forms, between described die body one and die body two, there is transition passage, above-mentioned die body one has the tapping hole one run through, above-mentioned die body two has the tapping hole two run through, tapping hole one is communicated with tapping hole two by above-mentioned transition passage.
Tapping hole one, transition passage and tapping hole two are formed and make casting liquid enter tapping hole in forming cavity, and such structure can avoid the long darker unmanageable problem in hole.
In the making mould of above-mentioned pole, described lower mold body has lower steam vent, one end of described lower steam vent is positioned at outside lower mold body, and the other end of lower steam vent communicates with the gap location of die body one and die body two.
Make the smooth and easy discharge of the energy of the air in forming cavity by lower steam vent, liquid of simultaneously casting not easily releases.
In the making mould of above-mentioned pole, described upper die body is combined by upper and lower two die bodys, described upper die body has upper air-vent, and one end of described upper air-vent is positioned at outside mold, and the other end of upper air-vent communicates with the gap location in upper die body between two die bodys.
Make the smooth and easy discharge of the energy of the air in forming cavity by upper air-vent, liquid of simultaneously casting not easily releases.
Compared with prior art, owing to being that insulating cylinder body is taken shape in outside upper conduction connector, vacuum interrupter, lower conduction connector by the mode of injection moulding in the technique of this pole, in manufacturing process, only need upper conduction connector, vacuum interrupter, lower conduction connector to put into mould and carry out again casting.Therefore, simple for process.Meanwhile, insulating cylinder body can also be avoided under the effect of locating piece two ported closed, and that is, only need dismounting locating piece one and locating piece two, do not need other other operation after casting, operation simplifies, and operating efficiency is higher.
In addition, the mould of this pole only needs upper conduction connector, vacuum interrupter, lower conduction connector to put into forming cavity in advance in use, then is fastened in lower mold body by upper die body, and mould uses also fairly simple.And can be sealed by effective guarantee insulating cylinder body openend by the piston masthead compression set position block two of cylinder, rate of finished products is higher.
Embodiment
Embodiment one
As shown in Figure 1, pole comprises insulating cylinder body 1, upper conduction connector 2, vacuum interrupter 4 and lower conduction connector 3, other one end open is closed in insulating cylinder body 1 one end, vacuum interrupter 4 is connected in the blind end of insulating cylinder body 1, upper conduction connector 2 is connected in insulating cylinder body 1 blind end and its one end is connected with vacuum interrupter 4, the other end stretches out insulating cylinder body 1, lower conduction connector 3 is connected in the middle part of insulating cylinder body 1 and its one end and is positioned at outside insulating cylinder body 1, and it is inner that the other end is positioned at insulating cylinder body 1.
As shown in Figures 2 and 3, the making mould of this pole, comprises upper die body 5 and lower mold body 6, is formed into die cavity 7 between, lower mold body 6 has the tapping hole 6a communicated with above-mentioned forming cavity 7 after upper die body 5 and lower mold body 6 fasten.
This mould also comprises can be placed on locating piece 1 in forming cavity 7 and locating piece 29, and locating piece 1 and pole openend fit inside, locating piece 29 is bigger compared with pole openend size.Upper die body 5 has positioning recess one 5a for placing upper conduction connector 2, for placing positioning recess two 5b of lower conduction connector 3, after upper die body 5 and lower mold body 6 fasten, above-mentioned locating piece 29 is resisted against one end of locating piece 1, and locating piece 1 other end has the space for placing vacuum interrupter 4 and upper conduction connector 2.
Locating piece 1 has the placement seat 8a matched with lower conduction connector 3.Lower conduction connector 3 can be resisted against on placement seat 8a, plays position-limiting action, avoid it to move to lower conduction connector 3.Upper die body 5 have two in shaft-like fixture 10, fixture 10 the inner is positioned at forming cavity 7 and can be threaded with upper conduction connector 2 or lower conduction connector 3, fixture 10 outer end has the gear of protrusion along 10a, keeps off and can be resisted against outside upper die body 5 along 10a, as shown in Figure 4.
The entrance point of tapping hole 6a is positioned at bottom lower mold body 5, and the port of export of tapping hole 6a communicates with above-mentioned forming cavity 7.Lower mold body 6 is connected up and down by die body one 6b and die body two 6c and forms, between die body one 6b and die body two 6c, there is transition passage 11, die body one 6b has tapping hole one 6b1 run through, die body two 6c has tapping hole two 6c 1 run through, tapping hole one 6b1 is communicated with tapping hole two 6b2 by transition passage 11.
