CN109435526B - Automatic forming machine for inner page of business card book - Google Patents

Automatic forming machine for inner page of business card book Download PDF

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Publication number
CN109435526B
CN109435526B CN201811295925.8A CN201811295925A CN109435526B CN 109435526 B CN109435526 B CN 109435526B CN 201811295925 A CN201811295925 A CN 201811295925A CN 109435526 B CN109435526 B CN 109435526B
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China
Prior art keywords
die
cutting
bag
mould
film
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CN201811295925.8A
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Chinese (zh)
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CN109435526A (en
Inventor
林志强
胡国杰
尹友谊
金笑
黄国张
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Ningbo Deli Office Supplies Manufacturing Co ltd
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Ningbo Deli Office Supplies Manufacturing Co ltd
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Priority to CN201811295925.8A priority Critical patent/CN109435526B/en
Publication of CN109435526A publication Critical patent/CN109435526A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42FSHEETS TEMPORARILY ATTACHED TOGETHER; FILING APPLIANCES; FILE CARDS; INDEXING
    • B42F5/00Sheets and objects temporarily attached together; Means therefor; Albums

Abstract

The application relates to the field of stationery manufacturing equipment, in particular to an automatic business card book inner page forming machine which comprises a discharging frame, a film conveying line, a material pulling mechanism, a pocket die cutting mechanism, a primary forming mechanism, a pocket bottom die cutting mechanism, an ultrasonic welding mechanism, a cutting mechanism and a material receiving mechanism.

Description

Automatic forming machine for inner page of business card book
Technical Field
The application relates to the field of stationery manufacturing equipment, in particular to an automatic forming machine for inner pages of a business card book.
Background
The business card book comprises a cover, a back cover and business card inner pages, wherein the business card inner pages are arranged between the cover and the back cover, a perspective window is formed in the cover, the perspective window is made of a transparent material film and is stuck to the outside of the cover, the perspective window can be round, oval, square and rectangular, advertisement pages are arranged in the cover, personal or enterprise information propaganda cards can be fixed in the perspective window according to the needs, the propaganda effect is played, and in addition, the advertisement pages are arranged in the cover, so that the business card book is used as a new advertisement medium, the originality is novel and attractive, the price of the business card book is improved, and the business card book has good commercial popularization prospect.
At present, when the inner page of the business card book is produced in batches, the raw materials of the inner page of the business card book are required to be processed, and a plurality of working procedures such as cutting, forming, breaking of finished products and the like are required, a plurality of workers are often required to be equipped for auxiliary processing in the traditional production process, the production cost is increased, the production efficiency is low, and along with the gradual popularization of the automation of the manufacturing industry, equipment capable of fully automatically producing the inner page of the business card book is urgently needed.
Disclosure of Invention
Aiming at the defects of the prior art, the application provides an automatic forming machine for the inner page of a business card book.
The utility model provides a business card book internal page automatic molding machine, including blowing frame and film transfer chain, still include and draw material mechanism, sack cross cutting mechanism, primary shaping mechanism, bag die block cutting mechanism, ultrasonic welding mechanism, shutdown mechanism and receipts material mechanism, blowing frame and receipts material mechanism are located the top and the end of film transfer chain respectively, sack cross cutting mechanism, primary shaping mechanism, bag die block cutting mechanism, ultrasonic welding mechanism, draw material mechanism and shutdown mechanism to arrange in proper order along the direction of travel of film transfer chain and set up on the film transfer chain, the quantity of sack cross cutting mechanism has two and two sack cross cutting mechanism symmetry set up in the top both sides of film transfer chain, the quantity of ultrasonic welding mechanism has two and sets up in the top both sides of film transfer chain respectively, primary shaping mechanism includes hem wheelset and folding wheelset, hem wheelset and folding wheelset set are along the direction of travel interval of film transfer chain, sack cross cutting mechanism, sack die cutting mechanism and shutdown mechanism's below all is provided with the slide of unloading that is used to accept the waste material.
Preferably, each pocket die-cutting mechanism comprises a pocket die, a pocket knife die and a first air cylinder, wherein the two ends of the top of the pocket die are respectively provided with a first optical axis vertically, a horizontal first supporting plate is further arranged above the pocket die, the two ends of the bottom of the first supporting plate are respectively fixedly connected with the tops of the two first optical axes, the two ends of the pocket knife die are respectively slidably sleeved on the two first optical axes in a sliding manner, the first air cylinder is vertically arranged at the top of the first supporting plate, an output shaft of the first air cylinder vertically downwards penetrates through the first supporting plate and is fixedly connected with the pocket knife die below, the top of the pocket die is provided with a pocket die-cutting hole matched with the pocket knife die, and one side of each pocket die is provided with a first feeding gap for the film edge to enter.
Preferably, the primary forming mechanism further comprises two vertical support plates and two horizontal support rods, the two vertical support plates are respectively and fixedly installed on the two sides of the top of the film conveying line, the two horizontal support rods are parallel to each other, two ends of each horizontal support rod are respectively connected with the two vertical support plates, and the edge folding wheel sets are respectively arranged in the middle of the two horizontal support rods.
Preferably, the edge folding wheel group comprises two first aluminum guide wheels and a strip-shaped connecting plate, the length direction of the strip-shaped connecting plate is perpendicular to the length direction of the horizontal supporting rod, one end of the strip-shaped connecting plate is fixedly connected with the middle part of the horizontal supporting rod, the other end of the strip-shaped connecting plate extends to the lower part of the horizontal supporting rod, the two first aluminum guide wheels are symmetrically arranged on two sides of the strip-shaped connecting plate, the two first aluminum guide wheels are rotationally connected with the strip-shaped connecting plate, the axes of the two first aluminum guide wheels are coincident, and the axis direction of the first aluminum guide wheels is parallel to the length direction of the horizontal supporting rod.
