CN109400138B - Light-transmitting brick blank and manufacturing method thereof - Google Patents
Light-transmitting brick blank and manufacturing method thereof Download PDFInfo
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Abstract
The invention discloses a light-transmitting brick blank and a manufacturing method thereof, wherein the light-transmitting brick blank is prepared from the following raw materials in percentage by mass: 80-90% of light-transmitting blank frit, 8-20% of clay, 0.1-3% of binder and 0-4% of colorant, wherein the sum of the mass percentages of the components is 100%; the light-transmitting blank frit is prepared from the following raw materials in parts by weight: 35-45 parts of potassium feldspar, 26-34 parts of albite, 12-18 parts of dolomite, 2-8 parts of alumina, 1-7 parts of barium carbonate and 3-9 parts of soda ash. According to the invention, through improving the formula of the light-transmitting green brick body, the light-transmitting green brick body has transparent texture and has a light-transmitting function; and after the light-transmitting brick is combined with clay and a binder, the hardness and the wear resistance of the light-transmitting brick blank are greatly improved, so that the hardness of the light-transmitting brick blank can reach 5.5 grades of Mohs hardness.
Description
Technical Field
The invention relates to a building ceramic material and a process technology, in particular to a light-transmitting green brick body and a manufacturing method thereof.
Background
As a building decoration material, the ceramic tile has the characteristics of wear resistance, water resistance, beautiful surface patterns and the like, is deeply popular with people, and is widely applied to home decoration, office decoration and commercial decoration. With the development of the demands and the market, people continuously put new requirements on the functions of the ceramic tiles.
In order to meet the market demand and improve the decoration effect of ceramic tiles, ceramic tiles with certain light transmittance (hereinafter referred to as light-transmitting tiles) can generate transparent and changeable effects under the action of light, and the ceramic tiles become hot spots developed by various ceramic manufacturers. Some manufacturers develop formulas of the light-transmitting ceramic tiles, and the formulas have good performance in light transmission, but the formulas have the defects of poor powder plasticity, difficult blank forming and low strength. Therefore, the light-transmitting bricks are not produced in batches so far.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a light-transmitting brick blank. According to the invention, through improving the formula of the light-transmitting green brick body, the frit of the light-transmitting green brick body has transparent texture and has a light-transmitting function; and after the light-transmitting brick is combined with clay and a binder, the hardness and the wear resistance of the light-transmitting brick blank are greatly improved, so that the hardness of the light-transmitting brick blank can reach 5.5 grades of Mohs hardness.
The second purpose of the invention is to provide a method for manufacturing a light-transmitting brick blank. The preparation method has non-harsh conditions and is suitable for industrial production.
One of the purposes of the invention is realized by adopting the following technical scheme: a light-transmitting brick blank is prepared from the following raw materials in percentage by mass: 80-90% of light-transmitting blank frit, 8-20% of clay, 0.1-3% of binder and 0-4% of colorant, wherein the sum of the mass percentages of the components is 100%; the light-transmitting blank frit is prepared from the following raw materials in parts by weight: 35-45 parts of potassium feldspar, 26-34 parts of albite, 12-18 parts of dolomite, 2-8 parts of alumina, 1-7 parts of barium carbonate and 3-9 parts of soda ash.
Further, the light-transmitting brick blank is prepared from the following raw materials in percentage by mass: 82-88% of light-transmitting blank frit, 10-16% of clay, 1-2% of binder and 0-2% of colorant, wherein the sum of the mass percentages of the components is 100%; the light-transmitting blank frit is prepared from the following raw materials in parts by weight: 38-42 parts of potassium feldspar, 28-32 parts of albite, 14-18 parts of dolomite, 4-6 parts of alumina, 2-4 parts of barium carbonate and 5-7 parts of soda ash.
Further, the light-transmitting brick blank is prepared from the following raw materials in percentage by mass: 85% of light-transmitting blank frit, 12% of clay, 1.5% of binder and 1.5% of colorant, wherein the sum of the mass percentages of the components is 100%; the light-transmitting blank frit is prepared from the following raw materials in parts by weight: 39 parts of potassium feldspar, 30 parts of albite, 16 parts of dolomite, 6 parts of alumina, 3 parts of barium carbonate and 6 parts of soda ash.
