CN109433973A - A kind of full-automatic pressure spring machine - Google Patents
A kind of full-automatic pressure spring machine Download PDFInfo
- Publication number
- CN109433973A CN109433973A CN201811345970.XA CN201811345970A CN109433973A CN 109433973 A CN109433973 A CN 109433973A CN 201811345970 A CN201811345970 A CN 201811345970A CN 109433973 A CN109433973 A CN 109433973A
- Authority
- CN
- China
- Prior art keywords
- discharge plate
- active discharge
- pressure spring
- photoelectric sensor
- holding tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002994 raw material Substances 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 9
- 230000007723 transport mechanism Effects 0.000 claims abstract description 9
- 230000008569 process Effects 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 52
- 230000001939 inductive effect Effects 0.000 claims description 23
- 238000005520 cutting process Methods 0.000 claims description 20
- 238000001125 extrusion Methods 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 description 3
- 230000005622 photoelectricity Effects 0.000 description 3
- 241000287181 Sturnus vulgaris Species 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000011295 pitch Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F35/00—Making springs from wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
- B21F11/005—Cutting wire springs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Accessories And Tools For Shearing Machines (AREA)
Abstract
The full-automatic pressure spring machine that the present invention designs, transport mechanism includes the active discharge plate for unwrapping wire, live roller and photoelectric sensor, the active discharge plate is driven by motor, the unwrapping wire exit of active discharge plate is equipped with photoelectric sensor for detecting whether wired process, the motor and buzz circuit of the control active discharge plate operating of photoelectric sensor connection simultaneously, once the raw material line so every time on active discharge plate discharges, photoelectric sensor issues signal control active discharge plate to motor immediately and shuts down, it is stared in producing line without worker's moment, cost of labor is greatly saved in this way, in addition photoelectric sensor can also issue signal to buzz circuit, raw material line, which is finished, also can remind in time worker to come to replace, the live roller is equipped with two groups, it is respectively provided above and below the line of active discharge plate releasing and assists cabling.
Description
Technical field
The present invention relates to a kind of pressure spring machines, and in particular to a kind of full-automatic pressure spring machine.
Background technique
Currently, the existing method for carrying out suppressing processing to spring need to be operated using common punching machine by two people, and it is
Single spring is carried out one after another to suppress processing, this traditional method, one side labor intensity height, low efficiency, and danger
Property is big；Rapidly, the dynamics that undershoot is suppressed is difficult to adjust control undershoot, suppresses processing when on the other hand being processed using common punching machine
Finished product fatigue strength afterwards is low, and service life is short；Pressure spring machine pressure spring is subject to the helical spring to pressure, because pressure can be born,
Both ends can be for open type or enclosed or around flat or polish, and material section used in pressure spring machine pressure spring is mostly circle, also useful rectangle and
Multiply steel, which is entangled, to be rolled, and spring has equal pitch and pitches, and the shape of pressure spring machine pressure spring has: cylindrical, cone, camber
With the variant of middle concave and a small amount of non-circular or even various tail end, can product need according to design molding etc., pressure spring machine pressure
There is certain gap between the circle and circle of spring, spring contraction deforms when by external applied load, storage deformation energy.
Summary of the invention
The present invention is intended to provide a kind of full-automatic pressure spring machine.
To realize the above-mentioned technical purpose, the present invention uses following technical scheme, a kind of full-automatic pressure spring machine, the pressure spring machine
Including transport mechanism, pressure spring mechanism and cutting mechanism, transport mechanism includes active discharge plate, live roller and the light for unwrapping wire
Electric transducer, the active discharge plate are driven by motor, and the unwrapping wire exit of active discharge plate is equipped with photoelectric sensor for examining
Survey whether wired process, while photoelectric sensor connection control active discharge plate operating motor and buzz circuit, the biography
Dynamic idler wheel is equipped with two groups, is respectively provided above and below the line of active discharge plate releasing and assists cabling, and thread feeding mechanism is by spring
Raw material line send to pressure spring mechanism, pressure spring mechanism includes a holding tank, raw material line enter after holding tank through extruding spring at
Type is equipped with ranging mechanism at the direction moved out during spring extrusion forming, and ranging mechanism includes a V-shaped groove, the V-shaped groove
It is in same level and is located on the outwardly extending direction of spring with holding tank, which is equipped with guide rail, leads
Rail is equipped with the round inductive head that can be slid back and forth along guide rail, and round inductive head is fixed on V-shaped groove, and the side of holding tank is equipped with
Cutting mechanism, round inductive head connect the motor and cutting mechanism of driving active discharge plate simultaneously.
