CN109403416A - The water balance system that Treatment of Metal Surface waste resource recovery utilizes - Google Patents

The water balance system that Treatment of Metal Surface waste resource recovery utilizes Download PDF

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Publication number
CN109403416A
CN109403416A CN201811314365.6A CN201811314365A CN109403416A CN 109403416 A CN109403416 A CN 109403416A CN 201811314365 A CN201811314365 A CN 201811314365A CN 109403416 A CN109403416 A CN 109403416A
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China
Prior art keywords
water
recycle
output end
input terminal
module
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CN201811314365.6A
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CN109403416B (en
Inventor
陆会岭
刘大勇
王东
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Taizhou Hua Hao Scrap Metal Comprehensive Utilization Co Ltd
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Taizhou Hua Hao Scrap Metal Comprehensive Utilization Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03BINSTALLATIONS OR METHODS FOR OBTAINING, COLLECTING, OR DISTRIBUTING WATER
    • E03B1/00Methods or layout of installations for water supply
    • E03B1/02Methods or layout of installations for water supply for public or like main supply for industrial use
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0063Hydrometallurgy
    • C22B15/0065Leaching or slurrying
    • C22B15/0067Leaching or slurrying with acids or salts thereof
    • C22B15/0071Leaching or slurrying with acids or salts thereof containing sulfur
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B23/00Obtaining nickel or cobalt
    • C22B23/04Obtaining nickel or cobalt by wet processes
    • C22B23/0407Leaching processes
    • C22B23/0415Leaching processes with acids or salt solutions except ammonium salts solutions
    • C22B23/043Sulfurated acids or salts thereof
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/20Treatment or purification of solutions, e.g. obtained by leaching
    • C22B3/26Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
    • C22B3/38Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds containing phosphorus
    • C22B3/384Pentavalent phosphorus oxyacids, esters thereof
    • C22B3/3846Phosphoric acid, e.g. (O)P(OH)3
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B34/00Obtaining refractory metals
    • C22B34/30Obtaining chromium, molybdenum or tungsten
    • C22B34/32Obtaining chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • C22B7/007Wet processes by acid leaching
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/06Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese
    • C25C1/08Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese of nickel or cobalt
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D17/00Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
    • F25D17/02Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating liquids, e.g. brine
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/26Treatment of water, waste water, or sewage by extraction
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/58Treatment of water, waste water, or sewage by removing specified dissolved compounds
    • C02F1/62Heavy metal compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/20Heavy metals or heavy metal compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/20Heavy metals or heavy metal compounds
    • C02F2101/203Iron or iron compound
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/20Heavy metals or heavy metal compounds
    • C02F2101/22Chromium or chromium compounds, e.g. chromates
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/16Nature of the water, waste water, sewage or sludge to be treated from metallurgical processes, i.e. from the production, refining or treatment of metals, e.g. galvanic wastes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Geology (AREA)
  • Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Combustion & Propulsion (AREA)
  • Thermal Sciences (AREA)
  • Public Health (AREA)
  • General Engineering & Computer Science (AREA)
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  • Geochemistry & Mineralogy (AREA)
  • Heat Treatment Of Water, Waste Water Or Sewage (AREA)

Abstract

The present invention provides a kind of water balance system that Treatment of Metal Surface waste resource recovery utilizes, including tap water, loss, domestic water, sewage treatment plant, industrial water, packaging bag water for cleaning, equipment and ground cleaning water, circulating cooling system, circulating line, boiler, acid mist spray column and greening water.The present invention is recycled by the optimization design to water balance system, circulating cooling system by circulating line, and boiler also utilizes steam condensate (SC) to be recycled, and is recycled in addition, acid mist spray column also uses lye with water, regular replenishment.Soil is directly evaporated or enters in addition to domestic water enters waste water treatment plant and greening water, other are connected to recycle-water with water base and not outlet is recycled, and effectively increase the utilization rate of water resource, reduce the waste of water resource.

Description

The water balance system that Treatment of Metal Surface waste resource recovery utilizes
Technical field
The present invention relates to the resource utilization process field of Treatment of Metal Surface waste, especially design at a kind of metal surface The water balance system that reason waste resource recovery utilizes.
Background technique
Water balance is also referred to as water balance, refers in a determining water system, and the sum of input water is equal to output water The sum of amount.
