CN109435109A - Plastic product precise dressing processing jig - Google Patents
Plastic product precise dressing processing jig Download PDFInfo
- Publication number
- CN109435109A CN109435109A CN201811649036.7A CN201811649036A CN109435109A CN 109435109 A CN109435109 A CN 109435109A CN 201811649036 A CN201811649036 A CN 201811649036A CN 109435109 A CN109435109 A CN 109435109A
- Authority
- CN
- China
- Prior art keywords
- cylinder
- bolt
- locked
- clamping jaw
- face contact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004033 plastic Substances 0.000 title claims abstract description 52
- 229920003023 plastic Polymers 0.000 title claims abstract description 52
- 230000000399 orthopedic effect Effects 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims description 16
- 238000009413 insulation Methods 0.000 claims description 11
- 239000012943 hotmelt Substances 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000001939 inductive effect Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 239000011347 resin Substances 0.000 claims description 2
- 229920005989 resin Polymers 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000007493 shaping process Methods 0.000 abstract description 2
- 229920001169 thermoplastic Polymers 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000000306 component Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000006870 function Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Jigs For Machine Tools (AREA)
Abstract
Plastic product precise dressing processing jig, belong to thermoplastic plastics shaping mould applications, pass through the application of plastic product precise dressing processing jig, by PLC system to product input system, heat the control of orthopedic systems and automatic clamping system, with the use of the automation for realizing plastic product finishing processing between each system, plastic product precise dressing processing jig is simple and compact for structure, realize that the multi-step multistation of precise dressing processing is fit in a limited space, meet function of the plastic product in assembly and use, reduce manually-operated error rate and rejection rate, improve production efficiency.
Description
Technical field
The invention belongs to plastic products to post-process manufacture field, be related to plastic product precise dressing processing jig, mainly answer
For carrying out precise dressing processing to meet function of the plastic product in assembly and use.
Background technique
Plastic product is more and more extensive to be applied in production and life, and more plastic products become instead of metal parts
The core component in the fields such as automobile and mechanical equipment, plastic product assemble to meet and generally require to give birth in injection molding using function
Postpartum carries out finishing processing, and status is for modifying processing often using artificial repairing by hand or simple and mechanical processing manually, essence
Degree is inefficient low, often will cause the rising of fraction defective.
Summary of the invention
The object of the present invention is to provide plastic product precise dressing processing jig, by PLC system to product input system,
The control of orthopedic systems and automatic clamping system is heated, is processed between each system with the use of realization plastic product finishing automatic
Change.
The technical problem to be solved in the present invention is to provide plastic product precise dressing processing jigs, and it is whole to solve plastic product
The problem of repairing processing.
The technical scheme is that plastic product precise dressing processing jig, structure include: rack 1, control cabinet 2,
Working plate 3, places seat board 5, mounting table 6, link block 7, sets part case 8, the first cylinder 9, cylinder fixed block at linear guide group 4
10, upper mounted plate 11, sliding panel 12, to support 13, bottom plate 14, thermal insulation board 15, heat block 16, hot melt head 17, clamping jaw solid
Fixed board 18, clamping jaw 19, clamping jaw head 20, backing plate 21, the second cylinder 22, transmission fixed block 23 and third cylinder 24;Its connection relationship
For, rack 1 is fixed with 2 face contact of control cabinet by screw-threaded coupling, and it sets part case 8 and is locked with 3 face contact of working plate by bolt,
It is described to set the setting of part case 8 placement region identical with processing plastic product number;PLC system, solenoid valve are provided in control cabinet 2
With air valve and cylinder inductive switch;Working plate 3 is with 1 face contact of rack by being fixed by screw-threaded coupling;Linear guide group 4,
Place seat board 5, mounting table 6, link block 7 and the second cylinder 22 constitute product input system, linear guide group 4 include guide rail and
Sliding block, the sliding block and guide pass contact slide cooperate, and the straight trough face contact being arranged on the guide rail and working plate 3 simultaneously limits
