Summary of the invention
The purpose of the present invention is to provide a kind of environment-friendly type dope dyeing devices for reducing contaminated wastewater.
For achieving the above object, the technical scheme adopted by the invention is that: a kind of environment-friendly type dope dyeing device, packet
Include the first defeated cloth roller, staining trough, the second defeated cloth roller, baker and the coiler set gradually along cloth conveying direction;
It further include waste water treatment tank, the waste water treatment tank is internally provided with vertical partition, and the partition is by waste water
Mixed precipitation room and reservoir chamber are divided into inside process tank;The top of the partition is provided with connection mixed precipitation room and reservoir chamber
Communicating pipe;It is provided with that pipe is added in auxiliary agent, bottom is provided with the top of waste liquid discharge pipe, side at the top of the mixed precipitation room
It is provided with waste reflux pipe, the lower part of the side of the reservoir chamber is provided with water purification discharge pipe;The communicating pipe, waste liquid discharge pipe
Valve is provided with on water purification discharge pipe;The waste reflux pipe is used to be discharged the row of dyestuff by evacuation duct and staining trough
Liquid pipe is connected to, and is provided with water pump on the evacuation duct.
Preferably, it is additionally provided with rabbling mechanism in the mixed precipitation room, the rabbling mechanism includes agitating paddle and installation
Stirring motor in mixed precipitation room side, the stirring will be driven by stirring motor.
Preferably, soil-shifting door is additionally provided on the side wall of the mixed precipitation room.
Preferably, the indoor upper and lower part of the mixed precipitation is respectively arranged with the diaphragm of rubber of a transverse direction, described
The lower end that pipe is added in auxiliary agent extends to below the diaphragm of rubber on mixed precipitation room top, and the upper end of the waste liquid discharge pipe extends to
Above the diaphragm of rubber of mixed precipitation room lower part;The soil-shifting door and waste reflux pipe are located between two diaphragm of rubber.
Preferably, the staining trough is in U-shape, and the top of two sides is respectively arranged with fabric input mouth and exit slot, the cloth feeding
It is provided with cloth feeding deflector roll at mouthful, is provided with outlet guide roller at exit slot;Two turnings position in the staining trough is respectively set
Have in the first slot that deflector roll, the middle section for dyeing trench bottom are provided with installation room in deflector roll and the second slot, the installation interior is provided with
Dye acceleration mechanism;The dyeing acceleration mechanism includes two end plates being parallel to each other, and is provided with two between two end plates
Group contact bar, and two groups of contact bars are symmetrical in the left and right sides of both ends disk axial connecting line;Every group of contact bar includes on one
It contacts and contacts bar under bar and one, the both ends of the upper contact bar and lower contact bar are connect with two end plates respectively;The cloth
Entered in staining trough by fabric input mouth and successively by deflector roll in cloth feeding deflector roll, the first slot, two groups of contact bars upper contact bar and under
It is pierced by after deflector roll and outlet guide roller by exit slot between contact bar, in the second slot;The dyeing acceleration mechanism is in driving assembly
Driving is lower to swing back and forth along the axle center of two end plates, so that upper contact bar and lower contact bar alternately pull cloth.
Preferably, it is provided with short pin shaft in the disk of an end plate outwardly, the short pin shaft is mounted on by bearing
On the inner sidewall for installing room;Connecting shaft is provided in another disk of end plate outwardly, the connecting shaft stretches out installation room
It connect outside and with driving assembly;The driving component includes turntable, connecting rod and drive rod, and the installation above the connecting shaft is outdoor
Vertical guide sleeve is fixedly installed on side wall, the drive rod merges with guide sleeve matching to be threaded through in guide sleeve;The biography
The upper end of lever and the lower end of connecting rod are hinged, and the lower end of drive rod is provided with bolt;The upper end of the connecting rod and turntable lean near side (ns)
The disk on edge is hinged, and the turntable is by being fixed at the dyeing motor driven installed on outdoor side wall;The one of the connecting shaft
Side is fixedly installed side-sway bar, side-sway bar the radially extending along connecting shaft, and is provided with item along its length on side-sway bar
Shape hole;Bolt on the drive rod merges with strip-shaped hole matching to be threaded through in strip-shaped hole.
Preferably, the lower end of the drive rod is fixedly installed inverted U-shaped connection card, and connection card is arranged in the bolt
Between two sides, the connection card is fastened on outside side-sway bar.