Industrial enterprise's water balance system is to be designed using industrial enterprise as main object by water system, determines that it is each With the water of water parameter.According to its equilibrium relation analysis water resonable degree.Using water balance system, the use of enterprise can be understood fully Water status and with the quantitative accuracy rate between water basic parameter, finds out leakage water, solves seepy question.Pass through water balance system System, can more comprehensively, clearly understand having with aqueous condition for factory, by the water using analysis of rationalization, make the benefit of water resource With more rationally, the waste of water resource is reduced, and preferably handled sewage.And Treatment of Metal Surface waste resource recovery The system utilized is increasingly complex, and the use of water is also more diversified, so providing a kind of Treatment of Metal Surface waste resource recovery utilization Water balance system be highly desirable.
Summary of the invention
Therefore, one of the objects of the present invention is to provide a kind of water balance systems that Treatment of Metal Surface waste resource recovery utilizes System provides reasonable water balance system using the actual conditions of system in conjunction with Treatment of Metal Surface waste resource recovery and designs, thus The waste of water resource is reduced, and sewage is preferably handled.
In order to achieve the above object, the present invention provides a kind of water balance system that Treatment of Metal Surface waste resource recovery utilizes, packet Include tap water, loss, domestic water, sewage treatment plant, industrial water, packaging bag water for cleaning, equipment and ground cleaning water, Water is used in circulating cooling system, circulating line, boiler, acid mist spray column and greening;The input terminal of the domestic water and this originally Water phase connection, the output end of the domestic water are connected to sewage treatment plant, and the output end of the sewage treatment plant is river;The production The tap water and recycle-water are connected with the input terminal of water, and the output end of the industrial water has the first branch, the second branch, the Three branches, the 4th branch and quintafurcation, first condensed water for branching into the first triple effect evaporator, first branch connection To the recycle-water;This second branches into exhaust treatment system;The third branches into evaporating loss;4th branches into production Product;The quintafurcation is maintenance waste water, which is connected to the recycle-water;The input terminal of the packaging bag water for cleaning with should Tap water connection, the input terminal of the packaging bag water for cleaning are connected to the recycle-water;The input of the equipment and ground cleaning water End is connect with the tap water, and the output end of the equipment and ground cleaning water is connected to the recycle-water;The circulating cooling system Input terminal is connect with the tap water, the output end of the circulating cooling system and the input terminal of the circulating cooling system and the reuse Water connection;The input terminal of the boiler is connect with the tap water, and the output end of the boiler is connect with the recycle-water;The acid mist spray column Input terminal connect with the tap water, the input terminal and the second triple effect of the output end of the acid mist spray column and the acid mist spray column The input terminal of evaporator connects, and the output end of second triple effect evaporator is connected to the recycle-water;And the greening water is defeated Enter end to connect with the tap water.
As optional technical solution, the Treatment of Metal Surface waste is from metal finishing industry or plating row Industry.
As optional technical solution, the packaging bag water for cleaning, the equipment and ground cleaning water, the circulating cooling system System, the boiler, the domestic water, the acid mist spray column and the greening exist with water to be lost.
As optional technical solution, which includes broken water, magnetic separation water, stone after filter residue washing, solidification Grey solution allocation water, sulfuric acid solution configuration water and carbon acid solution configuration water.
As optional technical solution, which is crushed after being connected to filter residue washing, solidification with water, magnetic separation water And lime solution prepares the input terminal for using water.
As optional technical solution, which includes the first recycle-water and the second recycle-water, packaging bag cleaning With the output end of water, the output end of the circulating cooling system, the output end of the soft water preparation water of the boiler, the equipment and ground The output end of water for cleaning and the initial rainwater are connected to first recycle-water, and the output end of first triple effect evaporator is somebody's turn to do The output end of second triple effect evaporator is connected to second recycle-water, the first recycle-water reuse to the filter residue water scouring water;It should It is crushed after second recycle-water reuse to the solidification with water, magnetic separation water, the lime solution configuration water.
As optional technical solution, the output end of the boiler is additionally coupled to the input terminal and third of concrete brick maintenance The output end of the input terminal of triple effect evaporator, the third triple effect evaporator is connected to the input terminal of the boiler.
As optional technical solution, which further includes soft water preparation water with water, the soft water preparation water it is defeated Enter end and be connected to the tap water, the output end of soft water preparation water is connected to the recycle-water.