Further, the preparation method of the light-transmitting blank frit comprises the following steps:
mixing raw materials: weighing potassium feldspar, albite, dolomite, alumina, barium carbonate and soda ash according to the formula ratio, and mixing together;
melting: conveying the mixed raw materials into a smelting furnace, wherein the temperature of the smelting furnace is 1550-;
water quenching: the melt flows into a water quenching tank and is cooled into particle frit;
drying; drying the water-quenched frit by using drying equipment;
and (3) crushing: and drying the frit, crushing and sieving by a 80-mesh sieve, wherein the sieve residue is 1.3-1.5%, and obtaining the transparent blank frit.
Further, the components of the light-transmitting blank frit are calculated according to the mass percentage as follows: 55-62% of SiO213-17% of Al2O32-5% of K2O, 3-6% of Na2O, 1-6% of CaO, 2-8% of MgO and 0-5% of BaO.
Further, the binder is one of carboxymethyl cellulose and polyvinyl alcohol, and the colorant is a ceramic pigment.
The second purpose of the invention is realized by adopting the following technical scheme: a method for manufacturing a light-transmitting brick blank comprises the following steps:
preparing a frit of a light-transmitting blank: according to the component content of the transparent blank frit, selecting potash feldspar, albite, dolomite, alumina, barium carbonate and soda ash according to the formula ratio, and carrying out high-temperature firing, water quenching and cooling on the selected components to obtain the transparent blank frit;
adding auxiliary materials: selecting a formula amount of light-transmitting blank frit, adding a formula amount of clay, a binder and a colorant, uniformly mixing, adding water, and performing ball milling to prepare slurry with the water content of 32-35%;
spray drying to prepare powder: spray drying the slurry to prepare powder with the water content of 5.5-6.5%; and (3) pressing and forming: placing the powder into a press for pressing to obtain a blank;
and (3) drying: the pressed green body is pushed to a refractory base plate from a press and is conveyed to drying equipment for drying treatment;
and (3) firing: and conveying the dried green body into a kiln for firing and forming to obtain the light-transmitting brick green body.
Further, in the step of preparing the frit for the light-transmitting blank, the specific steps are as follows:
mixing raw materials: weighing potassium feldspar, albite, dolomite, alumina, barium carbonate and soda ash according to the formula ratio, and mixing together;
melting: conveying the mixed raw materials into a smelting furnace, wherein the temperature of the smelting furnace is 1550-;
water quenching: the melt flows into a water quenching tank and is cooled into particle frit;
drying; drying the water-quenched frit by using drying equipment;
and (3) crushing: drying the frit, crushing and sieving with a 80-mesh sieve, wherein the sieve residue is 1.3-1.5%, and obtaining a transparent blank frit; the frit for the light-transmitting blank comprises the following components in percentage by mass: 55-62% of SiO213-17% of Al2O32-5% of K2O, 3-6% of Na2O, 1-6% of CaO, 2-8% of MgO and 0-5% of BaO.
Further, in the step of press forming, the pressure is 380-2。
Further, in the firing step, the firing temperature is 1100-1160 ℃, and the firing time is 80-150 min.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, through improving the formula of the light-transmitting green brick body, the frit of the light-transmitting green brick body has transparent texture and has a light-transmitting function; and after the light-transmitting brick is combined with clay and a binder, the hardness and the wear resistance of the light-transmitting brick blank are greatly improved, so that the hardness of the light-transmitting brick blank can reach 5.5 grades of Mohs hardness.
In addition, the light-transmitting brick blank body provides a transparent texture matrix for the light-transmitting brick, so that the light-transmitting brick can transmit light, and therefore, various patterns are formed on the surface of the light-transmitting brick blank body through the conventional coating process on the upper surface of the light-transmitting brick blank body, and the patterns of the light-transmitting brick can be arranged in a layered manner.
Detailed Description
In the present invention, all parts and percentages are by weight, unless otherwise specified, and the equipment and materials used are commercially available or commonly used in the art. The methods in the following examples are conventional in the art unless otherwise specified.
