CN109434196A - A kind of band saw automatic blanking device and its baiting method - Google Patents
A kind of band saw automatic blanking device and its baiting method Download PDFInfo
- Publication number
- CN109434196A CN109434196A CN201811456864.9A CN201811456864A CN109434196A CN 109434196 A CN109434196 A CN 109434196A CN 201811456864 A CN201811456864 A CN 201811456864A CN 109434196 A CN109434196 A CN 109434196A
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- China
- Prior art keywords
- plate
- cylinder
- strap
- clamping plate
- fixedly installed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 62
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 239000011230 binding agent Substances 0.000 claims description 9
- 241000826860 Trapezium Species 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
- B23D55/04—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
- B23D55/04—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work
- B23D55/043—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work for conveying work to the sawing machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
- B23D55/04—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work
- B23D55/046—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work for feeding work into engagement with the saw blade
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
The invention discloses a kind of band saw automatic blanking device and its baiting methods, the blanking device includes pedestal and the material clamp system and materials movement mechanisms that are fixed on the base, band sawing machine is provided between material clamp system and materials movement mechanisms, the material clamp system includes one group of roller being mounted on the base and is symmetrically fixed on the baffle of pedestal two sides, strap is fixedly installed on the inside of a wherein side baffle, removable clamping plate is provided on the inside of another block baffle, support base is symmetrically fixed in the middle top surface of strap and removable clamping plate, shaft is fixedly installed between two support bases.The present invention passes through the cooperation of material clamp system and materials movement mechanisms, stablizes so that feeding process continues, and repeatable to complete multiple accurate feeding and cut, until plate cuts finish completely, work efficiency is high, and plate cut quality is good.
Description
Technical field
The present invention relates to a kind of band saw automatic blanking device and its baiting methods, belong to automatic blanking technical field.
Background technique
Plate must carry out cutting as raw material before processing makes its specification match with workpiece size to be formed,
This cuts plate with regard to inevitably to use to sawing machine.And craft is mostly used greatly to the cutting of plate in the prior art
Clamping, hand cut, not only clamping is inconvenient for this mode, cuts also time and effort consuming, processing efficiency is low, and machining accuracy
Not high, the part consistency processed is not high, and part quality is unstable.
Summary of the invention
The purpose of the present invention is to provide a kind of structures to be simple and convenient to operate, cutting accuracy is reliable, working efficiency can be improved
Band saw automatic blanking device and its baiting method, to overcome deficiency in the prior art.
To achieve the above object, the invention provides the following technical scheme: a kind of band saw automatic blanking device, including pedestal with
And the material clamp system and materials movement mechanisms being fixed on the base, it is set between material clamp system and materials movement mechanisms
It is equipped with band sawing machine, the material clamp system includes one group of roller being mounted on the base and is symmetrically fixed on pedestal two sides
Baffle, be fixedly installed with strap on the inside of a wherein side baffle, be provided on the inside of another block baffle removable
Clamping plate is symmetrically fixed with support base in the middle top surface of strap and removable clamping plate, fixed between two support bases
Shaft is installed, the middle part rotation connection of the shaft and lever is fixedly connected with binder block in the front end of lever, in fixation
It is fixedly connected with top plate at the top of clamping plate rear end, is fixedly installed with press cylinder, the telescopic rod and thick stick of press cylinder in top plate bottom
The rear end hinge of bar connects;The materials movement mechanisms include the transverse direction for being fixedly mounted on pedestal and being located at binder block one end
Guide rail is fixedly installed with transverse shifting cylinder, the lateral movement plate and transverse shifting cylinder in one end of cross slide way
Telescopic rod is fixedly connected, and lateral movement plate is slidably connected on cross slide way, is fixedly installed on lateral movement plate and cross
The vertical longitudinal rail of direction guiding rail and longitudinal movement cylinder, longitudinal movement plate is slidably connected on longitudinal rail, is vertically moved
The telescopic rod of cylinder is fixedly connected with longitudinal movement plate, finger cylinder is fixedly installed at the top of longitudinal movement plate, in finger
Material folding pawl is fixedly connected in two gripping fingers of cylinder.
