CN109433491A - A kind of network cabinet production line and production technology - Google Patents
A kind of network cabinet production line and production technology Download PDFInfo
- Publication number
- CN109433491A CN109433491A CN201811390868.1A CN201811390868A CN109433491A CN 109433491 A CN109433491 A CN 109433491A CN 201811390868 A CN201811390868 A CN 201811390868A CN 109433491 A CN109433491 A CN 109433491A
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- China
- Prior art keywords
- area
- carrier chain
- washing
- degreasing
- polishing part
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 55
- 238000005516 engineering process Methods 0.000 title claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 104
- 238000005498 polishing Methods 0.000 claims abstract description 101
- 238000005406 washing Methods 0.000 claims abstract description 68
- 238000005507 spraying Methods 0.000 claims abstract description 60
- 238000005238 degreasing Methods 0.000 claims abstract description 57
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims abstract description 44
- 229910000077 silane Inorganic materials 0.000 claims abstract description 44
- 238000003466 welding Methods 0.000 claims abstract description 30
- 238000004080 punching Methods 0.000 claims abstract description 22
- 238000012937 correction Methods 0.000 claims abstract description 20
- 238000001035 drying Methods 0.000 claims abstract description 8
- 239000000725 suspension Substances 0.000 claims abstract description 5
- 239000007921 spray Substances 0.000 claims description 42
- 239000013527 degreasing agent Substances 0.000 claims description 29
- 238000005237 degreasing agent Methods 0.000 claims description 29
- 238000000465 moulding Methods 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 20
- 239000000843 powder Substances 0.000 claims description 14
- XJKVPKYVPCWHFO-UHFFFAOYSA-N silicon;hydrate Chemical compound O.[Si] XJKVPKYVPCWHFO-UHFFFAOYSA-N 0.000 claims description 14
- 239000012535 impurity Substances 0.000 claims description 12
- 229940098458 powder spray Drugs 0.000 claims description 9
- 239000002028 Biomass Substances 0.000 claims description 7
- 238000007711 solidification Methods 0.000 claims description 7
- 230000008023 solidification Effects 0.000 claims description 7
- 239000000428 dust Substances 0.000 claims description 5
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 238000003672 processing method Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 19
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000356 contaminant Substances 0.000 description 2
- 239000003085 diluting agent Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The present invention discloses a kind of network cabinet production line and production technology, including blank feeding area, Stamping Area, welding section, correction area, Sanding Area, hot water wash area, degreasing area, the first water wash zone, silane treatment area, the second water wash zone, baking zone, plastic-spraying area, baking-curing area, the blanking assembling area set gradually, it further include carrier chain, driving device, carrier chain successively passes through above-mentioned each region, driving device drives carrier chain shuttling movement, and workpiece suspension is on carrier chain.Production technology includes the following steps: blank feeding, punching press, welding, correction, polishing, hot water wash, degreasing, the first washing, silane treatment, the second washing, drying, plastic-spraying, baking-curing, blanking assembling.The present invention has the advantages that distributed processing method in compared with the existing technology, production efficiency is higher, and homogeneity of product is preferable.
Description
Technical field
The present invention relates to plastic-spraying fields, and in particular to a kind of network cabinet production line and production technology.
Background technique
Network cabinet makes for combining installation panel, plug-in unit, subrack, electronic component, device and machine components and component
Its installs case for constituting an entirety.From the point of view of current type, have server cabinet, wall mount cabinet, network-type cabinet,
Standard cabinet, intelligent protection type Cabinet etc., cabinet mostly by steel plate punched, welding, plastic-spraying, is then assembled, but
Be cabinet in the prior art each process it is more dispersed, therefore cause production efficiency lower, homogeneity of product is poor.
Summary of the invention
The technical problem to be solved by the present invention is network cabinet production efficiency is low in the prior art, homogeneity of product is poor
The problem of.
