CN109440107A - Water heater liner application of slip sintered production line and application of slip sintering process - Google Patents

Water heater liner application of slip sintered production line and application of slip sintering process Download PDF

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Publication number
CN109440107A
CN109440107A CN201811567447.1A CN201811567447A CN109440107A CN 109440107 A CN109440107 A CN 109440107A CN 201811567447 A CN201811567447 A CN 201811567447A CN 109440107 A CN109440107 A CN 109440107A
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CN
China
Prior art keywords
slip
liner
application
water heater
production line
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CN201811567447.1A
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Chinese (zh)
Inventor
马微
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Guangdong Ao Rong Electric Co Ltd
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Guangdong Ao Rong Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Guangdong Ao Rong Electric Co Ltd filed Critical Guangdong Ao Rong Electric Co Ltd
Priority to CN201811567447.1A priority Critical patent/CN109440107A/en
Publication of CN109440107A publication Critical patent/CN109440107A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23DENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
    • C23D11/00Continuous processes; Apparatus therefor

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The present invention discloses a kind of water heater liner application of slip sintered production line and application of slip sintering process comprising application of slip device, in the inner surface application of slip at least one layer form porcelain glaze slurry to enamel inner container;Drying oven, for the form porcelain glaze slurry on the liner to be dried to perfect condition;Sintering furnace, the liner for being in perfect condition to form porcelain glaze slurry are sintered, and form enamel inner container;The production line further includes having a conveying device for sequentially passing through the drying oven and sintering furnace, at work, it is hung with the liner of at least two layers inner surface application of slip at least one layer form porcelain glaze slurry in the conveying device, and the liner is successively delivered in drying oven and sintering furnace.Water heater liner application of slip sintered production line and application of slip sintering process of the invention can effectively improve the production efficiency of liner application of slip sintering.