Further, sliding sleeve is fixedly installed in the middle part of the lever, shaft and the sliding sleeve for being fixedly mounted on lever middle are sliding
Dynamic cooperation, is fixed with a pair of of fixing axle, the rear end of the other end of fixing axle and removable clamping plate in the rear inside of strap
It is slidably connected, the tension spring for being connected and fixed clamping plate and removable clamping plate is cased in fixing axle.
Further, the front end of the material folding pawl is trapezium structure, is opened up in the front end of strap and removable clamping plate
There is dovetail groove.
Meanwhile the present invention also provides a kind of band saw automatic blanking methods using above-mentioned band saw automatic blanking device, first
One group of plate is placed on the roller between strap and removable clamping plate, and make the front end of plate beyond strap or
The front end of removable clamping plate, then press cylinder works, and retracts the telescopic rod of press cylinder, and then lever is driven to turn around the shaft
It is dynamic, it compresses the binder block of lever front end by the front end of this group of plate, starts band sawing machine at this time, by band sawing machine by this group of plate
Front cutting it is neat, then finger cylinder works, and drives material folding pawl to step up the front end of this group of plate by finger cylinder, indulges
It works to mobile cylinder, drives material folding pawl to vertically move a blank size by longitudinal movement cylinder, be then again started up band
Saw cuts down this section of material, at this time transverse shifting cylinder operation from plate, drives material folding by transverse shifting cylinder
Pawl transverse shifting, last finger cylinder work, material folding pawl unclamps, so that the material cut down on material folding pawl is offloaded to finger
Positioning is set, and is repeated the above process, until this group of plate has all been cut.
In the above method, when feeding, the overall thickness of every group of plate is greater than spacing between strap and removable clamping plate.
Compared with prior art, the beneficial effects of the present invention are: the present invention passes through material clamp system and material moving machine
The cooperation of structure is stablized so that feeding process continues, repeatable to complete multiple accurate feeding and cut, until plate has been cut completely
Finish, work efficiency is high, and plate cut quality is good.
Detailed description of the invention
The perspective view that Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the top view of structural schematic diagram of the invention;
Structural schematic diagram when Fig. 3 is present invention cutting.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and examples to this hair
It is bright to be described in further detail.
A kind of the embodiment of the present invention: structural schematic diagram such as Fig. 1~2 institute of band saw automatic blanking device and its baiting method
Show, including pedestal 1 and the material clamp system and materials movement mechanisms that are fixed on pedestal 1, in material clamp system and material
It is provided with band sawing machine 13 between material mobile mechanism, the material clamp system includes one group of roller 23 being mounted on pedestal 1
And it is symmetrically fixed on the baffle 2 of 1 two sides of pedestal, it is fixedly installed with strap 4 in the inside of a wherein side baffle 2, another
The inside of one block baffle 2 is provided with removable clamping plate 9, symmetrically fixes in the middle top surface of strap 4 and removable clamping plate 9
There is support base 11, shaft 12 is fixedly installed between two support bases 11, the middle part rotation of the shaft 12 and lever 3 connects
It connects, is fixedly connected with binder block 16 in the front end of lever 3, top plate 6 is fixedly connected at the top of 4 rear end of strap, in top plate 6
Bottom is fixedly installed with press cylinder 7, and the telescopic rod of press cylinder 7 is connect with the rear end hinge of lever 3;The material is mobile
Mechanism includes the cross slide way 17 for being fixedly mounted on pedestal 1 and being located at 16 one end of binder block, solid in one end of cross slide way 17
Dingan County is equipped with transverse shifting cylinder 15, and the lateral movement plate 20 is fixedly connected with the telescopic rod of transverse shifting cylinder 15,
Lateral movement plate 20 is slidably connected on cross slide way 17, is fixedly installed on lateral movement plate 20 vertical with cross slide way 17
Longitudinal rail 18 and longitudinal movement cylinder 19, slidably connected on longitudinal rail 18 longitudinal movement plate 14, vertically move gas
The telescopic rod of cylinder 19 is fixedly connected with longitudinal movement plate 14, is fixedly installed with finger cylinder 21 at the top of longitudinal movement plate 14,
Material folding pawl 22 is fixedly connected in two gripping fingers of finger cylinder 21.
