CN109440340B - Environment-friendly textile dyeing device - Google Patents
Environment-friendly textile dyeing device Download PDFInfo
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- CN109440340B CN109440340B CN201811629390.3A CN201811629390A CN109440340B CN 109440340 B CN109440340 B CN 109440340B CN 201811629390 A CN201811629390 A CN 201811629390A CN 109440340 B CN109440340 B CN 109440340B
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- 238000004043 dyeing Methods 0.000 title claims abstract description 104
- 239000004753 textile Substances 0.000 title claims abstract description 17
- 239000004744 fabric Substances 0.000 claims abstract description 114
- 239000007788 liquid Substances 0.000 claims abstract description 37
- 238000002156 mixing Methods 0.000 claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000002699 waste material Substances 0.000 claims abstract description 26
- 238000004065 wastewater treatment Methods 0.000 claims abstract description 17
- 238000003860 storage Methods 0.000 claims abstract description 14
- 238000005192 partition Methods 0.000 claims abstract description 10
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 7
- 239000008213 purified water Substances 0.000 claims abstract description 6
- 238000009434 installation Methods 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 25
- 238000007599 discharging Methods 0.000 claims description 18
- 238000003756 stirring Methods 0.000 claims description 14
- 238000001556 precipitation Methods 0.000 claims description 12
- 238000005086 pumping Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 230000001133 acceleration Effects 0.000 claims description 3
- 238000005202 decontamination Methods 0.000 claims description 3
- 230000003588 decontaminative effect Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000010865 sewage Substances 0.000 claims 1
- 239000002351 wastewater Substances 0.000 abstract description 11
- 239000002244 precipitate Substances 0.000 abstract 1
- 238000003911 water pollution Methods 0.000 abstract 1
- 238000009941 weaving Methods 0.000 abstract 1
- 239000000975 dye Substances 0.000 description 40
- 238000001035 drying Methods 0.000 description 24
- 238000004040 coloring Methods 0.000 description 3
- 238000011282 treatment Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000005189 flocculation Methods 0.000 description 2
- 230000016615 flocculation Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000011328 necessary treatment Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
Abstract
The invention relates to the technical field of textile dyeing. Aim at provides a reduce waste water pollution's environment-friendly weaving dyeing apparatus. The technical scheme adopted by the invention is as follows: an environment-friendly textile dyeing device comprises a first cloth conveying roller, a dyeing tank, a second cloth conveying roller, a dryer and a winder which are sequentially arranged along the cloth conveying direction; the device also comprises a wastewater treatment tank, wherein a vertical partition plate is arranged inside the wastewater treatment tank, and the partition plate divides the inside of the wastewater treatment tank into a mixed settling chamber and a water storage chamber; the upper part of the clapboard is provided with a communicating pipe for communicating the mixing and settling chamber and the water storage chamber; the top of the mixing and settling chamber is provided with an auxiliary agent adding pipe, the bottom of the mixing and settling chamber is provided with a waste liquid discharge pipe, the upper part of the side surface of the mixing and settling chamber is provided with a waste liquid return pipe, and the lower part of the side surface of the water storage chamber is provided with a purified water discharge pipe. The invention can effectively precipitate and separate dyeing wastewater, and reduces the pollution of the dyeing wastewater.
Description
Technical Field
The invention relates to the technical field of textile dyeing, in particular to an environment-friendly textile dyeing device.
Background
In the textile field, dyeing processed cloth is an important link in the production process, the cloth usually presents the corresponding color of the raw materials after being manufactured, and the dyeing is a process of forming colored cloth by attaching dye on the cloth. The existing cloth dyeing is generally carried out in a dye vat, and drying and rolling are carried out after coloring is finished. However, the dyeing devices of the prior art still have several major drawbacks, such as: 1. in terms of dyeing: when the fabric is dyed, the dye cannot rapidly permeate into the fabric fiber, the coloring speed is slow, and the dyeing efficiency is low; meanwhile, in the dip dyeing process, the fabric needs to be completely immersed in the dye vat, the existing dye vat is generally cylindrical, cuboid and the like, a large amount of dye needs to be added each time, the waste of the dye is caused, the production cost is increased, and the waste dye is polluted. 2. In the aspect of drying: the temperature of the dyed fabric is suddenly increased after the dyed fabric enters the drying box, and due to the temperature difference between the inside and the outside of the fabric, the dye migrates, so that local color difference is caused, and the dyeing quality is influenced. 3. In the aspect of treatment of dyes and fixing auxiliaries, the conventional dyeing device lacks necessary treatment measures, so that the subsequent serious wastewater pollution problem is caused.
Disclosure of Invention
The invention aims to provide an environment-friendly textile dyeing device for reducing wastewater pollution.