A light-transmitting brick blank is prepared from the following raw materials in percentage by mass: 80-90% of light-transmitting blank frit, 8-20% of clay, 0.1-3% of binder and 0-4% of colorant, wherein the sum of the mass percentages of the components is 100%; the light-transmitting blank frit is prepared from the following raw materials in parts by weight: 35-45 parts of potassium feldspar, 26-34 parts of albite, 12-18 parts of dolomite, 2-8 parts of alumina, 1-7 parts of barium carbonate and 3-9 parts of soda ash.
As a further preferred scheme, the light-transmitting brick blank is prepared from the following raw materials in percentage by mass: 82-88% of light-transmitting blank frit, 10-16% of clay, 1-2% of binder and 0-2% of colorant, wherein the sum of the mass percentages of the components is 100%; the light-transmitting blank frit is prepared from the following raw materials in parts by weight: 38-42 parts of potassium feldspar, 28-32 parts of albite, 14-18 parts of dolomite, 4-6 parts of alumina, 2-4 parts of barium carbonate and 5-7 parts of soda ash.
As the most preferred scheme, the light-transmitting brick blank is prepared from the following raw materials in percentage by mass: 85% of light-transmitting blank frit, 12% of clay, 1.5% of binder and 1.5% of colorant, wherein the sum of the mass percentages of the components is 100%; the light-transmitting blank frit is prepared from the following raw materials in parts by weight: 39 parts of potassium feldspar, 30 parts of albite, 16 parts of dolomite, 6 parts of alumina, 3 parts of barium carbonate and 6 parts of soda ash.
More preferably, the binder is one of carboxymethyl cellulose and polyvinyl alcohol, and the colorant is a ceramic colorant.
The reason why the present invention achieves the light transmitting effect and the high hardness effect is that: on one hand, the content of Ca and Mg in the transparent blank frit is specifically increased and the content of K, Na is reduced by improving the formula of the blank, so that the transparent blank frit has transparent texture and a transparent function, but if the blank is made of the transparent blank frit alone, the transparent blank frit is easy to disperse and cannot be molded; on the other hand, the clay is an important inorganic mineral raw material by adding the clay and the binder, is composed of various kinds of water aluminum silicate and a certain amount of aluminum oxide, alkali metal oxide and alkaline earth metal oxide, and contains impurities such as quartz, feldspar, mica, sulfate, sulfide, carbonate and the like. And the binder is an organic binder. This application improves the adhesive force between the frit through inorganic clay and organic binder as the adhesive between the printing opacity blank frit to improve the hardness of body. The research finds that the mineral particles on the clay have electronegativity, so the clay has good physical adsorption and surface chemical activity, has the capacity of exchanging and replacing other cations and forms better crosslinking action with an organic binder. Therefore, the reasonable proportion of the inorganic clay and the organic binder can greatly increase the hardness and the wear resistance of the green body under the condition of not influencing the transmittance, so that the hardness of the green body can reach 5.5 grades of Mohs hardness, is similar to the hardness of the existing opaque green body, and is far higher than the Mohs hardness of a single transparent green body by 3-4 grades, thereby improving the application range of the transparent brick green body and having wider application scenes.
Specifically, the preparation method of the frit for the light-transmitting blank of the invention comprises the following steps:
mixing raw materials: weighing potassium feldspar, albite, dolomite, alumina, barium carbonate and soda ash according to the formula ratio, and mixing together;
melting: conveying the mixed raw materials into a smelting furnace, wherein the temperature of the smelting furnace is 1550-;
water quenching: the melt flows into a water quenching tank and is cooled into particle frit;
drying; drying the water-quenched frit by using drying equipment;
and (3) crushing: and drying the frit, crushing and sieving by a 80-mesh sieve, wherein the sieve residue is 1.3-1.5%, and obtaining the transparent blank frit. The light-transmitting blank frit comprises the following components in percentage by mass: 55-62% of SiO213-17% of Al2O32-5% of K2O, 3-6% of Na2O, 1-6% of CaO, 2-8% of MgO and 0-5% of BaO.
