CN109411182A - The construction of magnetic element - Google Patents

The construction of magnetic element Download PDF

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Publication number
CN109411182A
CN109411182A CN201710713307.XA CN201710713307A CN109411182A CN 109411182 A CN109411182 A CN 109411182A CN 201710713307 A CN201710713307 A CN 201710713307A CN 109411182 A CN109411182 A CN 109411182A
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CN
China
Prior art keywords
projection seat
seat body
inner core
conduction
magnetic
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Granted
Application number
CN201710713307.XA
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Chinese (zh)
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CN109411182B (en
Inventor
莫家平
刘有志
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HONGYE TECHNOLOGY Inc
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HONGYE TECHNOLOGY Inc
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Priority to CN201710713307.XA priority Critical patent/CN109411182B/en
Publication of CN109411182A publication Critical patent/CN109411182A/en
Application granted granted Critical
Publication of CN109411182B publication Critical patent/CN109411182B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • H01F17/04Fixed inductances of the signal type  with magnetic core
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2804Printed windings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2866Combination of wires and sheets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2804Printed windings
    • H01F2027/2809Printed windings on stacked layers

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Magnetic Treatment Devices (AREA)
  • Coils Or Transformers For Communication (AREA)

Abstract

The present invention provides a kind of construction of magnetic element, the magnetic element passes through more than one projection seat body of machining molding tool complex conduction body in a two opposite substrate surfaces, another substrate surface is equipped with complex conduction contact, for being aligned with the complex conduction body of the substrate surface more than one projection seat body, electrically contact, and two substrate apparent surfaces assemble more than one magnetic conduction inner core and are located at more than one projection seat body, between complex conduction contact, and plural location notch hole is equipped in more than one magnetic conduction inner core and is worn respectively for more than one projection seat body, then utilize the complex conduction body of more than one magnetic conduction inner core and more than one projection seat body, the induction zone of the continuous wrap-around conductor induction coil effect of multiple groups is formed between complex conduction contact, reach processing operation simple, quickly, reduce the purpose of manufacturing cost.

Description

The construction of magnetic element
Technical field
The present invention relates to a kind of constructions of magnetic element, espespecially can rapid processing, the magnetic element that is manufactured, lie in two Substrate is respectively equipped with more than one projection seat body and each electric conductor complex conduction contact in electrical contact of tool complex conduction body, then More than one magnetic conduction inner core is assembled between two substrates, can form the induction of the continuous wrap-around conductor induction coil effect of multiple groups Area achievees the purpose that reduce manufacturing cost, meets economic benefit.
Background technique
However, the transformer being normally applied at present, inductance element or other Magnetic Induction elements etc., are all two on iron core Group winding enameled wire after, each four the end of a thread in two sides of two groups of enameled wires extend respectively in two side flange portion of iron core, then can with it is outer The circuit of the various electronic device in portion electrically connects, and forms single a transformer, carries out voltage electricity to provide electronic device circuit The change of stream is converted, and also be can be used as in circuit and is filtered out the general voltage load such as electromagnetic wave, noise, then is excluded by ground connection, But in circuit occur instant high-voltage lightning strike signals produced by impact, general winding mode transformer and it is unbearable and Situations such as being easy to happen failure, damage, influences the quality variation of circuit transmission electronic signal, then in order to generate when solving lightning stroke Instant high-voltage impact, it is necessary to install filter element, lightning proof and signal coupling apparatus additional in the circuit of electronic device Deng, and utilize two groups of enameled wires on iron core and can not by automation the single a transformer of machine-shaping, it is necessary to pass through Artificial winding method production, processing procedure extremely time-consuming is taken a lot of work, manufacturing cost also improves, and apparent volume is quite big, occupied space, and The demand that electronic product now is particular about light, thin, short, small design concept is not met, if multiple transformers must be applied simultaneously, Multiple transformers are electrically connected at one by one in the circuit of electronic device, improve processing operation degree of difficulty, then transformer in When actual implementation, there are still many missings are to be improved.
It is relatively time consuming to take a lot of work therefore how solving current transformer must be manufactured by manually winding enameled wire Problem and puzzlement, and volume of transformer is big, does not meet the trouble and inconvenience of light, thin, short, the small design concept of electronic product, as Relevant manufactures engaged in this industry want to study improved direction place.
Summary of the invention
Therefore inventor is in view of above-mentioned problem and missing, is collecting related data, via assessing and consider in many ways, and Based on years of experience accumulated in this industry, through continuous trial and modification, beginning to design can be given birth to by semi-automation processing It produces, quickly carries out a group device and make, promote inductive effect, rectification and transformation function, worn by more than one projection seat body between two substrates If complex conduction body, complex conduction contact electrically conduct, conductor induction coil effect is formed with more than one magnetic conduction inner core respectively Magnetic element construction patent of invention be born.
To achieve the above object, the technical solution adopted by the present invention is that:
A kind of construction of magnetic element, it is characterized in that including two substrates and more than one magnetic conduction inner core, in which:
Two substrate has more than one projection seat of complex conduction body in apparent surface by machining molding
Body aligns complex conduction contact in electrical contact for complex conduction body;And
More than one magnetic conduction inner core be assembled in more than one projection seat body of two substrate apparent surfaces, complex conduction contact it Between, and the plural location notch hole worn respectively for more than one projection seat body is equipped in more than one magnetic conduction inner core, and supply one with The continuous wrap-around conductor sense of multiple groups is formed between the complex conduction body of upper magnetic conduction inner core and more than one projection seat body, complex conduction contact Answer the induction zone of coil effect.
The construction of the magnetic element, in which: two substrate is circuit board or flexible circuit board, and is set respectively in two substrates There is preset configuration, and wherein a substrate outer surface is extended respectively an input side, outlet side, another side surface is using boring Machine-shaping plural number shrinkage pool is cut, and is utilized respectively inside each shrinkage pool and wears, is electroplated, conducting resinl, conductive circuit or weldering is perfused The processing method molding complex conduction body connect, which recycles the machining mode of milling, grinding or planing to form one The above projection seat body, more than one projection seat body distinguish equally arranged adjacent.