Preferably, the folding edge wheel group comprises two second aluminum guide wheels which are symmetrically arranged, the folding edge wheel group is arranged on one side, far away from the folding edge wheel group, of a horizontal support rod connected with the folding edge wheel group, two strip-shaped sliding holes are symmetrically arranged on the horizontal support rod connected with the folding edge wheel group, the length directions of the two strip-shaped sliding holes are parallel to the length directions of the horizontal support rod, one end of each second aluminum guide wheel is provided with a connecting block, one end of each second aluminum guide wheel is rotationally connected with the connecting block, the axial direction of each second aluminum guide wheel is arranged at an angle with the axial direction of the horizontal support rod, one end, far away from the connecting block, of each second aluminum guide wheel is obliquely downwards arranged, each connecting block is connected with the corresponding strip-shaped sliding hole through a locking bolt, and the locking bolt penetrates through the strip-shaped sliding hole to be in threaded connection with the corresponding connecting block.
Preferably, the bag die block cutting mechanism comprises a bag die block, a bag die block and a second air cylinder, wherein the two ends of the top of the bag die block are respectively provided with a second optical axis vertically, a horizontal second supporting plate is further arranged above the bag die block, the two ends of the bottom of the second supporting plate are respectively fixedly connected with the tops of the two second optical axes, the two ends of the bag die block are respectively in sliding connection with the two second optical axes, the second air cylinder is arranged at the top of the second supporting plate, an output shaft of the second air cylinder vertically downwards penetrates through the second supporting plate and is fixedly connected with the bag die block, the top of the bag die block is provided with a bag die-cut hole matched with the bag die block, and one side of the bag die block is provided with a second feeding gap for the film edge to enter.
Preferably, every ultrasonic welder mechanism all includes ultrasonic electric box, ultrasonic vibrator, ultrasonic lower mould and ultrasonic wave go up the mould, ultrasonic vibrator passes through horizontal mounting bracket setting in the inboard of film transfer chain, ultrasonic vibrator is vertical state and is connected with horizontal mounting bracket, ultrasonic lower mould is fixed to be set up the top output at ultrasonic vibrator, the ultrasonic wave goes up the mould and passes through horizontal support frame setting directly over the ultrasonic upper mould that corresponds, horizontal support frame's top level has set up an installation crossbeam, the top of installation crossbeam is provided with a third cylinder, the output of third cylinder vertically passes the installation crossbeam downwards and goes up mould fixed connection with the ultrasonic wave of below, two ultrasonic electric boxes are connected with two ultrasonic vibrator electricity respectively, two ultrasonic electric boxes pile up the top that sets up at film transfer chain through the electric box support frame, two ultrasonic wave lower moulds distribute respectively in the both sides on the film transfer chain traffic direction.
Preferably, the end of film transfer chain is equipped with a frame of unloading, draws material mechanism to set up the one end that is close to the film transfer chain at the frame of unloading, draws material mechanism to include servo motor, servo planetary reducer and two glues the pinch roller, servo motor is connected with servo planetary reducer, servo planetary reducer is fixed to be set up on the inside wall of frame of unloading, two glue the pinch roller and all be the horizontality and can pivoted setting at the inboard top of frame of unloading, two glue the pinch roller and laminate each other and lie in the one end that the frame of unloading is close to the film transfer chain, the tip of two glue the pinch roller is connected through first gear drive, servo planetary reducer's output shaft passes through first drive belt and one of them glue the tip transmission of pinch roller and is connected.
Preferably, the cutting mechanism is located one side that two rubber pinch rollers kept away from the film transfer chain, the cutting mechanism includes the punching and breaking cutting die, punching and breaking cutting die and fourth cylinder, punching and breaking cutting die level sets up at the inboard top of unloading frame, four corners in top of punching and breaking cutting die all are provided with vertical third optical axis, the top fixedly connected with of four third optical axes is a horizontally third backup pad, punching and breaking cutting die level sets up and four corners of punching and breaking cutting die respectively with four third optical axis sliding connection, fourth cylinder sets up at the top of third backup pad and its output shaft vertically downwards pass the punching and breaking cutting die fixed connection of third backup pad and below, be provided with on the punching and breaking cutting die with punching and breaking cutting die identical punching and breaking cutting die.
Preferably, the material receiving mechanism comprises a lifting cylinder and two material receiving basins, wherein the two material receiving basins are horizontally arranged and are arranged at intervals in the vertical direction, two sides of the two material receiving basins are respectively fixedly connected through a vertically arranged connecting sliding plate, an upper supporting beam and a lower supporting beam are arranged at the inner side of one end of the unloading frame far away from the film conveying line, the upper supporting beam and the lower supporting beam are horizontally arranged and are positioned between the upper supporting beam and the lower supporting beam, two vertical fourth optical axes are arranged between the upper supporting beam and the lower supporting beam at intervals, the two connecting sliding plates are respectively connected with the two fourth optical axes in a sliding manner, the lifting cylinder is vertically arranged at the bottom of the lower supporting beam, and an output shaft of the lifting cylinder vertically passes through the lower part and is fixedly connected with the bottom of the upper material receiving basin, the cutting mechanism and the receiving basin are sequentially provided with two first roll shafts, a second roll shaft and two third roll shafts, the two first roll shafts, the second roll shaft and the two third roll shafts are all horizontal and can be rotationally arranged on the inner side of the discharging frame, the two first roll shafts and the two third roll shafts are all arranged at intervals along the vertical direction, the end parts of the two third roll shafts are connected through a second gear transmission, the inner side of the discharging frame is also provided with a direct current motor, an output shaft of the direct current motor is in transmission connection with the end part of one of the third roll shafts through a second transmission belt, the first roll shaft and the third roll shaft positioned above are in transmission connection through a plurality of mutually parallel upper discharging transmission belts, the first roll shaft and the third roll shaft positioned below are in transmission connection through a plurality of mutually parallel lower discharging transmission belts, the bottom of the second roll shaft is simultaneously contacted with the inner bottoms of all upper discharging transmission belts, the bottom of the second roll shaft is simultaneously contacted with the top of the outer sides of all the lower discharging driving belts.