Preferably, the drive rod is made of the casing section being located above and underlying inserting section;Described sleeve pipe section
It is inside provided with vertical square hole, the square hole extends upward by the lower end surface of casing section;It is set on the upper surface of the inserting section
It is equipped with square bar compatible with square hole, the square bar is threaded through in square hole;Helical spring, the spiral shell are also arranged with outside the square bar
The lower end surface of the upper end and casing section of revolving spring connects, and the lower end of helical spring and the upper surface of inserting section are affixed.
Preferably, inlet tube is provided at the top of the installation room, bottom is provided with drain pipe, the inlet tube and drain
Pipe is connected to installation chamber interior, is provided with valve on inlet tube and drain pipe.
Preferably, it is provided with operation port at the top of the center in the installation ceiling portion and the staining trough of installation room two sides, institute
The width direction for stating operation port cloth along staining trough extends, and hermatic door is fitted at operation port.
Beneficial effects of the present invention embody a concentrated reflection of: can carry out effective precipitation and separation processing to dyeing waste-water, reduce
Dyeing waste-water pollution.Specifically, the discarded dyestuff after staining trough use of the present invention can be pumped by evacuation duct and water pump
To waste water treatment tank, and enter in mixed precipitation room.Flocculant aid is added into mixed precipitation room by auxiliary agent addition pipe, sinks
The dye solids in dyestuff can be precipitated from clear water for the prodegradants such as shallow lake auxiliary agent.After the completion of to be precipitated, open on communicating pipe
Valve, upper layer clean water body can be entered in reservoir chamber by communicating pipe to be stored, carry out secondary use.And what is be precipitated consolidates
Earnest matter and remaining moisture can be discharged by waste liquid discharge pipe to be centrally disposed.The present invention is by waste water treatment tank, effectively
It solves the problems, such as that dyeing waste-water is seriously polluted, improves the economic benefit of enterprise.
Specific embodiment
A kind of environment-friendly type dope dyeing device as Figure 1-10 shows, including set gradually along 0 conveying direction of cloth
One defeated cloth roller 1, staining trough 3, the second defeated cloth roller 2, baker 4 and coiler 5.The first defeated cloth roller 1 and second is defeated
Cloth roller 2 generally comprises a top roller and a bottom roll using conventional defeated cloth roller, and the two jointly carries out cloth 0
Clamping conveying, maintains the enough tension of cloth.The staining trough 3 is for dyeing cloth 0, and most conventional staining trough 3 is just
It is a rectangular groove body, injects dyestuff in groove body, cloth 0 passes through in staining trough 3, disseminated.The baker 4 is used for
Cloth 0 is dried, conventional baker 4 is exactly a chest, setting heating plate, heating sheet etc. in chest.The winding
For device 5 for winding to the cloth 0 after drying, commercially available various wrap-ups are can be used in coiler 5.
Compared with traditional coloring system, the present invention one of them the difference is that: it is described in conjunction with shown in Fig. 2-4
Staining trough 3 is in U-shape, and the top of two sides is respectively arranged with fabric input mouth 6 and exit slot 7.The staining trough 3 of U-shaped can contain more
In the case where few dyestuff, flooding completely to cloth 0 is realized, the dyestuff used every time is less, has saved dyestuff, economy is more
It is good.In order to which the direction of travel to cloth 0 is oriented to, it is provided with cloth feeding deflector roll 8 at fabric input mouth 6 described in staining trough 3 of the present invention, goes out
Outlet guide roller 9 is provided at cloth mouth 7.Two turnings position in the staining trough 3 is respectively arranged with 10 He of deflector roll in the first slot
Deflector roll 11 in second slot.
Wherein, the middle section of 3 bottom of staining trough of the present invention is provided with installation room 12, and setting is had illicit sexual relations in the installation room 12
Color acceleration mechanism, for improving dyeing quality to dyeing is accelerated.The specific structure of the dyeing acceleration mechanism is, such as Fig. 3 and 4
It is shown, including two end plates being parallel to each other 13, two groups of contact bars, and two groups of contact bars are provided between two end plates 13
It is symmetrical in the left and right sides of two end plates, 13 axial connecting line.Every group of contact bar includes contacting under a upper contact bar 14 and one
The both ends of bar 15, the upper contact bar 14 and lower contact bar 15 are connect with two end plates 13 respectively, upper under normal conditions to contact bar
14 and lower contact bar 15 can be directly welded on end plate 13.The cloth 0 is entered in staining trough 3 by fabric input mouth 6 and is successively passed through
In cloth feeding deflector roll 8, the first slot between the upper contact bar 14 and lower contact bar 15 of 10, two groups of contact bars of deflector roll, deflector roll in the second slot
11 and outlet guide roller 9 after be pierced by by exit slot 7.The dyeing acceleration mechanism can be along two end plates 13 under the driving of driving assembly
Axle center swings back and forth, so that upper contact bar 14 and lower contact bar 15 alternately pull cloth 0.