The construction of the magnetic element, in which: two substrate is circuit board or flexible circuit board, and is set respectively in two substrates There is preset configuration, and wherein a substrate outer surface is extended respectively an input side, outlet side, another side surface utilizes machine Tool processing method forms more than one projection seat body, more than one projection seat body distinguishes equally arranged adjacent, and more than one is convex Machine-shaping complex conduction body is electroplated in seat surface, relative inner face and inner bottom surface respectively.
The construction of the magnetic element, in which: the rectangular magnetic material of more than one magnetic conduction inner core, and be: nickel Made by zinc, MnZn, amorphous magnetic conduction or magnetic alloy material, and in more than one two outer surface of magnetic conduction inner core and two substrate phases Between the sticker for being equipped with secure bond surface.
The construction of the magnetic element, in which: two substrate include surface have more than one projection seat body first base material, Surface has the second substrate of complex conduction contact, and first base material surface passes through drilling machine-shaping plural number shrinkage pool, each shrinkage pool Inside, which is utilized respectively, to be worn, is electroplated, conducting resinl, conductive circuit or the processing method of welding molding complex conduction body is perfused, There is the substrate surface of plural shrinkage pool, complex conduction body the machining mode of milling, grinding or planing to be recycled to form one A above projection seat body, more than one projection seat body distinguishes equally arranged adjacent, and more than one opposite projection seat body is in the first base Another side surface of material is equipped at least one set of input side, outlet side, more than one projection seat internal body portion does not wear complex conduction body, And assembling more than one magnetic conduction inner core in first base material, the second substrate apparent surface, then more than one magnetic conduction inner core, which is equipped with, supplies The plural location notch hole that more than one projection seat body of first base material is worn.
The construction of the magnetic element, in which: the first base material is equipped on surface is located at two outsides equipped with complex conduction body In the first projection seat body, the 9th projection seat body of single arrangement mode, it is equipped between the first, the 9th projection seat body and sequentially equally arranges Second to the 8th projection seat body of column, and the second to the 8th projection seat body is respectively equipped with the complex conduction body in two row's juxtapositions, and An at least magnetic conduction inner core is equipped with seven location notch holes worn respectively for the second to the 8th projection seat body, and in an at least magnetic conduction inner core Two outside be equipped with respectively for the first, the 9th projection seat body against positioning side.
The construction of the magnetic element, in which: single row's complex conduction body of the first projection seat body and adjacent second convex The single row's complex conduction body of pedestal equipped with the conductive layer to electrically conduct for each electric conductor, cooperates more than one magnetic conduction inner core shape again At the first induction zone of continuous wrap-around conductor induction coil effect;Two adjacent rows are multiple between second projection seat body and third projection seat body Number electric conductor is then equipped with the conductive layer for supplying each electric conductor to electrically conduct, more than one magnetic conduction inner core is cooperated to form continuous winding again Second induction zone of formula conductor induction coil effect;Two adjacent row's complex conduction bodies between third projection seat body and the 4th projection seat body, It is then equipped with the conductive layer for supplying each electric conductor to electrically conduct, more than one magnetic conduction inner core is cooperated to form continuous wrap-around conductor induction again The third induction zone of coil effect;Two adjacent row's complex conduction bodies between 4th projection seat body and the 5th projection seat body are then equipped with for each Conductive layer that electric conductor electrically conducts cooperates more than one magnetic conduction inner core to form continuous wrap-around conductor induction coil effect again 4th induction zone;Two adjacent row's complex conduction bodies between 5th projection seat body and the 6th projection seat body are then equipped with electrical for each electric conductor The conductive layer of conducting, cooperate again more than one magnetic conduction inner core formed continuous wrap-around conductor induction coil effect the 5th induction Area;Two adjacent row's complex conduction bodies between 6th projection seat body and the 7th projection seat body are then equipped with and lead for what each electric conductor electrically conducted Electric layer, the 6th sense for cooperating more than one magnetic conduction inner core to form continuous wrap-around conductor induction coil effect again answer area;7th is convex Two adjacent row's complex conduction bodies between pedestal and the 8th projection seat body are then equipped with the conductive layer for supplying each electric conductor to electrically conduct, match again Close the 7th induction zone that more than one magnetic conduction inner core forms continuous wrap-around conductor induction coil effect;8th projection seat body it is single The single row's complex conduction body for arranging complex conduction body and the 9th adjacent projection seat body, equipped with the conduction to electrically conduct for each electric conductor Layer cooperates more than one magnetic conduction inner core to form the 8th induction zone of continuous wrap-around conductor induction coil effect again.
The construction of the magnetic element, in which: second substrate is equipped with solid for the contraposition of more than one magnetic conduction inner core on surface If limit section, positioned at limit two lateral border of section be equipped with complex conduction contact in single arrangement mode the firstth area dock Portion, the 9th area docking section, sequentially equipped with the secondth area equally arranged to Section Eight between the firstth area, the 9th area docking section Docking section, and the secondth area to Section Eight docking section is respectively equipped with the complex conduction contact in two row's juxtapositions.
Compared with prior art, the invention has the advantages that:
Main advantages of the present invention are in that the magnetic element has complex conduction body in substrate apparent surface's machine-shaping More than one projection seat body, more than one projection seat body can be in phase spacing, adjacent spaces, and the plural number of more than one opposite projection seat body Electric conductor is equipped with complex conduction contact in another substrate surface, is electrically connected with for complex conduction body and complex conduction contact in contraposition Touching, conducting, and two substrate apparent surfaces assemble more than one magnetic conduction inner core, and more than one magnetic conduction inner core is equipped with plural locating slot Hole is worn respectively for more than one projection seat body, then utilizes the complex conduction of more than one magnetic conduction inner core and more than one projection seat body The induction zone that the continuous wrap-around conductor induction coil effect of multiple groups is formed between body, complex conduction contact, reaches acceleration magnetic element Molding, the purpose for reducing manufacturing cost.
