CN109401643A - One kind having high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding resin material and preparation method thereof - Google Patents
One kind having high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding resin material and preparation method thereof Download PDFInfo
- Publication number
- CN109401643A CN109401643A CN201811153393.4A CN201811153393A CN109401643A CN 109401643 A CN109401643 A CN 109401643A CN 201811153393 A CN201811153393 A CN 201811153393A CN 109401643 A CN109401643 A CN 109401643A
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- Prior art keywords
- steel band
- polyethylene
- ripple pipe
- bonding force
- band reinforced
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
- C09J4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
Abstract
The present invention relates to macromolecule modified fields, it discloses a kind of with high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding resin and preparation method thereof, the material composi calculates as follows by weight: maleic anhydride grafted polyethylene 40-50wt%, ethylene-vinyl acetate copolymer 5-10wt%, barrier resin 5-10wt%, high density polyethylene (HDPE) 30-40wt%, softening agent 5-10wt%, maleic anhydride 1.5-3 wt%, composite initiator 0.3-0.8 wt%, antioxidant 0.1-2wt%, total weight meet 100%.The present invention is through squeezing out design using dual-screw-stem machine.The obtained adhering resin of the method adhesive strength with higher, excellent permeability resistance can be widely applied in buried draining steel band reinforced polyethylene spiral ripple pipe corrosion-resistant field, also have good bonding force and barrier property to galvanized steel strip.
Description
Technical field
The present invention relates to macromolecule modified fields, especially a kind of to have high bonding force steel band reinforced polyethylene spiral ripple
Pipe special bonding resin material and preparation method thereof.
Background technique
Polyethylene (PE) is thermoplasticity general-purpose plastics, processing fast with crystallization rate, easily molded, organic solvent-resistant, suction
The features such as water rate is low.In practical application area, because pure polyethylene is nonpolarity, so to metal no adhesion, in steel plastic compount
Field can not directly use.
To solve this problem, make polythene material generation polarity to have cohesive force to metal, it is most effective and big conducive to industry
The method of large-scale production is exactly to use fusion-grafting method, makes grafted polar group on molecular weight of polyethylene, to make it to gold
Belong to the stronger bonding force of product, can be used in steel band reinforced polyethylene spiral ripple pipe, the bonding agent as polyethylene and steel band makes
With.
Summary of the invention
The purpose of the present invention is to provide one kind to have high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding
Resin material and preparation method thereof, by the grafted polar group on molecular weight of polyethylene, to keep it stronger to metal product
Bonding force, the bonding agent that can be widely used as polyethylene and steel band use.
To realize above-mentioned technical purpose and the technique effect, the invention discloses one kind to have high bonding force steel band
Enhance polyethylene helical bellows special bonding resin material, the material weight percentage of each component is as follows:
It is maleic anhydride grafted polyethylene 40-50%, ethylene-vinyl acetate copolymer 5-10%, barrier resin 5-10%, highly dense
Spend polyethylene 30-40%, softening agent 5-10%, maleic anhydride 1.5-3%, composite initiator 0.3-0.8%, antioxidant 0.1-
2%.
Wherein, maleic anhydride grafted polyethylene is linear low density polyethylene graft modification product, melt flow index
For 2.5g/10min, relative density 0.936g/cm3。
Wherein, ethylene-vinyl acetate copolymer is EVA elastomeric material, melt flow index 20g/10min, vinegar
Sour ethylene contents are 18%, relative density 0.921g/cm3。
Wherein, barrier resin is EVOH material, melt flow index 2g/10min, relative density 1.17g/
cm3。
Wherein, polyethylene is high density polyethylene (HDPE), melt flow index 7g/10min, relative density 0.942g/
cm3。
Wherein, softening agent is POE elastomer, melt flow index 20g/10min, relative density 0.89g/cm3。
Preferably, composite initiator is the composite initiator that DCP is mixed with BPO.
Wherein, antioxidant made of antioxidant B215, antioxidant 1010 and irgasfos 168 compounding.