Preferably, the cutting mechanism includes the cylinder of cutter and control cutter.
Preferably, the cylinder of the circle inductive head connection control cutter.
Preferably, the lower section of the holding tank and V-shaped groove is equipped with blanking basket.
The full-automatic pressure spring machine that the present invention designs, the pressure spring machine include transport mechanism, pressure spring mechanism and cutting mechanism, are passed
Sending mechanism includes active discharge plate, live roller and the photoelectric sensor for unwrapping wire, and the active discharge plate is driven by motor,
The unwrapping wire exit of active discharge plate is equipped with photoelectric sensor for detecting whether wired process, while photoelectric sensor connection control
The motor and buzz circuit of active discharge plate operating processed, once the raw material line on active discharge plate each in this way discharges, photoelectricity
Sensor issues signal control active discharge plate to motor immediately and shuts down, and stares in producing line without worker's moment, in this way
Cost of labor is greatly saved, in addition photoelectric sensor can also issue signal to buzz circuit, and raw material line is finished can also mention in time
Awake worker comes to replace, and the live roller is equipped with two groups, is respectively provided at auxiliary above and below the line of active discharge plate releasing
Help cabling, since the spring of production is to the more demanding of precision, the vibration of raw material line to the precision of final products have compared with
Big to influence, active discharge plate matches the stabilization of guarantee raw material line with live roller, thread feeding mechanism by the raw material line of spring send to
At pressure spring mechanism, pressure spring mechanism includes a holding tank, and raw material line enters after holding tank by squeezing spring forming, and spring is squeezed into
Ranging mechanism is equipped at the direction moved out during type, ranging mechanism includes a V-shaped groove, which is in holding tank
In same level and it is located on the outwardly extending direction of spring, which is equipped with guide rail, and guide rail is equipped with can edge
The round inductive head that guide rail slides back and forth, round inductive head are fixed on V-shaped groove, and the side of holding tank is equipped with cutting mechanism, circle
Shape inductive head connects the motor and cutting mechanism of driving active discharge plate simultaneously, and round inductive head can be controlled in the position of V-shaped groove
System is the length of controllable final products according to this characteristic, touches round induction outward during spring extrusion forming
Head, inductive head, which controls motor stopping blowing and controls cutting mechanism, at this time cuts spring.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the top view of ranging mechanism.
In figure: 1, active discharge plate；2, live roller；3, photoelectric sensor；4, motor；5, buzz circuit；6, pressure spring machine
Structure；7, holding tank；8, V-shaped groove；9, guide rail；10, round inductive head；11, cutter；12, cylinder；13, blanking basket.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, and for explaining only the invention, and is not considered as limiting the invention.
In the description of the present invention, unless otherwise specified and limited, it should be noted that term " installation ", " connected ",
" connection " shall be understood in a broad sense, for example, it may be mechanical connection or electrical connection, the connection being also possible to inside two elements can
It, can also be indirectly connected through an intermediary to be to be connected directly.It for the ordinary skill in the art, can basis
Concrete condition understands the concrete meaning of above-mentioned term.