Minor advantage of the invention is in that two substrate is circuit board (PCB) or flexible circuit board, and in two substrates point Not She You preset configuration, and wherein a substrate and have a group or more of inputs in outer surface is extended respectively Side, outlet side;Two substrate may include that first base material of the surface with more than one projection seat body, surface have complex conduction contact The second substrate, and first base material by drilling machine-shaping plural number in the plural shrinkage pool of arrangement shape, and divide again inside each shrinkage pool Not using wear, be electroplated, be perfused the processing methods such as conducting resinl, conductive circuit or welding molding complex conduction body, in plural number The machinings modes such as surface recycling milling, grinding or the planing of shrinkage pool, complex conduction body form more than one projection seat body, phase A group or more of input sides, outlet side are equipped in another side surface of first base material to more than one projection seat body, then at the One substrate, the second substrate apparent surface assemble more than one magnetic conduction inner core, more than one magnetic conduction inner core is equipped with plural location notch hole It is worn for more than one projection seat body of first base material.
Another advantage of the invention is in that the first base material is located at the of two outsides by machining molding in surface One projection seat body, the 9th projection seat body be respectively provided with plural shrinkage pool in single arrangement mode, then in be utilized respectively in each shrinkage pool wear, electricity The processing methods such as plating, perfusion conducting resinl, conductive circuit or welding form complex conduction body, and are located at the first, the 9th projection seat It is sequentially equipped with the second to the 8th projection seat body between body equally to arrange, and the second to the 8th projection seat body is respectively provided with plural shrinkage pool and is in Two row's juxtapositions and in wearing complex conduction body in each shrinkage pool respectively, are equipped with seven locating slots then at an at least magnetic conduction inner core Hole is worn respectively for the second to the 8th projection seat body, then two side of an at least magnetic conduction inner core be respectively equipped with positioning side for first, 9th projection seat body against;Single row's complex conduction body of first projection seat body and the adjacent single row's complex conduction of the second projection seat body Body is that more than one magnetic conduction inner core is cooperated to form the first induction zone;Two adjacent rows are multiple between second projection seat body and third projection seat body Number electric conductor, then cooperate more than one magnetic conduction inner core to form the second induction zone;It is adjacent between third projection seat body and the 4th projection seat body Two row's complex conduction bodies then cooperate more than one magnetic conduction inner core to form third induction zone;Between 4th projection seat body and the 5th projection seat body Two adjacent row's complex conduction bodies then cooperate more than one magnetic conduction inner core to form the 4th induction zone;5th projection seat body and the 6th convex Two adjacent row's complex conduction bodies between pedestal then cooperate more than one magnetic conduction inner core to form the 5th induction zone;6th projection seat body with Adjacent single row's complex conduction body between 7th projection seat body then cooperates more than one magnetic conduction inner core to form 6th sense and answers area;7th Two adjacent row's complex conduction bodies between projection seat body and the 8th projection seat body then cooperate more than one magnetic conduction inner core to form the 7th induction Area;Single row's complex conduction body of single row's complex conduction body of 8th projection seat body and the 9th adjacent projection seat body, matches unification A above magnetic conduction inner core forms the 8th induction zone, and each induction zone can form continuous takeup type with more than one magnetic conduction inner core respectively Conductor induction coil effect.
Yet another advantage of the invention is in that second substrate is equipped with limit section in surface in more than one magnetic conduction Core contraposition is fixed, is located at limit two lateral border of section and is equipped with the first area docking section, the 9th area docking section, complex conduction contact point Not Cheng single arrangement mode, between the firstth area, the 9th area docking section be equipped with sequentially the secondth area to Section Eight docking section in etc. between Away from arrangement, and the secondth area to Section Eight docking section is respectively equipped with complex conduction contact and respectively in two row's juxtapositions.
Detailed description of the invention
Fig. 1 is stereo appearance figure of the invention.
Fig. 2 is stereogram exploded view of the invention.
Fig. 3 is the stereogram exploded view at another visual angle of the present invention.
Fig. 4 is the stereogram exploded view of present pre-ferred embodiments.
Fig. 5 is the stereogram exploded view at another visual angle of present pre-ferred embodiments.
Fig. 6 is the stereo appearance figure of further embodiment of this invention.
Fig. 7 is the stereogram exploded view of further embodiment of this invention.
Fig. 8 is the stereogram exploded view at another visual angle of further embodiment of this invention.
Fig. 9 is the lateral sectional view of further embodiment of this invention.
Figure 10 is the assembling mode lateral sectional view (one) of further embodiment of this invention.
Figure 11 is the assembling mode lateral sectional view (two) of further embodiment of this invention.
Figure 12 is the stereogram exploded view of another embodiment of the present invention.
Figure 13 is the stereogram exploded view at another visual angle of another embodiment of the present invention.
Figure 14 is the exploded side sectional view of another embodiment of the present invention.
Figure 15 is the stereogram exploded view of another embodiment of the present invention.
Figure 16 is the stereogram exploded view of yet another embodiment of the invention.
Figure 17 is the lateral sectional view of yet another embodiment of the invention.
Description of symbols: 1- substrate;101- first base material;The second substrate of 102-;11- projection seat body;1101- first is convex Pedestal;1102- the second projection seat body;1103- third projection seat body;The 4th projection seat body of 1104-;The 5th projection seat body of 1105-;1106- Six projection seat bodies;The 7th projection seat body of 1107-;The 8th projection seat body of 1108-;The 9th projection seat body of 1109-;111- shrinkage pool;112- electric conductor; The first conductive segment of 1121-;The second conductive segment of 1122-;1123- third conductive segment;113- conductive layer;12- conductive junction point;13- is defeated Enter side;14- outlet side;15- limits section;The firstth area 151- docking section;The secondth area 152- docking section;The docking of 153- third area Portion;The 4th area docking section 154-;The 5th area docking section 155-;The 6th area docking section 156-;157- District 7 docking section;158- Section Eight docking section;The 9th area docking section 159-;2- magnetic conduction inner core;201- the first magnetic conduction inner core;2011- first positions side; 202- the second magnetic conduction inner core;2021- second positions side;203- spacing;204- third magnetic conduction inner core;In the 4th magnetic conduction of 205- Core;The 5th magnetic conduction inner core of 206-;The 6th magnetic conduction inner core of 207-;21- location notch hole;22- positions side;23- induction zone;231- First induction zone;The second induction zone of 232-;233- third induction zone;The 4th induction zone of 234-;The 5th induction zone of 235-;236- Six induction zones;The 7th induction zone of 237-;The 8th induction zone of 238-;3- sticker.