In addition, the manufacturing method of the light-transmitting brick blank comprises the following steps:
preparing a frit of a light-transmitting blank: according to the component content of the transparent blank frit, selecting potash feldspar, albite, dolomite, alumina, barium carbonate and soda ash according to the formula ratio, and carrying out high-temperature firing, water quenching and cooling on the selected components to obtain the transparent blank frit;
adding auxiliary materials: selecting a formula amount of light-transmitting blank frit, adding a formula amount of clay, a binder and a colorant, uniformly mixing, adding water, and performing ball milling to prepare slurry with the water content of 32-35%;
spray drying to prepare powder: spray drying the slurry to prepare powder with the water content of 5.5-6.5%;
and (3) pressing and forming: placing the powder into a press for pressing to obtain a blank;
and (3) drying: the pressed green body is pushed to a refractory base plate from a press and is conveyed to drying equipment for drying treatment;
and (3) firing: and conveying the dried green body into a kiln for firing and forming to obtain the light-transmitting brick green body.
As a further preferable scheme, in the step of preparing the frit for the light-transmitting blank, the specific steps are as follows:
mixing raw materials: weighing potassium feldspar, albite, dolomite, alumina, barium carbonate and soda ash according to the formula ratio, and mixing together;
melting: conveying the mixed raw materials into a smelting furnace, wherein the temperature of the smelting furnace is 1550-;
water quenching: the melt flows into a water quenching tank and is cooled into particle frit;
drying; drying the water-quenched frit by using drying equipment;
and (3) crushing: drying the frit, crushing and sieving with a 80-mesh sieve, wherein the sieve residue is 1.3-1.5%, and obtaining a transparent blank frit; the frit for the light-transmitting blank comprises the following components in percentage by mass: 55-62% of SiO213-17% of Al2O32-5% of K2O, 3-6% of Na2O, 1-6% of CaO, 2-8% of MgO and 0-5% of BaO.
As a further preferable mode, in the step of press moldingThe pressure is 380-2。
As a further preferable scheme, in the step of firing, the firing temperature is 1100-1160 ℃ and the firing time is 80-150 min.
The present invention is further described below with reference to specific embodiments, and it should be noted that, without conflict, any combination between the embodiments or technical features described below may form a new embodiment.
Example 1Light-transmitting green brick body
The light-transmitting brick blank is prepared from the following raw materials in percentage by mass: 80% of light-transmitting blank frit, 19% of clay, 0.1% of binder and 0.9% of colorant, wherein the sum of the mass percentages of the components is 100%; the binder is carboxymethyl cellulose, and the colorant is a ceramic pigment yellow; the light-transmitting blank frit is prepared from the following raw materials in parts by weight: 35 parts of potassium feldspar, 26 parts of albite, 12 parts of dolomite, 2 parts of alumina, 1 part of barium carbonate and 3 parts of soda ash.
Example 2Light-transmitting green brick body
The light-transmitting brick blank is prepared from the following raw materials in percentage by mass: 82% of light-transmitting blank frit, 16% of clay, 1% of binder and 1% of colorant, wherein the sum of the mass percentages of the components is 100%; the binder is polyvinyl alcohol, and the colorant is ceramic pigment red; the light-transmitting blank frit is prepared from the following raw materials in parts by weight: 40 parts of potassium feldspar, 30 parts of albite, 16 parts of dolomite, 5 parts of alumina, 3 parts of barium carbonate and 6 parts of soda ash.
Example 3Light-transmitting green brick body
The light-transmitting brick blank is prepared from the following raw materials in percentage by mass: 85% of light-transmitting blank frit, 12% of clay, 1.5% of binder and 1.5% of colorant, wherein the sum of the mass percentages of the components is 100%; the binder is carboxymethyl cellulose, and the colorant is ceramic pigment blue; the light-transmitting blank frit is prepared from the following raw materials in parts by weight: 39 parts of potassium feldspar, 30 parts of albite, 16 parts of dolomite, 6 parts of alumina, 3 parts of barium carbonate and 6 parts of soda ash.