Description

Water heater liner application of slip sintered production line and application of slip sintering process
Technical field
The present invention relates to technical field of water heaters more particularly to a kind of water heater liner application of slip sintered production line and apply enamel firing Knot technique.
Background technique
Enamel inner container, by liner can be effectively prevented and get rusty in the progress enamel application of slip sintering of water heater liner inner surface, It avoids liner from forming oxide layer on surface when heated and the erosion of various liquid can be resisted, therefore be widely used, Replace other liners and becomes the main force of water heater liner.
Summary of the invention
The present invention is intended to provide a kind of water heater liner application of slip sintered production line and application of slip sintering process, to improve liner The production efficiency of application of slip sintering.
To achieve the goals above, the technical scheme is that
A kind of water heater liner application of slip sintered production line, comprising:
Application of slip device, in the inner surface application of slip at least one layer form porcelain glaze slurry to enamel inner container;
Drying oven, for the form porcelain glaze slurry on the liner to be dried to perfect condition;
Sintering furnace, the liner for being in perfect condition to form porcelain glaze slurry are sintered, and form enamel inner container;
The production line further includes having a conveying device for sequentially passing through the drying oven and sintering furnace, at work, described It is hung with the liner of at least two layers inner surface application of slip at least one layer form porcelain glaze slurry in conveying device, and the liner is successively conveyed Into drying oven and sintering furnace.
Further, the conveying device includes the second conveying section being arranged in drying oven and is arranged in sintering furnace Third conveying section, further includes: the first conveying section outside drying oven and being located at before the second conveying section is set;It is arranged after sintering furnace And it is located at the 4th conveying section behind third conveying section.
Further, in the inlet of the drying oven, it is additionally provided with a hot wind pipeline section;
The conveying device includes mounting rack and the delivery track that is arranged on mounting rack;
The hot wind pipeline section is arranged in immediately below the delivery track of the first conveying section, and the trend of hot wind pipeline section and first defeated That send the delivery track of section moves towards identical.
Further, the conveying device include mounting rack, the delivery track that is arranged on mounting rack, in the conveyor track At least two hangers are arranged at intervals on road, and the height of different hangers is different.
Further, the distance between n-th hanger and N+2 hanger and the width of liner match, and wherein N is equal to Positive integer;Preferably, the difference in height of two neighboring hanger and the length of liner match.
A kind of specific embodiment, is arranged at intervals with the first hanger and the second hanger on the delivery track, and described One, two hangers include the first linkage section connecting with delivery track and the second linkage section for connecting with the first linkage section;Its In, second linkage section is long hook, or is formed by connecting by several sub-hooks.
To achieve the goals above, the present invention also provides a kind of liner application of slip sintering process, technical solution is:
A kind of liner application of slip sintering process using above-mentioned water heater liner application of slip sintered production line comprising:
Step 1: providing to enamel inner container;
Step 2: using application of slip device in described one layer of form porcelain glaze slurry of the inner surface application of slip to enamel inner container;
Step 3: the liner that at least two layers application of slip has form porcelain glaze slurry is hung on the first conveying section of conveying device, it is described The different hanger of at least two height is arranged at intervals in conveying device;
Step 4: thering is the liner of form porcelain glaze slurry to be delivered to drying oven at least two layers of application of slip by conveying device, by institute The form porcelain glaze slurry stated on liner is dried to perfect condition;
Step 5: the liner that form porcelain glaze slurry is in perfect condition being delivered to by sintering furnace by conveying device, to form porcelain glaze slurry It is sintered in the liner of perfect condition, forms the enamel inner container that inner surface has one layer of enamel.
Further, this method further include: step 2-5 is repeated, to form multilayer enamel in the inner surface of liner.
Further, in the drying oven, the leaving air temp of hot air pipe are as follows: 80 DEG C~100 DEG C;And enter from drying oven The time of mouth to drying outlet of still is 45~55min.The temperature that the application of slip has the liner of form porcelain glaze slurry to blow out in drying oven through hot air pipe The form porcelain glaze slurry on liner is set to be dried to perfect condition after 45~55min of hot-air seasoning that degree is 80 DEG C~100 DEG C.Preferably, institute The conveying speed for stating conveying device is 0.8~1m/min.
Based on the above-mentioned technical proposal, the embodiment of the present invention at least can produce following technical effect:
By hanging at least two layers of liner on a conveyor, and where every layer of liner, height is different, realizes primary baking Dry combustion method knot is double, more times of enamel inner containers, substantially increases production efficiency.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present invention, constitutes part of this application, this hair Bright illustrative embodiments and their description are used to explain the present invention, and are not constituted improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is the process flow chart of the application of slip sintering process of the embodiment of the present invention;
