CN109423773A - It is used to form the method that non-woven cloth products are reinforced in molding - Google Patents
It is used to form the method that non-woven cloth products are reinforced in molding Download PDFInfo
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- CN109423773A CN109423773A CN201810918932.2A CN201810918932A CN109423773A CN 109423773 A CN109423773 A CN 109423773A CN 201810918932 A CN201810918932 A CN 201810918932A CN 109423773 A CN109423773 A CN 109423773A
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- Prior art keywords
- woven fabrics
- fiber
- woven
- molding
- cloth
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/736—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged characterised by the apparatus for arranging fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4374—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
Abstract
The present invention relates to one kind to be used to form the method that non-woven cloth products (90) are reinforced in molding, it supplies and is routed on shaping fiber savings object (50) including forming shaping fiber savings object (50) and non-woven fabrics (72) will be covered from top, formed nonwoven cloth (80) are consequently formed.Next, reinforcing formed nonwoven cloth (80) in bracing means (88), non-woven cloth products (90) are reinforced to be formed to form.
Description
Technical field
The present invention relates to a kind of methods for being used to form molding and reinforcing non-woven cloth products.
Background technique
Formed non-woven fabrics determination application field in, it may be desirable to production have scheduled uneven lateral contour and/
Or the non-woven cloth products of longitudinal profile.One application example is the component for producing motor vehicles liner.
Non-woven cloth products are reinforced in order to produce molding, such as describe one kind for that will decompose in 2 695 976A1 of EP
Fiber be supplied to the feeding device on transmitting device, the feeding device have multiple horizontally adjacent arrangements supply section.Often
A supply section is all assigned the gripping roll that can individually control, which pulls corresponding fiber base material, the fiber base
Material is broken down into individual fiber or fleeces followed by expander and is dispersed on transmitting device.Pass through this side
Formula can be controled by the difference of the gripping roll in supply section to produce formed nonwoven cloth breadth, next can be such as
Reinforcing process is subjected to by needle thorn.
It is verified, in such contoured unit, in the transverse direction of generated non-woven fabrics
Especially close connection will not be generated by Fiber Bridge, thus finally will appear inhomogeneities and with the distribution of desired fiber block
Deviation.In addition, the transition that the fiber that the supply section being adjacently positioned by two is spread is put aside between object may partly phase
To jump, they remain on presence after reinforcing.
Summary of the invention
The object of the present invention is to provide a kind of methods for being used to form molding and reinforcing non-woven cloth products, are ensured using this method
Regardless of still all having the non-woven cloth products of high stability in a lateral direction on the longitudinal direction of non-woven cloth products, and lead to
Crossing this method can be realized soft transition between the different height region of generated non-woven cloth products.
According to the present invention, this be used to form molding reinforce non-woven cloth products method the following steps are included:
It forms shaping fiber and puts aside object；
Non-woven fabrics supply will be covered from top and is routed on shaping fiber savings object, to form formed nonwoven cloth；With
And
Formed nonwoven cloth is reinforced in bracing means, reinforces non-woven cloth products to be formed to form.
Non-woven fabrics is covered by supply, adds underlying strength to shaping fiber savings object.In addition, being existed by covering non-woven fabrics
Unexpected transition between the fiber block section (Fasermassenabschnitten) of the different level of profile is in reinforcing
Before be softened.Finally, covering non-woven fabrics also has the advantages that avoid putting aside from shaping fiber to blow out fiber in object.
In a preferred design scheme, in order to form formed nonwoven cloth, basic non-woven fabrics is also supplied, in basic nonwoven
Fiber type savings object is laid on cloth, so that formed nonwoven cloth be made to have by basic non-woven fabrics, shaping fiber savings object and covering
The sandwich structure that non-woven fabrics is constituted.Thus the underlying strength of formed nonwoven cloth is further improved, and in sandwich state
In ideally protect shaping fiber savings object be not blown away.
In the first variant, by being previously formed formed nonwoven cloth intermediate products and decomposing in decomposition unit formed nonwoven
Cloth intermediate products put aside object to form shaping fiber.It is formed in all directions in shaping fiber savings object as a result,
Close Fiber Bridge.
Preferably, decomposition unit has herein is equipped at least one with teeth or pin combing rollerIt should
At least one combing roller is spread to using the fiber of the decomposition of non-woven fabrics intermediate products or fleeces as shaping fiber savings object
On basic non-woven fabrics or conveying device.
Such combing roller advantageously have at least 200 revs/min, preferably at least 500 revs/min, more preferably extremely
Few 1000 revs/min, more preferably at least 2000 revs/min, even more desirably at least 3000 revs/min of revolving speed.Thus
Ensure that non-woven fabrics intermediate products are completely disassembled into individual fiber or fleeces.
