Plate surface treatment process
Technical Field
The invention belongs to the technical field of hardware plate processing, and particularly relates to a plate surface treatment process.
Background
The hardware is traditional hardware products, also called small hardware. It refers to five metals of gold, silver, copper, iron and tin. Can be made into artworks such as knives and swords or metal devices through manual processing. The hardware in modern society is more extensive, for example hardware and tools, hardware spare part, daily hardware, building hardware and security articles for use etc.. The small hardware products are mostly not the final consumer products. The hardware plate is a plate-shaped hardware material.
Polishing refers to grinding or rubbing the surface of the object to make it smooth and delicate. In the first quarter of the Yuan-unknown Linearl (Small Liapparatuses): "picking up military outfits and polishing weapons in the forecourt of private homes today". The hardware plate is polished to be smooth and good in contact, so that the hardware plate is more suitable for production or direct use.
And polishing the surface of the plate to be polished. And cleaning the surface of the polished plate. And putting the cleaned plate into a vacuum environment to dry the plate. And polishing the dried plate by using a polishing device. Some hardware plate polishing devices also appear in the prior art, such as the hardware plate polishing device disclosed in a Chinese patent with the application number of 2016107000571, the device has a complex structure, polishing abrasive dust is not treated, the operation of a machine is easy to be blocked, and the device performs single-side polishing; therefore, the development of the hardware plate polishing device which is high in polishing efficiency, good in polishing quality, simple in structure and capable of polishing two surfaces is urgently needed.
Disclosure of Invention
The invention provides a plate surface treatment process, which aims to make up for the defects of the prior art and solve the problems of low grinding efficiency, poor grinding quality, machine operation blockage caused by grinding abrasive dust and single-side grinding.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a plate surface treatment process, which comprises the following steps:
s1: polishing the surface of the hardware plate to remove impurities on the surface of the hardware plate;
s2: cleaning the surface of the hardware plate polished in the step S1 to remove dust and impurities on the surface of the hardware plate;
s3: put into the vacuum environment with the five metals panel that washs in S1 and dry five metals panel, prevent that five metals panel from
Rusting;
s4: polishing the dried hardware plate in the step S3 by using a polishing device;
the polishing device adopted in S4 comprises a polishing box, a bearing, a controller, an electric push rod, a first air bag, a second air bag, a moving plate, a spiral rod, a polishing wheel, a circular plate, a hardware plate, a magnet, a first air cylinder, a second air cylinder, a first air cylinder telescopic shaft, a second air cylinder telescopic shaft, an elastic rope, a gear and an arc polishing plate; a bearing is fixedly connected in a groove at the top in the grinding box; the controller is used for controlling the work of the surface treatment device; the screw rod is fixedly connected with the middle of the bearing, threads are arranged on the rod wall of the screw rod, and the screw rod can rotate; the circular plate is fixedly connected below the screw rod, the circular plate is driven by the screw rod to rotate, and threads are arranged on the lower surface of the circular plate; the electric push rods are fixedly connected to the top in the polishing box and are positioned on two sides of the screw rod; one end of the moving plate is connected to the electric push rod on the left side, the other end of the moving plate is connected to the electric push rod on the right side, a cylindrical hole is formed in the middle of the moving plate, and threads are arranged on the inner surface of the cylindrical hole; the screw rod penetrates through a cylindrical hole of the moving plate, the moving plate moves up and down under the driving of the electric push rod, and the moving plate moves up and down to drive the screw rod to rotate; the first air bag is positioned between the inner surface of the top of the polishing box and the moving plate and positioned on two sides of the screw rod; the first air cylinder is fixedly connected to the leftmost side of the bottom of the grinding box and is communicated with the first air bag; the first cylinder telescopic shaft is fixedly connected with the magnet; the hardware plate is attracted to the right side of the magnet; the gear is positioned right below the circular plate and hinged with the polishing box, the gear is fixedly connected with the rotating shaft, and the circular plate rotates to drive the gear to rotate; the arc polishing plate is fixedly connected to the lower end of the rotating shaft, and the circular plate rotates to drive the arc polishing plate to polish the hardware plate; the second air bag is fixedly connected to the bottom of the grinding box; the polishing wheel is positioned on the second air bag, and polishes the lower surface of the hardware plate, so that the polishing efficiency is improved; the second cylinder is fixedly connected to the lower surface of the right side of the moving plate and communicated with the second air bag; elastic cord one end and No. two cylinder telescopic shaft fixed connection, the other end and circular arc polishing plate fixed connection assist the circular arc polishing plate swing, improve the frequency of swing.