The invention also discloses a kind of high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding resin materials
Preparation method, including the following steps:
(1) first each component is weighed according to weight percent, maleic anhydride grafted polyethylene 40-50wt%, ethene-vinyl acetate
Copolymer 5-10wt%, barrier resin 5-10wt%, high density polyethylene (HDPE) 30-40wt%, softening agent 5-10wt%, Malaysia
Acid anhydrides 1.5-3 wt%, composite initiator 0.3-0.8 wt%, antioxidant 0.1-2wt%;
(2) raw material except composite initiator and antioxidant will be located to be added in high mixer, composite initiator and antioxygen is then added
Agent, mixed at high speed 1-3min stop high mixer;
(3) plus maleic anhydride is heated to complete molten condition, slowly uniform from small feed opening in the case where high mixer stirs at low speed state
It pours into dry-mixed machine, continues to stir at low speed 2min, blowing;
(4) extruding pelletization in equidirectional parallel double-screw extruder is added in the material mixed in (3), melting extrusion temperature is
200-250℃。
The invention has the following advantages:
The present invention by formula and technique double optimization, for polyethylene pure in current practice it is nonpolarity can not to metal into
It is the problem of row bonding, total by maleic anhydride grafted polyethylene and ethylene-vinyl acetate copolymer from the modification of polyethylene
With modified effect, realizes and the resin material with strong metal cementation is prepared in close friend's processing swap-in row.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, to the present invention
It is further elaborated.
Embodiment 1
The invention discloses one kind to have high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding resin material, described
Material weight percentage of each component is as follows:
It is maleic anhydride grafted polyethylene 40-50%, ethylene-vinyl acetate copolymer 5-10%, barrier resin 5-10%, highly dense
Spend polyethylene 30-40%, softening agent 5-10%, maleic anhydride 1.5-3%, composite initiator 0.3-0.8%, antioxidant 0.1-
2%.
Wherein, maleic anhydride grafted polyethylene is linear low density polyethylene graft modification product, melt flow index
For 2.5g/10min, relative density 0.936g/cm3。
Wherein, ethylene-vinyl acetate copolymer is EVA elastomeric material, melt flow index 20g/10min, vinegar
Sour ethylene contents are 18%, relative density 0.921g/cm3。
Wherein, barrier resin is EVOH material, melt flow index 2g/10min, relative density 1.17g/
cm3。
Wherein, polyethylene is high density polyethylene (HDPE), melt flow index 7g/10min, relative density 0.942g/
cm3。
Wherein, softening agent is POE elastomer, melt flow index 20g/10min, relative density 0.89g/cm3。
Wherein, composite initiator is the composite initiator that DCP is mixed with BPO.
Wherein, antioxidant made of antioxidant B215, antioxidant 1010 and irgasfos 168 compounding.