The beneficial effects are that: when the automatic business card book inner page forming machine is used, formed business card book inner pages are cut section by section through a cutting mechanism, and finally cut into finished business card book inner page finished products are stacked one by one and fall into a receiving mechanism, so that the complete production process is completed, and a discharging slideway is used for collecting punched and cut film waste.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application. In the drawings:
FIG. 1 is a schematic perspective view of the present application;
FIG. 2 is a schematic perspective view of a pocket die-cutting mechanism;
FIG. 3 is a schematic diagram of a bag mouth die-cutting mechanism in a three-dimensional structure;
FIG. 4 is a schematic perspective view of the primary molding mechanism;
FIG. 5 is a schematic diagram showing a perspective view of a preliminary molding mechanism;
FIG. 6 is a schematic perspective view of a bag bottom die cutting mechanism;
FIG. 7 is a schematic diagram showing a second perspective structure of the bag bottom die cutting mechanism;
FIG. 8 is a schematic perspective view of an ultrasonic welding mechanism;
FIG. 9 is a schematic view of the position distribution of two ultrasonic welding mechanisms;
FIG. 10 is a schematic perspective view of a discharge rack;
FIG. 11 is a schematic diagram of a second perspective view of the discharge rack;
FIG. 12 is a schematic perspective view of a cutting mechanism;
FIG. 13 is a schematic diagram showing a second perspective view of the cutting mechanism;
FIG. 14 is a schematic plan view of a three-dimensional structure of a discharge frame;
FIG. 15 is a schematic view of the finished product of the inner page of the business card book;
reference numerals illustrate: a discharging frame 1, a film conveying line 2, a material pulling mechanism 3, a pocket die-cutting mechanism 4, a preliminary forming mechanism 5, a pocket bottom die-cutting mechanism 6, an ultrasonic welding mechanism 7, a cutting mechanism 8, a material receiving mechanism 9, a discharging slide 10, a pocket die 11, a pocket knife die 12, a first cylinder 13, a first optical axis 14, a first support plate 15, a pocket die-cutting hole 16, a first feeding gap 17, a vertical support plate 18, a horizontal support rod 19, a first aluminum guide wheel 20, a strip-shaped connecting plate 21, a second aluminum guide wheel 22, a strip-shaped slide hole 23, a connecting block 24, a pocket bottom die 25, a pocket bottom knife die 26, a second cylinder 27, a second optical axis 28, a second support plate 29, a pocket bottom die-cutting hole 30, a second feeding gap 31, an ultrasonic electric box 32, an ultrasonic vibrator 33, the ultrasonic lower die 34, the ultrasonic upper die 35, the transverse mounting frame 36, the transverse supporting frame 37, the mounting beam 38, the third cylinder 39, the electric box supporting frame 40, the unloading frame 41, the servo motor 42, the servo planetary reducer 43, the rubber pinch roller 44, the first gear 45, the first driving belt 46, the punching cutting die 47, the punching cutting die 48, the fourth cylinder 49, the third optical axis 50, the third supporting plate 51, the punching cutter hole 52, the lifting cylinder 53, the material collecting basin 54, the connecting slide plate 55, the upper supporting beam 56, the lower supporting beam 57, the fourth optical axis 58, the first roller 59, the second roller 60, the third roller 61, the second gear 62, the direct current motor 63, the second driving belt 64, the upper discharging driving belt 65, the lower discharging driving belt 66 and the film 67.
Detailed Description
Various embodiments of the application are disclosed in the following drawings, in which details of the practice are set forth in the following description for the purpose of clarity. However, it should be understood that these practical details are not to be taken as limiting the application. That is, in some embodiments of the application, these practical details are unnecessary. Moreover, for the purpose of simplifying the drawings, some conventional structures and components are shown in the drawings in a simplified schematic manner.
In addition, the descriptions of the "first," "second," and the like, herein are for descriptive purposes only and are not intended to be specifically construed as order or sequence, nor are they intended to limit the application solely for distinguishing between components or operations described in the same technical term, but are not to be construed as indicating or implying any relative importance or order of such features. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present application.
Referring to fig. 1 to 15, an automatic business card book inner page forming machine comprises a discharging frame 1 and a film conveying line 2, and further comprises a material pulling mechanism 3, a bag opening die cutting mechanism 4, a primary forming mechanism 5, a bag bottom die cutting mechanism 6, an ultrasonic welding mechanism 7, a cutting mechanism 8 and a material receiving mechanism 9, wherein the discharging frame 1 and the material receiving mechanism 9 are respectively located at the starting end and the tail end of the film conveying line 2, the bag opening die cutting mechanism 4, the primary forming mechanism 5, the bag bottom die cutting mechanism 6, the ultrasonic welding mechanism 7, the material pulling mechanism 3 and the cutting mechanism 8 are sequentially arranged on the film conveying line 2 along the running direction of the film conveying line 2, the bag opening die cutting mechanism 4 is symmetrically arranged at the two sides of the top of the film conveying line 2, the ultrasonic welding mechanism 7 is respectively arranged at the two sides of the top of the film conveying line 2, the primary forming mechanism 5 comprises a flanging wheel set and a folding wheel set, the flanging wheel set is arranged at intervals along the running direction of the film conveying line 2, and the lower part of the bag opening die cutting mechanism 6 and the cutting mechanism 8 is provided with a material receiving slide 10 for unloading. During operation, raw materials of the film 67 are put down from the discharging frame 1 and are connected with the material pulling mechanism 3 at the other end of the film conveying line 2, the raw materials of the film 67 are continuously pulled out and move forwards through the material pulling mechanism 3, when the raw materials of the film 67 move on the film conveying line 2, the raw materials sequentially pass through the bag mouth die cutting mechanism 4, the primary forming mechanism 5, the bag bottom die cutting mechanism 6 and the ultrasonic welding mechanism 7 to finish the forming process, finally the formed business card book inner pages are cut section by section through the cutting mechanism 8, finally the finished products of the business card book inner pages formed through cutting are stacked one by one and fall into the material receiving mechanism 9, thus the complete production process is finished, the discharging slideway 10 is used for collecting the punched waste materials of the film 67, and during the process, the material pulling mechanism 3 pauses the conveying of the raw materials of the film 67 when the bag mouth die cutting mechanism 4, the primary forming mechanism 5, the bag bottom die cutting mechanism 6 and the ultrasonic welding mechanism 7 work.