The movable plate is driven to move up and down by starting the electric push rod, threads on the inner surface of the movable plate are meshed with threads on the wall of the screw rod, and the movable plate moves up and down to drive the screw rod to rotate; the screw rod rotates to drive the circular plate to rotate; the thread on the lower surface of the circular plate is meshed with the gear, and the circular plate rotates to drive the gear to rotate; the gear rotates to drive the arc polishing plate to swing, and the arc polishing plate polishes the hardware plate; when the arc polishing plate polishes the hardware plate, the contraction and recovery of the first air cylinder drives the hardware plate to move, so that double-side polishing is realized, the polishing efficiency is higher, and the polishing quality is better; the magnets can provide attraction force for the hardware plates to assist the hardware plates to move, so that the polishing speed is increased; when the arc polishing plate polishes the hardware plate, the hardware plate extrudes the second air bag, the second air bag contracts and the second air cylinder recovers, the structure can prevent the hardware plate from being too thick, and the arc polishing plate is blocked when polishing the hardware plate, so that the service life of a machine can be prolonged, and the polishing efficiency is improved; when circular arc polishing plate and five metals panel contactless, No. two gasbags resume, No. two cylinder contractions drive the elastic rope and draw circular arc polishing plate, supplementary circular arc polishing plate swing, improve the speed of polishing.
Preferably, the circular arc polishing plate comprises a polishing surface, an air hole, a third air bag and a fixing plate; the middle of the arc polishing plate is provided with a third air bag which is clamped between the two fixing plates; the polishing surface is positioned on the lower surface of the fixing plate, so that the polishing effect is improved; the air hole is positioned between the two polishing surfaces and communicated with the third air bag, so that the heat dissipation rate can be improved, and the polishing effect can be improved. During operation, the hardware plate is polished to the circular arc polishing plate, and the third air bag contracts, so that the hardware plate and the circular arc polishing plate can be prevented from being clamped, the polishing efficiency is improved by the structure, and the service life of the machine is prolonged.
Preferably, the polishing surface is arc-shaped, and polishing teeth are arranged on the polishing surface, so that the polishing effect is improved. The circular arc-shaped polishing surface can increase the polishing contact area and improve the polishing speed; the grinding surface is provided with the grinding teeth, so that the grinding efficiency can be improved, and the heat dissipation rate is improved.
Preferably, No. three gasbags and gas pocket intercommunication, when the circular arc board of polishing was polished five metals panel, No. three gasbag contractions can improve the efficiency of polishing, increases the life of machine. When the grinding machine works, the third air bag is contracted, air is blown out through the air holes, and abrasive dust on the surface of the hardware plate is blown away, so that the grinding efficiency and the grinding quality are improved; the blown gas can also assist the machine in heat dissipation and cooling, so that the service life of the machine is prolonged, and the polishing efficiency is improved.
Preferably, the grinding wheel comprises a shaft wheel, a fixed shaft, an arc-shaped surface and grinding teeth; the fixed shaft is uniformly and fixedly connected to the shaft wheel; the arc-shaped surface is fixedly connected to the fixed shaft; grinding tooth fixed connection can improve the effect of polishing on the arcwall face, increases the radiating rate. When the air bag type air bag grinding machine works, the first air cylinder contracts when the arc grinding plate swings leftwards, so that the first air bag recovers, and the first air cylinder recovers when the arc grinding plate swings rightwards, so that the first air bag contracts; when the first cylinder is contracted and recovered, the hardware plate moves on the polishing wheel, and the polishing wheel polishes the lower surface of the hardware plate, so that double-side polishing of the hardware plate can be realized, and polishing efficiency is improved; the grinding teeth on the grinding wheel are fixedly connected to the arc-shaped surface, so that the grinding heat dissipation rate can be improved.