The invention also discloses a kind of high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding resin materials
Preparation method, including the following steps:
(1) first each component is weighed according to weight percent, maleic anhydride grafted polyethylene 40-50wt%, ethene-vinyl acetate
Copolymer 5-10wt%, barrier resin 5-10wt%, high density polyethylene (HDPE) 30-40wt%, softening agent 5-10wt%, Malaysia
Acid anhydrides 1.5-3 wt%, composite initiator 0.3-0.8 wt%, antioxidant 0.1-2wt%;
(2) raw material except composite initiator and antioxidant will be located to be added in high mixer, composite initiator and antioxygen is then added
Agent, mixed at high speed 1-3min stop high mixer;
(3) plus maleic anhydride is heated to complete molten condition, slowly uniform from small feed opening in the case where high mixer stirs at low speed state
It pours into dry-mixed machine, continues to stir at low speed 2min, blowing;
(4) extruding pelletization in equidirectional parallel double-screw extruder is added in the material mixed in (3), melting extrusion temperature is
200-250℃。
Embodiment 2
The present embodiment is carried out excellent based on the formula that embodiment 1 is proposed and preparation method for each component ratio in formula
Change, shown in table specific as follows:
Each experimental group component list of table 1
Project | Experimental group 1 | Experimental group 2 | Experimental group 3 | Experimental group 4 |
Maleic anhydride grafted polyethylene | 40% | 42% | 45% | 50% |
Ethylene-vinyl acetate copolymer | 8% | 7% | 6% | 5% |
Barrier resin | 8% | 7% | 5% | 5% |
High density polyethylene (HDPE) | 33% | 35.2% | 36.5% | 32.5% |
Softening agent | 7% | 6% | 5% | 5% |
Maleic anhydride | 3% | 2% | 1.5% | 1.5% |
Composite initiator | 0.7% | 0.5% | 0.7% | 0.7% |
Antioxidant | 0.3% | 0.3% | 0.3% | 0.3% |
Embodiment 3
The experimental group for the different proportion that the present embodiment is proposed using embodiment 2 is experimental subjects, for test sample made from it
Physicochemical property is researched and analysed, and specific sample preparation methods are as follows:
Each component weight is weighed according to above ratio, is added in high-speed mixer and mixes in sequence in addition to maleic anhydride
1-3min, maleic anhydride are heated to complete molten condition, in the case where high mixer stirs at low speed state, slowly uniformly fall from small feed opening
Enter in dry-mixed machine, continues to stir at low speed 2min, blowing.Uniformly mixed material is added in equidirectional parallel double-screw extruder, melts
Melting extrusion temperature is 200-250 DEG C, and specific properties test result is as shown in table 2.
2 experimental result list of table
Project | Experimental group 1 | Experimental group 2 | Experimental group 3 | Experimental group 4 |
Melt index | 1.0 | 1.4 | 2.0 | 2.2 |
Tensile strength | 15.1 | 15.4 | 15.3 | 15.3 |
Elongation at break | 460 | 510 | 530 | 560 |
Vicat softening point | 112 | 114 | 114 | 114 |
Simply supported beam notch impact strength | 16.5 | 17.2 | 18.6 | 19.2 |
Simply supported beam unnotched impact strength | > 100 | > 100 | > 100 | > 100 |
With 180 ° of peel strengths of aluminium flake | 220 | 336 | 308 | 282 |
According to 2 data of table, it can be seen that from experimental group 1 to experimental group 4, the melting means of sample is gradually risen, elongation at break, freely-supported
Beam notch impact strength is also gradually increased.The analysis of causes are as follows: from experimental group 1 to experimental group 4, the additive amount of maleic anhydride is gradually
It reduces, which results in the grafting rates of product (or degree of cross linking) to gradually decrease, i.e. winding between strand is less, steric hindrance
Less, melting means, elongation at break, the simply supported beam notch impact strength for having eventually led to product are improved.
According to 2 data of table, it can be seen that from experimental group 1 to experimental group 4, the peel strength (i.e. bonding force) of sample is in first to increase
The trend reduced after big.The analysis of causes are as follows: in experimental group 1, the additive amount of maleic anhydride is most, and product is caused to have portion in the reaction
Divide cross-linking reaction, cross-linking reaction has negatively influencing to the bonding force of product, to affect further increasing for its peel strength;It is real
It tests in group 2, the additive amount of maleic anhydride is moderate, and graft reaction is more abundant, and cross-linking reaction is got back rationally to control and (is crosslinked anti-
Should be few), therefore peel strength is relatively high;In experimental group 3, the additive amount of maleic anhydride is minimum, and almost all is grafting in reaction
Reaction, but since maleic anhydride additive amount is few, graft reaction is not up to the limit, and grafting rate is relatively low, therefore peel strength experimental group 2 has
Declined.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
In the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of by anyone skilled in the art,
It should be covered by the protection scope of the present invention.
Claims (9)
1. one kind has high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding resin material, which is characterized in that institute
It is as follows to state material weight percentage of each component:
It is maleic anhydride grafted polyethylene 40-50%, ethylene-vinyl acetate copolymer 5-10%, barrier resin 5-10%, highly dense
Spend polyethylene 30-40%, softening agent 5-10%, maleic anhydride 1.5-3%, composite initiator 0.3-0.8%, antioxidant 0.1-
2%.