In order to solve the above technical problems, the technical solution used in the present invention is: a kind of network cabinet production line, packet
Include the blank feeding area set gradually, Stamping Area, welding section, correction area, Sanding Area, hot water wash area, degreasing area, the first washing
Area, silane treatment area, the second water wash zone, baking zone, plastic-spraying area, baking-curing area, blanking assemble area, further include carrier chain, drive
Dynamic device, carrier chain successively pass through above-mentioned each region, and driving device drives carrier chain shuttling movement, and workpiece suspension is in carrier chain
On.
Further, the hot water wash area is provided with hot-water nozzle, and hot-water nozzle is arranged in carrier chain two sides, and hot water is through warm
Sprinkler head is sprayed onto workpiece surface.
Further, the degreasing area includes the pre- degreasing area set gradually, main degreasing area, pre- degreasing area and main degreasing area
In be provided with degreasing agent spray head, degreasing agent spray head is arranged in carrier chain two sides, and degreasing agent is sprayed onto workpiece through degreasing agent spray head
Surface.
Further, first water wash zone includes one area of washing set gradually, 2nd area of washing, washes an area and washing
2nd area are provided with water washing spray head, and water washing spray head is arranged in carrier chain two sides, and water is sprayed on workpiece through water washing spray head.
Further, the silane treatment area is provided with silane spray head, and the setting of silane spray head is in carrier chain two sides, silane warp
Silane spray head is sprayed onto workpiece surface.
Further, second water wash zone includes 3rd area of washing set gradually, 4th area of washing, washes 3rd area and washing
4th area are provided with water washing spray head, and water washing spray head is arranged in carrier chain two sides, and water is sprayed on workpiece through water washing spray head.
Further, the baking zone is provided with biomass thermal blower, and the hot wind that biomass thermal blower generates blows to workpiece
Surface.
Further, the plastic-spraying area is provided with molding powder spray head, and molding powder spray head is arranged in carrier chain two sides, and molding powder is through molding powder
Spray head is sprayed onto workpiece surface.
Further, the baking-curing area is provided with plastic-spraying solidification room, and workpiece is heat cured for by plastic-spraying solidification room.
Invention additionally discloses a kind of production technologies based on a kind of above-mentioned network cabinet production line, including walk as follows
It is rapid:
A, blank material: being suspended on carrier chain by blank feeding in blank feeding area, carrier chain drive blank material run to
Stamping Area；
B, punching press: after the blank material in step A is transported to Stamping Area by carrier chain, being removed, right according to production requirement
Blank material carries out punching press, is stamping parts after the completion of punching press, then stamping parts is suspended on carrier chain, carrier chain drives punching press
Part is run to welding section；
C, it welds: after the stamping parts in step B is transported to welding section by carrier chain, being removed, it is right according to production requirement
Stamping parts is welded, and is weldment after the completion of welding, then weldment is suspended on carrier chain, carrier chain drives welding
Part is run to correction area；
D, it corrects: after the weldment in step C is transported to correction area by carrier chain, being removed and corrected, until symbol
Close require, correction after the completion of be corrective piece, then corrective piece is suspended on carrier chain, carrier chain drive corrective piece run to
Sanding Area；
E, it polishes: after the corrective piece in step D is transported to Sanding Area by carrier chain, being removed and polished, by it
The welding position on surface polishes smooth, and is polishing part after the completion of polishing, then polishing part is suspended on carrier chain, carrier chain
Polishing part is driven to run to hot water wash area；
F, hot water wash: 30-40 DEG C of hot water spray to polishing part surface removes impurity, the dust on its surface etc., each beats
The time for grinding part hot water wash is 2-4min；
G, degreasing: the polishing part after hot water washes is run to degreasing area, and degreasing agent is sprayed onto polishing part surface, removes its table
The impurity such as the greasy dirt in face, each polishing part degreasing used time 4-6min；
H, the first washing: the polishing part after degreasing is run to the first water wash zone, and water is sprayed on its surface, removes its surface
Degreasing agent, each polishing part first washes used time 8-12min；
I, silane treatment: the polishing part after the first washing is run to silane treatment area, and silane-water solution is sprayed to polishing part
Surface, each polishing part silane treatment used time 8-12min；
J, the second washing: the polishing part after silane treatment is run to the second water wash zone, and water is sprayed on its surface, removes it
The silane-water solution on surface, each polishing part second wash used time 8-12min；
K, dry: the polishing part after the second washing is run to baking zone, and baking zone temperature is 120-140 DEG C, each polishing
Part dries used time 5-10min；
L, plastic-spraying: the polishing part after drying is run to plastic-spraying area, and molding powder is uniformly sprayed onto the surface of polishing part, after the completion of plastic-spraying
As plastic-spraying part；
M, baking-curing: plastic-spraying part is run to baking-curing area, and the temperature in baking-curing area is 180-220 DEG C, each spray
Plastic baking-curing used time 15-20min；
N, blanking assembles: the plastic-spraying part after baking-curing runs to blanking and assembles area, and the plastic-spraying part after baking-curing is taken
Under, and each plastic-spraying part is assembled into network cabinet finished product, finished product is transported to subsequent processing again and further detects, packs.