In order to achieve the purpose of the invention, the technical scheme adopted by the invention is as follows: an environment-friendly textile dyeing device comprises a first cloth conveying roller, a dyeing tank, a second cloth conveying roller, a dryer and a winder which are sequentially arranged along the cloth conveying direction;
the device also comprises a wastewater treatment tank, wherein a vertical partition plate is arranged inside the wastewater treatment tank, and the partition plate divides the inside of the wastewater treatment tank into a mixed settling chamber and a water storage chamber; the upper part of the clapboard is provided with a communicating pipe for communicating the mixing and settling chamber and the water storage chamber; the top of the mixing and settling chamber is provided with an auxiliary agent adding pipe, the bottom of the mixing and settling chamber is provided with a waste liquid discharge pipe, the upper part of the side surface of the mixing and settling chamber is provided with a waste liquid return pipe, and the lower part of the side surface of the water storage chamber is provided with a purified water discharge pipe; valves are arranged on the communicating pipe, the waste liquid discharge pipe and the purified water discharge pipe; the waste liquid backflow pipe is communicated with a liquid discharge pipe of the dyeing tank for discharging dye through a pumping and discharging pipeline, and a water pump is arranged on the pumping and discharging pipeline.
Preferably, still be provided with rabbling mechanism in the mixing precipitation chamber, rabbling mechanism includes the stirring rake and installs the agitator motor who mixes the precipitation chamber side, the stirring will be driven by agitator motor.
Preferably, a decontamination door is further arranged on the side wall of the mixing and settling chamber.
Preferably, the upper part and the lower part in the mixed precipitation chamber are respectively provided with a transverse rubber diaphragm, the lower end of the auxiliary agent adding pipe extends to the lower part of the rubber diaphragm at the upper part of the mixed precipitation chamber, and the upper end of the waste liquid discharge pipe extends to the upper part of the rubber diaphragm at the lower part of the mixed precipitation chamber; the decontamination door and the waste liquid return pipe are positioned between the two rubber diaphragms.
Preferably, the dyeing tank is U-shaped, the upper parts of two sides of the dyeing tank are respectively provided with a cloth inlet and a cloth outlet, the cloth inlet is provided with a cloth inlet guide roller, and the cloth outlet is provided with a cloth outlet guide roller; two corner parts in the dyeing tank are respectively provided with a first in-tank guide roller and a second in-tank guide roller, the middle section of the bottom of the dyeing tank is provided with an installation chamber, and a dyeing acceleration mechanism is arranged in the installation chamber; the dyeing accelerating mechanism comprises two parallel end discs, two groups of contact rods are arranged between the two end discs, and the two groups of contact rods are symmetrically distributed on the left side and the right side of a connecting line of the axle centers of the two end discs; each group of contact rods comprises an upper contact rod and a lower contact rod, and two ends of the upper contact rod and the lower contact rod are respectively connected with the two end discs; the cloth enters the dyeing tank from the cloth inlet and sequentially passes through the cloth inlet guide roller, the first in-tank guide roller, the space between the upper contact rod and the lower contact rod of the two groups of contact rods, and the second in-tank guide roller and the cloth outlet guide roller and then penetrates out from the cloth outlet; the dyeing accelerating mechanism can swing back and forth along the axes of the two end discs under the driving of the driving component, so that the upper contact rod and the lower contact rod alternately pull the cloth.
Preferably, a short pin shaft is arranged on the outward disc surface of one end disc and is installed on the inner side wall of the installation chamber through a bearing; a connecting shaft is arranged on the outward disc surface of the other end disc, extends out of the mounting chamber and is connected with a driving assembly; the driving assembly comprises a turntable, a connecting rod and a transmission rod, a vertical guide sleeve is fixedly arranged on the outer side wall of the mounting chamber above the connecting shaft, and the transmission rod is matched with the guide sleeve and penetrates through the guide sleeve; the upper end of the transmission rod is hinged with the lower end of the connecting rod, and the lower end of the transmission rod is provided with a bolt; the upper end of the connecting rod is hinged with the disc surface of the rotary disc close to the edge, and the rotary disc is driven by a dyeing motor fixedly arranged on the outer side wall of the installation chamber; a side swing rod is fixedly arranged on one side of the connecting shaft, the side swing rod extends along the radial direction of the connecting shaft, and a strip-shaped hole is formed in the side swing rod along the length direction; the bolt on the transmission rod is matched with the strip-shaped hole and penetrates through the strip-shaped hole.
Preferably, the lower end of the transmission rod is fixedly provided with an inverted U-shaped connecting clamp, the bolt is arranged between two side edges of the connecting clamp, and the connecting clamp is clamped outside the side swing rod.