After setting in this way, when work, the first defeated cloth roller 1, the second defeated 2 active transport of cloth roller play clamping
The effect for conveying cloth 0, keeps it with enough tension while conveying to cloth 0.Cloth feeding deflector roll 8, outlet guide roller
9, deflector roll 11 primarily serves the guiding role to cloth 0 in deflector roll 10 and the second slot in the first slot, make its along U-shaped path into
Row conveying.After injecting dyestuff in staining trough 3, cloth 0 is disseminated while conveying.Compared with traditional dye vat, this hair
It is provided with dyeing acceleration mechanism in bright staining trough 3, dyes the end plate 13 of acceleration mechanism during carrying out back rotation, that is,
As shown in Figure 3, during staggeredly rotating clockwise and anticlockwise, upper contact bar 14 and lower contact bar 15 follow end plate 13
Movement, thus to cloth 0 carry out it is exceptionally straight, pull and teetertotter.Since cloth 0 has certain elasticity, such side in itself
Formula can promote the fiber gap of cloth 0 to be opened and closed, so that playing the role of pump inhales dyestuff, infiltrate into dyestuff uniformly, quickly
Inside cloth 0.Cloth 0 can generate certain impact force during upper and lower fluctuation between dyestuff simultaneously, quickly promote
Into the combination of the two, dyestuff is made sufficiently to infiltrate cloth 0.Therefore, staining trough 3 of the invention is compared with traditional dye vat, dyeing effect
Rate is higher, dyeing effect is more preferable.
About the driving problems of the reciprocally swinging to dyeing acceleration mechanism, way, which can be used, in the present invention is, the end plate 13
End connecting shaft is set, it is outer and connect with a stepper motor that connecting shaft stretches out installation room 12, passes through the positive and negative of stepper motor
Turn driving 13 reciprocating rotation of end plate.But it is expensive due to stepper motor, and maintenance cost is higher.For this purpose, the present invention is more preferable
Way be that, as shown in figure 4, being provided with short pin shaft 16 in the disk of an end plate 13 outwardly, the short pin shaft 16 passes through
Bearing is mounted on the inner sidewall of installation room 12.It is provided with connecting shaft 17 in another disk of end plate 13 outwardly, it is described
Connecting shaft 17 is stretched out outside installation room 12 and is connect with driving assembly.As shown in figure 5, the driving component includes turntable 18, connecting rod
19 and drive rod 20, vertical guide sleeve 21 is fixedly installed on 12 lateral wall of installation room of 17 top of connecting shaft, guiding
In a tubular form, guide sleeve 21 is directly welded on the lateral wall of installation room 12 set 21, and its role is to carry out to drive rod 20
Guiding, move drive rod 20 can only vertically.Certainly, guide sleeve 21 is replaced with into the component that guide groove etc. plays phase same-action
It is also feasible.
The drive rod 20 merges with the matching of guide sleeve 21 to be threaded through in guide sleeve 21.The upper end of the drive rod 20 and company
The lower end of bar 19 is hinged, and the lower end of drive rod 20 is provided with bolt 22.The upper end of the connecting rod 19 and turntable 18 are close to edge
Disk is hinged, and the turntable 18 is by being fixed at the dyeing motor driven installed on 12 lateral wall of room.The connecting shaft 17
Side is fixedly installed side-sway bar 23, the radially extending along connecting shaft 17 of side-sway bar 23, and along length side on side-sway bar 23
To being provided with strip-shaped hole 24.Bolt 22 on the drive rod 20 merges with the matching of strip-shaped hole 24 to be threaded through in strip-shaped hole 24.For
The stability that bolt 22 moves in strip-shaped hole 24 is improved, better way can also be that the lower end of the drive rod 20 is fixed
It is provided with inverted U-shaped connection card 25, the bolt 22 is arranged between the two sides of connection card 25, and the connection card 25 is fastened on
Outside side-sway bar 23.
After such driving assembly, the upper contact bar for dyeing acceleration mechanism can be promoted by a dyeing motor
14 and lower contact bar 15 using the line at 13 center of end plate as center rotary oscillation so that cloth 0 in staining trough 3 repeatedly
It is taut to draw, fluctuate.The specific course of work of driving assembly can refer to Fig. 5-7.