Upper die body 5 is fixed with cylinder 12, the piston rod 12a of cylinder 12 to stretch in forming cavity 7 and to be resisted against on locating piece 29.Upper die body 5 has the fastening structure of male-female engagement with the fastening place of lower mold body 6, fastening structure be fastening plush copper that lower mold body is protruded and upper die body be recessed on and with the fastening recess fastening plush copper and match.
The manufacture method of this pole comprises the following steps:
A, part connect: linked together by securing member with vacuum interrupter 4 by upper conduction connector 2.In the present embodiment, securing member is screw, certainly, according to actual conditions, adopts rivet etc. to be also feasible.
B, die-filling: the locating piece 1 that matches inside the upper conduction connector 2 linked together and vacuum interrupter 4, lower conduction connector 3 and insulating cylinder body 1 openend, the locating piece two 9 bigger compared with insulating cylinder body 1 openend size to be put into the forming cavity 7 between upper die body 5 and lower mold body 6.One end of locating piece 1 is resisted against the end opposite that vacuum interrupter 4 is connected with upper conduction connector 2, the other end of locating piece 1 is resisted against on locating piece 29, lower conduction connector 3 is resisted against locating piece 1 top, at upper conduction connector 2, vacuum interrupter 4, lower conduction connector 3, locating piece 1, forms the mold cavity 13 matched with insulating cylinder body 1 between locating piece 29 and upper and lower die body.
Upper die body 5 sidepiece is fixed with cylinder 12, and the piston rod 12a of cylinder 12 to stretch in above-mentioned forming cavity 7 and to be resisted against on locating piece 29.Be pressed on locating piece 29 by the piston rod 12a top of cylinder 12, make locating piece 29 to be tightly resisted against on locating piece 1.
C: upper and lower conduction connector location: the positioning recess one 5a place by fixture 10, upper conduction connector 2 being fixed on upper die body 5, is fixed on the positioning recess two 5b place of upper die body 5 by lower conduction connector 3 by another one fixture 10.In the present embodiment, fixture 10 is screw rod, and screw rod upper end has larger-size stopper 10a, and screw rod upper end stretches out upper die body 5 and stopper 10a can be resisted against upper die body 5 surface, and screw rod lower end is threaded with above-mentioned upper conduction connector 2 or lower conduction connector 3.
D: casting: obtain liquid of casting after fully being mixed according to weight ratio 1:1 with glass fiber material by the nylon material of melting, have the tapping hole 6a communicated with mold cavity 13 bottom lower mold body 6, above-mentioned casting liquid injects in mold cavity 13 through tapping hole 6a.
E: the demoulding: at normal temperatures after 10 hours casting liquid is shaping, the piston rod 12a of cylinder 12 first exits forming cavity 7, then is separated with lower mold body 6 by upper die body 5.Then fixture 10 is separated with upper conduction connector 2, another one fixture 10 is separated with lower conduction connector 3, obtains its insulating cylinder body 1 and be coated on pole blank on conduction connector 2, vacuum interrupter 4, lower conduction connector 3 and locating piece 1.Pole is obtained after removing locating piece 1 and locating piece 29.
In addition, in order to ensure casting, liquid is smooth and easy enters forming cavity, lower mold body is provided with lower steam vent 14, upper die body is provided with upper air-vent 15.One end of lower steam vent 14 is positioned at outside lower mold body, and the other end of lower steam vent communicates with the gap location of die body one and die body two; One end of upper air-vent 15 is positioned at outside mold, and the other end of upper air-vent communicates with the gap location in upper die body between two die bodys.
Embodiment two
The present embodiment with the structure of embodiment one and principle substantially identical, different place is fully to be mixed according to weight ratio 1:0.7 with glass fiber material by the nylon material of melting in step D.Meanwhile, in step e, treat that 6 hours casting liquid is shaping at normal temperatures.
Embodiment three
The present embodiment with the structure of embodiment one and principle substantially identical, different place is fully to be mixed according to weight ratio 1:1.2 with glass fiber material by the nylon material of melting in step D.Meanwhile, in step e, treat that 9 hours casting liquid is shaping at normal temperatures.