Preferably, the transmission rod is composed of a sleeve section positioned above and an insertion section positioned below; a vertical square hole is formed in the sleeve section, and the square hole extends upwards from the lower end face of the sleeve section; a square rod matched with the square hole is arranged on the upper end surface of the insertion section, and the square rod penetrates through the square hole; the square rod is further sleeved with a spiral spring, the upper end of the spiral spring is connected with the lower end face of the sleeve section, and the lower end of the spiral spring is fixedly connected with the upper end face of the plug-in section.
Preferably, the top of installation room is provided with the feed liquor pipe, the bottom is provided with the fluid-discharge tube, feed liquor pipe and fluid-discharge tube and installation indoor portion intercommunication all are provided with the valve on feed liquor pipe and the fluid-discharge tube.
Preferably, the center at installation room top and the dye vat top of installation room both sides all are provided with the operation mouth, the width direction of cloth extends in the dye vat is followed to the operation mouth, and operation mouth department all adapts to there is sealing door.
The beneficial effects of the invention are concentrated and expressed as follows: can carry out effective precipitation separation treatment to dyeing wastewater, reduce dyeing wastewater pollution. Specifically, the waste dye after the dyeing tank is used can be pumped into a wastewater treatment tank through a pumping pipeline and a water pump and enters a mixed settling chamber. And (3) adding a flocculation aid, a precipitation aid and other degradation aids into the mixed settling chamber through an aid adding pipe, so that the dye solid in the dye can be separated out from clear water. After the precipitation is finished, a valve on the communicating pipe is opened, and the clean water body on the upper layer can enter the water storage chamber through the communicating pipe to be stored for secondary utilization. The precipitated fixed substances and residual water can be discharged from the waste liquid discharge pipe for centralized disposal. The invention effectively solves the problem of serious pollution of dyeing wastewater through the wastewater treatment tank, and improves the economic benefit of enterprises.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of a dyeing bath;
FIG. 3 is a schematic view of the internal structure of a dyeing bath;
FIG. 4 is a schematic structural view of a dyeing accelerating mechanism;
FIG. 5 is a schematic structural diagram of a driving assembly;
FIG. 6 is a schematic view of the structure shown in FIG. 5 in a use state;
FIG. 7 is a schematic view of an alternative use of the structure shown in FIG. 5;
FIG. 8 is a schematic view of a preferred drive link;
FIG. 9 is a schematic view of the structure of the drying box;
FIG. 10 is a schematic view showing the internal structure of a wastewater treatment tank.
Detailed Description
An environment-friendly textile dyeing apparatus as shown in fig. 1-10 comprises a first cloth delivery roller 1, a dyeing tank 3, a second cloth delivery roller 2, a dryer 4 and a winder 5 which are arranged in sequence along the conveying direction of cloth 0. The first cloth conveying roller 1 and the second cloth conveying roller 2 adopt conventional cloth conveying rollers, generally comprise an upper roller and a lower roller, and the upper roller and the lower roller are used for clamping and conveying the cloth 0 together to maintain enough tension of the cloth. The dyeing tank 3 is used for dyeing the cloth 0, the most conventional dyeing tank 3 is a square tank body, dye is injected into the tank body, and the cloth 0 passes through the dyeing tank 3 to be dip-dyed. The dryer 4 is used for drying the cloth 0, the conventional dryer 4 is a box, and a heating plate, a heating sheet and the like are arranged in the box. The winder 5 is used for winding the dried cloth 0, and various winding devices sold in the market can be adopted as the winder 5.
One of the differences of the present invention compared to conventional dyeing systems is that: as shown in fig. 2 to 4, the dyeing tank 3 is U-shaped, and the upper parts of both sides are respectively provided with a cloth inlet 6 and a cloth outlet 7. The U-shaped dyeing tank 3 can be used for completely submerging the cloth 0 under the condition of containing less dyes, the used dyes are less at each time, the dyes are saved, and the economy is better. In order to guide the advancing direction of the cloth 0, the dyeing tank 3 is provided with a cloth inlet guide roller 8 at a cloth inlet 6 and a cloth outlet guide roller 9 at a cloth outlet 7. Two corner parts in the dyeing tank 3 are respectively provided with a first in-tank guide roller 10 and a second in-tank guide roller 11.
The middle section of the bottom of the dyeing tank 3 is provided with an installation chamber 12, and a dyeing acceleration mechanism is arranged in the installation chamber 12 and used for accelerating dyeing and improving dyeing quality. The dyeing accelerating mechanism has a specific structure that, as shown in fig. 3 and 4, the dyeing accelerating mechanism comprises two end discs 13 which are parallel to each other, two groups of contact rods are arranged between the two end discs 13, and the two groups of contact rods are symmetrically distributed on the left side and the right side of the axis connecting line of the two end discs 13. Each set of contact rods comprises an upper contact rod 14 and a lower contact rod 15, the two ends of the upper contact rod 14 and the lower contact rod 15 are respectively connected with the two end discs 13, and the upper contact rod 14 and the lower contact rod 15 can be directly welded on the end discs 13 under normal conditions. Cloth 0 is worn out by a cloth outlet 7 by advancing cloth mouth 6 and getting into in the dyebath 3 and passing through in proper order between last contact arm 14 and the lower contact arm 15 of entering cloth deflector roll 8, first inslot deflector roll 10, two sets of contact arms, second inslot deflector roll 11 and play cloth deflector roll 9 back. The dyeing accelerating mechanism can swing back and forth along the axes of the two end discs 13 under the driving of the driving component, so that the upper contact rod 14 and the lower contact rod 15 can alternately pull the cloth 0.