In order to improve the stability during the distribution or transport of shaping fiber savings object on a conveyor, conveying device
It is preferably designed for the sieve band with lower suction section.
In the second variant, shaping fiber is put aside object and is filled by the supply of the supply section with multiple horizontally adjacent arrangements
It sets to be formed.
Feeding mechanism preferably has multiple driven gripping rolls that can individually control and at least one is common with gripping roll
Driven expander (the angetriebene of effect), wherein each supply section is assigned the drawing material of oneself
Roller.With this configuration, especially safety and targetedly almost any 3D profile of generation shaping fiber savings object.
In a preferred design scheme, each gripping roll be supplied to herein itself rove or the fiber of itself without
Woven fabric item.This improves the accuracy when forming formed nonwoven cloth savings object.
In a preferred design scheme, the reinforcing of formed nonwoven cloth is pierced by needle and is realized, preferably in needle machine, more excellent
It is selected in double needle machine and realizes, wherein shank follows substantially elliptical path during needle thorn.Thus avoid the nothing in reinforcing
Braking effect in woven fabric product.
Thus formed nonwoven cloth and the intensity for also forming reinforcing non-woven cloth products in turn can also further increase, i.e.,
Fiber will be covered and perhaps there are also base fiber pre-reinforcements.
Detailed description of the invention
Fig. 1 is the equipment for executing the embodiment of the method according to the present invention for being used to form molding reinforcing non-woven cloth products
Schematic side elevation；
Fig. 2 is adapted for forming the perspective schematic view of the device of formed nonwoven cloth intermediate products or shaping fiber savings object；
Fig. 3 is adapted for forming the schematic side elevational of another device of formed nonwoven cloth intermediate products or shaping fiber savings object
Figure；
Fig. 4 is adapted for forming the schematic side elevational of another device of formed nonwoven cloth intermediate products or shaping fiber savings object
Figure；
Fig. 5 is the schematic diagram of a part of workable equipment when forming formed nonwoven cloth；
Fig. 6 is the schematic diagram of a part of workable equipment when forming molding and reinforcing non-woven cloth products；And
Fig. 7 is the schematic side elevational of the workable decomposition unit when forming formed nonwoven cloth or shaping fiber savings object
Figure.
Specific embodiment
In the scope of this specification, term " non-woven fabrics " is intended to include all possible set of fiber or fleeces,
It wherein further include fibrous batt and pile.Term " non-woven fabrics intermediate products " further includes discontinuous fiber savings object.It is same suitable
For term " shaping fiber savings object ".For example, non-woven fabrics intermediate products or shaping fiber savings object can be by being separated from each other
Nonwoven strip band formed.
Process according to the method for the present invention has been illustratively described with reference to Fig. 1.By means of feeding mechanism 22, filled in transmission
Formation formed nonwoven cloth intermediate products 78, the transmitting device 10 on 10 is set preferably continuously to move on transmission direction T.Transmission
Device 10 can be designed as transmission belt and be preferably designed to the sieve band of lower suction.The speed of transmitting device 10 is preferably 0.2
To in the range of 20 ms/min, more preferably in the range of 0.5 to 10 m/min.Formed nonwoven cloth intermediate products 78 not only may be used
With transverse to transmission direction T and also can on transmission direction T random molding.The molding of non-woven fabrics intermediate products 78 is only by showing
The step shape of meaning property description indicates.
In order to generate profile, different amounts of fiber or fleeces are directed to using each supply section 23 by feeding mechanism 22
Be supplied on transmitting device 10 to property, the feeding mechanism preferably have multiple horizontally adjacent arrangements supply section 23 (referring to
Fig. 2).Feeding mechanism 22 is described in detail below with reference to Fig. 2 to 4.
Measuring device 14, which can measure, is formed by the width that non-woven fabrics intermediate products 78 extend at it transverse to transmission direction T
Base weight on degree is formed by non-woven fabrics so that therefore measurement lateral contour and movement based on transmitting device 10 also measure
Between product 78 longitudinal profile.Measuring device 14 preferably includes multiple measurements of the transmission direction T transverse to transmitting device 10
Section, and distinctive measurement is executed in each measurement section.In this way can two-dimensionally, i.e. in longitudinal direction and cross
Profile is measured on direction.It is such measurement section width between 5 and 100mm, preferably between 15 and 50mm,
More preferably between 20 and 25mm.Further, it is possible to use conveyor type weighing apparatus.