2. high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding resin material according to claim 1,
It is characterized in that, the maleic anhydride grafted polyethylene is linear low density polyethylene graft modification product, and melt flows refer to
Number is 2.5g/10min, relative density 0.936g/cm3.
3. high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding resin material according to claim 1,
Be characterized in that, the ethylene-vinyl acetate copolymer be EVA elastomeric material, melt flow index 20g/10min,
Vinyl acetate content is 18%, relative density 0.921g/cm3.
4. high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding resin material according to claim 1,
It is characterized in that, the barrier resin is EVOH material, melt flow index 2g/10min, relative density 1.17g/
cm3。
5. high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding resin material according to claim 1,
It is characterized in that, the polyethylene is high density polyethylene (HDPE), and melt flow index 7g/10min, relative density is
0.942g/cm3。
6. high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding resin material according to claim 1,
It is characterized in that, the softening agent is POE elastomer, melt flow index 20g/10min, relative density 0.89g/
cm3。
7. high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding resin material according to claim 1,
It is characterized in that, the composite initiator is the composite initiator that DCP is mixed with BPO.
8. high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding resin material according to claim 1,
It is characterized in that, the antioxidant is antioxidant made of B215, antioxidant 1010 and irgasfos 168 compound.
9. -8 any high bonding force steel band reinforced polyethylene spiral ripple pipe special bonding resinous wood according to claim 1
The preparation method of material, which is characterized in that including the following steps:
(1) first each component is weighed according to weight percent, maleic anhydride grafted polyethylene 40-50wt%, ethene-vinyl acetate
Copolymer 5-10wt%, barrier resin 5-10wt%, high density polyethylene (HDPE) 30-40wt%, softening agent 5-10wt%, Malaysia
Acid anhydrides 1.5-3 wt%, composite initiator 0.3-0.8 wt%, antioxidant 0.1-2wt%;
(2) raw material except composite initiator and antioxidant will be located to be added in high mixer, composite initiator and antioxygen is then added
Agent, mixed at high speed 1-3min stop high mixer;
(3) plus maleic anhydride is heated to complete molten condition, slowly uniform from small feed opening in the case where high mixer stirs at low speed state
It pours into dry-mixed machine, continues to stir at low speed 2min, blowing;
(4) extruding pelletization in equidirectional parallel double-screw extruder is added in the material mixed in (3), melting extrusion temperature is
200-250℃。
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Cited By (5)
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---|---|---|---|---|
CN109880445A (en) * | 2019-03-25 | 2019-06-14 | 金旸(厦门)新材料科技有限公司 | A kind of high bonding force polyethylene powder coating and its preparation method and application |
CN110982459A (en) * | 2019-12-27 | 2020-04-10 | 上海邦中高分子材料股份有限公司 | Adhesive resin for PVF composite pipeline and preparation method thereof |
CN111019562A (en) * | 2019-12-27 | 2020-04-17 | 上海邦中高分子材料股份有限公司 | Adhesive resin suitable for EVOH and preparation method thereof |
CN111019560A (en) * | 2019-12-27 | 2020-04-17 | 上海邦中新材料有限公司 | Bonding resin master batch for universal composite pipe and preparation method thereof |
CN113861889A (en) * | 2021-09-18 | 2021-12-31 | 赣州能之光新材料有限公司 | Adhesive resin for high-barrier bottle and preparation method thereof |
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CN111019560A (en) * | 2019-12-27 | 2020-04-17 | 上海邦中新材料有限公司 | Bonding resin master batch for universal composite pipe and preparation method thereof |
CN113861889A (en) * | 2021-09-18 | 2021-12-31 | 赣州能之光新材料有限公司 | Adhesive resin for high-barrier bottle and preparation method thereof |
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Application publication date: 20190301 |