A kind of full-automatic pressure spring machine according to an embodiment of the present invention is described referring to Fig. 1 to Fig. 2, the pressure spring machine includes
Transport mechanism, pressure spring mechanism and cutting mechanism, transport mechanism include the active discharge plate 1, live roller 2 and photoelectricity for unwrapping wire
Sensor 3, the active discharge plate 1 are driven by motor 4, and the unwrapping wire exit of active discharge plate 1 is equipped with photoelectric sensor 3 and is used for
Detect whether wired process, while the motor 4 and buzz circuit 5 that the connection control active discharge plate 1 of photoelectric sensor 3 operates,
The live roller 2 is equipped with two groups, is respectively provided above and below the line of the releasing of active discharge plate 1 and assists cabling, Wire-feeding machine
Structure send the raw material line of spring to pressure spring mechanism 6, and pressure spring mechanism 6 includes a holding tank 7, and raw material line passes through after entering holding tank 7
Extruding spring forming is crossed, ranging mechanism is equipped at the direction moved out during spring extrusion forming, ranging mechanism includes a V
Shape slot 8, the V-shaped groove 8 and holding tank 7 are in same level and are located on the outwardly extending direction of spring, in the V-shaped groove 8
Surface is equipped with guide rail 9, and guide rail 9 is equipped with and can be fixed on along the round inductive head 10 that guide rail 9 slides back and forth, round inductive head 10
On V-shaped groove 9, the side of holding tank 7 is equipped with cutting mechanism, and round inductive head 10 connects the motor 4 of driving active discharge plate 1 simultaneously
And cutting mechanism.
Preferably, the cutting mechanism includes the cylinder 12 of cutter 11 and control cutter 11.
Preferably, the cylinder 12 of the circle inductive head 10 connection control cutter 11.
Preferably, the lower section of the holding tank 7 and V-shaped groove 8 is equipped with blanking basket 13.
The full-automatic pressure spring machine that the present invention designs, the pressure spring machine include transport mechanism, pressure spring mechanism and cutting mechanism, are passed
Sending mechanism includes active discharge plate, live roller and the photoelectric sensor for unwrapping wire, and the active discharge plate is driven by motor,
The unwrapping wire exit of active discharge plate is equipped with photoelectric sensor for detecting whether wired process, while photoelectric sensor connection control
The motor and buzz circuit of active discharge plate operating processed, once the raw material line on active discharge plate each in this way discharges, photoelectricity
Sensor issues signal control active discharge plate to motor immediately and shuts down, and stares in producing line without worker's moment, in this way
Cost of labor is greatly saved, in addition photoelectric sensor can also issue signal to buzz circuit, and raw material line is finished can also mention in time
Awake worker comes to replace, and the live roller is equipped with two groups, is respectively provided at auxiliary above and below the line of active discharge plate releasing
Help cabling, since the spring of production is to the more demanding of precision, the vibration of raw material line to the precision of final products have compared with
Big to influence, active discharge plate matches the stabilization of guarantee raw material line with live roller, thread feeding mechanism by the raw material line of spring send to
At pressure spring mechanism, pressure spring mechanism includes a holding tank, and raw material line enters after holding tank by squeezing spring forming, and spring is squeezed into
Ranging mechanism is equipped at the direction moved out during type, ranging mechanism includes a V-shaped groove, which is in holding tank
In same level and it is located on the outwardly extending direction of spring, which is equipped with guide rail, and guide rail is equipped with can edge
The round inductive head that guide rail slides back and forth, round inductive head are fixed on V-shaped groove, and the side of holding tank is equipped with cutting mechanism, circle
Shape inductive head connects the motor and cutting mechanism of driving active discharge plate simultaneously, and round inductive head can be controlled in the position of V-shaped groove
System is the length of controllable final products according to this characteristic, touches round induction outward during spring extrusion forming
Head, inductive head, which controls motor stopping blowing and controls cutting mechanism, at this time cuts spring.
In the description of this specification, the description meaning of reference term " one embodiment ", " example " or " some examples " etc.
Refer to that particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one reality of the invention
It applies in example or example.In the present specification, schematic expression of the above terms are not necessarily referring to identical embodiment or show
Example.Moreover, particular features, structures, materials, or characteristics described can be in any one or more of the embodiments or examples
It can be combined in any suitable manner.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: not
A variety of change, modification, replacement and modification can be carried out to these embodiments in the case where being detached from the principle of the present invention and objective, this
The range of invention is defined by the claims and their equivalents.