Fig. 2 is the partial structure diagram in the application of slip sintered production line of the embodiment of the present invention;
Fig. 3 is the application of slip sintering process method flow diagram of the embodiment of the present invention;
Fig. 4 is the application of slip sintering process method flow diagram of the embodiment of the present invention.
Specific embodiment
It is illustrated in more detail below with reference to Fig. 1-4 pairs of technical solutions provided by the invention.
Embodiment 1
It as shown in Figure 1, 2, is the water heater liner application of slip sintered production line of the embodiment of the present invention comprising:
Application of slip device 100, in the inner surface application of slip at least one layer form porcelain glaze slurry to enamel inner container;
Drying oven 200, for the form porcelain glaze slurry on the liner to be dried to perfect condition;
Sintering furnace 300, the liner for being in perfect condition to form porcelain glaze slurry are sintered, and form enamel inner container;
The production line further includes having a conveying device 400 for sequentially passing through the drying oven and sintering furnace, at work, institute The liner that at least two layers inner surface application of slip at least one layer form porcelain glaze slurry is hung in conveying device is stated, and the liner is successively defeated It send into drying oven and sintering furnace.
The application of slip sintered production line of application of slip sintered production line compared to the prior art, the embodiment of the present invention passes through setting one The conveying device for sequentially passing through drying oven and sintering furnace is hung after liner application of slip form porcelain glaze slurry on the application of slip device At least two layers of liner is hung in conveying device and on a conveyor, and the height where every layer of liner is different, it is wrong to form height Two layers of the hanging liner fallen, and then it is conveyed into drying oven and sintering furnace progress next process again.So that the embodiment of the present invention Sintered production line can substantially increase production efficiency compared with prior art with twice or more times of liner of first drying sintering.
Wherein, the conveying device includes the second conveying section being arranged in drying oven, the third being arranged in sintering furnace Conveying section, the conveying device further include: the first conveying section outside drying oven and being located at before the second conveying section is set, and setting exists The 4th conveying section after sintering furnace and behind third conveying section.Namely the conveying device successively includes the first, second and third He Four conveying sections.
Wherein, the conveying device includes mounting rack 410 and the delivery track 420 that is arranged on mounting rack.Described defeated It send and is arranged at intervals at least two hangers on track, and the height of different hangers is different.
Preferably, the distance between n-th hanger and N+2 hanger and the width of liner match, and wherein N is equal to just Integer;Preferably, the difference in height of two neighboring hanger and the length of liner match.For example, the 2nd hanger is to the 4th hanger Between distance, can just accommodate a liner, which hangs on the 3rd hanger;And preferably, the height of the 2nd hanger It spends suitable to the height of the 3rd hanger and the length of a liner.So that the height where the liner hung on the 2nd, 4 hanger It is different from the height where the liner hung on the 3rd hanger.If two kinds of hangers are arranged at intervals on delivery track again, the 2nd, Height where the liner hung on 4 hangers is identical, forms one layer of liner;The liner hung on 3rd hanger and the 2nd, 4 The height for the liner hung on hanger is different, forms another layer of liner, is thusly-formed two layers of liner.If interval is set on delivery track Hanger there are three types of setting, then be hung with three layers of liner.
A kind of preferred embodiment, is arranged at intervals with the first hanger and the second hanger on the delivery track, and described One, two hangers include the first linkage section 430 connecting with delivery track and the second linkage section connecting with the first linkage section 440;Wherein, second linkage section is long hook, or is formed by connecting by several sub-hooks.Specifically, such as dotted line frame in Fig. 2 Shown, the second linkage section 440 is formed by connecting by multiple sub-hooks.Preferably, first hanger includes the first linkage section and length Hook;Second hanger includes the first linkage section and the second linkage section for being formed by connecting by several sub-hooks.In actual production, A liner is hung on the long hook of the first hanger, a liner is hung in the sub-hook of the end of the second hanger.And according to interior The length of gallbladder, operator can unrestricted choice sub-hook quantity, to adjust the difference in height between the first hanger and the second hanger.? In Fig. 2, the first linkage section 430 is merely illustrated.
In a kind of specific application, the water heater liner application of slip sintered production line of the embodiment of the present invention, it is suitable for mentioning For a kind of completely new efficient application of slip sintered production line.
The application of slip sintered production line, on the basis of above-mentioned, the number of plies of corresponding hanging liner increases drying oven and sintering furnace Height so that drying oven and sintering furnace can be entered by being hung with the conveying device of at least double-layer inner containers;In conveying device Three layers of liner are hung with, then the height of drying oven and sintering furnace also increases accordingly three times.
Further, since drying oven, sintering furnace height expand, and the same time enters drying oven and the liner of sintering furnace is in Multiple increases, and correspondingly, increases the length of drying oven and sintering furnace, to guarantee to complete drying and sintering process.