As optional technical solution, the processing system which utilizes includes:
Mould group is pre-processed, to pre-process to the Treatment of Metal Surface waste, forms filtrate and filter residue, the pre- place Reason includes stirring module of sizing mixing, acidleach module, first time filters pressing module, washing and second of filters pressing module;
Filtrate handles mould group, to carry out processing preparation nickel plate and sodium sulphate, the filtrate processing routine packet to the filtrate Include except iron, copper, chromium module, evaporate module, abstraction impurity removal module filters oil removing and secondary concentration module, electro-deposition module with And heavy nickel and the molten module of acid;And
Filter residue handles mould group, to carry out processing preparation regeneration iron particle to the filter residue and prepare production concrete brick Raw material, the filter residue processing routine include ingredient and forming module, and curing module, is crushed and magnetic separation module, concrete brick produce mould Block.
Compared with prior art, it is reasonable that the water balance system that Treatment of Metal Surface waste resource recovery of the invention utilizes passes through Design, for Treatment of Metal Surface waste resource recovery utilize system actual conditions, can having more with aqueous condition to factory Comprehensively, clearly understand, by the water using analysis of rationalization, keep the utilization of water resource more reasonable, reduce the waste of water resource, And sewage is preferably handled.The recirculated cooling water for the water balance system that Treatment of Metal Surface waste resource recovery utilizes can Recycled by circulating line, the draining of each system also can reuse into industrial water, effectively increase water resource Utilization rate, in packaging bag water for cleaning, equipment and ground cleaning water, circulating cooling system, boiler, domestic water, acid mist spray Loss situation is considered in terms of leaching tower and greening water, to more accurate with the measurement and distribution of water.
It can be obtained further by detailed description of the invention below and institute's accompanying drawings about the advantages and spirit of the present invention Solution.
Detailed description of the invention
Fig. 1 show the box signal for the water balance system that Treatment of Metal Surface waste resource recovery according to the present invention utilizes Figure.
Specific embodiment
Referring to Figure 1, Fig. 1 show the water balance system that Treatment of Metal Surface waste resource recovery according to the present invention utilizes Block diagram.The present invention provides a kind of water balance system that Treatment of Metal Surface waste resource recovery utilizes, the metal surface Waste is handled from metal finishing industry or electroplating industry.The water balance system that Treatment of Metal Surface waste resource recovery utilizes System includes tap water 10, loss, domestic water 5, sewage treatment plant 6, industrial water 1, packaging bag water for cleaning 2, equipment and ground Face water for cleaning 3, circulating cooling system 13, circulating line, boiler 4, acid mist spray column 7 and greening water 8.
The input terminal of domestic water 5 is connected with tap water 10, and the major pollutants of sewage living are COD, SS, ammonia nitrogen, total Phosphorus etc., the Sewage Pollution factor is simple, thus the output end of domestic water 5 can be directly connected to sewage after septic tank is handled Treatment plant 6 is handled, and the output end of sewage treatment plant 6 is river.
The input terminal connection tap water 10 and recycle-water 20 of industrial water 1, the output end of industrial water 1 have first point The 117, second branch 101 of branch, third branch 102, the 4th branch 103 and quintafurcation 118, first branch 117 are first The condensed water of triple effect evaporator, the first branch are connected to the recycle-water 20;Second branch 101 enters exhaust treatment system;Third Branch 102 is the steam loss generated in evaporating loss, such as drying and concrete brick maintenance processes;4th branch 103 enters Product;Quintafurcation 118 is maintenance waste water, which is connected to the recycle-water 20.
The input terminal of packaging bag water for cleaning 2 is connect with the tap water 10, and the input terminal of packaging bag water for cleaning 2 is connected to Recycle-water 20.
The input terminal of equipment and ground cleaning water 3 is connect with tap water 10, the output end of equipment and ground cleaning water 3 It is connected to recycle-water 20.
The input terminal of circulating cooling system 13 is connect with tap water 10, the output end and circulating cooling of circulating cooling system 13 The input terminal and recycle-water 20 of system 13 connect, that is, the recirculated cooling water of circulating cooling system 13 is carried out by circulating line It recycles, water resource waste can be effectively reduced.
The input terminal of boiler 4 is connect with tap water 10, and the output end of boiler 4 is connect with recycle-water 20.One side boiler needs Regular forced drainage is wanted, in addition, boiler further includes soft water preparation water with water, the input terminal of soft water preparation water is connected to Output end, that is, soft water preparation the draining of the tap water 10, the soft water preparation water is connected to the recycle-water 20.Boiler feed water is soft Water, water preparation process use activated carbon adsorption+ion exchange water, and tap water is first through activated carbon adsorption, then via zwitterion group At mixed column and accurate filter after become pure water.