After the arrangement, when the cloth feeding device is operated, the first cloth feeding roller 1 and the second cloth feeding roller 2 are actively operated to clamp and feed the cloth 0, and the cloth 0 is fed and kept to have enough tension. The cloth feeding guide roller 8, the cloth discharging guide roller 9, the first in-groove guide roller 10 and the second in-groove guide roller 11 mainly play a role in guiding the cloth 0 to convey the cloth along a U-shaped path. After the dye is injected into the dyeing bath 3, the cloth 0 is dip-dyed while being conveyed. Compared with the traditional dye vat, the dyeing tank 3 is internally provided with the dyeing accelerating mechanism, and the end disc 13 of the dyeing accelerating mechanism moves along with the end disc 13 in the process of back-and-forth rotation, namely clockwise and anticlockwise staggered rotation as shown in figure 3, so that the cloth 0 is straightened, pulled and shaken up and down. Because cloth 0 itself possesses certain elasticity, such mode can impel the fibre gap switching of cloth 0 to play the effect of pump suction dyestuff, make the dyestuff even, quick infiltration to cloth 0 inside. Meanwhile, certain impact force can be generated between the cloth 0 and the dye in the up-and-down fluctuation process, the combination of the cloth 0 and the dye is rapidly promoted, and the dye is enabled to fully soak the cloth 0. Therefore, compared with the traditional dye vat, the dyeing tank 3 has higher dyeing efficiency and better dyeing effect.
Regarding the driving problem of the reciprocating swing of the dyeing accelerating mechanism, the invention can adopt the method that the end part of the end disc 13 is provided with a connecting shaft, the connecting shaft extends out of the mounting chamber 12 and is connected with a stepping motor, and the end disc 13 is driven to rotate back and forth through the positive and negative rotation of the stepping motor. However, the stepper motor is expensive and the maintenance cost is high. To this end, the present invention preferably provides that, as shown in fig. 4, a short pin 16 is provided on an outward facing plate surface of one of the end plates 13, and the short pin 16 is mounted on an inner side wall of the mounting chamber 12 through a bearing. And a connecting shaft 17 is arranged on the outward disc surface of the other end disc 13, and the connecting shaft 17 extends out of the mounting chamber 12 and is connected with a driving assembly. As shown in fig. 5, the driving assembly includes a rotating disc 18, a connecting rod 19 and a transmission rod 20, a vertical guide sleeve 21 is fixedly arranged on the outer side wall of the installation chamber 12 above the connecting shaft 17, the guide sleeve 21 is tubular, the guide sleeve 21 is directly welded on the outer side wall of the installation chamber 12, and the function of the driving assembly is to guide the transmission rod 20 so that the transmission rod 20 can only move vertically. Of course, it is also possible to replace the guide sleeve 21 with a member that performs the same function, such as a guide groove.
The transmission rod 20 is matched with the guide sleeve 21 and is arranged in the guide sleeve 21 in a penetrating mode. The upper end of the transmission rod 20 is hinged with the lower end of the connecting rod 19, and the lower end of the transmission rod 20 is provided with a bolt 22. The upper end of the connecting rod 19 is hinged with the disc surface of the rotary disc 18 close to the edge, and the rotary disc 18 is driven by a dyeing motor fixedly arranged on the outer side wall of the mounting chamber 12. A side swing rod 23 is fixedly arranged on one side of the connecting shaft 17, the side swing rod 23 extends along the radial direction of the connecting shaft 17, and a strip-shaped hole 24 is formed in the side swing rod 23 along the length direction. The bolt 22 on the transmission rod 20 is matched with the strip-shaped hole 24 and penetrates through the strip-shaped hole 24. In order to improve the stability of the movement of the inserted pin 22 in the strip-shaped hole 24, it is preferable that an inverted U-shaped connecting clip 25 is fixedly disposed at the lower end of the transmission rod 20, the inserted pin 22 is disposed between two side edges of the connecting clip 25, and the connecting clip 25 is clipped outside the side swing link 23.
After the driving component is adopted, the upper contact rod 14 and the lower contact rod 15 of the dyeing accelerating mechanism can be driven to rotate and swing around a connecting line of the centers of the end discs 13 by a dyeing motor, so that the cloth 0 is repeatedly stretched and fluctuated in the dyeing tank 3. The specific operation of the drive assembly can be seen in fig. 5-7.