Measuring device 14 can be designed to the form of mechanical measuring device.Measuring device 14 can also be designed as to radiation to survey
Measure device.In this case, actinometry probe is arranged in each measurement section, and corresponding survey is determined by actinometry
The base weight of the non-woven fabrics intermediate products 78 in section is measured, or single actinometry probe is provided, it can be among non-woven fabrics
Transverse shifting on the width of product 78, and continuously or at certain measurement distances record the base of non-woven fabrics intermediate products 78
Weight.Equally, the combined application of radiation measurement assembly and mechanical measuring device 14 is also possible.
The result of measuring device 14, which is sent to, controls or regulates device 20, and the result based on measuring device 14, which controls, to be supplied
Device 22 is answered, to provide the desired non-homogeneous lateral contour of non-woven fabrics intermediate products 78 and/or longitudinal profile.
Then formed nonwoven cloth intermediate products 78 are supplied to decomposition unit 40, decomposition unit will produce among formed nonwoven cloth
Product 78 resolve into fiber or fleeces.Decomposition unit 40 includes at least one combing roller 42 with tooth or pin, is preferably designed for
With at least 200 revs/min, preferably at least 500 revs/min, more preferably at least 1000 revs/min, more preferably at least 2000 turns/
Minute, the turbine roller of still more preferably at least 3000 revs/min of revolving speed.Combing roller 42 is preferably in formed nonwoven cloth intermediate products
It continuously designs, but can also be made of multiple adjacent sections on 78 entire width.
When the diameter of combing roller 42 is preferably 20cm to 100cm, more preferably 30cm to 70cm, the rotation of combing roller 42
Speed is at least 200 ms/min, preferably at least 500 ms/min, more preferably at least 1000 ms/min, still more preferably at least
2000 ms/min.
In addition, decomposition unit 40 includes at least one gripping roll 43, the formed nonwoven cloth intermediate products for being used to introduce
78 are delivered to combing roller 42.In the illustrated embodiment, gripping roll 43 and combing roller 42 have opposite direction of rotation.It is preferred that
Ground, there is exactly a gripping rolls 43, extend on the entire width of formed nonwoven cloth intermediate products 78.But it can also phase
Multiple gripping rolls 43 are arranged adjacently, they can together or separately drive.Slot 44 to by gripping roll 43 in formed nonwoven cloth
Between product 78 it is targeted supply be supported.In the current situation, slot 44 is formed as inverted draw cutBut it can also be arranged in 43 lower section of gripping roll.
Gripping roll 43 is preferably with speed identical with transmitting device 10 operation.Between transmitting device 10 and gripping roll 43
Transition part in help roll 45 also can be set.
In the example shown, the fiber or fleeces decomposed by decomposition unit 40 is spread as shaping fiber savings object 50
Onto basic non-woven fabrics 66, which is transmitted below decomposition unit 40 in conveying device 16 along transmission direction F.Base
Plinth non-woven fabrics 66 is preferably provided on the basic nonwoven fabric roll 68 of roll form, and therefrom on the direction of decomposition unit 40
It is extracted.Conveying direction F and transmission direction T are preferably identical, and however, you can also not same.The development rate of basic non-woven fabrics 66 is preferably
Speed corresponding to conveying device 16.
Conveying device 16 is preferably designed to sieve band, equipped with lower suction section 70.Under any circumstance, the lower suction section
70 are necessarily present in the region in the supply centre of the fiber or fleeces supplied by decomposition unit 40, but fill preferably along conveying
The entire transport path for setting 16 exists, to ensure the transporting safely without being blown away of fiber block.In order to form formed nonwoven cloth
80, after decomposition unit 40, non-woven fabrics 72 can also will be covered from top and be routed to and by decomposition unit 40 decomposed and supplied
On fiber or fleeces.Covering non-woven fabrics 72 is preferably mounted in roll form on covering nonwoven fabric roll 74 and therefrom defeated
It send and is extracted out on the F of direction.The development rate of covering non-woven fabrics 72 preferably corresponds to the conveying speed of conveying device 16.
In the region of conveying device 16, it can be measured by measuring unit 84 and be formed by formed nonwoven cloth 80.Measurement
Unit 84 is preferably formed as previously discussed with respect to measuring device 14 like that.The result of measuring unit 84 is preferably transferred to control or tune
Regulating device 20.
In the exit of conveying device 16, formed nonwoven cloth 80 is reinforced in bracing means 88, is reinforced to generate molding
Non-woven cloth products 90.Bracing means 88 is preferably designed for needle machine it is more preferable that double needle machine.In general, this bracing means 88
With gripping roll to 92 and pull roll to 93.