The input terminal of acid mist spray column 7 is connect with tap water 10, output end and the acid mist spray column 7 of acid mist spray column 7 The connection of the input terminal of input terminal and the second triple effect evaporator 30, the output end of the second triple effect evaporator 30 are connected to the recycle-water 20.And the lye of acid mist spray column 7 is recycled with water.
The greening input terminal of water 8 is connect with tap water 10, greening water evaporation or is directly entered soil.
Wherein, as shown in Figure 1, the packaging bag water for cleaning 2, the equipment and ground cleaning water 3, the circulating cooling system 13, the boiler 4, the domestic water 5, the acid mist spray column 7 and the greening exist with water 8 and are lost.
The industrial water 1 includes broken water 112, magnetic separation water 113, lime solution after filter residue water scouring water 111, solidification Configuration water 114, sulfuric acid solution configuration water 115 and carbon acid solution configuration water 116.
Recycle-water 20 is crushed after being connected to filter residue washing 111, solidification with water 112, magnetic separation water 113 and lime solution Prepare the input terminal for using water 114.
Wherein, in present embodiment, which includes the first recycle-water and the second recycle-water, packaging bag cleaning With the output end of water 2, the output end of the circulating cooling system 13, the output end of the soft water preparation water of the boiler 4, the equipment and The output end of ground cleaning water 3 and the initial rainwater 9 are connected to first recycle-water, the output of first triple effect evaporator It holds, the output end of second triple effect evaporator 30 is connected to second recycle-water, the first recycle-water reuse to filter residue washing 111 use water;It is crushed after the second recycle-water reuse to the solidification and is used with water 112, magnetic separation water 113, lime solution configuration Water 114.
The output end of the boiler 4 be additionally coupled to concrete brick maintenance 11 input terminal and third triple effect evaporator 12 it is defeated Enter end, the output end of the third triple effect evaporator 12 is connected to the input terminal of the boiler 4.
In addition, the processing system of the resource utilization of Treatment of Metal Surface waste includes pretreatment mould group, filter in the present invention Slag treatment mould group and filtrate handle mould group.Wherein, pretreatment mould group to be pre-processed to the Treatment of Metal Surface waste, The pretreatment mould group includes stirring size mixing module, acidleach module, the first filters pressing module and washing and the second filters pressing module.It stirs It mixes module of sizing mixing and mixed serum is made the Treatment of Metal Surface waste and water to be mixed, wherein at the metal surface The mass ratio for managing waste and water is 1:1.5~1:2, and the moisture content of the mixed serum is 75~85%, preferably, mixed serum Moisture content be 80%, the mass ratio of Treatment of Metal Surface waste and water is 1:2.Acidleach module is to by the mixed serum and useless Acid-mixed is closed, and the pH value for adjusting the mixed serum and the mixed liquor of the spent acid stirs leaching 3~5 hours, so that the gold to 1~2 Metal surface handles metal ion iron, nickel, chromium and copper in waste and forms sulfate, and wherein the sulfuric acid concentration in the spent acid is 15%~18%, the mass ratio of the mixed serum and the spent acid is 2:1~1.5:1, preferably, the sulfuric acid concentration in spent acid is 15%, the mass ratio of mixed serum and spent acid is 2:1.First filters pressing module is carried out to the pickle liquor that will be formed after abundant acidleach First time filters pressing forms the first filtrate and the first filter residue, and the sulfate that wherein metal ion iron, nickel, chromium and copper are formed is dissolved in In first filtrate.Iron, nickel, copper, chromium substantially can all be dissolved into solution, and calcium sulfate is because of solubility very little, only Seldom part enters solution.Washing and the second filters pressing module are washing first filter residue, and to washing The first filter residue afterwards carries out second of filters pressing and forms the second filter residue, wherein the washing uses recycle-water, which generates Slag washing water reuse to the stirring size mixing module, and the moisture content of second filter residue is 60%.