It is locked by bolt, the sliding block is locked with placement 5 face contact of seat board by bolt, is arranged in the linear guide group 4
There is inductor, place and be provided with counterbore on seat board 5, the counterbore face contact being arranged on mounting table 6 and placement seat board 5 is simultaneously limited by spiral shell
Bolt-lock fastens, and is provided with stationary plane on the mounting table 6, and the stationary plane and plastic product face contact simultaneously limit, described to put
The number for setting platform 6 is identical as processing plastic product number, and link block 7 is locked with placement 5 face contact hanging platform of seat board limit by bolt
Fixed, link block 7 is connect with the second cylinder 22;First cylinder 9, cylinder fixed block 10, upper mounted plate 11, sliding panel 12, support
Firmly 13, bottom plate 14, thermal insulation board 15, heat block 16 and hot melt head 17 constitute heating orthopedic systems, the first cylinder 9 and cylinder
10 face contact of fixed block is locked by bolt, and upper mounted plate 11 is locked with 10 face contact of cylinder fixed block by bolt, the
The piston rod connecting component of one cylinder 9 is threadedly coupled with sliding panel 12 and fixed, the piston rod connecting component of first cylinder 9
With 11 clearance fit of cylinder fixed block 10 and upper mounted plate, guide pillars and bushes, the guide post and upper mounted plate are provided in rack 1
The counterbore face contact and limit being arranged on 11 are locked by bolt, and the guide sleeve is fastened with 12 face contact of sliding panel by bolt lock
Fixed, the counterbore face contact and limit being arranged on support column 13 and sliding panel 12 are locked by bolt, support column 13 and lower fixation
The counterbore face contact and limit being arranged on plate 14 are locked by bolt, and thermal insulation board 15 is arranged in bottom plate 14 and heat block 16
Between, thermal insulation board 15 is limited by pin and is locked by bolt with fixed plate 14 and fast 16 face contact of heating, the heat block 16
On be provided with heating rod and thermocouple, the thermocouple connects external temperature controller and regulates and controls to the temperature of heat block 16, described
The number for heating head 17 is identical as processing plastic product number, and screw thread, hot melt head 17 and heating are provided on the hot melt head 17
Block 16 is threadedly coupled and limits;Clamping jaw fixed plate 18, clamping jaw 19, clamping jaw head 20, backing plate 21 and transmission fixed block 23 constitute certainly
Dynamic clamping system, backing plate 21 are locked with 20 face contact of clamping jaw head by bolt, and 21 material of backing plate is resin or flexible glue,
Clamping jaw head 20 is locked with 19 face contact of clamping jaw by bolt, and clamping jaw 19 is fastened with 18 face contact of clamping jaw fixed plate by bolt lock
It is fixed, inductor is provided on clamping jaw 19, the number of the clamping jaw 19 is identical as processing plastic product number, be driven fixed block 23 and
18 face contact of clamping jaw fixed plate is locked by bolt, and transmission fixed block 23 is connect with third cylinder 24;The plastic product essence
Heating orthopedic systems in close finishing processing jig can also replace component according to the specific demand of shaping plastic products.
The working principle of plastic product precise dressing processing jig are as follows: the PLC system being arranged in control cabinet 2 issues instruction,
Solenoid valve and air valve, which receive, instructs and controls cylinder operation, and running position is fed back to PLC system, passed through by cylinder inductive switch
Product input system, heating orthopedic systems and the automatic folder of the order control plastic product precise dressing processing jig of PLC system
The normal operation of system, the product input system principle are taken, plastic product is placed on mounting table 6 by manipulator, inductor
Perceptual signal, plastic product are sent by the sliding of linear guide group 4 to Working position, inductor perceptual signal in company with mounting table 6
6 stop motion of mounting table;The heating orthopedic systems principle, the temperature that electroheat pair perceives heat block 16 is returned to temperature controller to be believed
Number, temperature controller controls heating stick switch according to signal, and process pushes sliding panel to depend on guide post and leads for the first cylinder 9
Set sliding, hot melt head 17 move downwardly together and contact plastic product in company with heat block 16 and sliding panel 12, complete plastic product
Finishing processing part;The automatic clamping system principle, plastic product after processing is completed, inductor perceptual signal, third cylinder
24 push clamping jaw 19 to move, and clamping jaw 19 reaches station rear sensor perceptual signal, and clamping jaw 19, which opens, drives clamping jaw head 20 and backing plate
21 movements reach plastic product station and being clamped and send to setting in part case 8.