Then the molding formed during reinforcing can be reinforced into non-woven cloth products 90 and again wraps around coiled 86, such as passed through
Circumferential windings device 94 is wound.
It is also possible that bracing means 88 applies thermal consolidating.As such, it is contemplated that having the chemistry leaching being then dried
Stain.Other than the winding of described final products, molding can also be reinforced non-woven cloth products 90 and be cut in press machine
At individual component.It is also contemplated that non-woven cloth products 90 are reinforced in molding is supplied to deep-drawing method.
It, can also be from top by additional nonwoven cloth similar to the supply after decomposition unit 40 to covering non-woven fabrics 72
(not shown) is routed on the fiber or fleeces supplied by feeding mechanism 22, to form non-woven fabrics intermediate products 78.Similarly,
Supply unit 22 can be by fleece-laying on the raw material non-woven fabrics 12 (referring to fig. 2) conveyed, and forms molding nothing in turn
Woven fabric intermediate products 78.In addition to being spread on basic non-woven fabrics 66 shown in Fig. 1, by the fibrous material that decomposition unit 40 decomposes
Variant except, fibrous material can also directly be spread in conveying device 16.
Therefore, in principle, there are those a series of for being used to generate formed nonwoven cloth intermediate products 78 and formed nonwoven cloth 80
A possibility that this any combination.
Formed nonwoven cloth intermediate products 78 can be only by being spread or being supplied to transmission with 3D profile for fiber or fleeces
It is formed on device 10.Equally, formed nonwoven cloth intermediate products 78 can be by the way that fiber or fleeces to be supplied to 3D profile
It is formed on already existing raw material non-woven fabrics 12.In above-mentioned two situations, can respectively additionally by additional nonwoven cloth from
Top is routed on shaping fiber savings object.Finally, formed nonwoven cloth intermediate products 78 can also be by by fiber or fiber
Wadding is supplied in feeding mechanism 22 and is formed, the feeding mechanism equably delivery of fibers or fleeces, and then by being directed to
Property determining position removal (such as suction) fiber or fleeces, to extract generation profile by fiber.
In order to form formed nonwoven cloth 80, firstly there are a possibility that be: by formed nonwoven cloth intermediate products 78 as at
Fiber type savings object 50 directly decomposes on transmitting device 16.Equally exist possibility shown in Fig. 1: will be in decomposition unit 40
The fiber or fleeces of the formed nonwoven cloth intermediate products 78 of middle decomposition are routed on basic non-woven fabrics 66.In above-mentioned two situations
Under, shaping fiber savings object 50 is covered from above by covering non-woven fabrics 72, finally to obtain formed nonwoven cloth 80.
Non-woven fabrics intermediate products 78, basic non-woven fabrics object 66 and/or covering non-woven fabrics 72 are in material properties, thickness, short fibre
Tieing up length etc. can be different from each other.By selecting them, formed nonwoven cloth 80 can targetedly assign specific completely
Property.
Non-woven fabrics intermediate products 78 can also be formed via different layers, their then decomposition in decomposition unit 40
It is mixed with each other in journey.
The structure design of alternative solution is shown in FIG. 2, wherein fiber or fleeces are laid on by feeding mechanism 22
On raw material non-woven fabrics 12 through supplying.Here, in order to generate raw material non-woven fabrics 12 (being here the form of fibrous batt), fleeces
Feeder 2 is arranged in front of feeding mechanism 22.Fleeces feeder 2 can with any commercially available variant arrangement, and
There are in shown example case in lower end the discharge rolls 48 extended on the width of transmitting device 10.Transmitting device 10 will be produced
Raw raw material non-woven fabrics 12 is mobile to feeding mechanism 22.Feeding mechanism 22 is also configured to fleeces confession in the case of figure 2
To device.This fleeces feeder can be any commercially available fleeces feeder, but have multiple cross in its lower end
To in the supply section 23 of transmission direction T and horizontally adjacent arrangement, these supply sections can control with being separated from each other.Each
Supply section 23 is all assigned one in the multiple discharging distribution rollers 52 being adjacently positioned on the width of raw material non-woven fabrics 12 herein
A, these discharging distribution rollers can control apart from each other.The width of supply section 23 corresponds essentially to discharging distribution rollers 52
Width, preferably between 5mm and 100mm, more preferably between 15 and 50mm, even more preferably 20 and 25mm it
Between.The filling using fiber batt material to feeding mechanism 22 is realized via supply pipe 54, such as in shown example case, the confession
The supply pipe 58 of Ying Guanyu fleeces feeder 2 can equally go out from main 60 top set of supply line.Reversal valve 56 can provide
Switching between two supply pipes 54,58.Similarly, two supply pipes 54,58 can also pass through individual path fleeces
Material filling.Discharging distribution rollers 52 now-may be also in the measurement knot of measuring device 14 (Fig. 1) and/or measuring unit 84 (Fig. 1)
On the basis of fruit-and output fiber wadding material is distinguished at the desired position from raw material non-woven fabrics 12, to form fiber block
Profile (Fasermassenprofil).For this purpose, each discharging distribution rollers 52 are connect with the servomotor 62 of oneself.By
This, targetedly generates any desired molding of non-woven fabrics intermediate products 78.