Preferably, grinding tooth both sides are equipped with the recess, and the recess is used for adorning the abrasive dust, can improve the efficiency of polishing, reduces the machine spoilage. During operation, the grinding wheel polishes the hardware plate, abrasive dust falls into the groove, the abrasive dust can be prevented from influencing the operation of the machine in the machine, the polishing efficiency is improved, and the damage rate of the machine is reduced.
The invention has the following beneficial effects:
1. the invention relates to a plate surface treatment process, which is characterized in that the surface of a hardware plate is polished; cleaning the polished hardware plate with deionized water to remove impurities on the surface of the hardware plate so as to prevent the impurities from scratching the surface of the hardware plate in the process of polishing the plate; putting the washed hardware plate into a vacuum environment, and drying the hardware plate to prevent the hardware plate from rusting; and polishing the dried hardware plate by using a polishing device.
2. According to the plate surface treatment process, the polishing device is adopted, when the arc polishing plate of the polishing device polishes the hardware plate, the hardware plate extrudes the second air bag, the second air bag contracts, and the second air cylinder recovers.
3. According to the plate surface treatment process, the polishing device is adopted, the structure of the device is simple, the arc polishing plate polishes the hardware plate, when the first cylinder contracts and recovers, the hardware plate moves on the polishing wheel, and the polishing wheel polishes the lower surface of the hardware plate, so that double-side polishing of the hardware plate can be realized, and the polishing efficiency is improved.
4. According to the plate surface treatment process, the polishing device is adopted, the structure of the device is simple and reasonable, the cost can be effectively saved, grooves are formed in the two sides of the grinding teeth, the grinding wheels polish hardware plates, and grinding scraps fall into the grooves, so that the grinding scraps can be prevented from falling into machine parts, the polishing quality is influenced, and the machine operation is blocked; the polishing efficiency and the polishing quality are improved, and the damage rate of the machine is reduced.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a front view of the plate surface treating apparatus;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is an enlarged view of a portion of FIG. 2 at B;
in the figure: grinding box 1, bearing 2, electric putter 3, No. 4 gasbags, No. 5 gasbags, movable plate 6, hob 7, grinding wheel 8, circular plate 9, hardware plate 10, magnet, No. 11 cylinder, No. 12 cylinder, No. 13 cylinder telescopic shaft, No. 14 cylinder telescopic shaft, elastic rope 15, gear 16, circular arc grinding plate 17, grinding surface 171, gas pocket, No. 172 gasbags, fixed plate 173, arbor wheel 81, fixed axle 82, arcwall face 83, grinding tooth 84 and grinding tooth 174.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 4, a plate surface treatment process according to the present invention is described as follows, and the process includes the following steps:
s1: polishing the surface of the hardware plate to remove impurities on the surface of the hardware plate;
s2: cleaning the surface of the hardware plate polished in the step S1 to remove dust and impurities on the surface of the hardware plate;
s3: put into the vacuum environment with the five metals panel that washs in S1 and dry five metals panel, prevent that five metals panel from
Rusting;
s4: polishing the dried hardware plate in the step S3 by using a polishing device;