The beneficial effects of the present invention are:
1. each process in network cabinet production process is integrated on the assembly line of a circulation by the present invention, and is passed through
Workpiece is successively delivered to each process and is processed accordingly by carrier chain, from blank to finished product, on a production line
Realize, compared with the existing technology in distributed processing method, production efficiency is higher, and homogeneity of product is preferable；
2. hot water is sprayed onto workpiece surface through hot-water nozzle, impurity of workpiece surface etc. can be removed first, in order under
The progress of one process；
3. first workpiece surface greasy dirt is then thoroughly removed, will be taken off by simple cleaning workpiece surface and oil contaminant, main degreasing in pre- degreasing area
Rouge is distinguished into pre- degreasing area and main degreasing area purpose is, prevents having more greasy dirt to be back in degreasing area when a degreasing, shadow
Degreasing agent concentration is rung, and then prevents from influencing degreasing effect, and also to be convenient to clean degreasing area；
4. washing an area, first simple cleaning workpiece surface degreasing agent, 2nd area of washing are then thoroughly clear by workpiece surface degreasing agent
It removes, in case residual degreasing agent influences subsequent processing；
5. not phosphorous without harmful heavy metal ions during silane treatment, without heating, it is heavy that silane treatment process does not generate
Slag, short processing time, control is easy, and processing step is few, can save table tune process, and tank liquor is reusable, while can be effective
Subsequent molding powder is improved to the adhesive force of substrate；
6. washing the 3rd area first simple silane-water solution for clearing up workpiece surface, 4th area are washed then by the silane water of workpiece surface
Solution thoroughly removes；
7. the application drying effect of biomass thermal blower is preferable and free from environmental pollution, meet environmental requirement, it is energy saving；
8. plastic-spraying process is not necessarily to solvent or diluent, and plastic-spraying process no pollution to the environment, harmless to the human body, appearance of coat is quality
Different, adhesive force and mechanical strength are stronger；
9. plastic-spraying, which solidifies room, provides specific baking temperature for the solidification of molding powder on workpiece, to guarantee that molding powder is closely attached to
Workpiece surface, surface quality are preferable.
Detailed description of the invention
Fig. 1 is a kind of schematic diagram of network cabinet production line in the embodiment of the present invention；
Fig. 2 is the sectional view of carrier chain in the embodiment of the present invention；
Wherein, support plate -1, idler wheel -2, connecting shaft -3, hook -4, chain -5, chain wheel -6.
Specific embodiment
The present invention is described in detail below in conjunction with attached drawing.