Each pocket die-cutting mechanism 4 comprises a pocket die 11, a pocket die 12 and a first cylinder 13, wherein the first optical axis 14 is vertically arranged at two ends of the top of the pocket die 11, a horizontal first supporting plate 15 is further arranged above the pocket die 11, two ends of the bottom of the first supporting plate 15 are fixedly connected with the tops of the two first optical axes 14 respectively, two ends of the pocket die 12 are slidably sleeved on the two first optical axes 14 respectively, the first cylinder 13 is vertically arranged at the top of the first supporting plate 15, an output shaft of the first cylinder 13 vertically downwards passes through the first supporting plate 15 and is fixedly connected with the pocket die 12 below, a pocket punching hole 16 which is matched with the pocket die 12 is formed in the top of the pocket die 11, and a first feeding gap 17 for allowing the edge of a film 67 to enter is formed in one side of each pocket die 11. When the film 67 passes through the pocket die-cutting mechanism 4, the edges of the two sides of the film 67 respectively enter the pocket die 11 through the first feeding gaps 17 on the two sides, and the first cylinder 13 drives the pocket die 12 to descend until the film is completely inserted into the pocket die-cutting hole 16 below to complete the shape die-cutting of the pocket.
The primary forming mechanism 5 further comprises two vertical support plates 18 and two horizontal support rods 19, the two vertical support plates 18 are respectively and fixedly arranged on two sides of the top of the film conveying line 2, the two horizontal support rods 19 are parallel to each other, two ends of each horizontal support rod 19 are respectively connected with the two vertical support plates 18, and the edge folding wheel set are respectively arranged in the middle of the two horizontal support rods 19. After the film 67 sequentially passes through the edge folding wheel set and the edge folding wheel set, two sides of the film 67 are converted from a straight extending state into an upward overturning and folding state.
The edge folding wheel set comprises two first aluminum guide wheels 20 and a strip-shaped connecting plate 21, the length direction of the strip-shaped connecting plate 21 is perpendicular to the length direction of the horizontal supporting rod 19, one end of the strip-shaped connecting plate 21 is fixedly connected with the middle of the horizontal supporting rod 19, the other end of the strip-shaped connecting plate extends to the lower side of the horizontal supporting rod 19, the two first aluminum guide wheels 20 are symmetrically arranged on two sides of the strip-shaped connecting plate 21, the two first aluminum guide wheels 20 are rotationally connected with the strip-shaped connecting plate 21, the axes of the two first aluminum guide wheels 20 coincide, and the axis direction of the first aluminum guide wheels 20 is parallel to the length direction of the horizontal supporting rod 19.
The folding edge wheel group comprises two second aluminum guide wheels 22 which are symmetrically arranged, the folding edge wheel group is arranged on one side, far away from the folding edge wheel group, of a horizontal support rod 19 connected with the folding edge wheel group, two strip-shaped sliding holes 23 are symmetrically arranged on the horizontal support rod 19 connected with the folding edge wheel group, the length directions of the two strip-shaped sliding holes 23 are parallel to the length directions of the horizontal support rod 19, one end of each second aluminum guide wheel 22 is provided with a connecting block 24, one end of each second aluminum guide wheel 22 is rotationally connected with the connecting block 24, the axial direction of each second aluminum guide wheel 22 is arranged at an angle with the axial direction of the horizontal support rod 19, one end, far away from the connecting block 24, of each second aluminum guide wheel 22 is obliquely downwards arranged, each connecting block 24 is connected with the corresponding strip-shaped sliding hole 23 through a locking bolt, and the locking bolt penetrates through the strip-shaped sliding hole 23 to be in threaded connection with the corresponding connecting block 24. When a roll of film 67 passes through the primary forming mechanism 5 for the first time, the bottoms of the two first aluminum guide wheels 20 are contacted with the top of the film 67, the part of the film 67, which is wider than the first aluminum guide wheels 20, is manually folded, the folded part of the film 67 passes through the bottoms of the two second aluminum guide wheels 22, and finally the primary end of the roll of film 67 is sent to the material pulling mechanism 3 for automatic material pulling, and the process is the preparation work before the operation of equipment, so that after the material pulling mechanism 3 pulls the subsequent film 67 to be conveyed, the two sides of the film 67 are converted into an upward overturning and folding state from a straight extending state after the film 67 sequentially passes through a flanging wheel group and a flanging wheel group.
The bag die-cutting mechanism 6 comprises a bag die-cutting die 25, a bag die-cutting die 26 and a second air cylinder 27, wherein the two ends of the top of the bag die-cutting die 25 are respectively provided with a second optical axis 28 vertically, a horizontal second supporting plate 29 is further arranged above the bag die-cutting die 25, the two ends of the bottom of the second supporting plate 29 are respectively fixedly connected with the tops of the two second optical axes 28, the two ends of the bag die-cutting die 26 are respectively connected with the two second optical axes 28 in a sliding manner, the second air cylinder 27 is arranged at the top of the second supporting plate 29, an output shaft of the second air cylinder 27 vertically penetrates through the second supporting plate 29 to be fixedly connected with the bag die-cutting die 26, a bag die-cutting hole 30 matched with the bag die-cutting die 26 is formed in the top of the bag die-cutting die 25, and a second feeding gap 31 for enabling the edge of the film 67 to enter is formed in one side of the bag die-cutting die 25. When the folded film 67 reaches the bag bottom die cutting mechanism 6, one side of the folded film 67 enters the bag bottom die 25 through the second feeding gap 31, and the second air cylinder 27 drives the bag bottom die 26 to descend until the bag bottom die 26 is completely inserted into the bag bottom die cutting hole 30 to complete the shape die cutting of the bag bottom.