the polishing device adopted in S4 comprises a polishing box 1, a bearing 2, a controller, an electric push rod 3, a first air bag 4, a second air bag 5, a moving plate 6, a spiral rod 7, a polishing wheel 8, a circular plate 9, a hardware plate 10, a magnet, a first air cylinder 11, a second air cylinder 12, a first air cylinder telescopic shaft 13, a second air cylinder telescopic shaft 14, an elastic rope 15, a gear 16 and an arc polishing plate 17; a bearing 2 is fixedly connected in a groove at the top in the grinding box 1; the controller is used for controlling the work of the surface treatment device; the screw rod 7 is fixedly connected with the middle of the bearing 2, threads are arranged on the rod wall of the screw rod 7, and the screw rod 7 can rotate; the circular plate 9 is fixedly connected below the screw rod 7, the circular plate 9 is driven by the screw rod 7 to rotate, and threads are arranged on the lower surface of the circular plate 9; the electric push rod 3 is fixedly connected to the top in the grinding box 1, and the electric push rod 3 is positioned on two sides of the screw rod 7; one end of the moving plate 6 is connected to the electric push rod 3 on the left side, the other end of the moving plate is connected to the electric push rod 3 on the right side, a cylindrical hole is formed in the middle of the moving plate 6, and threads are formed in the inner surface of the cylindrical hole; the screw rod 7 penetrates through the cylindrical hole of the moving plate 6, the moving plate 6 moves up and down under the driving of the electric push rod 3, and the moving plate 6 moves up and down to drive the screw rod 7 to rotate; the first air bag 4 is positioned between the inner surface of the top of the grinding box 1 and the moving plate 6 and positioned at two sides of the screw rod 7; the second air bag 5 is fixedly connected to the bottom of the grinding box 1; the first air cylinder 11 is fixedly connected to the leftmost side of the bottom of the grinding box 1, and the first air cylinder 11 is communicated with the first air bag 4; the first cylinder telescopic shaft 13 is fixedly connected with the magnet; the hardware plate 10 is attracted to the right side of the magnet; the gear 16 is positioned right below the circular plate 9, the gear 16 is hinged with the polishing box, the gear 16 is fixedly connected with the rotating shaft, and the circular plate 9 rotates to drive the gear 16 to rotate; the arc polishing plate 17 is fixedly connected to the lower end of the rotating shaft, and the circular plate 9 rotates to drive the arc polishing plate 17 to polish the hardware plate 10; the polishing wheel 8 is positioned on the second air bag 5, and the polishing wheel 8 polishes the lower surface of the hardware plate 10, so that the polishing efficiency is improved; the second cylinder 12 is fixedly connected to the lower surface of the right side of the moving plate 6, and the second cylinder 12 is communicated with the second air bag 5; one end of the elastic rope 15 is fixedly connected with the second cylinder telescopic shaft 14, the other end of the elastic rope is fixedly connected with the arc polishing plate 17, the arc polishing plate 17 is assisted to swing, and the swing frequency is improved.
When the device works, the electric push rod 3 is started to drive the moving plate 6 to move up and down, the threads on the inner surface of the moving plate 6 are meshed with the threads on the wall of the spiral rod 7, and the moving plate 6 moves up and down to drive the spiral rod 7 to rotate; the screw rod 7 rotates to drive the circular plate 9 to rotate; the thread on the lower surface of the circular plate 9 is meshed with the gear 16, and the circular plate 9 rotates to drive the gear 16 to rotate; the gear 16 rotates to drive the arc polishing plate 17 to swing, and the arc polishing plate 17 polishes the hardware plate 10; when the arc polishing plate 17 polishes the hardware plate 10, the contraction and recovery of the first air cylinder 11 drives the hardware plate 10 to move, so that double-side polishing is realized, the polishing efficiency is higher, and the polishing quality is better; the magnets can provide attractive force for the hardware plate 10 to assist the hardware plate 10 to move, and the polishing speed is improved; when the arc polishing plate 17 polishes the hardware plate 10, the hardware plate 10 extrudes the second air bag 5, the second air bag 5 contracts, and the second air cylinder 12 recovers, so that the structure can prevent the hardware plate 10 from being too thick, and the arc polishing plate 17 is blocked when polishing the hardware plate 10, so that the service life of a machine can be prolonged, and the polishing efficiency is improved; when circular arc sanding plate 17 and five metals panel 10 contactless, No. two gasbags 5 resume, No. two cylinders 12 shrink, and No. two cylinders 12 shrink and drive elastic rope 15 and draw circular arc sanding plate 17, supplementary circular arc sanding plate 17 swing, improve the speed of polishing.