Embodiment one:
As shown in Figure 1, a kind of network cabinet production line, including blank feeding area, the Stamping Area, welding set gradually
Area, correction area, Sanding Area, hot water wash area, degreasing area, the first water wash zone, silane treatment area, the second water wash zone, baking zone, plastic-spraying
Area, baking-curing area, blanking assemble area, further include carrier chain, driving device, and carrier chain successively passes through above-mentioned each region, drive
Dynamic device drives carrier chain shuttling movement, and workpiece suspension is on carrier chain.
Each process in network cabinet production process is integrated on the assembly line of a circulation by the present invention, and by defeated
It send chain that workpiece is successively delivered to each process to be processed accordingly, it, can be real on a production line from blank to finished product
It is existing, compared with the existing technology in distributed processing method, production efficiency is higher, and homogeneity of product is preferable.
Further, the hot water wash area is provided with hot-water nozzle, and hot-water nozzle is arranged in carrier chain two sides, and hot water is through warm
Sprinkler head is sprayed onto workpiece surface, and hot water is sprayed onto workpiece surface through hot-water nozzle, can first remove impurity of workpiece surface etc.
It removes, in order to the progress of subsequent processing.
Further, the degreasing area includes the pre- degreasing area set gradually, main degreasing area, pre- degreasing area and main degreasing area
In be provided with degreasing agent spray head, degreasing agent spray head is arranged in carrier chain two sides, and degreasing agent is sprayed onto workpiece through degreasing agent spray head
Surface, first workpiece surface greasy dirt is then thoroughly removed, degreasing is distinguished by simple cleaning workpiece surface and oil contaminant, main degreasing in pre- degreasing area
It is at pre- degreasing area and main degreasing area purpose, prevents having more greasy dirt to be back in degreasing area when a degreasing, influence degreasing
Agent concentration, and then prevent from influencing degreasing effect, and also to be convenient to clean degreasing area.
Further, first water wash zone includes one area of washing set gradually, 2nd area of washing, washes an area and washing
2nd area are provided with water washing spray head, and water washing spray head is arranged in carrier chain two sides, and water is sprayed on workpiece through water washing spray head, washing one
First simple cleaning workpiece surface degreasing agent, 2nd area of washing then thoroughly remove workpiece surface degreasing agent in area, in order to avoid residual degreasing agent
Influence subsequent processing.
Further, the silane treatment area is provided with silane spray head, and the setting of silane spray head is in carrier chain two sides, silane warp
Silane spray head is sprayed onto workpiece surface, and silane treatment is not phosphorous in the process without harmful heavy metal ions, without heating, at silane
Reason process does not generate sediment, and short processing time, control is easy, and processing step is few, can save table tune process, tank liquor is repeatable to be made
With, while subsequent molding powder can be effectively improved to the adhesive force of substrate.
Further, second water wash zone includes 3rd area of washing set gradually, 4th area of washing, washes 3rd area and washing
4th area are provided with water washing spray head, and water washing spray head is arranged in carrier chain two sides, and water is sprayed on workpiece through water washing spray head, washing three
First the simple silane-water solution for clearing up workpiece surface, 4th area of washing then thoroughly remove the silane-water solution of workpiece surface in area.
Further, the baking zone is provided with biomass thermal blower, and the hot wind that biomass thermal blower generates blows to workpiece
The application drying effect on surface, biomass thermal blower is preferable and free from environmental pollution, meets environmental requirement, energy saving.
Further, the plastic-spraying area is provided with molding powder spray head, and molding powder spray head is arranged in carrier chain two sides, and molding powder is through molding powder
Spray head is sprayed onto workpiece surface, and plastic-spraying process is not necessarily to solvent or diluent, and plastic-spraying process no pollution to the environment, harmless to the human body, outside coating
Appearance quality is excellent, and adhesive force and mechanical strength are stronger.
Further, the baking-curing area is provided with plastic-spraying solidification room, and workpiece is heat cured for by plastic-spraying solidification room,
Plastic-spraying solidifies room and provides specific baking temperature for the solidification of molding powder on workpiece, to guarantee that molding powder is closely attached to workpiece surface,
Surface quality is preferable.