In the embodiment shown in fig. 3, the corresponding supply section 23 of feeding mechanism 22 also transverses to transmission direction T-phase
Neighbour's arrangement, thus it is invisible in the side view of the figure.Each supply section 23 is assigned for storing and providing rove 26
Or the distributor 24 of nonwoven strip band.In the embodiment shown in fig. 3, distributor 24 is designed as spool, but can also be with
It is designed as spinneret or the like.Rove 26 or nonwoven strip extend from distributor 24 for example to the storage roller for being preferably coated with rubber
28, transverse to transmission direction T and horizontally preferably extend on all supply sections 23, and each provided by distributor 24
Rove 26 or each circle of each nonwoven strip band be adjacent to and be wrapped on storage roller 28.Storage roller 28 is a direction of rotation
Upper driving (referring to arrow corresponding in figure) is preferably driven by servomotor 30, and preferably with relatively slow speed
Spend Continuous Drive.In some embodiments, it also can be omitted storage roller 28.
In the embodiment shown in fig. 3, there are single-piece storage roller 28, received side-by-side all supply sections simultaneously
The different strands of rove 26 or nonwoven strip band.Equally, however, each supply section can have individual storage roller.
It is driven using servomotor 34 and is revolved in the same rotational direction in addition, each supply section 23 is also assigned
The gripping roll 32 turned.Gripping roll 32 pulls the corresponding rove 26 or nonwoven strip band provided by affiliated distributor 24, this
It carries out in the case where switching among storage roller 32 or directly carries out.Although each supply section 23 has the gripping roll of oneself
32, but due to being arranged successively in figure, it is only capable of seeing a gripping roll 32.Each gripping roll 32 preferably has with relative to rotation
Turn the rearwardly projecting one group of tooth in direction.
The intermediate particular advantage switched of storage roller 28 is that storage roller 28 is only loosely wrapped at those to be deposited
It trackslips under rove 26 or nonwoven strip band on storage roller.This is suitable for all supply sections, in these supply sections, draws material
Roller 32 is not driven completely or is more slowly run than storage roller 28.Only when gripping roll 32 runs faster than storage roller 28
When, the corresponding winding of rove 26 or nonwoven strip is just able to achieve tightening and correspondingly pull in material around storage roller 28.
Gripping roll 32 will have all possible velocity profile, including the platform with identical height but different length
Platform contours (for example, in the form of truncated pyramid), this depends on the expectation given amounts of fibrous material.
The rove 26 or nonwoven strip driven by gripping roll 32 is transmitted to expander 36 preferably by means of slot 33, the open-width
Roller is preferably integrally designed, and is extended transverse to transmission direction T and horizontally across all supply sections 23.Equally, however
It can there are individual expanders for each supply section 23.
Expander 36 is driven up under shown example case in side identical with gripping roll 32.In addition, expander 36
Preferably have with relative to direction of rotation one group of tooth outstanding forward, thus these teeth particularly good open rove 26 or
The fiber batt material of twisting or the compacting of nonwoven strip, to decompose loose fleeces or even fine fibre.They fall into phase
It is directed in the discharge well 38 answered and therefrom on transmitting device 10.Or different supply sections be disposed adjacently it is more
A discharge well 38.
Shown under example case, the central point of gripping roll 32 and expander 36 is arranged on a horizontal line.In addition to institute
Outside the arrangement shown, many designabilities are given.
In the improvement of embodiment according to Figure 3, Fig. 4 shows putting for an optional embodiment of feeding mechanism 22
Big view.It is once again set up the gripping roll 32 of multiple horizontally adjacent arrangements, they can individually be controled, and individually be supplied respectively
Give fibrous material (not shown).The fibrous material conveyed by gripping roll 32 by means of being designed as the slot 33 of inverted draw cut supplied to opening herein
Width roller 36 extracts fiber or fleeces out from fibrous material.It is different from the embodiment of Fig. 3, gripping roll 32 and expander 36
There is opposite direction of rotation herein.Air blower 35 can be arranged above roll gap, so as to targetedly discharge well 38 in
It is lower to convey the fiber or fleeces extracted out by expander 36.