As an embodiment of the present invention, the circular arc polishing plate 17 includes a polishing surface 171, an air hole, a third air bag 172, and a fixing plate 173; a third air bag 172 is arranged in the middle of the arc polishing plate 17, and the third air bag 172 is clamped between the two fixing plates 173; the polishing surface 171 is positioned on the lower surface of the fixing plate 173, so that the polishing effect is improved; the air hole is located between the two polishing surfaces 171 and communicated with the third air bag 172, so that the heat dissipation rate can be improved, and the polishing effect can be improved. During operation, the hardware plate 10 is polished to circular arc polishing plate 17, No. three gasbags 172 shrink, can prevent that hardware plate 10 from dying with circular arc polishing plate 17 card, and this kind of structure has improved the efficiency of polishing, has increased machine life.
In one embodiment of the present invention, the polishing surface 171 is circular, and the polishing teeth 174 are provided on the polishing surface 171 to improve the polishing effect. The circular arc-shaped polishing surface 171 can increase the polishing contact area and improve the polishing rate; the grinding surface 171 is provided with the grinding teeth 174, so that the grinding efficiency and the heat dissipation rate can be improved.
As an embodiment of the invention, the third air bag 172 is communicated with the air hole, and when the arc polishing plate 17 polishes the hardware plate 10, the third air bag 172 contracts to improve the polishing efficiency and prolong the service life of the machine. When the metal plate polishing machine works, the third air bag 172 contracts, air is blown out through the air holes, abrasive dust on the surface of the metal plate 10 is blown away, and polishing efficiency and polishing quality are improved; the blown gas can also assist the machine in heat dissipation and cooling, so that the service life of the machine is prolonged, and the polishing efficiency is improved.
As an embodiment of the present invention, the grinding wheel 8 includes a arbor 81, a fixed shaft 82, an arc-shaped face 83, and grinding teeth 84; the fixed shaft 82 is uniformly and fixedly connected to the shaft wheel 81; the arc-shaped surface 83 is fixedly connected to the fixed shaft 82; the grinding teeth 84 are fixedly connected to the arc-shaped surface 83, so that the grinding effect can be improved, and the heat dissipation rate can be increased. When the air bag type polishing machine works, the first air cylinder 11 is contracted when the arc polishing plate 17 swings leftwards, so that the first air bag 4 is recovered, and the first air cylinder 11 is recovered when the arc polishing plate 17 swings rightwards, so that the first air bag 4 is contracted; when the first air cylinder 11 contracts and recovers, the hardware plate 10 moves on the polishing wheel 8, and the polishing wheel 8 polishes the lower surface of the hardware plate 10, so that double-side polishing of the hardware plate 10 can be realized, and polishing efficiency is improved; the grinding teeth 84 on the grinding wheel 8 are fixedly connected to the arc-shaped surface 83, so that the grinding heat dissipation rate can be improved.
In one embodiment of the present invention, grooves are formed on both sides of the grinding tooth 84, and the grooves are used for containing grinding dust, so that the grinding efficiency can be improved, and the machine damage rate can be reduced. During operation, the grinding wheel 8 is used for grinding the hardware plate 10, the abrasive dust falls into the groove, the abrasive dust can be prevented from influencing the operation of the machine in the machine, the grinding efficiency is improved, and the damage rate of the machine is reduced.
When the metal plate is used, the surface of the metal plate 10 is polished, and impurities on the surface of the metal plate 10 are removed; cleaning the surface of the polished hardware plate 10 to remove dust and impurities on the surface of the hardware plate 10; putting the washed hardware plate 10 into a vacuum environment to dry the hardware plate 10, so as to prevent the hardware plate 10 from rusting; polishing the dried hardware plate 10 by using a polishing device; the polishing device drives the movable plate 6 to move up and down by starting the electric push rod 3, and the movable plate 6 moves up and down to drive the screw rod 7 to rotate; the screw rod 7 rotates to drive the circular plate 9 to rotate; the circular plate 9 rotates to drive the gear 16 to rotate; the gear 16 rotates to drive the arc polishing plate 17 to polish the hardware plate 10; when the circular arc board 17 of polishing polished five metals panel 10, the shrink of a cylinder 11 with resume and drive five metals panel 10 and remove, polish wheel 8 and polish five metals panel lower surface, realize two-sided polishing, the efficiency of polishing is higher, the quality of polishing is better.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.