Filtrate processing mould group includes: except iron, copper, chromium module, evaporation module, abstraction impurity removal module, filtering oil removing and two Secondary concentration module, electro-deposition module and heavy nickel and the molten module of acid.Except iron, copper, chromium module in first filtrate to be added The lime solution that concentration is 15% forms the pH value requirement of carbonate deposition according to different metal ions, gradually adjust this The pH value of one filtrate, specific for example, adjusting iron ion when pH value is 3.5~4 forms ferric hydroxide precipitate, adjusting pH value is Chromium ion forms chromium hydroxide precipitation when 4.5~5, adjusts copper ion when pH value is 5~5.5 and forms Kocide SD precipitating, simultaneously Calcium sulfate precipitation is formed, isolates metal ion iron, copper and chromium, and except the product of iron, copper, chromium isolates the second filter through filters pressing The third filter residue that liquid and moisture content are 60%.In addition, the dust generated in lime solution process for preparation, is collected and through pocket type Discharge after deduster processing is up to standard.Module is evaporated to be concentrated by evaporation second filtrate to form third filtrate, wherein the third Nickel content in filtrate is 25~30g/l;And it is concentrated by evaporation the condensation waste water W2 that the steam generated is formed through condensation and is back to It produces, not outlet.Abstraction impurity removal module obtains first to carry out extraction of chromium and Copper treatment to the third filtrate using extractant The organic phase of liquid phase and supported copper and chromium is extracted, and the organic phase of the supported copper and chromium is carried out instead using 20% sulfuric acid Extraction, obtains copper sulphate and chromium sulfate solution, and the copper sulphate and chromium sulfate solution, which are returned, should remove iron, copper, chromium resume module. Wherein, during above-mentioned abstraction impurity removal, extractant uses P204, and the extractant is deployed using 260# solvent naphtha, and preferably, Solvent naphtha: extractant=4:1 extracts as series multistage counter-current extraction (25 grades), to extract chromium in third filtrate to the maximum extent And copper, be extracted into stratification after terminal, copper, chromium extraction yield can reach 90% or more.And it is extracted for extracting in workshop section A small amount of acid mist G7 that the organic exhaust gas G6 and stripping section that agent volatilization generates are generated, organic exhaust gas are collected and are inhaled through active carbon Qualified discharge after attached processing, after acid mist collecting after the processing of acid mist spray column qualified discharge.Filter oil removing and secondary concentration mould Block removes extractant therein the first extraction liquid phase is filtered oil removing through activated carbon adsorption to obtain nickel sulfate solution, and The nickel sulfate solution is carried out double evaporation-cooling to be concentrated into nickel content being 80~90g/l;Wherein, generation is concentrated by evaporation in this step The condensation waste water W2 that steam is formed after condensing is back to production, not outlet.Electro-deposition module is to the sulphur after secondary concentration Sour nickel solution executes electrodeposition of nickel, and electro-deposition uses anode diaphragm electrodeposition process, and nickel is anode, and titanium plate is cathode, using direct current Electricity carries out electro-deposition, 1.2~3.5V of tank voltage, and temperature is 60 DEG C, obtains nickel plate in cathode, anode generates oxygen and anolyte returns It returns in abstraction impurity removal module, wherein electrodeposit liquid is the nickel sulfate solution after secondary concentration.Heavy nickel and the molten module of acid are to when electricity Electrodeposit liquid is exported after depositing when nickel content is 38-42g/l into the electrodeposit liquid, and is sunk in sodium carbonate with formation nickelous carbonate It forms sediment, and sodium sulphate is made to the solution evaporating, concentrating and crystallizing after heavy nickel, wherein nickelous carbonate precipitating is through mass percent concentration again Reuse is to the filtering oil removing and secondary concentration module after 40% dilute sulfuric acid acid is molten.