Embodiment 2
The present embodiment and the technical solution of embodiment 1 are essentially identical, and the main distinction is: the hot water of the embodiment of the present invention Device liner application of slip sintered production line, it is suitable for providing a kind of high efficiency application of slip sintered production line of old line transformation.Wherein, described Old line transformation, is primarily referred to as being transformed the application of slip sintered production line of large capacity liner in the prior art, for example, vertical 100L or more large capacity water heater liner.
In the present embodiment, since drying oven, sintering furnace its script are to be suitable for large capacity liner, in the present embodiment In without being transformed to drying oven and sintering furnace, need to be only arranged in conveying device according to the height of drying oven, sintering furnace and be hung Liner the number of plies.Namely the number of plies of liner and the high-positive correlation of drying oven, sintering furnace are hung in conveying device.
Further, it uses instead from existing big liner production line as small inner container production line, hangs on a conveyor at least double Layer liner, it is preferable that hang double-layer inner containers in the transformation of old line;Quantity into the liner of drying oven is in double increase, in order to Guarantee drying effect, then need to lengthen the length of drying oven, and lengthening drying oven difficulty is big, cost is very high.Therefore, in this reality It applies in example, it is preferable that as shown in Fig. 2, being additionally provided with a hot wind pipeline section 210 in the inlet of the drying oven.A kind of specific Embodiment in, the hot wind pipeline section can be the hot air pipe of drying oven to the extended segment of drying oven Way in.
The hot wind pipeline section is arranged in immediately below the delivery track of the first conveying section, and the trend of hot wind pipeline section and first defeated That send the delivery track of section moves towards identical.In this way, can be blown out in hot wind pipeline section in liner hanging at the first conveying section Hot wind is dried in advance.It ensure that the drying effect of liner, and improvement cost is low, engineering is relatively easy to.
Further, in order to guarantee the drying effect of liner, improvement cost and engineering difficulty are reduced, the embodiment of the present invention is also Conveying speed by adjusting reduction conveying device makes better effect, and the conveying speed of the conveying device is 0.8~1m/min.
Embodiment 3
The embodiment of the invention provides a kind of water heater liner application of slip sintering process, embodiment 1 and embodiment 2 are used Liner application of slip sintered production line, as shown in figure 3, the present embodiment liner application of slip sintering process includes:
Step 1: providing to enamel inner container;
Step 2: using application of slip device in described one layer of form porcelain glaze slurry of the inner surface application of slip to enamel inner container;
Step 3: the liner that at least two layers application of slip has form porcelain glaze slurry is hung on the first conveying section of conveying device, it is described The different hanger of at least two height is arranged at intervals in conveying device;
Step 4: thering is the liner of form porcelain glaze slurry to be delivered to drying oven at least two layers of application of slip by conveying device, by institute The form porcelain glaze slurry stated on liner is dried to perfect condition;
Step 5: the liner that form porcelain glaze slurry is in perfect condition being delivered to by sintering furnace by conveying device, to form porcelain glaze slurry It is sintered in the liner of perfect condition, forms the enamel inner container that inner surface has one layer of enamel.
Further, as shown in figure 4, this method further include: step 2-5 is repeated, to form multilayer in the inner surface of liner Enamel.
Further, in the drying oven, the leaving air temp of hot air pipe are as follows: 80 DEG C~100 DEG C;And enter from drying oven The time of mouth to drying outlet of still is 45~55min.The temperature that the application of slip has the liner of form porcelain glaze slurry to blow out in drying oven through hot air pipe The form porcelain glaze slurry on liner is set to be dried to perfect condition after 45~55min of hot-air seasoning that degree is 80 DEG C~100 DEG C.Preferably, institute The conveying speed for stating conveying device is 0.8~1m/min.
In addition, without conflicting with each other, those skilled in the art can be by difference described in this specification The feature of embodiment or example and different embodiments or examples is combined.
In the description of the present invention, it is to be understood that, term " vertical ", " transverse direction ", "front", "rear", "left", "right", The orientation or positional relationship of the instructions such as "vertical", "horizontal", "top", "bottom", "inner", "outside" be orientation based on the figure or Positional relationship is only the present invention and simplified description for ease of description, rather than it is necessary to indicate or imply signified device or element It constructs and operates with specific orientation, for specific orientation, thus should not be understood as the limitation to present invention protection content.
If the words such as " first ", " second " are used herein come if limiting components, those skilled in the art are answered This knows: the use of " first ", " second " is intended merely to facilitate the description present invention and simplifies description, does not in addition state such as, Above-mentioned word has no special meaning.
The invention is not limited to above embodiment, if not departing from the present invention to various changes or deformation of the invention Spirit and scope, if these changes and deformation belong within the scope of claim and equivalent technologies of the invention, then this hair It is bright to be also intended to encompass these changes and deformation.