Since for different fabrics, that is, different types of cloth 0, its own elasticity having has biggish
Difference, that is to say, that above contact bar 14 and lower contact bar 15 when contacting with cloth 0, the extreme limit of travel for the granny rag 0 that can stretch tight is
It is discrepant.Therefore, if the power transmission of driving assembly to upper and lower contact bar if being entirely rigidity transmission or can be led
It causes dyeing electrical fault or will lead to damage cloth 0.For this purpose, as shown in figure 8, driving assembly of the present invention it is described
Drive rod 20 is preferably made of the casing section 26 and underlying inserting section 27 being located above.Setting in described sleeve pipe section 26
There is vertical square hole 28, the square hole 28 extends upward by the lower end surface of casing section 26.On the upper surface of the inserting section 27
It is provided with square bar 29 compatible with square hole 28, the square bar 29 is threaded through in square hole 28.Spiral shell is also arranged with outside the square bar 29
Spring 30 is revolved, the upper end of the helical spring 30 is connect with the lower end surface of casing section 26, the lower end of helical spring 30 and inserting section
27 upper surface is affixed.After setting in this way, the length of drive rod 20 has certain buffering surplus, can either extend
It can shorten, during with upper contact bar 14 and the contact of lower contact bar 15, stress between the two is also just provided with cloth 0
Certain buffering range.The phenomenon that prevent dyeing motor or cloth 0 from damaging.
On this basis, in order to further increase the performance of staining trough 3, upper contact bar 14 of the present invention and lower contact bar
15 are made of stainless steel core shaft and the rubber sleeve being set in outside mandrel, and the both ends of the mandrel are mounted on end plate 13 by bearing
On.Rubber sleeve and rotatable stainless steel core shaft can further buffer 0 stress of cloth, reduce under the premise of guaranteeing dyeing quality
The impaired risk of cloth 0.In order to limit the protruding parts for preventing cloth 0 directly with 3 inner wall of staining trough of installation 12 two sides of room
Contact, as shown in figure 3, the present invention, which is located on the inner wall of 3 top and bottom of staining trough of installation 12 two sides of room, is provided with limit
Roller 31, the cloth 0 are located between the limit roller 31 of installation 12 top and bottom of room.In addition, in order to further increase dyeing speed
It spends, several ultrasonic transducers 32, the ultrasonic transducer 32 and ultrasound is also evenly arranged in staining trough 3 of the present invention
Wave producer connection, supersonic generator drive ultrasonic transducer 32 to issue ultrasonic wave, promote the combination of dyestuff and cloth 0.
It is also evenly arranged with several electric heating tubes 33 in the staining trough 3, and is equipped with temperature sensor, to control in staining trough 3
Dye temperature.
For the ease of addition and discharge dyestuff, the top of installation room 12 of the present invention is provided with inlet tube 34, bottom is set
It is equipped with inside drain pipe 35, the inlet tube 34 and drain pipe 35 and installation room 12 and is connected to, on inlet tube 34 and drain pipe 35
It is provided with valve.For the ease of installation cloth 0 and inspect situation in the slot of staining trough 3, the center at 12 top of installation room and
It installs and is provided with operation port 36, the width of the cloth 0 along staining trough 3 of operation port 36 at the top of the staining trough 3 of 12 two sides of room
Direction extends, and is fitted with hermatic door at operation port 36.
The above are first biggish differences that the present invention is compared with traditional coloring system, in addition, the present invention is also
Have second and the third-largest difference, is embodied in the control of the processing to dyeing waste and drying respectively.It is controlled from drying
From system, as shown in figure 9, baker of the present invention 4 includes drying box 37 and air-heater 38, the both ends of the drying box 37
It is respectively arranged with feed inlet 39 and discharge port 40.The air-heater 38 is located at the position in drying box 37 close to discharge port 40, and
The blowing direction of air-heater 38 is towards feed inlet 39.
Since the conveying direction of cloth 0 in drying box 37 of the present invention is contrary with the hot wind that air-heater 38 is blown out, also
Be say just from air-heater 38 blow out maximum temperature hot wind be to back segment have certain temperature rise after cloth 0 dry, and
Hot wind after downstream temperature relative reduction is dried to the unheated cloth of leading portion 0.Therefore, entire drying course cloth 0
Temperature be gradually increasing, compared with traditional hot-air seasoning mode, drying box 37 of the present invention dry after cloth 0, no
It is also easy to produce dyestuff to vacillate and flooding phenomenon, the better quality for cloth of painting.