The beneficial effects of the present invention are: passing through the application of plastic product precise dressing processing jig, by PLC system to production
Product input system, the control for heating orthopedic systems and automatic clamping system, with the use of realizing that plastic product repairs between each system
The automation of whole processing, plastic product precise dressing processing jig is simple and compact for structure, interior in a limited space to realize accurate repair
The multi-step multistation of whole processing is fit, meets function of the plastic product in assembly and use, reduces manually-operated
Error rate and rejection rate, improve production efficiency.
Detailed description of the invention
Below in conjunction with attached drawing, illustrated with embodiment.
Fig. 1 is the assembling schematic diagram one of plastic product precise dressing processing jig.
Fig. 2 is the assembling schematic diagram two of plastic product precise dressing processing jig.
Fig. 3 is the product input system schematic diagram three of plastic product precise dressing processing jig.
Fig. 4 is the heating orthopedic systems schematic diagram four of plastic product precise dressing processing jig.
Fig. 5 is the automatic clamping system clamping jaw schematic diagram five of plastic product precise dressing processing jig.
In figure: 1 rack;2 control cabinets;3 working plates;4 linear guide groups;5 place seat board;6 mounting tables;7 link blocks;8
Set part case;9 first cylinders;10 cylinder fixed blocks;11 upper mounted plates;12 sliding panels;13 support;14 bottom plates;15 is heat-insulated
Plate 15;16 heat blocks;17 hot melt heads;18 clamping jaw fixed plates;19 clamping jaws;20 clamping jaw heads;21 backing plates;22 second cylinders;23 transmissions
Fixed block;24 third cylinders.
Specific embodiment
Describe the specific embodiment of invention in detail below with reference to technology text and attached drawing.(see figure 2)
The equipped process of plastic product precise dressing processing jig are as follows: incude PLC system, solenoid valve and air valve and cylinder
Switch is fitted in the cavity of control cabinet 2, and working plate 3 is fitted in rack 1, and bolt passes through working plate 3 for itself and machine
Frame 1 is locked, and link block 7 and placement seat board 5 are equipped, and bolt passes through link block 7 and it is locked with seat board 5 is placed, the
Two cylinders 22 are installed with link block 7, and mounting table 6 is fitted in that the type placed and processed on seat board 5 is intracavitary, and bolt passes through places seat board
5 are locked it with mounting table 6, place seat board 5 and are equipped with and are bolted with the sliding block in linear guide group 4, straight line is led
Guide rail in rail group 4 is fitted in the straight trough processed on working plate 3, and bolt passes through guide rail and is locked in workbench
On plate 3, place seat board 5 be fitted on guide rail and be slidably matched together with sliding block, set part case 8 be fitted on working plate 3 and by
Bolt is fixed, and the first cylinder 9 is fitted in cylinder fixed block 10 and is locked by bolt, and guide post, which is fitted on working plate 3, to be added
The good type of work is intracavitary, and hot melt head 17 is fitted in the threaded hole on heat block 16, and pin passes through thermal insulation board 15 and matches with heat block 16
Dress, thermal insulation board 15 are equipped with bottom plate 14 with heat block 16 and are positioned by pin, and bolt passes through bottom plate 14 for thermal insulation board 15
It is locked with heat block 16 and bottom plate 14, support column 13 is fitted in that the type that bottom plate 14 processes is intracavitary, and bolt is worn
It crosses bottom plate 14 and it is locked with support column 13, it is intracavitary that support column 13 is fitted in the type processed on sliding panel 12, spiral shell
Bolt passes through sliding panel 12 and support column 13 and sliding panel 12 is locked, and guide sleeve and sliding panel 12 are equipped, and bolt will across guide sleeve
It is locked with sliding panel 12, and the piston rod connecting component of the first cylinder 9 is threadedly coupled with sliding panel 12 to be locked, simultaneously
Upper mounted plate 11 and guide post are equipped, and bolt passes through upper mounted plate 11 and it is locked with guide post;Bolt pass through backing plate 21 by its
It is locked with clamping jaw head 20, clamping jaw head 20 and backing plate 21 are equipped with clamping jaw 19 as a whole, and bolt passes through clamping jaw head 20
It is locked with clamping jaw 19, bolt passes through clamping jaw fixed plate 18 and clamping jaw 19 is fixed in clamping jaw fixed plate 18, and bolt is worn
It crosses transmission fixed block 23 and it is locked with clamping jaw fixed plate 18, third cylinder 24 is threadedly coupled and consolidates with transmission fixed block 23
It is fixed.