In the lower end of discharge well 38, it is disposed with discharge rolls 37 in the illustrated embodiment, is preferably formed to back absorption type
Screen roller.But discharge rolls 37, which can also be only designed as screen roller, inhales device without carrying on the back.With perforating roller shell or flat roll
Roller is it is also contemplated that as discharge rolls 37.
Relatively with discharge rolls 37, be preferably provided with it is multiple applied on the direction of discharge rolls 37 by spring force it is prestressed
Pedal slot 39, for guiding fiber or fleeces between pedal slot and discharge rolls 37.Preferably for each supply section 23
Each pedal slot 39 is set, and each pedal slot 39 can be deflected individually.Based on moveable pedal slot 39 and discharge rolls
Each fiber block is especially targetedly supplied in each supply section 23 by 37 rear suction.Pedal slot 39 can also gas
Dynamic ground otherwise applies prestressing force on the direction of discharge rolls 37.
Other than a possibility that up to the present presented, it can also be arranged one by one on transmission direction T
Each supply section 23 of feeding mechanism 22.In this case, feeding mechanism 22 preferably can be in the width of transmitting device 10
Upper movement.
Fig. 5 is the schematic diagram of a part of workable particular device when forming formed nonwoven cloth 80.Firstly, first
Pile is generated in carding machine 102, which is laid in the first nonwoven layer 104 to form raw material non-woven fabrics 12.Then supplying
It answers in device 22, the 3D profile of fiber is supplied on the raw material non-woven fabrics 12 being thusly-formed.By means of by the second carding machine
Additional nonwoven cloth (or covering non-woven fabrics) is laid on fiber savings object by the second nonwoven layer 108 of 16 supplies from top,
To produce molding non-woven fabrics intermediate products 78.Then the non-woven fabrics intermediate product 78 is supplied to decomposition unit as described above
40。
Similarly, it is carried out by means of a nonwoven layer to the basic non-woven fabrics 66 supplied after decomposition unit 40
Supply, and the possibility supply of covering non-woven fabrics 72 can be realized by means of a nonwoven layer after decomposition unit 40.
Fig. 6 shows the schematic diagram of a part of workable equipment when forming molding and reinforcing non-woven cloth products 90.By
The fiber and fleeces that decomposition unit 40 decomposes transmit in conveying device 16 first.Now, by means of in the side of conveying device
The pre-needling machine 110 of face arrangement realizes the basic non-woven fabrics 66 of supply pre-needling, and it is fine that molding is equipped on the basis non-woven fabrics
Dimension savings object.Finally, being supplied from above the second pre-needling non-woven fabrics as covering non-woven fabrics 72, to ultimately form sandwich shape
The formed nonwoven cloth 80 of formula, is supplied to bracing means 88.
In the embodiment shown, the pre-needling non-woven fabrics formed by pre-needling machine 110 is cut open in centre, thus shape
At basic non-woven fabrics 66 and covering non-woven fabrics 72.Then, by basic non-woven fabrics 66 or covering non-woven fabrics 72 with 90 degree
Curve is oriented to, to realize the confession of pre-needling basis non-woven fabrics 66 or pre-needling covering non-woven fabrics 72 in " in corner "
It answers.
Theoretically also, it is contemplated that the raw material non-woven fabrics 12 that can be supplied from above before decomposition unit 40 or additional nothing
Woven fabric is designed as pre-needling non-woven fabrics.
About the precision architecture design for supplying possible basic non-woven fabrics and covering non-woven fabrics, for those skilled in the art
There are many possibilities.
The possible embodiment of decomposition unit 40 is shown in FIG. 7.The non-woven fabrics intermediate products conveyed by gripping roll 43
78 are supplied to combing roller 42 by means of being designed as the slot 63 of inverted draw cut herein, by fiber or fleeces from non-woven fabrics intermediate products 78
Middle extraction.Here, gripping roll 43 and the direction of rotation having the same of combing roller 42.But this may also be different.
In the case where shown example, the fibrous material (such as by means of another inverted draw cut) of the guidance decomposition of combing roller 42.
Air blower 64 can be set on the side opposite with gripping roll 43 of combing roller 42, so as to targetedly will be by combing roller 42
The decomposition fiber to come or fleeces is transported to convey downwards in discharge well 65.If without air blower 64, fiber or fiber
Wadding is fallen into discharge well 65.