Filter residue processing mould group includes: that ingredient and forming module, curing module, broken and magnetic separation module and concrete brick are raw Produce module.Ingredient and forming module in second filter residue with addition manganese dioxide in the mixture of the third filter residue to mix It is even, then it is pressed into through molding machine the body refuse block of square block.Wherein, the manganese ferrochrome after the manganese dioxide is added, in said mixture Mass ratio is 1:(4~5): 15;In addition, a small amount of dust can be generated when blending process feeds intake, collect and through sack cleaner at Qualified discharge after reason.Curing module is fired the body refuse block is sent into tunnel oven, so that the metallic element in the body refuse block becomes At stable metal oxide, and under high temperature action, iron, chromium, copper metal oxide form covalent structure body, with calcium, silicon point From the brick heat preservation after the completion of firing is cooled to 80 DEG C of kiln discharges.Specifically, tunnel oven kiln body is divided into preheating zone, clinkering zone and cold But band, body refuse block initially enter the preheating zone, under the heating of the hot fume of waste heat air and clinkering zone, gradually from 20~400 DEG C Heating, wherein residual moisture is excluded 20~200 DEG C of stages, after 200~400 DEG C of stages exclusion constitution waters, drying and preheating Body refuse block is sintered in clinkering zone, and using natural gas as fuel, burner is inserted directly into tunnel oven, and flame is directly between body refuse block Gap burning, temperature are controlled at 1050~1100 DEG C;Brick after the completion of firing enters cooling zone, directly cooling by sending cold air outside To 80 DEG C of kiln discharges;Wherein, solidification firing workshop section's fuel combustion exhaust gas, flue dust and dry waste gas etc. are discharged together, and remove through pocket type Qualified discharge after the processing of dirt device.Broken and magnetic separation module is to be crushed to particle using wet crushing method for the brick after solidifying Having a size of 40~50 μm, add water size mixing to moisture content be 50% after carry out magnetic separation processing, magnetic separation processing magnetic field strength for example Regeneration iron particle, spare recycling after drying are obtained preferably, being 2500 Gausses for 2000~3000 Gausses.Broken and magnetic separation Wet process is selected, so not generating dust substantially.And the tailings after magnetic separation is lower than through leaching experiment confirmation nickel, chromium heavy metal concentration Dangerous waste standard requirements.Concrete brick produce module to by cement, yellow sand, aggregate chips and the tailings according to 0.8~1.5:1.5~ The mass ratio of 2.5:3~4:2.5~3.5 carries out ingredient, and it is machining and right that concrete brick molding is sent into after being sufficiently stirred Concrete brick after molding conserve up to concrete brick finished product.
Below in conjunction with specific embodiment, the present invention will be described.
Embodiment 1
This enterprise sets 100 people of employee, works 330 days in year, four groups working in three shifts.Project total water consumption 167610m3/ a, Middle tap water (fresh water) 82815m3/ a comes from concentration zones city planting ductwork, recycle-water 84795m3/a.Predominantly domestic water 4950m3/ a, greening water 500m3/ a, circulating cooling system supplement water 15000m3/ a, filter residue water scouring water 15000m3/ a (is returned With water), solidification after be crushed use water 11000m3/ a (recycle-water), boiler supplement water 14430m3/ a, magnetic separation water 32668m3/a (recycle-water), raw material, which are prepared, uses water 64562m3/ a (recycle-water 26127m3/ a, tap water 38435m3/ a), packaging bag water for cleaning 4000m3/ a, acid mist spray column water 4500m3/ a, equipment and ground cleaning water 1000m3/ a, specifically refers to the following table 1 and table 2。
1 enterprise water use list of table
2 project waste water recycling of table and discharge list
Tables 1 and 2 is in conjunction with Fig. 1 it is found that the water balance system that the metal surface waste process resource of the enterprise utilizes By the optimization design to factory's water balance system, circulating cooling system is recycled by circulating line, and boiler is also sharp It is recycled, is recycled in addition, acid mist spray column also uses lye with water, regular replenishment with steam condensate (SC).In addition to life Apply flexibly water enter waste water treatment plant and greening water directly evaporate or enter soil, other are connected to recycle-water with water base Not outlet is recycled, effectively reduces the waste of water resource, for the loss in system it is also contemplated that using water for factory Situation have more comprehensively, cleaning understanding.
By the above detailed description of preferred embodiments, it is intended to more clearly describe feature and spirit of the invention, And not protection scope of the present invention is limited with above-mentioned disclosed preferred embodiment.On the contrary, its purpose It is intended to cover various changes and has being arranged in the scope of protection of the claims of the invention to be applied of equality.Cause This, the applied scope of protection of the claims of the present invention should illustrate the most wide explanation of work according to above-mentioned, to cause it Cover the arrangement of all possible change and tool equality.