The specific operational process of plastic product precise dressing processing jig is: plastic product is placed on mounting table by manipulator
On 6, inductor perceptual signal plastic product slides in linear guide in company with mounting table 6, placement seat board 5, slides into machining position
Set out of service, 6 stop motion of inductor perceptual signal mounting table;The heating rod being arranged on heat block 16 is begun to warm up, electricity
The temperature of thermocouple perception heat block 16 gives temperature controller return signal, when temperature reaches designated value, the first cylinder 9 push sliding panel according to
Attached guide post guide sleeve sliding, heats head 17 in company with heat block 16 and sliding panel 12 and moves and contact plastic product downwardly together, complete
Plastic product finishing processing part;Third cylinder 24 pushes clamping jaw 19 to move, and clamping jaw 19 reaches station rear sensor perceptual signal,
Clamping jaw 19, which opens, drives clamping jaw head 20 and backing plate 21 to move, and reaches plastic product station and being clamped and send to setting in part case 8.
The above is superior embodiment of the invention, it is noted that for the technology of the technical field of the invention
For personnel, without departing from the technical principles of the invention, several improvement and deformations can also be made, these improve and become
Shape also should be regarded as protection scope of the present invention.
Claims (1)
1. plastic product precise dressing processing jig, it is characterised in that its structure includes: rack (1), control cabinet (2), workbench
Plate (3), places seat board (5), mounting table (6), link block (7), sets part case (8), the first cylinder (9), gas at linear guide group (4)
Cylinder fixed block (10), sliding panel (12), supports (13), bottom plate (14), thermal insulation board (15), heating at upper mounted plate (11)
Block (16), clamping jaw fixed plate (18), clamping jaw (19), clamping jaw head (20), backing plate (21), the second cylinder (22), passes hot melt head (17)
Dynamic fixed block (23) and third cylinder (24);Its connection relationship is to be provided with PLC system, solenoid valve and air valve in control cabinet (2)
Door and cylinder inductive switch;Linear guide group (4) places seat board (5), mounting table (6), link block (7) and the second cylinder
(22) product input system is constituted, linear guide group (4) includes guide rail and sliding block, is set on the guide rail and working plate (3)
The straight trough face contact and limit set are locked by bolt, and the sliding block is locked with placement seat board (5) face contact by bolt,
It is provided with inductor on the linear guide group (4), places and is provided with counterbore on seat board (5), mounting table (6) and placement seat board
(5) the counterbore face contact and limit being arranged on are locked by bolt, are provided with stationary plane on the mounting table (6), described solid
Determine face and plastic product face contact and limit, the number of the mounting table (6) is identical as processing plastic product number, link block
(7) it is locked with placement seat board (5) face contact hanging platform limit by bolt, link block (7) is connect with the second cylinder (22);First
Cylinder (9), upper mounted plate (11), sliding panel (12), supports (13), bottom plate (14), thermal insulation board at cylinder fixed block (10)
(15), heat block (16) and hot melt head (17) constitute heating orthopedic systems, and the first cylinder (9) connects with cylinder fixed block (10) face
Touching is locked by bolt, and upper mounted plate (11) is locked with cylinder fixed block (10) face contact by bolt, the first cylinder (9)
Piston rod connecting component be threadedly coupled with sliding panel (12) and fixed, the piston rod connecting component of first cylinder (9) with
Cylinder fixed block (10) and upper mounted plate (11) clearance fit, are provided with guide pillars and bushes in rack (1), the guide post with it is upper solid
The counterbore face contact and limit being arranged on fixed board (11) are locked by bolt, and the guide sleeve and sliding panel (12) face contact are by spiral shell