Every ultrasonic welder mechanism all includes ultrasonic electric box 32, ultrasonic vibrator 33, ultrasonic lower mould 34 and ultrasonic upper mould 35, ultrasonic vibrator 33 passes through horizontal mounting bracket 36 to be set up in the inboard of film transfer chain 2, ultrasonic vibrator 33 is vertical state and is connected with horizontal mounting bracket 36, ultrasonic lower mould 34 is fixed to be set up in the top output of ultrasonic vibrator 33, ultrasonic upper mould 35 passes through horizontal support frame 37 to be set up directly over corresponding ultrasonic upper mould 35, horizontal support frame 37's top level has set up a mounting cross beam 38, mounting cross beam 38's top is provided with a third cylinder 39, the output of third cylinder 39 vertically downwards passes mounting cross beam 38 and goes up mould 35 fixed connection with the ultrasonic wave of below, two ultrasonic electric boxes 32 are connected with two ultrasonic vibrator 33 electricity respectively, two ultrasonic electric boxes 32 pile up the top that sets up at film transfer chain 2 through electric box support frame 40, two ultrasonic lower moulds 34 distribute respectively in film transfer chain 2 direction of transportation's both sides. When the film 67 after punching the bag bottom sequentially passes through the two ultrasonic welding mechanisms 7, the bottom of the film 67 is attached to the ultrasonic lower die 34, the third air cylinder 39 drives the ultrasonic lower die 34 to descend until the film 67 is pressed together with the ultrasonic lower die 34, the ultrasonic vibrator 33 performs transduction, electric energy of the ultrasonic electric box 32 is converted into mechanical vibration, accordingly ultrasonic welding forming of the folded part of the film 67 is completed, ultrasonic welding is conducted to the surfaces of two objects to be welded by utilizing high-frequency vibration waves, and under the condition of pressurization, the surfaces of the two objects are rubbed with each other to form fusion between molecular layers.
The end of film transfer chain 2 is equipped with a frame 41 of unloading, draw material mechanism 3 to set up the one end that is close to film transfer chain 2 at the frame 41 of unloading, draw material mechanism 3 to include servo motor 42, servo planetary reducer 43 and two glues pinch roller 44, servo motor 42 is connected with servo planetary reducer 43, servo planetary reducer 43 is fixed to be set up on the inside wall of frame 41 of unloading, two glues pinch roller 44 all are the horizontality and can pivoted setting at the inboard top of frame 41 of unloading, two glues pinch roller 44 laminating each other and lie in the one end that frame 41 is close to film transfer chain 2 of unloading, the tip of two glues pinch roller 44 is connected through first gear 45 transmission, servo planetary reducer 43's output shaft passes through first drive belt 46 and one of them glues pinch roller 44's tip transmission is connected. The film 67 after ultrasonic welding is continuously conveyed forwards by the material pulling mechanism 3, the servo motor 42 drives one of the glue pressing wheels 44 to rotate through the first transmission belt 46, and the glue pressing wheel 44 drives the other glue pressing wheel 44 meshed with the other glue pressing wheel 44 to move and rotate through the first gear 45, so that the film 67 between the two glue pressing wheels 44 is conveyed in a feeding mode.
The cutting mechanism 8 is located at one side of the two glue pressing wheels 44 far away from the film conveying line 2, the cutting mechanism 8 comprises a punching cutting die 47, a punching cutting die 48 and a fourth air cylinder 49, the punching cutting die 47 is horizontally arranged at the top of the inner side of the unloading frame 41, vertical third optical axes 50 are arranged at four corners of the top of the punching cutting die 47, a horizontal third supporting plate 51 is fixedly connected to the top of the four third optical axes 50, the punching cutting die 48 is horizontally arranged, the four corners of the punching cutting die 48 are respectively in sliding connection with the four third optical axes 50, the fourth air cylinder 49 is arranged at the top of the third supporting plate 51, an output shaft of the fourth air cylinder vertically downwards penetrates through the third supporting plate 51 and is fixedly connected with the punching cutting die 48 below, and punching cutting holes 52 which are matched with the punching cutting die 48 are formed in the punching cutting die 47. When the film 67 after passing through the material pulling mechanism 3 reaches the cutting mechanism 8, the film 67 is positioned on the top of the punching and cutting die 47, and the fourth cylinder 49 drives the punching and cutting die 48 to descend until the punching and cutting die 48 is inserted into the punching and cutting die hole 52, thereby cutting the film 67 which has a certain length and has been formed.
The material receiving mechanism 9 comprises a lifting cylinder 53 and two material receiving basins 54, wherein the two material receiving basins 54 are horizontally arranged and are arranged at intervals in the vertical direction, two sides of the two material receiving basins 54 are respectively and fixedly connected through a vertically arranged connecting sliding plate 55, an upper supporting beam 56 and a lower supporting beam 57 are arranged at the inner side of one end of the unloading frame 41 far away from the film conveying line 2, the upper supporting beam 56 and the lower supporting beam 57 are horizontally arranged and the two material receiving basins 54 are positioned between the upper supporting beam 56 and the lower supporting beam 57, two vertical fourth optical axes 58 are arranged between the upper supporting beam 56 and the lower supporting beam 57 at intervals, the two connecting sliding plates 55 are respectively and slidably connected with the two fourth optical axes 58, the lifting cylinder 53 is vertically arranged at the bottom of the lower supporting beam 57, and an output shaft of the lifting cylinder 53 vertically upwards passes through the lower supporting beam 57 and is fixedly connected with the bottom of the upper material receiving basin 54, two first roll shafts 59, a second roll shaft 60 and two third roll shafts 61 are sequentially arranged between the cutting mechanism 8 and the receiving basin 54, the two first roll shafts 59, the second roll shaft 60 and the two third roll shafts 61 are all horizontal and can be rotatably arranged on the inner side of the discharging frame 41, the two first roll shafts 59 and the two third roll shafts 61 are all arranged at intervals along the vertical direction, the end parts of the two third roll shafts 61 are in transmission connection through a second gear 62, the inner side of the discharging frame 41 is also provided with a direct current motor 63, an output shaft of the direct current motor 63 is in transmission connection with the end part of one third roll shaft 61 through a second transmission belt 64, the first roll shaft 59 and the third roll shaft 61 positioned above are in transmission connection through a plurality of mutually parallel upper discharging transmission belts 65, the first roller 59 and the third roller 61 which are positioned below are in transmission connection through a plurality of mutually parallel lower discharging driving belts 66, the bottom of the second roller 60 is simultaneously contacted with the inner bottoms of all the upper discharging driving belts 65, and the bottom of the second roller 60 is simultaneously contacted with the outer tops of all the lower discharging driving belts 66. The cut film 67 is the finished product of the inner page of the business card book, the direct current motor 63 drives one of the third roller shafts 61 to rotate at high speed through the second driving belt 64, the third roller shaft 61 drives the other third roller shaft 61 to rotate together through the second gear 62, so that all the upper discharging driving belt 65 and the lower discharging driving belt 66 rotate at high speed simultaneously, the front end bottom of the finished product of the inner page of the business card book is firstly contacted with the top belt of all the lower discharging driving belt, along with the rotation of the lower discharging driving belt 66, the finished product of the inner page of the business card book gradually moves forward and approaches to the position of the second roller shaft 60, when the finished product of the inner page of the business card book reaches the position of the second roller shaft 60, namely, the upper discharging driving belt 65 and the lower discharging driving belt 66 at the position can simultaneously contact the upper side and the lower side of the finished product of the inner page of the business card book, the finished product of the inner page of the business card book is conveyed backward along with the high speed of the direct current motor 63, the finished product of the inner page of the business card book finally falls into the receiving basin 54 behind the two third roller shafts, and the lifting cylinder 53 drives the two receiving basins 54 to lift up and down, so that the receiving basin 54 is switched to be continuously lifted, and the receiving basin 54 is continuously lifted.