Claims (10)

1. water heater liner application of slip sintered production line characterized by comprising
Application of slip device, in the inner surface application of slip at least one layer form porcelain glaze slurry to enamel inner container;
Drying oven, for the form porcelain glaze slurry on the liner to be dried to perfect condition;
Sintering furnace, the liner for being in perfect condition to form porcelain glaze slurry are sintered, and form enamel inner container;
The production line further includes having a conveying device for sequentially passing through the drying oven and sintering furnace, at work, the conveying It is hung with the liner of at least two layers inner surface application of slip at least one layer form porcelain glaze slurry on device, and the liner is successively delivered to baking In dry furnace and sintering furnace.
2. water heater liner application of slip sintered production line according to claim 1, it is characterised in that:
The conveying device includes the second conveying section being arranged in drying oven and the third conveying section being arranged in sintering furnace, is gone back It include: the first conveying section for being arranged in outside drying oven and being located at before the second conveying section;It is arranged after sintering furnace and defeated positioned at third The 4th conveying section after sending section.
3. water heater liner application of slip sintered production line according to claim 2, it is characterised in that:
In the inlet of the drying oven, it is additionally provided with a hot wind pipeline section;
The conveying device includes mounting rack and the delivery track that is arranged on mounting rack;
The hot wind pipeline section is arranged in immediately below the delivery track of the first conveying section, and the trend of hot wind pipeline section and the first conveying section Delivery track move towards identical.
4. water heater liner application of slip sintered production line according to claim 1, it is characterised in that:
The delivery track that the conveying device includes mounting rack, is arranged on mounting rack is spaced setting on the delivery track There are at least two hangers, and the height of different hangers is different.
5. water heater liner application of slip sintered production line according to claim 4, it is characterised in that:
The distance between n-th hanger and N+2 hanger and the width of liner match, and wherein N is equal to positive integer;It is preferred that Ground, the difference in height of two neighboring hanger and the length of liner match.
6. water heater liner application of slip sintered production line according to claim 5, it is characterised in that:
The first hanger and the second hanger are arranged at intervals on the delivery track, first and second hanger includes and conveying First linkage section of track connection and the second linkage section being connect with the first linkage section;Wherein, second linkage section is length Hook, or be formed by connecting by several sub-hooks.
7. a kind of liner application of slip sintering process using water heater liner application of slip sintered production line described in claim 1-6, special Sign is, comprising:
Step 1: providing to enamel inner container;
Step 2: using application of slip device in described one layer of form porcelain glaze slurry of the inner surface application of slip to enamel inner container;
Step 3: the liner that at least two layers application of slip has form porcelain glaze slurry, the conveying are hung on the first conveying section of conveying device The different hanger of at least two height is arranged at intervals on device;
Step 4: there is the liner of form porcelain glaze slurry to be delivered to drying oven at least two layers of application of slip by conveying device, it will be described interior Form porcelain glaze slurry on gallbladder is dried to perfect condition;
Step 5: the liner that form porcelain glaze slurry is in perfect condition being delivered to by sintering furnace by conveying device, to be in reason to form porcelain glaze slurry Think that the liner of state is sintered, forms the enamel inner container that inner surface has one layer of enamel.
8. water heater liner application of slip sintering process according to claim 7, which is characterized in that this method further include: repeat Step 2-5, to form multilayer enamel in the inner surface of liner.
9. water heater liner application of slip sintering process according to claim 7, which is characterized in that in the drying oven, heat The leaving air temp of air hose are as follows: 80 DEG C~100 DEG C.
10. water heater liner application of slip sintering process according to claim 9, which is characterized in that from drying oven entrance to baking The time of dry outlet of still is 45~55min.
CN201811567447.1A 2018-12-20 2018-12-20 Water heater liner application of slip sintered production line and application of slip sintering process Pending CN109440107A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811567447.1A CN109440107A (en) 2018-12-20 2018-12-20 Water heater liner application of slip sintered production line and application of slip sintering process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811567447.1A CN109440107A (en) 2018-12-20 2018-12-20 Water heater liner application of slip sintered production line and application of slip sintering process

Publications (1)

Publication Number Publication Date
CN109440107A true CN109440107A (en) 2019-03-08

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1335512A (en) * 1971-05-27 1973-10-31 Aeg Elotherm Gmbh Direct fired continuous furnace of the overhead trolley conveyr type
JPH06264265A (en) * 1993-03-12 1994-09-20 Ngk Insulators Ltd Method for firing enameled coping panel
CN104988502A (en) * 2015-06-24 2015-10-21 东莞市天美新自动化设备有限公司 Automatic spray prickling pretreatment, enamelling, drying and firing system for water heater inner containers
CN206427384U (en) * 2016-10-27 2017-08-22 贵州省兴仁县荣凯五金搪瓷制品有限公司 A kind of enamel barrel toasting through position
CN209481795U (en) * 2018-12-20 2019-10-11 广东奥荣电器有限公司 Water heater liner application of slip sintered production line

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1335512A (en) * 1971-05-27 1973-10-31 Aeg Elotherm Gmbh Direct fired continuous furnace of the overhead trolley conveyr type
JPH06264265A (en) * 1993-03-12 1994-09-20 Ngk Insulators Ltd Method for firing enameled coping panel
CN104988502A (en) * 2015-06-24 2015-10-21 东莞市天美新自动化设备有限公司 Automatic spray prickling pretreatment, enamelling, drying and firing system for water heater inner containers
CN206427384U (en) * 2016-10-27 2017-08-22 贵州省兴仁县荣凯五金搪瓷制品有限公司 A kind of enamel barrel toasting through position
CN209481795U (en) * 2018-12-20 2019-10-11 广东奥荣电器有限公司 Water heater liner application of slip sintered production line

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