Since the elasticity of the fabric is different, that is, the fabric 0 has different elasticity, the upper contact rod 14 and the lower contact rod 15 have different limits of travel for stretching the fabric 0 when contacting the fabric 0. Thus, if the power transmission of the drive assembly to the upper and lower contact bars is completely rigid, it may either result in malfunction of the dyeing motor or cause damage to the cloth 0. For this purpose, as shown in fig. 8, the transmission rod 20 of the drive assembly according to the invention is preferably formed by an upper sleeve section 26 and a lower plug section 27. A vertical square hole 28 is arranged in the sleeve section 26, and the square hole 28 extends upwards from the lower end face of the sleeve section 26. The upper end face of the insertion section 27 is provided with a square rod 29 matched with the square hole 28, and the square rod 29 penetrates through the square hole 28. The square rod 29 is further sleeved with a spiral spring 30, the upper end of the spiral spring 30 is connected with the lower end face of the sleeve section 26, and the lower end of the spiral spring 30 is fixedly connected with the upper end face of the plug-in section 27. With such a configuration, the length of the transmission rod 20 has a certain buffering margin, and can be extended or shortened, and the stress between the cloth 0 and the upper contact rod 14 and the lower contact rod 15 has a certain buffering range in the process of contacting the cloth. Thereby preventing the phenomenon that the dyeing motor or the cloth 0 is damaged.
On the basis, in order to further improve the performance of the dyeing tank 3, the upper contact rod 14 and the lower contact rod 15 are composed of a stainless steel core shaft and a rubber sleeve sleeved outside the core shaft, and two ends of the core shaft are arranged on the end disc 13 through bearings. The rubber sleeve and the rotatable stainless steel core shaft can further buffer the stress of the cloth 0, and the risk of damaging the cloth 0 is reduced on the premise of ensuring the dyeing quality. In order to prevent the cloth 0 from directly contacting with the convex parts of the inner walls of the dyeing tank 3 at the two sides of the installation chamber 12, as shown in fig. 3, the inner walls of the top surface and the bottom surface of the dyeing tank 3 at the two sides of the installation chamber 12 are provided with limit rollers 31, and the cloth 0 is positioned between the limit rollers 31 at the top surface and the bottom surface of the installation chamber 12. In addition, in order to further improve the dyeing speed, a plurality of ultrasonic transducers 32 are uniformly arranged in the dyeing tank 3, the ultrasonic transducers 32 are connected with an ultrasonic generator, and the ultrasonic generator drives the ultrasonic transducers 32 to emit ultrasonic waves so as to promote the combination of the dye and the cloth 0. Still evenly be provided with a plurality of electric heating pipe 33 in the dye vat 3 to the cooperation sets up temperature sensor, with the dyestuff temperature in the control dye vat 3.
In order to facilitate the addition and discharge of dyes, the top of the installation chamber 12 is provided with a liquid inlet pipe 34, the bottom of the installation chamber is provided with a liquid outlet pipe 35, the liquid inlet pipe 34 and the liquid outlet pipe 35 are communicated with the inside of the installation chamber 12, and valves are arranged on the liquid inlet pipe 34 and the liquid outlet pipe 35. In order to facilitate the installation of the cloth 0 and the inspection of the dyeing tank 3, the center of the top of the installation chamber 12 and the tops of the dyeing tanks 3 on both sides of the installation chamber 12 are provided with operation ports 36, the operation ports 36 extend along the width direction of the cloth 0 in the dyeing tank 3, and the operation ports 36 are all adapted with sealing doors.
The above is the first major difference of the present invention compared with the conventional dyeing system, and in addition, the present invention has the second and third major differences, which are respectively embodied in the control of the treatment and drying of the dyeing wastewater. In terms of drying control, as shown in fig. 9, the dryer 4 of the present invention includes a drying box 37 and a hot air blower 38, and a feeding port 39 and a discharging port 40 are respectively disposed at two ends of the drying box 37. The hot air blower 38 is located on the drying box 37 near the discharge port 40, and the blowing direction of the hot air blower 38 faces the feed port 39.
Because the conveying direction of the cloth 0 in the drying box 37 of the present invention is opposite to the direction of the hot air blown by the hot air blower 38, that is, the hot air with the highest temperature just blown from the hot air blower 38 dries the cloth 0 with a certain temperature rise at the rear section, and the hot air with a relatively lower downstream temperature dries the cloth 0 without being heated at the front section. Therefore, the temperature of the cloth 0 gradually rises in the whole drying process, and compared with the traditional hot air drying mode, the cloth 0 dried by the drying box 37 is not easy to generate dye migration and flooding phenomena, and the quality of the coloring cloth is better.