Further, as shown in Fig. 2, the carrier chain in the present invention include support plate 1, roll be mounted in support plate 1
Idler wheel 2, the connecting shaft 3 by coaxial two idler wheels 2 link together, the hook 4 being lifted in connecting shaft 3, all connecting shafts 3 are logical
It crosses chain 5 to link together, further includes the chain wheel 6 engaged with chain 5, chain wheel 6 is driven by driving device, the drive in the present embodiment
Dynamic device is motor, and motor band movable chain wheel 6 rotates, and the operation of 6 drive chain 5 of chain wheel is each on chain 5 under the action of chain 5
A idler wheel 2 rolls in support plate 1, and then hook is driven 4 to move along the path of production line, and workpiece suspension is being linked up with when production
It is transported to each station on 4, and then completes the processing of different processes.
Invention additionally discloses a kind of production technologies based on a kind of above-mentioned network cabinet production line, including walk as follows
It is rapid:
A, blank material: being suspended on carrier chain by blank feeding in blank feeding area, carrier chain drive blank material run to
Stamping Area；
B, punching press: after the blank material in step A is transported to Stamping Area by carrier chain, being removed, right according to production requirement
Blank material carries out punching press, is stamping parts after the completion of punching press, then stamping parts is suspended on carrier chain, carrier chain drives punching press
Part is run to welding section；
C, it welds: after the stamping parts in step B is transported to welding section by carrier chain, being removed, it is right according to production requirement
Stamping parts is welded, and is weldment after the completion of welding, then weldment is suspended on carrier chain, carrier chain drives welding
Part is run to correction area；
D, it corrects: after the weldment in step C is transported to correction area by carrier chain, being removed and corrected, until symbol
Close require, correction after the completion of be corrective piece, then corrective piece is suspended on carrier chain, carrier chain drive corrective piece run to
Sanding Area；
E, it polishes: after the corrective piece in step D is transported to Sanding Area by carrier chain, being removed and polished, by it
The welding position on surface polishes smooth, and is polishing part after the completion of polishing, then polishing part is suspended on carrier chain, carrier chain
Polishing part is driven to run to hot water wash area；
F, hot water wash: 30 DEG C of hot water spray to polishing part surface removes impurity, the dust on its surface etc., each polishing
The time of part hot water wash is 2min；
G, degreasing: the polishing part after hot water washes is run to degreasing area, and degreasing agent is sprayed onto polishing part surface, removes its table
The impurity such as the greasy dirt in face, each polishing part degreasing used time 4min；
H, the first washing: the polishing part after degreasing is run to the first water wash zone, and water is sprayed on its surface, removes its surface
Degreasing agent, each polishing part first washes used time 8min；
I, silane treatment: the polishing part after the first washing is run to silane treatment area, and silane-water solution is sprayed to polishing part
Surface, each polishing part silane treatment used time 8min；
J, the second washing: the polishing part after silane treatment is run to the second water wash zone, and water is sprayed on its surface, removes it
The silane-water solution on surface, each polishing part second wash used time 8min；
K, dry: the polishing part after the second washing is run to baking zone, and baking zone temperature is 120 DEG C, and each polishing part is dried
Dry used time 5min；
L, plastic-spraying: the polishing part after drying is run to plastic-spraying area, and molding powder is uniformly sprayed onto the surface of polishing part, after the completion of plastic-spraying
As plastic-spraying part；
M, baking-curing: plastic-spraying part is run to baking-curing area, and the temperature in baking-curing area is 180 DEG C, each plastic-spraying part
Baking-curing used time 15min；
N, blanking assembles: the plastic-spraying part after baking-curing runs to blanking and assembles area, and the plastic-spraying part after baking-curing is taken
Under, and each plastic-spraying part is assembled into network cabinet finished product, finished product is transported to subsequent processing again and further detects, packs.