The middle part of the lever 3 is fixedly installed with sliding sleeve 10, and shaft 12 and the sliding sleeve 10 for being fixedly mounted on 3 middle part of lever are sliding
Dynamic cooperation is fixed with a pair of of fixing axle 8, the other end of fixing axle 8 and removable clamping plate 9 in the rear inside of strap 4
Rear end is slidably connected, and the tension spring 5 for being connected and fixed clamping plate 4 and removable clamping plate 9 is cased in fixing axle 8.Therefore, when one group of plate
When 25 clampings are between strap 4 and removable clamping plate 9, since the front end of this group of plate 25 is stepped up by material folding pawl 22, thereafter
End will necessarily scatter naturally, be equipped with tension spring 5 between 9 rear end of strap 4 and removable clamping plate thus, pass through the drawing of tension spring 5
Power makes removable clamping plate 9 step up the rear end of this group of plate 25, to guarantee consistency when this group of plate 25 is cut.
The front end of the material folding pawl 22 is trapezium structure, offers ladder in the front end of strap 4 and removable clamping plate 9
Shape slot 24, when material folding 22 material folding of pawl, the trapezium structure of 22 front end of material folding pawl can be protruded into dovetail groove 24, convenient for clamping plate 25
Front end.
The job order of each cylinder and band sawing machine 13 of the invention can be controlled by existing PLC control system,
To realize the processes such as Automatic-clamping, feeding, cutting.
Referring to Fig. 3, of the invention is used to carry out segmented cutting to strip plate 25, and the course of work is as follows: first
One group of plate 25 is placed on the roller 23 between strap 4 and removable clamping plate 9, and makes the front end of plate 25 beyond solid
The front end of clamp plate 4 or removable clamping plate 9, then press cylinder 7 works, and retracts the telescopic rod of press cylinder 7, and then drives
12 rotation around the shaft of lever 3, compresses the binder block 16 of 3 front end of lever by the front end of this group of plate 25, starts band sawing machine at this time
13, by band sawing machine 13 that the front cutting of this group of plate 25 is neat, then finger cylinder 21 works, and passes through 21 band of finger cylinder
Dynamic material folding pawl 22 steps up the front end of this group of plate 25, and longitudinal movement cylinder 19 works, and drives folder by longitudinal movement cylinder 19
Expect that pawl 22 vertically moves a blank size, be then again started up band sawing machine 13, this section of material is cut down from plate 25,
Transverse shifting cylinder 15 works at this time, drives 22 transverse shifting of material folding pawl, last finger cylinder 21 by transverse shifting cylinder 15
Work, material folding pawl 22 unclamp, so that the material cut down on material folding pawl 22 is offloaded to designated position, repeat above-mentioned mistake
Journey, until this group of plate 25 has all been cut.
When feeding, the overall thickness of every group of plate 25 is greater than spacing between strap 4 and removable clamping plate 9, guarantees tension spring 5
In tension, removable clamping plate 9 is set to step up the rear end of this group of plate 25 by the pulling force of tension spring 5, to guarantee this group of plate
Consistency when material 25 is cut.
In conclusion the present invention passes through the cooperation of material clamp system and materials movement mechanisms, so that feeding process continues
Stablize, repeatable to complete multiple accurate feeding and cut, until plate cuts finish completely, work efficiency is high, plate cutting
It is high-quality.