In order to make the flow of the hot air smoother, the drying box 37 is arc-shaped, a feeding hole 39 is formed in the higher end of the drying box 37, a discharging hole 40 is formed in the lower end of the drying box 37, cloth guide rollers 41 are arranged in the feeding hole 39, the discharging hole 40 and the middle of the drying box 37, and the cloth 0 enters the drying box 37 through the feeding hole 39, sequentially bypasses the cloth guide rollers 41 and then passes through the discharging hole 40. On the basis, a plurality of steam outlet openings 42 are uniformly arranged on the top surface of the drying box 37. The steam outlet 42 serves, on the one hand, to discharge the steam generated during drying and, on the other hand, also to gradually adjust the temperature, so that the temperature of the drying box 37 decreases gradually from the outlet 40 to the inlet 39. In order to prevent the temperature in the drying box 37 from losing through the box body of the drying box 37, the box body of the drying box 37 is composed of two layers of sheet metal plate layers and a heat-insulating foam layer arranged between the sheet metal plate layers.
In addition, from the viewpoint of treating dyeing wastewater, the present invention is advantageous in that, as shown in fig. 10, the present invention further includes a wastewater treatment tank 43, wherein a vertical partition 44 is provided inside the wastewater treatment tank 43, and the partition 44 divides the inside of the wastewater treatment tank 43 into a mixing settling chamber 45 and a water storage chamber 46. The upper part of the partition 44 is provided with a communicating pipe 47 communicating the mixing and settling chamber 45 and the water storage chamber 46. The top of the mixing and settling chamber 45 is provided with an auxiliary agent adding pipe 48, the bottom is provided with a waste liquid discharge pipe 49, the upper part of the side surface is provided with a waste liquid return pipe 50, and the lower part of the side surface of the water storage chamber 46 is provided with a purified water discharge pipe 51. Valves are arranged on the communicating pipe 47, the waste liquid discharge pipe 49 and the pure water discharge pipe 51. The waste liquid return pipe 50 is communicated with a liquid discharge pipe 35 of the dyeing bath 3 for discharging dye through a pumping and discharging pipeline, and a water pump is arranged on the pumping and discharging pipeline.
The used waste dye in the dyeing tank 3 of the invention can be pumped into the wastewater treatment tank 43 through a pumping pipeline and a water pump and enters the mixed settling chamber 45. The degradation aids such as flocculation aids, precipitation aids and the like are added into the mixed settling chamber 45 through the aid adding pipe 48, so that the dye solids in the dye can be separated out from the clear water. After the precipitation is finished, a valve on the communicating pipe 47 is opened, and the upper clean water body can enter the water storage chamber 46 through the communicating pipe 47 to be stored for secondary utilization. The precipitated immobilized substances and the remaining water are discharged from the waste liquid discharge pipe 49 and collectively disposed. The invention effectively solves the problem of serious pollution of dyeing wastewater through the wastewater treatment tank 43, and improves the economic benefit of enterprises.
In order to increase the reaction speed of the prodegradant and the dye, a stirring mechanism 52 is further arranged in the mixing and settling chamber 45, the stirring mechanism 52 comprises a stirring paddle and a stirring motor arranged on the side surface of the mixing and settling chamber 45, and the stirring is driven by the stirring motor. The stirring paddle can adopt a spiral stirring paddle, a rod type stirring paddle and the like. In order to clean the interior of the mixing and settling chamber 45 regularly, a cleaning door 53 is further provided on the side wall of the mixing and settling chamber 45.
In addition, the mixing and settling chamber 45 of the present invention is characterized in that, as shown in fig. 10, a transverse rubber diaphragm 54 is provided at each of the upper and lower portions of the mixing and settling chamber 45, the lower end of the auxiliary agent introducing pipe 48 extends below the rubber diaphragm 54 at the upper portion of the mixing and settling chamber 45, and the upper end of the waste liquid discharging pipe 49 extends above the rubber diaphragm 54 at the lower portion of the mixing and settling chamber 45. The purge gate 53 and the waste liquid return pipe 50 are located between two rubber diaphragms 54. The rubber diaphragm 54 is generally fixed directly to the inner wall of the mixing and settling chamber 45 by means of bolts, rivets or the like, of course to ensure the tightness of the joint. In the stirring mechanism 52, the water wave which is agitated can impact on the rubber diaphragm 54, and the rubber diaphragm 54 has elasticity, so that the wave in the mixing and settling chamber 45 can be more disordered, and the auxiliary agent and the dye can be fully reacted.