Specific embodiment
To reach above-mentioned purpose with effect, the technology used in the present invention means and its construction, the method for implementation etc. are hereby drawn Figure is as follows with regard to its feature and function of presently preferred embodiments of the present invention elaborate, is understood completely with sharp.
It please refers to shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, is stereo appearance figure of the invention, vertical Body exploded view, the stereogram exploded view at another visual angle, the stereogram exploded view of preferred embodiment, the solid at another visual angle of preferred embodiment Exploded view, the stereo appearance figure of another embodiment, the stereogram exploded view of another embodiment, the solid at another visual angle of another embodiment The lateral sectional view of exploded view, another embodiment, then by it is as shown in the figure it is clear that magnetic element of the present invention construction, Including two substrates 1 and more than one magnetic conduction inner core 2, in which:
Two substrate 1 lies in apparent surface and forms tool plural shrinkage pool 111, complex conduction body by machining mode respectively 112 more than one projection seat body 11, complex conduction contact 12, for each electric conductor 112 respectively to being located at each conductive junction point 12 and It electrically contacts, be connected respectively.
More than one magnetic conduction inner core 2 is equipped with plural location notch hole 21, is respectively equipped with positioned at each 21 2 outside of location notch hole Position side 22.
Above-mentioned each component lies between two substrates 1 when assembling and assembles more than one magnetic conduction inner core 2, and utilizes more than one Projection seat body 11 is arranged in respectively in each location notch hole 21, and the projection seat body 11 positioned at outside, which is then born against, positions side 22 in two, Then by two substrates 1, the construction of 2 groups of composition magnetic elements of the present invention of more than one magnetic conduction inner core, and magnetic element also can be used as The application pattern of inductor, transformer or other Magnetic Induction elements etc..
And above-mentioned two substrate 1 is circuit board (PCB) or flexible circuit board, and is respectively equipped with preset route in two substrates 1 Layout, and wherein a substrate 1 in the outer surface extended input side 13 for having at least one set or more, outlet side 14 respectively;And the diyl Material 1 may include first base material 101, surface second base with complex conduction contact 12 of the surface with more than one projection seat body 11 Material 102, and 101 other side of first base material wears complex conduction body inside each shrinkage pool 111 of more than one projection seat body 11 respectively 112, another side surface is equipped at least one set of input side 13, outlet side 14, opposite then at first base material 101, the second substrate 102 More than one magnetic conduction inner core 2 of surface-assembled, more than one magnetic conduction inner core 2 are equipped with plural location notch hole 21 for first base material 101 More than one projection seat body 11 wear positioning, plural location notch hole 21 can setting in same shape with more than one projection seat body 11 Meter can be the shapes such as rectangle or ellipse.
It can be in the plural shrinkage pool of arrangement shape by drilling machine-shaping plural number in surface as the above-mentioned first base material 101 111, and be utilized respectively again inside each shrinkage pool 111 and wear, be electroplated, the processing sides such as conducting resinl, conductive circuit or welding are perfused Formula forms complex conduction body 112, on 101 surface of first base material of plural shrinkage pool 111, complex conduction body 112, recycling milling, The machinings mode such as grinding or planing is formed positioned at 101 surface of first base material two outside the first projection seat body 1101, the 9th projection seat Body 1109, and the first, the 9th projection seat body 1101,1109 is inside each shrinkage pool 111 in single arrangement mode, it is available It the processing methods molding complex conduction body 112 such as wears, be electroplated or weld, and be located at the first projection seat body 1101, the 9th projection seat body Between 1109, then sequentially it is equipped with the second projection seat body 1102, third projection seat body 1103, the 4th projection seat body 1104, the 5th projection seat body 1105, the 6th projection seat body 1106, the 7th projection seat body 1107, the 8th projection seat body 1108, and 1102 to the 8th projection seat of the second projection seat body It equally arranges between body 1108, is respectively equipped with inside 1102 to the 8th projection seat body 1108 of the second projection seat body in two respectively Arrange juxtaposition plural shrinkage pool 111, i.e., inside each shrinkage pool 111, using wear, be electroplated, be perfused conducting resinl, print conductor wire The processing methods such as road or welding form complex conduction body 112, and being equipped with seven location notch holes 21 in more than one magnetic conduction inner core 2 can It is worn respectively for 1102 to the 8th projection seat body 1108 of the second projection seat body, then the first projection seat body 1101, the 9th projection seat body 1109 are point It is not resisted against at the set positioning side 22 in more than one 2 two side of magnetic conduction inner core, and more than one magnetic conduction inner core 2 is fixedly arranged on first Substrate 101,102 relative inner of the second substrate;And single row's complex conduction body 112 and adjacent second of the first projection seat body 1101 The single row's complex conduction body 112 of projection seat body 1102 is to link to be connected by conductive layer 113, then cooperate more than one magnetic conduction inner core 2 form the first induction zone 231;Two adjacent row's complex conduction bodies 112 between second projection seat body 1102 and third projection seat body 1103, Then by the connection conducting of conductive layer 113, then more than one magnetic conduction inner core 2 is cooperated to form the second induction zone 232;Third projection seat body 1103 and the 4th two row's complex conduction body 112 adjacent between projection seat body 1104, it is connected to be linked by conductive layer 113, then cooperate More than one magnetic conduction inner core 2 forms third induction zone 233;Two adjacent rows between 4th projection seat body 1104 and the 5th projection seat body 1105 Complex conduction body 112 links also by conductive layer 113 and is connected, then more than one magnetic conduction inner core 2 is cooperated to form the 4th induction zone 234;Two adjacent row's complex conduction bodies 112 between 5th projection seat body 1105 and the 6th projection seat body 1106, are being connected by conductive layer 113 Knot conducting, then more than one magnetic conduction inner core 2 is cooperated to form the 5th induction zone 235;6th projection seat body 1106 and the 7th projection seat body Two adjacent row's complex conduction bodies 112 between 1107 that is, by the connection conducting of conductive layer 113, then cooperate more than one magnetic conduction inner core 2 formation 6th senses answer area 236;Two adjacent row's complex conduction bodies 112 between 7th projection seat body 1107 and the 8th projection seat body 1108, System is by the connection conducting of conductive layer 113, then more than one magnetic conduction inner core 2 is cooperated to form the 7th induction zone 237;8th projection seat body 1108 single row's complex conduction body 112 and single row's complex conduction body 112 of the 9th adjacent projection seat body 1109, for by leading Electric layer 113 connection conducting, then cooperate more than one magnetic conduction inner core 2 formed the 8th induction zone 238, and each induction zone 23 can respectively with More than one magnetic conduction inner core 2 forms continuous wrap-around conductor induction coil effect.