Example 4Light-transmitting green brick body
The light-transmitting brick blank is prepared from the following raw materials in percentage by mass: 88 percent of light-transmitting blank frit, 10 percent of clay, 1.2 percent of binder and 0.8 percent of colorant, wherein the sum of the mass percent of the components is 100 percent; the adhesive is polyvinyl alcohol, and the colorant is ceramic pigment white; the light-transmitting blank frit is prepared from the following raw materials in parts by weight: 42 parts of potassium feldspar, 32 parts of albite, 18 parts of dolomite, 6 parts of alumina, 4 parts of barium carbonate and 7 parts of soda ash.
Example 5Light-transmitting green brick body
The light-transmitting brick blank is prepared from the following raw materials in percentage by mass: 90% of light-transmitting blank frit, 9% of clay, 0.7% of binder and 0.3% of colorant, wherein the sum of the mass percentages of the components is 100%; the binder is carboxymethyl cellulose, and the colorant is a ceramic pigment green; the light-transmitting blank frit is prepared from the following raw materials in parts by weight: 45 parts of potassium feldspar, 34 parts of albite, 18 parts of dolomite, 8 parts of alumina, 7 parts of barium carbonate and 9 parts of soda ash.
The method for manufacturing the light-transmitting brick blank of embodiments 1 to 5 comprises the following steps:
1) preparing a frit of a light-transmitting blank: according to the component content of the transparent blank frit, selecting potash feldspar, albite, dolomite, alumina, barium carbonate and soda ash according to the formula ratio, and carrying out high-temperature firing, water quenching and cooling on the selected components to obtain the transparent blank frit; the method comprises the following specific steps:
1.1) raw material mixing step: weighing potassium feldspar, albite, dolomite, alumina, barium carbonate and soda ash according to the formula ratio, and mixing together;
1.2) melting: conveying the mixed raw materials into a smelting furnace, wherein the temperature of the smelting furnace is 1550 ℃, and melting into molten liquid;
1.3) water quenching: the melt flows into a water quenching tank and is cooled into particle frit;
1.4) drying; drying the water-quenched frit by using drying equipment;
1.5) a step of crushing: drying the frit, crushing and sieving with a 80-mesh sieve, wherein the sieve residue is 1.3-1.5%, and obtaining a transparent blank frit; the frit for the light-transmitting blank comprises the following components in percentage by mass: 55-62% of SiO213-17% of Al2O32-5% of K2O, 3-6% of Na2O, 1-6% of CaO, 2-8% of MgO and 0-5% of BaO.
2) Adding auxiliary materials: selecting a formula amount of light-transmitting blank frit, adding a formula amount of clay, a binder and a colorant, uniformly mixing, adding water, and performing ball milling to prepare slurry with the water content of 32-35%;
spray drying to prepare powder: spray drying the slurry to prepare powder with the water content of 5.5-6.5%;
3) and (3) pressing and forming: placing the powder into a press for pressing to obtain a blank; the pressure is 380-2。
4) And (3) drying: the pressed green body is pushed to a refractory base plate from a press and is conveyed to drying equipment for drying treatment;
5) and (3) firing: and conveying the dried green body into a kiln for firing and forming, wherein the firing temperature is 1160 ℃, and the firing time is 120min, so as to obtain the light-transmitting brick green body.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.
Claims (8)
1. A light-transmitting brick blank is characterized by being prepared from the following raw materials in percentage by mass: 80-90% of light-transmitting blank frit, 8-20% of clay, 0.1-3% of binder and 0-4% of colorant, wherein the sum of the mass percentages of the components is 100%; the light-transmitting blank frit is prepared from the following raw materials in parts by weight: 35-45 parts of potassium feldspar, 26-34 parts of albite, 12-18 parts of dolomite, 2-8 parts of alumina and 1-7 parts of barium carbonate3-9 parts of sodium carbonate; the binder is one of carboxymethyl cellulose and polyvinyl alcohol, and the colorant is a ceramic pigment; the light-transmitting blank frit comprises the following components in percentage by mass: 55-62% of SiO213-17% of Al2O32-5% of K2O, 3-6% of Na2O, 1-6% of CaO, 2-8% of MgO and 0-5% of BaO.