Claims (7)
1. An environment-friendly textile dyeing device comprises a first cloth conveying roller (1), a dyeing tank (3), a second cloth conveying roller (2), a dryer (4) and a winder (5) which are sequentially arranged along the conveying direction of cloth (0);
the method is characterized in that: the device is characterized by also comprising a wastewater treatment tank (43), wherein a vertical partition plate (44) is arranged in the wastewater treatment tank (43), and the partition plate (44) divides the interior of the wastewater treatment tank (43) into a mixing settling chamber (45) and a water storage chamber (46); a communicating pipe (47) for communicating the mixing and settling chamber (45) and the water storage chamber (46) is arranged at the upper part of the partition plate (44); an assistant adding pipe (48) is arranged at the top of the mixing settling chamber (45), a waste liquid discharging pipe (49) is arranged at the bottom of the mixing settling chamber, a waste liquid return pipe (50) is arranged at the upper part of the side surface of the mixing settling chamber, and a purified water discharging pipe (51) is arranged at the lower part of the side surface of the water storage chamber (46); valves are arranged on the communicating pipe (47), the waste liquid discharge pipe (49) and the purified water discharge pipe (51); the waste liquid return pipe (50) is communicated with a liquid discharge pipe (35) of the dyeing tank (3) for discharging dye through a pumping and discharging pipeline, and a water pump is arranged on the pumping and discharging pipeline;
the dyeing tank (3) is U-shaped, the upper parts of two sides of the dyeing tank are respectively provided with a cloth inlet (6) and a cloth outlet (7), a cloth inlet guide roller (8) is arranged at the cloth inlet (6), and a cloth outlet guide roller (9) is arranged at the cloth outlet (7); a first in-tank guide roller (10) and a second in-tank guide roller (11) are respectively arranged at two corner positions in the dyeing tank (3), an installation chamber (12) is arranged at the middle section of the bottom of the dyeing tank (3), and a dyeing acceleration mechanism is arranged in the installation chamber (12); the dyeing accelerating mechanism comprises two parallel end discs (13), two groups of contact rods are arranged between the two end discs (13), and the two groups of contact rods are symmetrically distributed on the left side and the right side of the axis connecting line of the two end discs (13); each group of contact rods comprises an upper contact rod (14) and a lower contact rod (15), and two ends of the upper contact rod (14) and the lower contact rod (15) are respectively connected with the two end discs (13); the cloth (0) enters the dyeing tank (3) from the cloth inlet (6) and sequentially passes through a cloth inlet guide roller (8), a first in-tank guide roller (10), a position between an upper contact rod (14) and a lower contact rod (15) of two groups of contact rods, a second in-tank guide roller (11) and a cloth outlet guide roller (9) and then penetrates out from the cloth outlet (7); the dyeing accelerating mechanism can swing back and forth along the axes of the two end discs (13) under the driving of the driving component, so that the upper contact rod (14) and the lower contact rod (15) alternately pull the cloth (0);
a short pin shaft (16) is arranged on the outward disc surface of one end disc (13), and the short pin shaft (16) is installed on the inner side wall of the installation chamber (12) through a bearing; a connecting shaft (17) is arranged on the outward disc surface of the other end disc (13), and the connecting shaft (17) extends out of the mounting chamber (12) and is connected with a driving assembly; the driving assembly comprises a turntable (18), a connecting rod (19) and a transmission rod (20), a vertical guide sleeve (21) is fixedly arranged on the outer side wall of the mounting chamber (12) above the connecting shaft (17), and the transmission rod (20) is matched with the guide sleeve (21) and penetrates through the guide sleeve (21); the upper end of the transmission rod (20) is hinged with the lower end of the connecting rod (19), and the lower end of the transmission rod (20) is provided with a bolt (22); the upper end of the connecting rod (19) is hinged with the disc surface of the rotary disc (18) close to the edge, and the rotary disc (18) is driven by a dyeing motor fixedly arranged on the outer side wall of the mounting chamber (12); a side swing rod (23) is fixedly arranged on one side of the connecting shaft (17), the side swing rod (23) extends along the radial direction of the connecting shaft (17), and a strip-shaped hole (24) is formed in the side swing rod (23) along the length direction; the bolt (22) on the transmission rod (20) is matched with the strip-shaped hole (24) and penetrates through the strip-shaped hole (24);
the transmission rod (20) is composed of a sleeve section (26) positioned at the upper part and an insertion section (27) positioned at the lower part; a vertical square hole (28) is formed in the sleeve section (26), and the square hole (28) extends upwards from the lower end face of the sleeve section (26); a square rod (29) matched with the square hole (28) is arranged on the upper end face of the inserting section (27), and the square rod (29) penetrates through the square hole (28); the square rod (29) is further sleeved with a spiral spring (30), the upper end of the spiral spring (30) is connected with the lower end face of the sleeve section (26), and the lower end of the spiral spring (30) is fixedly connected with the upper end face of the plug-in section (27).
2. The environment-friendly textile dyeing apparatus according to claim 1, characterized in that: still be provided with rabbling mechanism (52) in mixing precipitation chamber (45), rabbling mechanism (52) are including stirring rake and install the agitator motor who mixes precipitation chamber (45) side, the stirring will be driven by agitator motor.