In order to make the flowing of hot wind, more smoothly drying box 37 of the present invention is arc-shaped, and higher one end is arranged
Feed inlet 39, lower one end are arranged discharge port 40, in the middle part of the feed inlet 39 of drying box 37, discharge port 40 and drying box 37
It is provided with fabric guide roll 41, after the cloth 0 enters drying box 37 by feed inlet 39 and successively bypasses fabric guide roll 41, by discharge port
40 are pierced by.On this basis, the top surface of the drying box 37 is evenly arranged with several steam outlets 42.Steam outlet 42
On the one hand effect is that the steam generated when drying is discharged, on the other hand equally plays the role of gradually temperature adjustment, make drying box 37
Temperature gradually decreased along discharge port 40 to feed inlet 39.The temperature in drying box 37 passes through the cabinet of drying box 37 in order to prevent
It is lost, the cabinet of drying box 37 of the present invention is by two layers of panel beating plate layer and the insulating foam layer structure being arranged between panel beating plate layer
At.
In addition to this, from the processing of dyeing waste, advantage of the invention is also embodied in, as shown in Figure 10, this hair
Bright further includes waste water treatment tank 43, and the waste water treatment tank 43 is internally provided with vertical partition 44, and the partition 44 will give up
Mixed precipitation room 45 and reservoir chamber 46 are divided into inside water treatment tank 43.The top of the partition 44 is provided with connection mixed precipitation
The communicating pipe 47 of room 45 and reservoir chamber 46.The top of the mixed precipitation room 45 is provided with auxiliary agent addition pipe 48, bottom is provided with
Waste liquid discharge pipe 49, side top be provided with waste reflux pipe 50, the lower part of the side of the reservoir chamber 46 is provided with water purification
Discharge pipe 51.Valve is provided on the communicating pipe 47, waste liquid discharge pipe 49 and water purification discharge pipe 51.The waste reflux pipe
50 are connected to by evacuation duct with the drain pipe 35 that staining trough 3 is used to be discharged dyestuff, are provided with water pump on the evacuation duct.
Discarded dyestuff after 3 use of staining trough of the present invention can be pumped by evacuation duct and water pump to waste water treatment tank 43
It is interior, and enter in mixed precipitation room 45.Pipe 48 is added by auxiliary agent, flocculant aid, precipitation aid are added into mixed precipitation room 45
Equal prodegradants, the dye solids in dyestuff can be precipitated from clear water.After the completion of to be precipitated, the valve on communicating pipe 47 is opened
Door, upper layer clean water body can be entered in reservoir chamber 46 by communicating pipe 47 to be stored, and carries out secondary use.And what is be precipitated consolidates
Earnest matter and remaining moisture can be discharged by waste liquid discharge pipe 49 to be centrally disposed.The present invention has by waste water treatment tank 43
Effect solves the problems, such as that dyeing waste-water is seriously polluted, improves the economic benefit of enterprise.
In order to improve the reaction speed of prodegradant and dyestuff, stirring is additionally provided in mixed precipitation room 45 of the present invention
Mechanism 52, the rabbling mechanism 52 include agitating paddle and the stirring motor for being mounted on 45 side of mixed precipitation room, and the stirring will
It is driven by stirring motor.Screw mixing paddle, rod-type agitating paddle etc. can be used in agitating paddle.For the ease of periodically to mixing mud chamber
It is cleared up inside 45, is additionally provided with soil-shifting door 53 on the side wall of the mixed precipitation room 45.
In addition to this, there are one special characters for mixing mud chamber 45 of the invention, as shown in Figure 10, the mixed precipitation
Upper and lower part in room 45 is respectively arranged with the diaphragm of rubber 54 of a transverse direction, and the lower end that pipe 48 is added in the auxiliary agent extends to
54 lower section of diaphragm of rubber on 45 top of mixed precipitation room, the upper end of the waste liquid discharge pipe 49 extends to 45 lower part of mixed precipitation room
The top of diaphragm of rubber 54.The soil-shifting door 53 and waste reflux pipe 50 are located between two diaphragm of rubber 54.The rubber every
Film 54 is general to be directly fixed on the inner wall for mixing mud chamber 45 by bolt, rivet etc., to ensure the sealing of junction certainly
Property.In rabbling mechanism 52, the water fluctuation agitated can impact on diaphragm of rubber 54, since diaphragm of rubber 54 has itself
Elasticity, it will be able to so that mixing the fluctuation more disorder in mud chamber 45, react auxiliary agent and dyestuff adequately.