Claims (5)
1. a kind of band saw automatic blanking device, including pedestal (1) and the material clamp system and material that are fixed on pedestal (1)
Mobile mechanism is provided with band sawing machine (13), it is characterised in that: the material between material clamp system and materials movement mechanisms
Material clamp system includes one group of roller (23) being mounted on pedestal (1) and the baffle for being symmetrically fixed on pedestal (1) two sides
(2), strap (4) are fixedly installed on the inside of a side baffle (2) wherein, are provided on the inside of another block baffle (2)
Removable clamping plate (9), are symmetrically fixed with support base (11) in the middle top surface of strap (4) and removable clamping plate (9),
It being fixedly installed with shaft (12) between two support bases (11), the middle part of the shaft (12) and lever (3) is rotatablely connected,
The front end of lever (3) is fixedly connected with binder block (16), is fixedly connected with top plate (6) at the top of strap (4) rear end, is pushing up
Plate (6) bottom is fixedly installed with press cylinder (7), and the telescopic rod of press cylinder (7) is connect with the rear end hinge of lever (3);Institute
The materials movement mechanisms stated include the cross slide way (17) for being fixedly mounted on pedestal (1) and being located at binder block (16) one end,
One end of cross slide way (17) is fixedly installed with transverse shifting cylinder (15), the lateral movement plate (20) and transverse shifting gas
The telescopic rod of cylinder (15) is fixedly connected, and lateral movement plate (20) is slidably connected on cross slide way (17), in lateral movement plate
(20) longitudinal rail vertical with cross slide way (17) (18) and longitudinal movement cylinder (19) are fixedly installed on, in longitudinal rail
(18) longitudinal movement plate (14) is slidably connected on, the telescopic rod and longitudinal movement plate (14) for vertically moving cylinder (19), which are fixed, to be connected
It connects, is fixedly installed with finger cylinder (21) at the top of longitudinal movement plate (14), it is solid in two gripping fingers of finger cylinder (21)
Surely material folding pawl (22) are connected with.
2. band saw automatic blanking device according to claim 1 and its baiting method, it is characterised in that: the lever (3)
Middle part be fixedly installed with sliding sleeve (10), shaft (12) is slidably matched with the sliding sleeve (10) being fixedly mounted in the middle part of lever (3),
The rear inside of strap (4) is fixed with a pair of of fixing axle (8), after the other end of fixing axle (8) and removable clamping plate (9)
End is slidably connected, and the tension spring (5) for being connected and fixed clamping plate (4) and removable clamping plate (9) is cased on fixing axle (8).
3. band saw automatic blanking device according to claim 1 and its baiting method, it is characterised in that: the material folding pawl
(22) front end is trapezium structure, offers dovetail groove (24) in the front end of strap (4) and removable clamping plate (9).
4. a kind of band saw automatic blanking method using band saw automatic blanking device described in claims 1 to 3 any one,
It is characterized in that: on the roller (23) that one group of plate (25) is placed between strap (4) and removable clamping plate (9) first,
And make front end of the front end of plate (25) beyond strap (4) or removable clamping plate (9), then press cylinder (7) works, and makes
The telescopic rod of press cylinder (7) retracts, and then lever (3) is driven to rotate around the shaft (12), makes the binder block of lever (3) front end
(16) front end of this group of plate (25) is compressed, starts band sawing machine (13) at this time, by band sawing machine (13) by this group of plate (25)
Front cutting it is neat, then finger cylinder (21) works, and drives material folding pawl (22) by this group of plate by finger cylinder (21)
(25) front end is stepped up, longitudinal movement cylinder (19) work, drives material folding pawl (22) longitudinally to move by longitudinal movement cylinder (19)
A blank size is moved, band sawing machine (13) is then again started up, this section of material is cut down from plate (25), at this time laterally
Mobile cylinder (15) work drives material folding pawl (22) transverse shifting, last finger cylinder (21) by transverse shifting cylinder (15)
Work, material folding pawl (22) unclamp, so that the material cut down on material folding pawl (22) is offloaded to designated position, repeat above-mentioned
Process, until this group of plate (25) has all been cut.