Also, above-mentioned second substrate 102, it is solid for the contraposition of more than one magnetic conduction inner core 2 equipped with limit section 15 to lie in surface If being located at limit 15 2 lateral border of section is equipped with the first area docking section 151, the 9th area docking section 159, complex conduction contact 12 be in single arrangement mode respectively, and the secondth area is sequentially equipped between the first area docking section 151, the 9th area docking section 159 and is docked Portion 152, third area docking section 153, the 4th area docking section 154, the 5th area docking section 155, the 6th area docking section 156, District 7 Docking section 157 and Section Eight docking section 158 etc., and the second area docking section 152 between Section Eight docking section 158 in etc. between Away from arrangement, and in the second area docking section 152 to Section Eight docking section 158, it is in respectively to be respectively equipped with complex conduction contact 12 Two row's juxtapositions.
Furthermore the rectangular magnetic material of the above magnetic conduction inner core 2 of said one, and can are as follows: nickel zinc, MnZn, amorphous are led Made by the magnetic materials such as magnetic or magnetic alloy material;And more than one 2 two outer surface system of magnetic conduction inner core by sticker 3 with Secure bond is formed between two substrates, 1 apparent surface.
It please refers to shown in Fig. 2, Fig. 7, Fig. 9, Figure 10, Figure 11, is the solid of stereogram exploded view of the invention, another embodiment Exploded view, the lateral sectional view of another embodiment, the assembling mode lateral sectional view (one) of another embodiment, another embodiment Assembling mode lateral sectional view (two) can by as shown in the figure it is clear that when being configured in assembling of magnetic element of the present invention One surface of more than one magnetic conduction inner core 2 is applied after being afraid of sticker 3, more than one magnetic conduction inner core 2 is aligned to the limit of a substrate 1 Section 15 carries out then fixed, combination, is positioned at the limit section 15 of a substrate 1 for more than one magnetic conduction inner core 2, and one Each location notch hole 21 of a above magnetic conduction inner core 2 is then respectively to positioned at the second area docking section 152 that each conductive junction point 12 is constituted To Section Eight docking section 158, and for two outside complex conduction contacts 12 in the first area docking section 151 of single arrangement mode and the Nine areas docking section 159 are located at outside two outside positioning sides 22 of more than one magnetic conduction inner core 2, then by another substrate 1 Each projection seat body 11 (1102 to the 8th projection seat body 1108 of the second projection seat body) contraposition is arranged in each location notch hole 21, each convex on the outside of two Pedestal 11 (the first projection seat body 1101, the 9th projection seat body 1109) is then outside two positioning sides 22 of more than one magnetic conduction inner core 2 Side, so that each projection seat body 11 (1101 to the 9th projection seat body 1109 of the first projection seat body) is in molding complex conduction in each shrinkage pool 111 Body 112 passes through the connection conducting of conductive layer 113 respectively, then 151 to the 9th area pair of the first area docking section with limit section 15 respectively The complex conduction contact 12 of socket part 159 can lead between each electric conductor 112 and each conductive junction point 12 in conducting relatively in electrical contact It crosses surface adhesive type welding (SMT) and carries out electrical docking, and for the plural number of 151 to the 9th area docking section 159 of the first area docking section Between electric conductor 112, complex conduction layer 113 and complex conduction contact 12, it is respectively formed continuous wrap-around conductor induction coil effect Plural induction zone 23, be electroplated be processed into respectively using on the first, the 9th projection seat body 1101 of first base material 101,1109 surfaces Type is in the complex conduction body 112 of single arrangement mode, and is capable of forming good conductor induction coil, rectification, transformation efficiency etc., More than one magnetic conduction inner core 2 can be positioned between two substrates 1, group constitutes the construction of magnetic element of the present invention.
And the construction of magnetic element of the present invention, lie in 1 surface of a substrate can by drilling machine-shaping plural number shrinkage pool 111, It is utilized respectively inside each shrinkage pool 111 and wears, is electroplated, the molding of the processing methods such as conducting resinl, conductive circuit or welding is perfused again Number electric conductor 112 recycles milling, grinding or planing etc. on 1 surface of substrate for having plural shrinkage pool 111, complex conduction body 112 Machining mode forms more than one projection seat body 11, and for arranging between more than one projection seat body 11 in identical spacing, adjacent spaces Column, and mass production processing is carried out by semi-automatic procedure for processing, accelerate production procedure, reaches time saving, saving of labor, reduces manufacture The purpose of cost etc..