Working principle: when in operation, the raw material of the film 67 is put down from the discharging frame 1 and is connected with the material pulling mechanism 3 at the other end of the film conveying line 2, the raw material of the film 67 is continuously pulled out and moved forwards by the material pulling mechanism 3, when the raw material of the film 67 moves on the film conveying line 2, the raw material sequentially passes through the bag mouth die cutting mechanism 4, the primary forming mechanism 5, the bag bottom die cutting mechanism 6 and the ultrasonic welding mechanism 7 to complete the forming process, finally the formed inner pages of the business card book are cut section by the cutting mechanism 8, finally the finished products of the cut business card inner pages are stacked one by section and fall into the material receiving mechanism 9, thus the complete production process is completed, the discharging slideway 10 is used for collecting the punched waste material of the film 67, when the bag mouth die cutting mechanism 4, the primary forming mechanism 5, the bag bottom die cutting mechanism 6 and the ultrasonic welding mechanism 7 work in the process, the material pulling mechanism 3 pauses the conveying of the raw material of the film 67, when the film 67 passes through the pocket die-cutting mechanism 4, the edges of the two sides of the film 67 respectively enter the pocket die 11 through the first feeding gaps 17 on the two sides, the first cylinder 13 drives the pocket die 12 to descend until the pocket die is completely inserted into the pocket die-cutting hole 16 below to complete the pocket shape die-cutting, when a roll of film 67 passes through the primary forming mechanism 5 for the first time, the bottoms of the two first aluminum guide wheels 20 are contacted with the top of the film 67, the part of the film 67, which is wider than the first aluminum guide wheels 20, is folded manually, the folded part of the film 67 passes through the bottoms of the two second aluminum guide wheels 22 again, and finally the primary end of the roll of film 67 is sent to the material pulling mechanism 3 for automatic material pulling, the process is the preparation before the operation of the equipment, so that when the material pulling mechanism 3 pulls to convey the subsequent film 67, the film 67 passes through the edge folding wheel group and the edge folding wheel group in sequence, the two sides of the film 67 are converted from a straight extending state to an upward overturning and folding state, when the folded and overturned film 67 arrives at the bag bottom die cutting mechanism 6, one side of the folded film 67 enters the bag bottom die 25 through the second feeding gap 31, the second air cylinder 27 drives the bag bottom die 26 to descend until the bag bottom die 26 is completely inserted into the bag bottom punching hole 30 to complete the punching of the shape of the bag bottom, the bottom of the film 67 is attached to the ultrasonic lower die 34 when the film 67 after the punching of the bag bottom arrives at the two ultrasonic welding mechanisms 7 in sequence, the third air cylinder 39 drives the ultrasonic lower die 34 to descend until the film 67 is pressed together with the ultrasonic lower die 34, the ultrasonic vibrator 33 performs conversion, the electric energy of the ultrasonic electric box 32 is converted into mechanical vibration, thus completing the ultrasonic welding forming of the folded part of the film 67, the ultrasonic welding is to transmit high-frequency vibration waves to the surfaces of two objects to be welded, under the condition of pressurization, the surfaces of the two objects are rubbed with each other to form fusion between molecular layers, the film 67 after the ultrasonic welding is continuously conveyed forwards by the material pulling mechanism 3, the servo motor 42 drives one of the glue pressing wheels 44 to rotate through the first transmission belt 46, the glue pressing wheel 44 drives the other glue pressing wheel 44 meshed with the glue pressing wheel 44 to move and rotate through the first gear 45, thus feeding and conveying the film 67 between the two glue pressing wheels 44, when the film 67 after passing through the material pulling mechanism 3 arrives at the cutting mechanism 8, the film 67 is positioned at the top of the punching cutting die 47, the fourth cylinder 49 drives the punching cutting die 48 to descend until the punching cutting die 48 is inserted into the punching die hole 52, thus cutting the film 67 with a certain length and formed is cut, the cut film 67 is the inner page of a name card finished product, the direct current motor 63 drives one of the third roll shafts 61 to rotate at a high speed through the second driving belt 64, the third roll shaft 61 drives the other third roll shaft 61 to rotate together through the second gear 62, so that all the upper discharging driving belts 65 and the lower discharging driving belts 66 rotate at a high speed at the same time, the front bottoms of the business card inner page finished products are firstly contacted with all the lower discharging driving top belts, the business card inner page finished products gradually move forward and are close to the position of the second roll shaft 60 along with the rotation of the lower discharging driving belts 66, when the business card inner page finished products come to the position of the second roll shaft 60, the upper discharging driving belts 65 and the lower discharging driving belts 66 at the position can simultaneously contact with the upper side and the lower side of the business card inner page finished products, and the business card inner page finished products are conveyed backwards along with the high speed of the direct current motor 63, the business card inner page finished products finally fall into the rear receiving basin 54 between the two third roll shafts 61, and the two receiving basin 54 are driven to lift through the lifting cylinder 53, so that one of the receiving basin 54 is filled with the business card inner page finished products, or the other receiving basin 54 is lifted and is switched to continue receiving.