3. The environment-friendly textile dyeing apparatus according to claim 2, characterized in that: and a sewage disposal door (53) is also arranged on the side wall of the mixing and settling chamber (45).
4. The environment-friendly textile dyeing apparatus according to claim 3, characterized in that: the upper part and the lower part in the mixing and settling chamber (45) are respectively provided with a transverse rubber diaphragm (54), the lower end of the auxiliary agent adding pipe (48) extends to the position below the rubber diaphragm (54) at the upper part of the mixing and settling chamber (45), and the upper end of the waste liquid discharging pipe (49) extends to the position above the rubber diaphragm (54) at the lower part of the mixing and settling chamber (45); the decontamination door (53) and the waste liquid return pipe (50) are positioned between two rubber diaphragms (54).
5. The environment-friendly textile dyeing apparatus according to claim 4, characterized in that: the lower end of the transmission rod (20) is fixedly provided with an inverted U-shaped connecting clamp (25), the bolt (22) is arranged between two side edges of the connecting clamp (25), and the connecting clamp (25) is clamped outside the side swing rod (23).
6. The environment-friendly textile dyeing apparatus according to claim 5, characterized in that: the liquid inlet pipe (34) is arranged at the top of the mounting chamber (12), the liquid outlet pipe (35) is arranged at the bottom of the mounting chamber, the liquid inlet pipe (34) and the liquid outlet pipe (35) are communicated with the inside of the mounting chamber (12), and valves are arranged on the liquid inlet pipe (34) and the liquid outlet pipe (35).
7. The environment-friendly textile dyeing apparatus according to claim 6, characterized in that: the center at installation room (12) top and dyebath (3) top of installation room (12) both sides all are provided with operation mouth (36), operation mouth (36) extend along the width direction of cloth (0) in dyebath (3), and operation mouth (36) department all adapts to there is sealing door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811629390.3A CN109440340B (en) | 2018-12-29 | 2018-12-29 | Environment-friendly textile dyeing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811629390.3A CN109440340B (en) | 2018-12-29 | 2018-12-29 | Environment-friendly textile dyeing device |
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| Publication Number | Publication Date |
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| CN109440340A CN109440340A (en) | 2019-03-08 |
| CN109440340B true CN109440340B (en) | 2021-07-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811629390.3A Active CN109440340B (en) | 2018-12-29 | 2018-12-29 | Environment-friendly textile dyeing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114180757A (en) * | 2021-12-15 | 2022-03-15 | 山东鑫浩冠新材料科技有限公司 | Automatic purify environment-friendly Lyocell yarn dyeing device of sewage |
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| CN206915905U (en) * | 2017-06-14 | 2018-01-23 | 胡钰 | A kind of environment protection type paper wastewater treatment equipment |
| CN108314224A (en) * | 2018-04-22 | 2018-07-24 | 桐乡市顺洪针织厂 | A kind of knitted fabric and textile modifying porcelain device |
| CN207759796U (en) * | 2017-11-29 | 2018-08-24 | 驻马店金慧针织服装有限公司 | A kind of cloth arranging apparatus |
| CN207862613U (en) * | 2017-12-22 | 2018-09-14 | 安徽省伊贝雅纺织有限公司 | A kind of textile raw material dyeing process device |
| CN208219187U (en) * | 2018-05-16 | 2018-12-11 | 江西服装学院 | A kind of clothes manufacture cloth coloring means |
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2018
- 2018-12-29 CN CN201811629390.3A patent/CN109440340B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206915905U (en) * | 2017-06-14 | 2018-01-23 | 胡钰 | A kind of environment protection type paper wastewater treatment equipment |
| CN207759796U (en) * | 2017-11-29 | 2018-08-24 | 驻马店金慧针织服装有限公司 | A kind of cloth arranging apparatus |
| CN207862613U (en) * | 2017-12-22 | 2018-09-14 | 安徽省伊贝雅纺织有限公司 | A kind of textile raw material dyeing process device |
| CN108314224A (en) * | 2018-04-22 | 2018-07-24 | 桐乡市顺洪针织厂 | A kind of knitted fabric and textile modifying porcelain device |
| CN208219187U (en) * | 2018-05-16 | 2018-12-11 | 江西服装学院 | A kind of clothes manufacture cloth coloring means |
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| CN109440340A (en) | 2019-03-08 |
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Effective date of registration: 20231213 Address after: 322000 Chian characteristic industrial zone, Yiwu City, Jinhua City, Zhejiang Province Patentee after: Yiwu Rundu Knitting Co.,Ltd. Address before: 312000 No. 125, Qianzhou village, huangze Town, Shengzhou City, Shaoxing City, Zhejiang Province Patentee before: Ye Dejiang |
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