Bolt-lock fastens, the counterbore face contact being arranged on support column (13) and sliding panel (12) and limit be locked by bolt, support
The counterbore face contact and limit being arranged on column (13) and bottom plate (14) are locked by bolt, and thermal insulation board (15) is arranged under
Between fixed plate (14) and heat block (16), thermal insulation board (15) and fixed plate (14) and fast (16) face contact of heating are limited by pin
It is locked by bolt, heating rod and thermocouple is provided on the heat block (16), the thermocouple connects external temperature controller
The temperature of heat block (16) is regulated and controled, screw thread is provided on the hot melt head (17), heats head (17) and heat block (16)
It is threadedly coupled and limits;Clamping jaw fixed plate (18), clamping jaw (19), clamping jaw head (20), backing plate (21) and transmission fixed block (23) group
At automatic clamping system, backing plate (21) is locked with clamping jaw head (20) face contact by bolt, and backing plate (21) material is
Resin or flexible glue, clamping jaw head (20) are locked with clamping jaw (19) face contact by bolt, clamping jaw (19) and clamping jaw fixed plate
(18) face contact is locked by bolt, and inductor, transmission fixed block (23) and clamping jaw fixed plate are provided on clamping jaw (19)
(18) face contact is locked by bolt, and transmission fixed block (23) is connect with third cylinder (24).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811649036.7A CN109435109A (en) | 2018-12-30 | 2018-12-30 | Plastic product precise dressing processing jig |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811649036.7A CN109435109A (en) | 2018-12-30 | 2018-12-30 | Plastic product precise dressing processing jig |
Publications (1)
Publication Number | Publication Date |
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CN109435109A true CN109435109A (en) | 2019-03-08 |
Family
ID=65539919
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201811649036.7A Pending CN109435109A (en) | 2018-12-30 | 2018-12-30 | Plastic product precise dressing processing jig |
Country Status (1)
Country | Link |
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CN (1) | CN109435109A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112846189A (en) * | 2021-01-05 | 2021-05-28 | 杭州铭赫科技有限公司 | Hot die-cut device of MIM injection molding runner |
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US4304747A (en) * | 1976-12-06 | 1981-12-08 | S. Eisenberg & Company, Division Of Creative Industries, Inc. | Method of heat-trimming foam material |
CN1097658A (en) * | 1993-04-08 | 1995-01-25 | Ntt苔莉加株式会社 | The removal burr and the scavenge unit of plastic clip and so on article |
JP2001254888A (en) * | 2000-03-14 | 2001-09-21 | Nkk Corp | Flat plate for joining thermoplastic resin pipe in pressure contact |
US20030030188A1 (en) * | 2001-08-13 | 2003-02-13 | Spengler Ernst Maximilian | Method and apparatus for molding components with molded-in surface texture |
WO2004037511A1 (en) * | 2002-10-25 | 2004-05-06 | G.M.P. Spa | Method to produce polyurethane articles and relative device |
JP2010137432A (en) * | 2008-12-11 | 2010-06-24 | Key Tranding Co Ltd | Finishing device for plastic molding |
CN105666851A (en) * | 2016-03-01 | 2016-06-15 | 广东飞新达智能设备股份有限公司 | Full-automatic hot melting machine |
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-
2018
- 2018-12-30 CN CN201811649036.7A patent/CN109435109A/en active Pending
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Publication number | Priority date | Publication date | Assignee | Title |
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CN112846189A (en) * | 2021-01-05 | 2021-05-28 | 杭州铭赫科技有限公司 | Hot die-cut device of MIM injection molding runner |
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Country or region after: China Address after: 116600 No.3 Tianhua Road, Dalian Development Zone, Liaoning Province Applicant after: Dalian Luanyi Precision Technology Co.,Ltd. Address before: 116600 No.3 Tianhua Road, Dalian Development Zone, Liaoning Province Applicant before: DALIAN LUANYI PRECISION ENGINEERING Co.,Ltd. Country or region before: China |