It please refers to shown in Fig. 2, Fig. 4, Fig. 7, Figure 12, Figure 13, Figure 14, Figure 15, is stereogram exploded view of the invention, preferably real Apply the stereogram exploded view of example, the stereogram exploded view of another embodiment, the stereogram exploded view of another embodiment, another preferable reality Apply the stereo decomposing of the stereogram exploded view at another visual angle of example, the exploded side sectional view of another embodiment, another embodiment Figure, by as shown in the figure it is clear that the construction of magnetic element of the present invention, can assemble more than one magnetic conduction between two substrates 1 Inner core 2 in preferred embodiment, can assemble two or two or more magnetic conduction inner cores 2 between two substrates 1, and two magnetic conduction inner cores 2 wrap The first magnetic conduction inner core 201, the second magnetic conduction inner core 202 are included, and the first magnetic conduction inner core 201, the second magnetic conduction inner core 202 are respectively equipped with three First magnetic conduction inner core 201, the second magnetic conduction inner core 202 are then positioned at a substrate 1 (the second substrate 102) by a location notch hole 21 Section 15 is limited, and for three location notch holes 21 of the first magnetic conduction inner core 201, respectively to being located at the second area docking section 152, the Three areas docking section 153 and the 4th area docking section 154, and three location notch holes 21 of the second magnetic conduction inner core 202, respectively to being located at the Six areas docking section 156, District 7 docking section 157 and Section Eight docking section 158 are located at first as the 5th area docking section 155 and lead Magnetic inner core 201,202 adjacent inboard of the second magnetic conduction inner core spacing 203 at, then the first area docking section 151, be located at the first magnetic conduction in 2011 outside of the first positioning side of 201 side of core, as the 9th area docking section 159, is then located at 202 side of the second magnetic conduction inner core The second positioning side 2021 outside, recycle the plural projection seat body 11 of another substrate 1 (first base material 101) to align respectively and wear Set on opposite each location notch hole 21, then the second projection seat body 1102, third projection seat body 1103 and the 4th projection seat body 1104, wear respectively In three location notch holes 21 of the first magnetic conduction inner core 201, as the 6th projection seat body 1106, the 7th projection seat body 1107 and the 8th Projection seat body 1108, to be arranged in three location notch holes 21 of the second magnetic conduction inner core 202 respectively, then as the 5th projection seat body 1105 It is arranged at the spacing 203 of the first magnetic conduction inner core 201,202 adjacent inboard of the second magnetic conduction inner core, the first projection seat body 1101 then supports It is against the first positioning side 2011 in 201 outside of the first magnetic conduction inner core, the 9th projection seat body 1109 is resisted against the second magnetic conduction inner core The second positioning side 2021 in 202 outsides, so that each projection seat body 11 (1101 to the 9th projection seat body 1109 of the first projection seat body) is in each Molding complex conduction body 112 is distinguished inside shrinkage pool 111, respectively to positioned at 151 to the 9th area docking section 159 of the first area docking section The complex conduction contact 12 at place is then electrically contacted respectively, is led for complex conduction body 112, the complex conduction contact 12 of two substrates 1 It is logical, then it can be respectively cooperating with the first magnetic conduction inner core 201, the second magnetic conduction inner core 202 forms continuous wrap-around conductor induction coil effect Plural induction zone 23, using be utilized respectively on the first, the 9th projection seat body 1101 of a substrate 1,1109 surfaces wear, be electroplated, The processing methods molding such as perfusion conducting resinl, conductive circuit or welding is in the complex conduction body 112 of single arrangement mode, and energy Good conductor induction coil, rectification, transformation efficiency etc. are formed, to constitute the construction of present pre-ferred embodiments magnetic element.
Furthermore in the construction another preferred embodiment of magnetic element of the present invention, wherein one can be assembled between two substrates 1 The above magnetic conduction inner core 2, then more than one magnetic conduction inner core 2 includes third magnetic conduction inner core 204, the 4th magnetic conduction inner core 205, the 5th magnetic conduction Inner core 206 and the 6th magnetic conduction inner core 207, and the 8th projection seat for being assembled in first base material 101 is aligned for third magnetic conduction inner core 204 The 6th projection seat body 1106, the 5th magnetic conduction inner core 206 that body 1108, the contraposition of the 4th magnetic conduction inner core 205 are assembled in first base material 101 are right Fourth projection seat body 1104 of the hyte loaded on first base material 101, the contraposition of the 6th magnetic conduction inner core 207 are assembled in the of first base material 101 Two projection seat bodies 1102 are then located at two adjacent 5th magnetic conduction inner cores 206,207 phase of the 6th magnetic conduction inner core for third projection seat body 1103 It is located at two adjacent 5th magnetic conduction inner cores 206, the 4th magnetic conduction inner core 205 at the spacing 203 of inside, and for the 5th projection seat body 1105 At the spacing 203 of relative inner, then the 7th projection seat body 1107 is supplied to be located at two adjacent 4th magnetic conduction inner cores 205, third magnetic conduction inner core At the spacing 203 of 204 relative inners, also it can reach by 1101 to the 9th projection seat body 1109 of the first projection seat body, by third magnetic conduction The effect that 204 to the 6th magnetic conduction inner core 207 of inner core is isolated, for (the first projection seat body of each projection seat body 11 of first base material 101 1101 to the 9th projection seat bodies 1109) the internal complex conduction body 112 worn, respectively to the first area pair for being located at the second substrate 102 Complex conduction contact 12 at 151 to the 9th area docking section 159 of socket part is then led for complex conduction body 112, the plural number of two substrates 1 Electric contact 12 respectively electrically contact, be connected, and rely on 204 to the 6th magnetic conduction inner core 207 of third magnetic conduction inner core, respectively with respectively lead Electric body 112, each conductive junction point 12 are respectively cooperating with 204 to the 6th magnetic conduction inner core 207 of third magnetic conduction inner core and form continuous winding The plural induction zone 23 of formula conductor induction coil effect utilizes the first, the 9th projection seat body 1101,1109 in first base material 101 Surface, which is utilized respectively, to be worn, is electroplated, the molding of the processing methods such as conducting resinl, conductive circuit or welding is perfused in single arrangement side The complex conduction body 112 of formula, and good conductor induction coil, rectification, transformation efficiency can be formed etc., it is another to constitute the present invention The construction of one embodiment magnetic element.