2. The light-transmitting brick blank according to claim 1, which is prepared from the following raw materials in percentage by mass: 82-88% of light-transmitting blank frit, 10-16% of clay, 1-2% of binder and 0-2% of colorant, wherein the sum of the mass percentages of the components is 100%; the light-transmitting blank frit is prepared from the following raw materials in parts by weight: 38-42 parts of potassium feldspar, 28-32 parts of albite, 14-18 parts of dolomite, 4-6 parts of alumina, 2-4 parts of barium carbonate and 5-7 parts of soda ash.
3. The light-transmitting brick blank according to claim 1, which is prepared from the following raw materials in percentage by mass: 85% of light-transmitting blank frit, 12% of clay, 1.5% of binder and 1.5% of colorant, wherein the sum of the mass percentages of the components is 100%; the light-transmitting blank frit is prepared from the following raw materials in parts by weight: 39 parts of potassium feldspar, 30 parts of albite, 16 parts of dolomite, 6 parts of alumina, 3 parts of barium carbonate and 6 parts of soda ash.
4. A light-transmitting tile blank as claimed in any one of claims 1 to 3, wherein the light-transmitting blank frit is prepared by the following method:
mixing raw materials: weighing potassium feldspar, albite, dolomite, alumina, barium carbonate and soda ash according to the formula ratio, and mixing together;
melting: conveying the mixed raw materials into a smelting furnace, wherein the temperature of the smelting furnace is 1550-;
water quenching: the melt flows into a water quenching tank and is cooled into particle frit;
drying; drying the water-quenched frit by using drying equipment;
and (3) crushing: and drying the frit, crushing and sieving by a 80-mesh sieve, wherein the sieve residue is 1.3-1.5%, and obtaining the transparent blank frit.
5. A method of making a light-transmitting tile blank according to claim 1, comprising the steps of:
preparing a frit of a light-transmitting blank: according to the component content of the transparent blank frit, selecting potash feldspar, albite, dolomite, alumina, barium carbonate and soda ash according to the formula ratio, and carrying out high-temperature firing, water quenching and cooling on the selected components to obtain the transparent blank frit;
adding auxiliary materials: selecting a formula amount of light-transmitting blank frit, adding a formula amount of clay, a binder and a colorant, uniformly mixing, adding water, and performing ball milling to prepare slurry with the water content of 32-35%;
spray drying to prepare powder: spray drying the slurry to prepare powder with the water content of 5.5-6.5%;
and (3) pressing and forming: placing the powder into a press for pressing to obtain a blank;
and (3) drying: the pressed green body is pushed to a refractory base plate from a press and is conveyed to drying equipment for drying treatment;
and (3) firing: and (3) conveying the dried green body into a kiln for firing and forming to obtain the light-transmitting brick green body according to any one of claims 1-3.
6. The method for manufacturing a light-transmitting brick blank according to claim 5, wherein the step of preparing the light-transmitting blank frit comprises the following steps:
mixing raw materials: weighing potassium feldspar, albite, dolomite, alumina, barium carbonate and soda ash according to the formula ratio, and mixing together;
melting: conveying the mixed raw materials into a smelting furnace, wherein the temperature of the smelting furnace is 1550-;
water quenching: the melt flows into a water quenching tank and is cooled into particle frit;
drying; drying the water-quenched frit by using drying equipment;
and (3) crushing: drying the frit, crushing and sieving with a 80-mesh sieve, wherein the sieve residue is 1.3-1.5%, and obtaining a transparent blank frit; the frit for the light-transmitting blank comprises the following components in percentage by mass: 55-62% of SiO213-17% of Al2O32-5% of K2O, 3-6% of Na2O, 1-6% of CaO, 2-8% of MgO and 0-5% of BaO.
7. The method for manufacturing a light-transmitting brick blank as claimed in claim 5, wherein in the step of press-forming, the pressure is 380-420kg/cm2。
8. The method for manufacturing a light-transmitting brick body as claimed in claim 5, wherein in the step of firing, the firing temperature is 1100-1160 ℃ and the firing time is 80-150 min.
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CN104478419A (en) * | 2014-11-13 | 2015-04-01 | 佛山欧神诺陶瓷股份有限公司 | High-white light-transmission ceramic brick and production method thereof |
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