In the lower end of discharge well 65, it is disposed with discharge rolls 67 in the illustrated embodiment, is preferably formed to back absorption type
Screen roller.But discharge rolls 67, which can also be only designed as screen roller, inhales device without carrying on the back.In addition, having perforating roller shell or smooth
The roller of roller is it is also contemplated that as discharge rolls 67.
Relatively with discharge rolls 67, it is provided with wall 69, for guiding fiber or fleeces.But it is similar to Fig. 4, it can also
Multiple pedal slots that can individually deflect are arranged.When carrying out back suction to discharge rolls 67, realizes and especially targetedly supply
The fiber block of decomposition.
For the specific design of decomposition unit 40, there is also many other possibilities.For example, material directly can drawn
It is realized at interface point between roller 43 and combing roller 42 and spreads (not shown).In this case, discharge well 65 will be located at the roller
Below gap, and the direction of rotation of combing roller 42 will invert.In addition, then air blower 64 can be arranged on roll gap.
Generally speaking, the speed of transmitting device 10 and conveying device 16 is preferably set as of substantially equal, to divide
The almost the same mapping of fiber block accumulation is realized after solution preocess.But it can also deliberately change speed ratio and so set
It is fixed, that is, distortion is generated in terms of fiber block contour curve.
Formed nonwoven cloth 80 is formed by and for producing when using needle machine as the preferred form of bracing means 88 to reinforce
When generation type reinforces non-woven cloth products 90, problem appear to is that, needle has at the thick position of formed nonwoven cloth 80 across fiber
The longer needle path diameter of material, and thus more or less needle tray engages at the different location of non-woven fabrics.Therefore, with thin position
It compares, bigger compression will occurs in this in the region of thick position.This can only have for example, by the needle in needle machine one it is recessed
It mouthful compensates, which is filled after short puncture path and then can ineffectually be passed through by other path
Non-woven fabric-like object, and will not densification effect outside amount incurred at the thick position.
In principle, it is preferable to use double needle machine, needle thorn is carried out using the double needle machine from top and from below, so that previously production
The formed nonwoven cloth 80 with its thick position and thin position can better by the constant distance between porous plate and by
It passes through.Preferably, the shank of needle machine undergoes elliptical path, so that non-woven fabrics will not be in conveying direction during reinforcing
Upper obstruction transmission.Thus, it is possible to best avoid braking effect.
Up to the present it has been noted that can control feeding mechanism 22 by controlling or regulating device 20.However, it is all its
He can also be controlled relevant machine parameter by controlling or regulating device 20, for example, all components involved in non-woven fabrics formation
Speed.
In description up to the present, shaping fiber savings object is referred to as by the fibrous material that decomposition unit 40 decomposes
50.However, being formed for shaping fiber savings object 50 only can also be used to form production among non-woven fabrics by what is described so far
The measure of product 78 carries out.Non-woven fabrics intermediate products 78 are then shaping fiber savings objects 50, and the shaping fiber puts aside object 50
It is further processed the shaping fiber savings object that can be equally described in the text as before, is fitted with covering non-woven fabrics
72, it is reinforced, such as if possible equipped with basic non-woven fabrics 66.The step of non-woven fabrics intermediate products 78 are decomposed then by
Remove.
Claims (14)
1. one kind is used to form the method that non-woven cloth products (90) are reinforced in molding, have follow steps:
Form shaping fiber savings object (50)；
Non-woven fabrics (72) supply will be covered from top and will be routed on shaping fiber savings object (50), to form formed nonwoven
Cloth (80)；And
The formed nonwoven cloth (80) is reinforced in bracing means (88), reinforces non-woven cloth products (90) to form the molding.
2. the method according to claim 1, wherein also supplying base to form the formed nonwoven cloth (80)
Plinth non-woven fabrics (66) is equipped with shaping fiber savings object (50) on the basic non-woven fabrics, to make the molding nothing
Woven fabric (80) has the sandwich knot being made of basic non-woven fabrics (62), shaping fiber savings object (50) and covering non-woven fabrics (72)
Structure.
3. method according to claim 1 or 2, which is characterized in that by being previously formed molding non-woven fabrics intermediate products
(78) and in the decomposition unit (40) the molding non-woven fabrics intermediate products (78) are decomposed to form the shaping fiber
It puts aside object (50).
4. according to the method described in claim 3, it is characterized in that, the decomposition unit (40), which has, is equipped with teeth or pin extremely
A few combing roller (42), at least one described combing roller is by the fiber or fibre of the decomposition of the non-woven fabrics intermediate products (78)
Dimension wadding is spread on the basic non-woven fabrics (66) or conveying device (16) as shaping fiber savings object (50).