It please refers to shown in Fig. 2, Fig. 4, Fig. 7, Figure 16, Figure 17, is stereogram exploded view of the invention, the solid of preferred embodiment Exploded view, the stereogram exploded view of another embodiment, the stereogram exploded view of another embodiment, lateral sectional view, can be clear by schema Chu finds out that first base material 101 of the invention can form 1101 to the 9th projection seat body of the first projection seat body by machining mode 1109, and machine-shaping is electroplated respectively on the first, the 9th projection seat body 1101,1109 surfaces and is led in the plural number of single arrangement mode Machine-shaping is electroplated in two row's juxtapositions then at the second projection seat body 1102 to 1108 surface of the 8th projection seat body in electric body 112 respectively Complex conduction body 112, and the first projection seat body 1101 to 1109 surface of the 9th projection seat body each electric conductor 112 then include be located at table First conductive segment 1121 in face, the second conductive segment 1122 for extending to relative inner face and the third conductive segment at inner bottom surface 1123, and it is respectively coated sticker 3 on two surfaces of more than one magnetic conduction inner core 2 and 21 inner wall of each location notch hole, for one First, second conductive segment of each electric conductor 112 of 1101 to the 9th projection seat body 1109 of a above magnetic conduction inner core 2 and the first projection seat body 1121,1122 formed isolation, will not occur it is in electrical contact, but more than one magnetic conduction inner core 2 respectively with appoint two adjacent each thirds Conductive segment 1123 forms in electrical contact, conducting, then supplies the complex conduction body 112 of 1101 to the 9th projection seat body 1109 of the first projection seat body The first conductive segment 1121 it is in electrical contact with the complex conduction contact 12 on 102 surface of the second substrate respectively, and complex conduction body 112 cooperation more than one magnetic conduction inner core 2, complex conduction contact 12, to form the of continuous wrap-around conductor induction coil effect One induction zone 231, the second induction zone 232, third induction zone 233, the 4th induction zone 234, the 5th induction zone 235,6th sense are answered Area 236, the 7th induction zone 237, the 8th induction zone 238 plural induction zone 23, using the first, the 9th of first base material 101 Machine-shaping is electroplated respectively and is in the complex conduction body 112 of single arrangement mode for projection seat body 1101,1109 surfaces, and can be formed good Conductor induction coil, rectification, transformation efficiency etc., to constitute the construction of another embodiment of the present invention magnetic element.
Therefore the foregoing is merely illustrative of the preferred embodiments of the present invention, non-therefore the scope of the patents that limitation is of the invention, this The construction of invention magnetic element is more than one for having complex conduction body 112 using two substrates, 1 apparent surface difference machine-shaping Projection seat body 11, complex conduction contact 12, and more than one magnetic conduction inner core 2 is assembled between two substrates 1, more than one magnetic conduction inner core 2 Equipped with plural location notch hole 21, be arranged in opposite location notch hole 21 respectively for more than one projection seat body 11, then for one with Convex pedestal 11 has been separately formed complex conduction body 112, can align each conductive junction point 12 respectively, and be respectively formed it is in electrical contact, Conducting can rely between complex conduction body 112, complex conduction contact 12, form the continuous wrap-around conductor induction coil effect of multiple groups The induction zone 23 answered in order to the purpose that can reach through semi-automatic manufacture magnetic conduction inner core, magnetic element, and can save manufacture work When, reduce manufacturing cost, meet economic benefit, and complex conduction body 112, complex conduction contact 12 and more than one magnetic conduction inner core Between 2, good conductor induction coil effect, rectification, transformation efficiency etc. can be formed, thus may achieve such as foregoing advantages structure, Device should all be covered by the present invention, and such simple modification and equivalent structure variation should all similarly be contained in patent of the invention In range, Chen Ming is given in conjunction.
Therefore the present invention is designed for the construction mainly for magnetic element, is to be set respectively using two apparent surface of substrate More than one projection seat body, the complex conduction contact of tool complex conduction body are set, and more than one magnetic conduction inner core is equipped with plural locating slot Hole supplies more than one projection seat body to wear respectively, and for the in electrical contact, conducting opposite with complex conduction contact of complex conduction body, and can Reaching semi-automatic forming magnetic element is main key protection point, and magnetics volume is small, is not take up space, is only making magnetism Element meets the advantage of light, thin, short, the small design concept demand of electronic product, by complex conduction body, complex conduction contact with Between more than one magnetic conduction inner core, can be formed good conductor induction coil, rectification, transformation efficiency purpose, can achieve magnetism Processing procedure, time and labour saving, the purpose for reducing manufacturing cost are shortened in the semi-automatic processing operation of element progress, however, the above is only For presently preferred embodiments of the present invention, therefore, it does not limit the scope of the patents of the invention, therefore use description of the invention such as And simple modification and equivalent structure variation carried out by schema content, it should all similarly be contained in the scope of the patents of the invention, conjunction is given Chen Ming.

Claims (8)

1. a kind of construction of magnetic element, it is characterized in that including two substrates and more than one magnetic conduction inner core, in which:
Two substrate has more than one projection seat body of complex conduction body by machining molding in apparent surface, leads for plural number Electric body aligns complex conduction contact in electrical contact;And
More than one magnetic conduction inner core is assembled between more than one projection seat body of two substrate apparent surfaces, complex conduction contact, And the plural location notch hole worn respectively for more than one projection seat body is equipped in more than one magnetic conduction inner core, and led for more than one The continuous wrap-around conductor line of induction of multiple groups is formed between the complex conduction body of magnetic inner core and more than one projection seat body, complex conduction contact Enclose the induction zone of effect.
2. the construction of magnetic element according to claim 1, it is characterised in that: two substrate is circuit board or flexible circuit Plate, and be respectively equipped with preset configuration in two substrates, and wherein a substrate outer surface is extended respectively input side, output Side, another side surface utilizes drilling machine-shaping plural number shrinkage pool, and is utilized respectively inside each shrinkage pool and wears, be electroplated, conduction is perfused Glue, conductive circuit or the processing method of welding form complex conduction body, which recycles the machine of milling, grinding or planing Tool processing method forms more than one projection seat body, more than one projection seat body distinguishes equally arranged adjacent.
3. the construction of magnetic element according to claim 1, it is characterised in that: two substrate is circuit board or flexible circuit Plate, and be respectively equipped with preset configuration in two substrates, and wherein a substrate outer surface is extended respectively input side, output Side, another side surface form more than one projection seat body in the way of machining, more than one projection seat body distinguishes equally phase Neighbour's arrangement, and machine-shaping complex conduction body is electroplated in more than one convex seat surface, relative inner face and inner bottom surface respectively.
4. the construction of magnetic element according to claim 1, it is characterised in that: more than one magnetic conduction inner core is rectangular Magnetic material, and be: made by nickel zinc, MnZn, amorphous magnetic conduction or magnetic alloy material, and outside more than one magnetic conduction inner core two The sticker of secure bond is equipped between side surface and two substrate apparent surfaces.