Embodiment two:
Invention additionally discloses a kind of production technologies based on a kind of above-mentioned network cabinet production line, including walk as follows
It is rapid:
A, blank material: being suspended on carrier chain by blank feeding in blank feeding area, carrier chain drive blank material run to
Stamping Area；
B, punching press: after the blank material in step A is transported to Stamping Area by carrier chain, being removed, right according to production requirement
Blank material carries out punching press, is stamping parts after the completion of punching press, then stamping parts is suspended on carrier chain, carrier chain drives punching press
Part is run to welding section；
C, it welds: after the stamping parts in step B is transported to welding section by carrier chain, being removed, it is right according to production requirement
Stamping parts is welded, and is weldment after the completion of welding, then weldment is suspended on carrier chain, carrier chain drives welding
Part is run to correction area；
D, it corrects: after the weldment in step C is transported to correction area by carrier chain, being removed and corrected, until symbol
Close require, correction after the completion of be corrective piece, then corrective piece is suspended on carrier chain, carrier chain drive corrective piece run to
Sanding Area；
E, it polishes: after the corrective piece in step D is transported to Sanding Area by carrier chain, being removed and polished, by it
The welding position on surface polishes smooth, and is polishing part after the completion of polishing, then polishing part is suspended on carrier chain, carrier chain
Polishing part is driven to run to hot water wash area；
F, hot water wash: 35 DEG C of hot water spray to polishing part surface removes impurity, the dust on its surface etc., each polishing
The time of part hot water wash is 3min；
G, degreasing: the polishing part after hot water washes is run to degreasing area, and degreasing agent is sprayed onto polishing part surface, removes its table
The impurity such as the greasy dirt in face, each polishing part degreasing used time 5min；
H, the first washing: the polishing part after degreasing is run to the first water wash zone, and water is sprayed on its surface, removes its surface
Degreasing agent, each polishing part first washes used time 10min；
I, silane treatment: the polishing part after the first washing is run to silane treatment area, and silane-water solution is sprayed to polishing part
Surface, each polishing part silane treatment used time 10min；
J, the second washing: the polishing part after silane treatment is run to the second water wash zone, and water is sprayed on its surface, removes it
The silane-water solution on surface, each polishing part second wash used time 10min；
K, dry: the polishing part after the second washing is run to baking zone, and baking zone temperature is 130 DEG C, and each polishing part is dried
Dry used time 8min；
L, plastic-spraying: the polishing part after drying is run to plastic-spraying area, and molding powder is uniformly sprayed onto the surface of polishing part, after the completion of plastic-spraying
As plastic-spraying part；
M, baking-curing: plastic-spraying part is run to baking-curing area, and the temperature in baking-curing area is 200 DEG C, each plastic-spraying part
Baking-curing used time 18min；
Embodiment three:
Invention additionally discloses a kind of production technologies based on a kind of above-mentioned network cabinet production line, including walk as follows
It is rapid:
A, blank material: being suspended on carrier chain by blank feeding in blank feeding area, carrier chain drive blank material run to
Stamping Area；
B, punching press: after the blank material in step A is transported to Stamping Area by carrier chain, being removed, right according to production requirement
Blank material carries out punching press, is stamping parts after the completion of punching press, then stamping parts is suspended on carrier chain, carrier chain drives punching press
Part is run to welding section；
C, it welds: after the stamping parts in step B is transported to welding section by carrier chain, being removed, it is right according to production requirement
Stamping parts is welded, and is weldment after the completion of welding, then weldment is suspended on carrier chain, carrier chain drives welding
Part is run to correction area；
D, it corrects: after the weldment in step C is transported to correction area by carrier chain, being removed and corrected, until symbol
Close require, correction after the completion of be corrective piece, then corrective piece is suspended on carrier chain, carrier chain drive corrective piece run to
Sanding Area；
E, it polishes: after the corrective piece in step D is transported to Sanding Area by carrier chain, being removed and polished, by it
The welding position on surface polishes smooth, and is polishing part after the completion of polishing, then polishing part is suspended on carrier chain, carrier chain