5. band saw automatic blanking method according to claim 4, it is characterised in that: when feeding, every group of plate (25) it is total
Thickness is greater than spacing between strap (4) and removable clamping plate (9).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811456864.9A CN109434196A (en) | 2018-11-30 | 2018-11-30 | A kind of band saw automatic blanking device and its baiting method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811456864.9A CN109434196A (en) | 2018-11-30 | 2018-11-30 | A kind of band saw automatic blanking device and its baiting method |
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ID=65556187
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CN201811456864.9A Pending CN109434196A (en) | 2018-11-30 | 2018-11-30 | A kind of band saw automatic blanking device and its baiting method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110722213A (en) * | 2019-10-24 | 2020-01-24 | 江苏圣拉克建材有限公司 | Building material cutting device |
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JPH0819915A (en) * | 1994-07-01 | 1996-01-23 | Daito Seiki Kk | Cutter |
US20020152859A1 (en) * | 2001-03-22 | 2002-10-24 | Keuro Besitz Gmbh & Co. Edv-Dienstleistungs Kg | Method and apparatus to remove pieces cut from a bar-shaped workpiece with a cutting machine |
CN102198595A (en) * | 2011-05-20 | 2011-09-28 | 浙江精一重工有限公司 | Automatic clamping and feeding working platform of cutting machine |
CN105772856A (en) * | 2016-05-13 | 2016-07-20 | 温州大学 | Full-automatic feeding type sawing machine |
CN105880407A (en) * | 2016-05-04 | 2016-08-24 | 查伟民 | Conveying device working before shearing and laying off metal sheet |
CN205614138U (en) * | 2016-04-29 | 2016-10-05 | 辽阳泽华电子产品有限责任公司 | Section bar sizing cutting system |
CN207593356U (en) * | 2017-12-04 | 2018-07-10 | 山东莫托曼机器人有限公司 | A kind of roll-over type mechanical arm |
CN108672800A (en) * | 2018-08-29 | 2018-10-19 | 浙江荣正管业有限公司 | Stainless steel tube cutting machine |
CN208099441U (en) * | 2018-01-22 | 2018-11-16 | 合肥新求机械有限公司 | A kind of cutting device for round tube |
CN209394085U (en) * | 2018-11-30 | 2019-09-17 | 贵州西南工具(集团)有限公司 | A kind of band saw automatic blanking device |
-
2018
- 2018-11-30 CN CN201811456864.9A patent/CN109434196A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0819915A (en) * | 1994-07-01 | 1996-01-23 | Daito Seiki Kk | Cutter |
US20020152859A1 (en) * | 2001-03-22 | 2002-10-24 | Keuro Besitz Gmbh & Co. Edv-Dienstleistungs Kg | Method and apparatus to remove pieces cut from a bar-shaped workpiece with a cutting machine |
CN102198595A (en) * | 2011-05-20 | 2011-09-28 | 浙江精一重工有限公司 | Automatic clamping and feeding working platform of cutting machine |
CN205614138U (en) * | 2016-04-29 | 2016-10-05 | 辽阳泽华电子产品有限责任公司 | Section bar sizing cutting system |
CN105880407A (en) * | 2016-05-04 | 2016-08-24 | 查伟民 | Conveying device working before shearing and laying off metal sheet |
CN105772856A (en) * | 2016-05-13 | 2016-07-20 | 温州大学 | Full-automatic feeding type sawing machine |
CN207593356U (en) * | 2017-12-04 | 2018-07-10 | 山东莫托曼机器人有限公司 | A kind of roll-over type mechanical arm |
CN208099441U (en) * | 2018-01-22 | 2018-11-16 | 合肥新求机械有限公司 | A kind of cutting device for round tube |
CN108672800A (en) * | 2018-08-29 | 2018-10-19 | 浙江荣正管业有限公司 | Stainless steel tube cutting machine |
CN209394085U (en) * | 2018-11-30 | 2019-09-17 | 贵州西南工具(集团)有限公司 | A kind of band saw automatic blanking device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110722213A (en) * | 2019-10-24 | 2020-01-24 | 江苏圣拉克建材有限公司 | Building material cutting device |
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