Claims (9)

1. a kind of water balance system that Treatment of Metal Surface waste resource recovery utilizes, which is characterized in that including tap water, loss, Domestic water, sewage treatment plant, industrial water, packaging bag water for cleaning, equipment and ground cleaning water, circulating cooling system, Water is used in circulating line, boiler, acid mist spray column and greening;
The input terminal of the domestic water is connected with the tap water, and the output end of the domestic water is connected to sewage treatment plant, should The output end of sewage treatment plant is river;
The input terminal of the industrial water connects the tap water and recycle-water, the output end of the industrial water have the first branch, Second branch, third branch, the 4th branch and quintafurcation, first condensed water for branching into the first triple effect evaporator, should First branch is connected to the recycle-water;This second branches into exhaust treatment system;The third branches into evaporating loss;4th Branch into product;The quintafurcation is maintenance waste water, which is connected to the recycle-water;
The input terminal of the packaging bag water for cleaning is connect with the tap water, and the input terminal of the packaging bag water for cleaning is connected to this time Use water;
The input terminal of the equipment and ground cleaning water is connect with the tap water, and the output end of the equipment and ground cleaning water connects It is connected to the recycle-water;
The input terminal of the circulating cooling system is connect with the tap water, the output end of the circulating cooling system and the circulating cooling system The input terminal of system and recycle-water connection;
The input terminal of the boiler is connect with the tap water, and the output end of the boiler is connect with the recycle-water;
The input terminal of the acid mist spray column is connect with the tap water, and the output end of the acid mist spray column is defeated with the acid mist spray column Enter the input terminal connection of end and the second triple effect evaporator, the output end of second triple effect evaporator is connected to the recycle-water;With And
The input terminal of the greening water is connect with the tap water.
2. the water balance system that Treatment of Metal Surface waste resource recovery as described in claim 1 utilizes, which is characterized in that the gold Metal surface handles waste from metal finishing industry or electroplating industry.
3. the water balance system that Treatment of Metal Surface waste resource recovery as described in claim 1 utilizes, which is characterized in that the packet Pack water for cleaning, the equipment and ground cleaning water, the circulating cooling system, the boiler, the domestic water, acid mist spray Tower and the greening exist with water to be lost.
4. the water balance system that Treatment of Metal Surface waste resource recovery as described in claim 1 utilizes, which is characterized in that the life Fisheries water is broken with water, magnetic separation water, lime solution configuration water, sulfuric acid solution configuration water after including filter residue washing, solidifying And water is used in carbon acid solution configuration.
5. the water balance system that Treatment of Metal Surface waste resource recovery as described in claim 1 utilizes, which is characterized in that this time The input terminal of broken water, magnetic separation water and lime solution preparation water after being connected to filter residue washing with water, solidified.
6. the water balance system that Treatment of Metal Surface waste resource recovery as described in claim 1 utilizes, which is characterized in that this time Include the first recycle-water and the second recycle-water with water, the output end of the packaging bag water for cleaning, the circulating cooling system it is defeated Outlet, the output end of the soft water preparation water of the boiler, the equipment and ground cleaning water output end and the initial rainwater Be connected to first recycle-water, the output end of first triple effect evaporator, second triple effect evaporator output end be connected to this Second recycle-water, the first recycle-water reuse to the filter residue water scouring water;It is crushed and uses after the second recycle-water reuse to the solidification Water, magnetic separation water, the lime solution configuration water.
7. the water balance system that Treatment of Metal Surface waste resource recovery as described in claim 1 utilizes, which is characterized in that the pot The output end of furnace is additionally coupled to the input terminal of concrete brick maintenance and the input terminal of third triple effect evaporator, the third triple effect steam The output end of hair device is connected to the input terminal of the boiler.
8. the water balance system that Treatment of Metal Surface waste resource recovery as described in claim 1 utilizes, which is characterized in that the pot Furnace further includes soft water preparation water with water, and the input terminal of soft water preparation water is connected to the tap water, which uses The output end of water is connected to the recycle-water.
9. the water balance system that Treatment of Metal Surface waste resource recovery as described in claim 1 utilizes, which is characterized in that the gold Metal surface handles the processing system that waste resource recovery utilizes
Mould group is pre-processed, to pre-process to the Treatment of Metal Surface waste, forms filtrate and filter residue, the pretreatment packet It includes stirring to size mixing module, acidleach module, first time filters pressing module, washing and second of filters pressing module;
Filtrate handles mould group, and to carry out processing preparation nickel plate and sodium sulphate to the filtrate, which includes removing Iron, copper, chromium module, evaporate module, abstraction impurity removal module, filter oil removing and secondary concentration module, electro-deposition module and heavy Nickel and the molten module of acid;And
Filter residue handles mould group, to carry out the original of processing preparation regeneration iron particle and preparation production concrete brick to the filter residue Material, the filter residue processing routine include ingredient and forming module, and curing module, is crushed and magnetic separation module, concrete brick produce module.
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