Polishing part is driven to run to hot water wash area；
F, hot water wash: 40 DEG C of hot water spray to polishing part surface removes impurity, the dust on its surface etc., each polishing
The time of part hot water wash is 4min；
G, degreasing: the polishing part after hot water washes is run to degreasing area, and degreasing agent is sprayed onto polishing part surface, removes its table
The impurity such as the greasy dirt in face, each polishing part degreasing used time 6min；
H, the first washing: the polishing part after degreasing is run to the first water wash zone, and water is sprayed on its surface, removes its surface
Degreasing agent, each polishing part first washes used time 12min；
I, silane treatment: the polishing part after the first washing is run to silane treatment area, and silane-water solution is sprayed to polishing part
Surface, each polishing part silane treatment used time 12min；
J, the second washing: the polishing part after silane treatment is run to the second water wash zone, and water is sprayed on its surface, removes it
The silane-water solution on surface, each polishing part second wash used time 12min；
K, dry: the polishing part after the second washing is run to baking zone, and baking zone temperature is 140 DEG C, and each polishing part is dried
Dry used time 10min；
L, plastic-spraying: the polishing part after drying is run to plastic-spraying area, and molding powder is uniformly sprayed onto the surface of polishing part, after the completion of plastic-spraying
As plastic-spraying part；
M, baking-curing: plastic-spraying part is run to baking-curing area, and the temperature in baking-curing area is 220 DEG C, each plastic-spraying part
Baking-curing used time 20min；
Each process in network cabinet production process is integrated on the assembly line of a circulation by the present invention, and by defeated
It send chain that workpiece is successively delivered to each process to be processed accordingly, it, can be real on a production line from blank to finished product
It is existing, compared with the existing technology in distributed processing method, production efficiency is higher, and homogeneity of product is preferable.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (10)
1. a kind of network cabinet production line, it is characterised in that: including blank feeding area, the Stamping Area, welding set gradually
Area, correction area, Sanding Area, hot water wash area, degreasing area, the first water wash zone, silane treatment area, the second water wash zone, baking zone, plastic-spraying
Area, baking-curing area, blanking assemble area, further include carrier chain, driving device, and carrier chain successively passes through above-mentioned each region, drive
Dynamic device drives carrier chain shuttling movement, and workpiece suspension is on carrier chain.
2. a kind of network cabinet production line according to claim 1, it is characterised in that: the hot water wash area is provided with
Hot-water nozzle, hot-water nozzle are arranged in carrier chain two sides, and hot water is sprayed onto workpiece surface through hot-water nozzle.
3. a kind of network cabinet production line according to claim 1, it is characterised in that: the degreasing area includes successively
Pre- degreasing area, the main degreasing area being arranged are provided with degreasing agent spray head, the setting of degreasing agent spray head in pre- degreasing area and main degreasing area
In carrier chain two sides, degreasing agent is sprayed onto workpiece surface through degreasing agent spray head.
4. a kind of network cabinet production line according to claim 1, it is characterised in that: first water wash zone includes
One area of washing, 2nd area of washing set gradually, one area of washing and 2nd area of washing are provided with water washing spray head, and water washing spray head setting exists
Carrier chain two sides, water are sprayed on workpiece through water washing spray head.
5. a kind of network cabinet production line according to claim 1, it is characterised in that: the silane treatment area setting
There is silane spray head, silane spray head is arranged in carrier chain two sides, and silane is sprayed onto workpiece surface through silane spray head.
6. a kind of network cabinet production line according to claim 1, it is characterised in that: second water wash zone includes
3rd area of washing, 4th area of washing set gradually, 3rd area of washing and 4th area of washing are provided with water washing spray head, and water washing spray head setting exists
Carrier chain two sides, water are sprayed on workpiece through water washing spray head.
7. a kind of network cabinet production line according to claim 1, it is characterised in that: the baking zone is provided with life
Substance air-heater, the hot wind that biomass thermal blower generates blow to workpiece surface.