5. the construction of magnetic element according to claim 1, it is characterised in that: two substrate includes that surface has more than one The first base material of projection seat body, surface have the second substrate of complex conduction contact, and first base material surface is processed by drilling Type plural number shrinkage pool is utilized respectively the processing side for wearing, being electroplated, conducting resinl, conductive circuit or welding being perfused inside each shrinkage pool Formula forms complex conduction body, recycles the machine of milling, grinding or planing in the substrate surface with plural shrinkage pool, complex conduction body Tool processing method forms more than one projection seat body, more than one projection seat body equally arranged adjacent respectively, and opposite one with Convex pedestal is equipped at least one set of input side, outlet side, more than one projection seat internal body portion in another side surface of first base material Do not wear complex conduction body, and assemble more than one magnetic conduction inner core in first base material, the second substrate apparent surface, then this with Upper magnetic conduction inner core is equipped with the plural location notch hole worn for more than one projection seat body of first base material.
6. the construction of magnetic element according to claim 5, it is characterised in that: the first base material is equipped on surface to be located at outside two Side is equipped with the first projection seat body, the 9th projection seat body that complex conduction body is in single arrangement mode, sets between the first, the 9th projection seat body There is the second to the 8th projection seat body sequentially equally arranged, and the second to the 8th projection seat body is respectively equipped in two row's juxtapositions Complex conduction body, and an at least magnetic conduction inner core is equipped with seven location notch holes worn respectively for the second to the 8th projection seat body, and On the outside of an at least magnetic conduction inner core two be equipped with respectively for the first, the 9th projection seat body against positioning side.
7. the construction of magnetic element according to claim 6, it is characterised in that: single row's complex conduction of the first projection seat body Body and the adjacent single row's complex conduction body of the second projection seat body, equipped with the conductive layer to electrically conduct for each electric conductor, again with unification A above magnetic conduction inner core forms the first induction zone of continuous wrap-around conductor induction coil effect;Second projection seat body and third projection seat Two adjacent row's complex conduction bodies between body are then equipped with the conductive layer for supplying each electric conductor to electrically conduct, cooperate more than one magnetic conduction again Inner core forms the second induction zone of continuous wrap-around conductor induction coil effect;It is adjacent between third projection seat body and the 4th projection seat body Two row's complex conduction bodies are then equipped with the conductive layer for supplying each electric conductor to electrically conduct, more than one magnetic conduction inner core are cooperated to form company again The third induction zone of continuous wrap-around conductor induction coil effect;Two adjacent row's plural numbers are led between 4th projection seat body and the 5th projection seat body Electric body is then equipped with the conductive layer to electrically conduct for each electric conductor, cooperates more than one magnetic conduction inner core to form continuous takeup type again to lead 4th induction zone of body induction coil effect;Two adjacent row's complex conduction bodies, then set between 5th projection seat body and the 6th projection seat body There is the conductive layer for supplying each electric conductor to electrically conduct, more than one magnetic conduction inner core is cooperated to form continuous wrap-around conductor induction coil again 5th induction zone of effect;Two adjacent row's complex conduction bodies between 6th projection seat body and the 7th projection seat body are then equipped with and supply each conduction Conductive layer that body electrically conducts cooperates more than one magnetic conduction inner core to form the 6th of continuous wrap-around conductor induction coil effect again Induction zone;Two adjacent row's complex conduction bodies between 7th projection seat body and the 8th projection seat body are then equipped with and electrically conduct for each electric conductor Conductive layer, cooperate more than one magnetic conduction inner core to form the 7th induction zone of continuous wrap-around conductor induction coil effect again;The Single row's complex conduction body of single row's complex conduction body of eight projection seat bodies and the 9th adjacent projection seat body is equipped with and supplies each electric conductor The conductive layer to electrically conduct, the 8th sense for cooperating more than one magnetic conduction inner core to form continuous wrap-around conductor induction coil effect again Answer area.
8. the construction of magnetic element according to claim 5, it is characterised in that: second substrate surface be equipped with for one with Upper magnetic conduction inner core aligns fixed limit section, and being located at limit two lateral border of section to be equipped with complex conduction contact is in single arrangement side The first area docking section, the 9th area docking section of formula is sequentially equipped between the firstth area, the 9th area docking section and equally arranges Secondth area to Section Eight docking section, and the secondth area to Section Eight docking section is respectively equipped with and connects in the complex conduction of two row's juxtapositions Point.
CN201710713307.XA 2017-08-18 2017-08-18 Structure of magnetic element Expired - Fee Related CN109411182B (en)

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CN101553890A (en) * 2006-11-14 2009-10-07 美商·帕斯脉冲工程有限公司 Wire-less inductive devices and methods
CN101593605A (en) * 2008-05-26 2009-12-02 炫兴股份有限公司 Modularized inductance device
TW201039363A (en) * 2009-04-27 2010-11-01 Delta Electronics Inc Current-balancing transformer and power supply circuit using the same
TWM396477U (en) * 2010-07-28 2011-01-11 Advanced Connection Tech Inc Iron core coil assembly
TW201301315A (en) * 2011-06-24 2013-01-01 Delta Electronics Inc Magnetic element
CN104425104A (en) * 2013-08-30 2015-03-18 三星电机株式会社 Coil component and electronic module using the same

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101553890A (en) * 2006-11-14 2009-10-07 美商·帕斯脉冲工程有限公司 Wire-less inductive devices and methods
CN101593605A (en) * 2008-05-26 2009-12-02 炫兴股份有限公司 Modularized inductance device
TW201039363A (en) * 2009-04-27 2010-11-01 Delta Electronics Inc Current-balancing transformer and power supply circuit using the same
TWM396477U (en) * 2010-07-28 2011-01-11 Advanced Connection Tech Inc Iron core coil assembly
TW201301315A (en) * 2011-06-24 2013-01-01 Delta Electronics Inc Magnetic element
CN104425104A (en) * 2013-08-30 2015-03-18 三星电机株式会社 Coil component and electronic module using the same

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