Claims (4)
1. a kind of full-automatic pressure spring machine, which is characterized in that the pressure spring machine includes transport mechanism, pressure spring mechanism and cutting mechanism,
Transport mechanism includes active discharge plate, live roller and the photoelectric sensor for unwrapping wire, and the active discharge plate is driven by motor
Dynamic, the unwrapping wire exit of active discharge plate is equipped with photoelectric sensor for detecting whether wired process, while photoelectric sensor connects
The motor and buzz circuit of control active discharge plate operating are connect, the live roller is equipped with two groups, is respectively provided at active blowing
Cabling is assisted above and below the line that disk is released, thread feeding mechanism send the raw material line of spring to pressure spring mechanism, pressure spring mechanism
Including a holding tank, raw material line enters after holding tank by squeezing spring forming, moves out during spring extrusion forming
Ranging mechanism is equipped at direction, ranging mechanism includes a V-shaped groove, which is in same level and is located at holding tank
On the outwardly extending direction of spring, which is equipped with guide rail, and guide rail is equipped with can be along the circle that guide rail slides back and forth
Inductive head, round inductive head are fixed on V-shaped groove, and the side of holding tank is equipped with cutting mechanism, and round inductive head connects drive simultaneously
The motor and cutting mechanism of dynamic active discharge plate.
2. pressure spring machine according to claim 1, which is characterized in that the cutting mechanism includes the gas of cutter and control cutter
Cylinder.
3. pressure spring machine according to claim 2, which is characterized in that the cylinder of the circle inductive head connection control cutter.
4. pressure spring machine according to claim 1, which is characterized in that the lower section of the holding tank and V-shaped groove is equipped with blanking basket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811345970.XA CN109433973A (en) | 2018-11-13 | 2018-11-13 | A kind of full-automatic pressure spring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811345970.XA CN109433973A (en) | 2018-11-13 | 2018-11-13 | A kind of full-automatic pressure spring machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109433973A true CN109433973A (en) | 2019-03-08 |
Family
ID=65552192
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811345970.XA Pending CN109433973A (en) | 2018-11-13 | 2018-11-13 | A kind of full-automatic pressure spring machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109433973A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0528532U (en) * | 1991-09-26 | 1993-04-16 | 旭サナツク株式会社 | Short-sized material detector for cutting |
| CN1899721A (en) * | 2006-07-21 | 2007-01-24 | 黄金堂 | Full function spring press |
| CN101559463A (en) * | 2009-06-04 | 2009-10-21 | 陈仁杰 | Intelligent computerized numerical control (CNC) spring machine |
| CN104014601A (en) * | 2014-06-15 | 2014-09-03 | 太仓东青金属制品有限公司 | Precision horizontal type pipe extending machine |
| CN104259239A (en) * | 2014-08-10 | 2015-01-07 | 太仓东青金属制品有限公司 | Metal wire production method |
| CN205519409U (en) * | 2016-05-03 | 2016-08-31 | 立洲（青岛）五金弹簧有限公司 | But pressure spring of one shot forming extension spring is quick -witted |
| CN108115063A (en) * | 2018-01-30 | 2018-06-05 | 浙江万能弹簧机械有限公司 | A kind of full-automatic wire-outlet rack |
| CN209502848U (en) * | 2018-11-13 | 2019-10-18 | 华一精密机械(昆山)有限公司 | A kind of full-automatic pressure spring machine |
-
2018
- 2018-11-13 CN CN201811345970.XA patent/CN109433973A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0528532U (en) * | 1991-09-26 | 1993-04-16 | 旭サナツク株式会社 | Short-sized material detector for cutting |
| CN1899721A (en) * | 2006-07-21 | 2007-01-24 | 黄金堂 | Full function spring press |
| CN101559463A (en) * | 2009-06-04 | 2009-10-21 | 陈仁杰 | Intelligent computerized numerical control (CNC) spring machine |
| CN104014601A (en) * | 2014-06-15 | 2014-09-03 | 太仓东青金属制品有限公司 | Precision horizontal type pipe extending machine |
| CN104259239A (en) * | 2014-08-10 | 2015-01-07 | 太仓东青金属制品有限公司 | Metal wire production method |
| CN205519409U (en) * | 2016-05-03 | 2016-08-31 | 立洲（青岛）五金弹簧有限公司 | But pressure spring of one shot forming extension spring is quick -witted |
| CN108115063A (en) * | 2018-01-30 | 2018-06-05 | 浙江万能弹簧机械有限公司 | A kind of full-automatic wire-outlet rack |
| CN209502848U (en) * | 2018-11-13 | 2019-10-18 | 华一精密机械(昆山)有限公司 | A kind of full-automatic pressure spring machine |
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