The foregoing is merely exemplary of the present application and is not intended to limit the present application. Various modifications and variations of the present application will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, or the like, which is within the spirit and principles of the present application, should be included in the scope of the claims of the present application.

Claims (9)

1. The utility model provides a business card book internal page automatic molding machine, includes blowing frame (1) and film transfer chain (2), its characterized in that: the automatic discharging device comprises a film conveying line (2), and is characterized by further comprising a material pulling mechanism (3), a bag mouth die cutting mechanism (4), a primary forming mechanism (5), a bag bottom die cutting mechanism (6), an ultrasonic welding mechanism (7), a cutting mechanism (8) and a material collecting mechanism (9), wherein a material discharging frame (1) and the material collecting mechanism (9) are respectively arranged at the starting end and the tail end of the film conveying line (2), the bag mouth die cutting mechanism (4), the primary forming mechanism (5), the bag bottom die cutting mechanism (6), the ultrasonic welding mechanism (7), the material pulling mechanism (3) and the cutting mechanism (8) are sequentially arranged on the film conveying line (2) along the running direction of the film conveying line (2), the bag mouth die cutting mechanism (4) are two in number and the two bag mouth die cutting mechanisms (4) are symmetrically arranged at the two sides of the top of the film conveying line (2), the ultrasonic welding mechanism (7) are two in number and are respectively arranged at the two sides of the top of the film conveying line (2), the primary forming mechanism (5) comprises a flanging wheel group and a stacking wheel group, the flanging wheel group and the stacking wheel group are arranged at intervals along the running direction of the film conveying line (2), and the bag mouth die cutting mechanism (4), the bag mouth die cutting mechanism (6) and the bag bottom die cutting mechanism (6) and the bottom die cutting mechanism (8) are arranged with a slide way for discharging waste;
the primary forming mechanism (5) also comprises a horizontal supporting rod (19);
the edge folding wheel set comprises two second aluminum guide wheels (22) which are symmetrically arranged, the edge folding wheel set is arranged on one side, far away from the edge folding wheel set, of a horizontal support rod (19) connected with the edge folding wheel set, two strip-shaped sliding holes (23) are symmetrically formed in the horizontal support rod (19) connected with the edge folding wheel set, the length directions of the two strip-shaped sliding holes (23) are parallel to the length directions of the horizontal support rod (19), one end of each second aluminum guide wheel (22) is provided with a connecting block (24), one end of each second aluminum guide wheel (22) is rotationally connected with the connecting block (24), the axial direction of each second aluminum guide wheel (22) is in an angle arrangement with the axial direction of the horizontal support rod (19), one end, far away from the connecting block (24), of each second aluminum guide wheel (22) is obliquely downwards arranged, each connecting block (24) is connected with the corresponding strip-shaped sliding hole (23) through a locking bolt, and the locking bolt penetrates through the corresponding strip-shaped sliding hole (23) to be in threaded connection with the corresponding connecting block (24).
2. An automatic business card book inner page forming machine according to claim 1, wherein: every sack cross cutting mechanism (4) all includes sack mould (11), sack cutting die (12) and first cylinder (13), the top both ends of sack mould (11) all are vertical first optical axis (14) that are provided with, the top of sack mould (11) still is provided with a horizontally first backup pad (15), the bottom both ends of first backup pad (15) respectively with the top fixed connection of two first optical axes (14), the both ends of sack cutting die (12) are sliding sleeve respectively and are established on two first optical axes (14), the top at first backup pad (15) is vertically set up to the output shaft of first cylinder (13) vertically downwards pass first backup pad (15) and with sack cutting die (12) fixed connection of below, the top of sack mould (11) is provided with the sack die-cut hole (16) that coincide with sack cutting die (12), one side of every sack mould (11) all is provided with first feeding clearance (17) that supply film (67) edge to get into.
3. An automatic business card book inner page forming machine according to claim 1, wherein: the primary forming mechanism (5) further comprises two vertical supporting plates (18) and two horizontal supporting rods (19), the two vertical supporting plates (18) are respectively and fixedly installed on the two sides of the top of the film conveying line (2), the two horizontal supporting rods (19) are parallel to each other, two ends of the horizontal supporting rods (19) are respectively connected with the two vertical supporting plates (18), and the edge folding wheel set are respectively arranged in the middle of the two horizontal supporting rods (19).
4. An automatic business card book inner page forming machine according to claim 3, wherein: the edge folding wheel set comprises two first aluminum guide wheels (20) and a strip-shaped connecting plate (21), the length direction of the strip-shaped connecting plate (21) is perpendicular to the length direction of the horizontal supporting rod (19), one end of the strip-shaped connecting plate (21) is fixedly connected with the middle of the horizontal supporting rod (19), the other end of the strip-shaped connecting plate extends to the lower portion of the horizontal supporting rod (19), the two first aluminum guide wheels (20) are symmetrically arranged on two sides of the strip-shaped connecting plate (21), the two first aluminum guide wheels (20) are rotationally connected with the strip-shaped connecting plate (21), the axes of the two first aluminum guide wheels (20) are coincident, and the axis direction of the first aluminum guide wheels (20) is parallel to the length direction of the horizontal supporting rod (19).
5. An automatic business card book inner page forming machine according to claim 1, wherein: the bag die-cutting mechanism comprises a bag die-cutting die (25), a bag die-cutting die (26) and a second air cylinder (27), wherein the two ends of the top of the bag die-cutting die (25) are respectively provided with a second optical axis (28) vertically, a horizontal second supporting plate (29) is further arranged above the bag die-cutting die (25), the two ends of the bottom of the second supporting plate (29) are respectively fixedly connected with the tops of the two second optical axes (28), the two ends of the bag die-cutting die (26) are respectively connected with the two second optical axes (28) in a sliding mode, the second air cylinder (27) is arranged at the top of the second supporting plate (29), an output shaft of the second air cylinder (27) vertically downwards penetrates through the second supporting plate (29) to be fixedly connected with the bag die-cutting die (26), a bag die-cutting hole (30) which is matched with the bag die-cutting die (26) is arranged at the top of the bag die-cutting die (25), and a second feeding gap (31) for enabling the edge of a film (67) to enter is arranged on one side of the bag die-cutting die (25).