5. according to the method described in claim 4, it is characterized in that, the conveying device (16) has lower suction section (70)
Sieve band.
6. the method according to requiring 4 or 5, which is characterized in that at least one described combing roller (42) have at least 200 turns/
Minute, preferably at least 500 revs/min, more preferably above 1000 revs/min, more preferably above 2000 revs/min,
Even more preferably more than 3000 revs/min of revolving speed.
7. method according to claim 1 or 2, which is characterized in that shaping fiber savings object (50) is more by having
Feeding mechanism (22) formation of the supply section (23) of a horizontally adjacent arrangement.
8. the method according to the description of claim 7 is characterized in that the feeding mechanism (22) includes that multiple can individually control
Driven gripping roll (32) and at least one and the coefficient driven combing roller (36) of the gripping roll (32), wherein each confession
Section (23) is answered all to be assigned the gripping roll (32) of oneself.
9. according to the method described in claim 8, it is characterized in that, each gripping roll (32) be supplied to oneself rove (26) or
The fiber non-woven cloth of oneself.
10. method according to any of the preceding claims, which is characterized in that the reinforcing of the formed nonwoven cloth (80)
It is pierced and is realized by needle.
11. according to the method described in claim 10, it is characterized in that, needle thorn is realized in double needle machine.
12. method described in 0 or 11 according to claim 1, which is characterized in that the needle is pierced and realized in needle machine, wherein shank
Substantially elliptical path is followed during needle thorn.
13. method according to any of the preceding claims, which is characterized in that by covering non-woven fabrics (72) pre-add
Gu.
14. according to the method described in claim 2, it is characterized in that, by described basic non-woven fabrics (66) pre-reinforcement.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP17189052.8 | 2017-09-01 | ||
| EP17189052.8A EP3450604B1 (en) | 2017-09-01 | 2017-09-01 | Method for forming a profiled, solidified nonwoven fabric product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109423773A true CN109423773A (en) | 2019-03-05 |
| CN109423773B CN109423773B (en) | 2022-03-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810918932.2A Active CN109423773B (en) | 2017-09-01 | 2018-08-13 | Method for forming shaped reinforced nonwoven products |
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| EP (1) | EP3450604B1 (en) |
| CN (1) | CN109423773B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3954818B1 (en) | 2020-08-11 | 2023-02-22 | Fameccanica.Data S.p.A. | A method for producing nonwoven articles containing graphene and/or graphene oxide and nonwoven articles produced using the same |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1871393A (en) * | 2003-10-22 | 2006-11-29 | 弗莱斯纳有限责任公司 | Method for the production of a voluminous sandwiched non-woven material from at least two cover non-woven materials and an inner pulp layer and machine unit for the same |
| CN103572511A (en) * | 2012-08-06 | 2014-02-12 | 奥斯卡迪罗机械制造公司 | Supply device for delivering individualized separating fibres or fibre bundles to transport device |
| CN104711777A (en) * | 2013-12-17 | 2015-06-17 | 奥斯卡迪罗机械制造公司 | Method for driving a needle bar in a needling machine |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5154048B2 (en) * | 2006-06-23 | 2013-02-27 | ユニ・チャーム株式会社 | Non-woven |
| ES2668095T3 (en) * | 2010-11-22 | 2018-05-16 | Kao Corporation | Bulky sheet and its production method |
| EP2695980A1 (en) * | 2012-08-06 | 2014-02-12 | Oskar Dilo Maschinenfabrik KG | Feeding device for fibers or flocks |
| DE102015106490B3 (en) * | 2015-04-28 | 2016-09-29 | TRüTZSCHLER GMBH & CO. KG | Plant and process for the consolidation and structuring of fibers into a nonwoven |
-
2017
- 2017-09-01 EP EP17189052.8A patent/EP3450604B1/en active Active
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2018
- 2018-08-13 CN CN201810918932.2A patent/CN109423773B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1871393A (en) * | 2003-10-22 | 2006-11-29 | 弗莱斯纳有限责任公司 | Method for the production of a voluminous sandwiched non-woven material from at least two cover non-woven materials and an inner pulp layer and machine unit for the same |
| CN103572511A (en) * | 2012-08-06 | 2014-02-12 | 奥斯卡迪罗机械制造公司 | Supply device for delivering individualized separating fibres or fibre bundles to transport device |
| CN104711777A (en) * | 2013-12-17 | 2015-06-17 | 奥斯卡迪罗机械制造公司 | Method for driving a needle bar in a needling machine |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3450604A1 (en) | 2019-03-06 |
| EP3450604B1 (en) | 2023-08-09 |
| CN109423773B (en) | 2022-03-22 |
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