8. a kind of network cabinet production line according to claim 1, it is characterised in that: the plastic-spraying area is provided with modeling
Powder spray head, molding powder spray head are arranged in carrier chain two sides, and molding powder is sprayed onto workpiece surface through molding powder spray head.
9. a kind of network cabinet production line according to claim 1, it is characterised in that: the baking-curing area setting
There is plastic-spraying to solidify room, workpiece is heat cured for by plastic-spraying solidification room.
10. it is a kind of based on a kind of described in any item production technologies of network cabinet production line of such as claim 1-9, it is special
Sign is, includes the following steps:
A, blank material: being suspended on carrier chain by blank feeding in blank feeding area, and carrier chain drives blank material to run to punching press
Area；
B, punching press: after the blank material in step A is transported to Stamping Area by carrier chain, being removed, according to production requirement, to blank
Material carries out punching press, is stamping parts after the completion of punching press, then stamping parts is suspended on carrier chain, and carrier chain drives stamping parts fortune
It goes to welding section；
C, it welds: after the stamping parts in step B is transported to welding section by carrier chain, being removed, according to production requirement, to punching press
Part is welded, and is weldment after the completion of welding, then weldment is suspended on carrier chain, and carrier chain drives weldment fortune
Row extremely correction area；
D, it corrects: after the weldment in step C is transported to correction area by carrier chain, being removed and corrected, until conforming to
It asks, is corrective piece after the completion of correction, then corrective piece is suspended on carrier chain, carrier chain drives corrective piece to run to polishing
Area；
E, it polishes: after the corrective piece in step D is transported to Sanding Area by carrier chain, being removed and polished, by its surface
Welding position polish smooth, polishing after the completion of be polishing part, then polishing part is suspended on carrier chain, carrier chain drive
Polishing part is run to hot water wash area；
F, hot water wash: 30-40 DEG C of hot water spray to polishing part surface removes impurity, the dust on its surface etc., each polishing part
The time of hot water wash is 2-4min；
G, degreasing: the polishing part after hot water washes is run to degreasing area, and degreasing agent is sprayed onto polishing part surface, removes its surface
The impurity such as greasy dirt, each polishing part degreasing used time 4-6min；
H, the first washing: the polishing part after degreasing is run to the first water wash zone, and water is sprayed on its surface, removes the de- of its surface
Rouge agent, each polishing part first wash used time 8-12min；
I, silane treatment: the polishing part after the first washing is run to silane treatment area, and silane-water solution is sprayed to polishing part surface,
Each polishing part silane treatment used time 8-12min；
J, the second washing: the polishing part after silane treatment is run to the second water wash zone, and water is sprayed on its surface, removes its surface
Silane-water solution, each polishing part second washes used time 8-12min；
K, dry: the polishing part after the second washing is run to baking zone, and baking zone temperature is 120-140 DEG C, and each polishing part is dried
Dry used time 5-10min；
L, plastic-spraying: the polishing part after drying is run to plastic-spraying area, and molding powder is uniformly sprayed onto the surface of polishing part, is after the completion of plastic-spraying
Plastic-spraying part；
M, baking-curing: plastic-spraying part is run to baking-curing area, and the temperature in baking-curing area is 180-220 DEG C, each plastic-spraying part
Baking-curing used time 15-20min；
N, blanking assembles: the plastic-spraying part after baking-curing runs to blanking and assembles area, and the plastic-spraying part after baking-curing is removed, and
Each plastic-spraying part is assembled into network cabinet finished product, finished product is transported to subsequent processing again and further detects, packs.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811390868.1A CN109433491A (en) | 2018-11-21 | 2018-11-21 | A kind of network cabinet production line and production technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811390868.1A CN109433491A (en) | 2018-11-21 | 2018-11-21 | A kind of network cabinet production line and production technology |
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ID=65553300
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110694844A (en) * | 2019-11-05 | 2020-01-17 | 泰安盛源电气有限公司 | Electric cabinet pretreatment line and treatment process |
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