6. An automatic business card book inner page forming machine according to claim 1, wherein: every ultrasonic welding mechanism all includes ultrasonic electric box (32), ultrasonic vibrator (33), ultrasonic lower mould (34) and ultrasonic wave go up mould (35), ultrasonic vibrator (33) set up the inboard at film transfer chain (2) through horizontal mounting bracket (36), ultrasonic vibrator (33) are vertical state and are connected with horizontal mounting bracket (36), ultrasonic lower mould (34) are fixed to be set up the top output at ultrasonic vibrator (33), ultrasonic upper mould (35) set up directly over mould (35) on corresponding ultrasonic wave through horizontal support frame (37), the top horizontal shelf of horizontal support frame (37) has a installation crossbeam (38), the top of installation crossbeam (38) is provided with a third cylinder (39), the output of third cylinder (39) vertically downwards pass installation crossbeam (38) and go up mould (35) fixed connection with the ultrasonic wave of below, two ultrasonic electric boxes (32) are connected with two ultrasonic vibrator (33) electricity respectively, two ultrasonic electric boxes (32) stack the top that set up at film transfer chain (2) through electric box support frame (40), two ultrasonic wave lower moulds (34) are distributed in the both sides of film transfer chain (2) respectively.
7. An automatic business card book inner page forming machine according to claim 1, wherein: the film conveying line (2) is characterized in that a discharging frame (41) is arranged at the tail end of the film conveying line (2), a pulling mechanism (3) is arranged at one end, close to the film conveying line (2), of the discharging frame (41, the pulling mechanism (3) comprises a servo motor (42), a servo planetary reducer (43) and two rubber pinch rollers (44), the servo motor (42) is connected with the servo planetary reducer (43), the servo planetary reducer (43) is fixedly arranged on the inner side wall of the discharging frame (41), the two rubber pinch rollers (44) are in a horizontal state and can be arranged at the inner side top of the discharging frame (41) in a rotating mode, the two rubber pinch rollers (44) are mutually attached and are located at one end, close to the film conveying line (2), of the discharging frame (41), the end portions of the two rubber pinch rollers (44) are in transmission connection through a first gear (45), and an output shaft of the servo planetary reducer (43) is in transmission connection with one of the end portions of the rubber pinch rollers (44) through a first transmission belt (46).
8. An automatic business card book inner page forming machine as claimed in claim 7, wherein: the cutting mechanism (8) is located one side that film transfer chain (2) was kept away from to two glue pinch rollers (44), cutting mechanism (8) are including punching and cutting mould (47), punching and cutting mould (48) and fourth cylinder (49), punching and cutting mould (47) level sets up at the inboard top of frame (41) of unloading, four corners in top of punching and cutting mould (47) all are provided with vertical third optical axis (50), the top fixedly connected with of four third optical axis (50) is horizontal third backup pad (51), punching and cutting mould (48) level sets up and punching and cutting mould (48) four corners respectively with four third optical axis (50) sliding connection, fourth cylinder (49) set up at the top of third backup pad (51) and its output shaft vertically downwards pass third backup pad (51) and with punching and cutting mould (48) fixed connection of below, be provided with on punching and cutting mould (47) with punching and cutting mould (48) identical punching and cutting hole (52).
9. An automatic business card book inner page forming machine according to claim 8, wherein: the material collecting mechanism (9) comprises a lifting cylinder (53) and two material collecting basins (54), wherein the two material collecting basins (54) are horizontally arranged and are arranged at intervals in the vertical direction, two sides of the two material collecting basins (54) are respectively fixedly connected through a vertically arranged connecting sliding plate (55), one end inner side of a discharging frame (41) far away from a film conveying line (2) is provided with an upper supporting beam (56) and a lower supporting beam (57), the upper supporting beam (56) and the lower supporting beam (57) are horizontally arranged, the two material collecting basins (54) are positioned between the upper supporting beam (56) and the lower supporting beam (57), two vertical fourth optical axes (58) are arranged between the upper supporting beam (56) and the lower supporting beam (57) at intervals, the two connecting sliding plates (55) are respectively connected with the two fourth optical axes (58) in a sliding mode, the lifting cylinder (53) is vertically arranged at the bottom of the lower supporting beam (57), an output shaft of the lifting cylinder (41) vertically passes through the lower supporting beam (57) and is fixedly connected with the bottom of the upper material collecting basin (54), and the upper supporting beam (54) is cut off, and the first roll shaft (59), the second roll shaft (59) and the second roll shaft (59) are sequentially arranged between the upper supporting beam (56) and the second roll shaft (59) A second roll shaft (60) and two third roll shafts (61) are horizontal and can be rotationally arranged on the inner side of a discharging frame (41), the two first roll shafts (59) and the two third roll shafts (61) are arranged at intervals along the vertical direction, the end parts of the two third roll shafts (61) are in transmission connection through a second gear (62), a direct current motor (63) is further arranged on the inner side of the discharging frame (41), and the output shaft of the direct current motor (63) is connected with the discharging frame through a second transmission belt (64)
The end part of one third roll shaft (61) is in transmission connection, the first roll shaft (59) and the third roll shaft (61) which are positioned above are in transmission connection through a plurality of mutually parallel upper discharging transmission belts (65), the first roll shaft (59) and the third roll shaft (61) which are positioned below are in transmission connection through a plurality of mutually parallel lower discharging transmission belts (66), the bottom of the second roll shaft (60) is simultaneously in contact with the inner bottoms of all the upper discharging transmission belts (65), and the bottom of the second roll shaft (60) is simultaneously in contact with the outer tops of all the lower discharging transmission belts (66).
CN201811295925.8A 2018-11-01 2018-11-01 Automatic forming machine for inner page of business card book Active CN109435526B (en)

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CN111687952A (en) * 2020-06-28 2020-09-22 李龙飞 Wooden plug cutting device for wine bottle

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