CN109397516A - A kind of net belt type foamed ceramic production line - Google Patents
A kind of net belt type foamed ceramic production line Download PDFInfo
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- CN109397516A CN109397516A CN201811584071.5A CN201811584071A CN109397516A CN 109397516 A CN109397516 A CN 109397516A CN 201811584071 A CN201811584071 A CN 201811584071A CN 109397516 A CN109397516 A CN 109397516A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 90
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 49
- 238000000137 annealing Methods 0.000 claims abstract description 95
- 239000004744 fabric Substances 0.000 claims abstract description 70
- 239000000843 powder Substances 0.000 claims abstract description 63
- 238000010304 firing Methods 0.000 claims abstract description 49
- 238000009826 distribution Methods 0.000 claims abstract description 22
- 238000005187 foaming Methods 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 13
- 238000004040 coloring Methods 0.000 claims description 7
- 239000002356 single layer Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 5
- 230000011218 segmentation Effects 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000001354 calcination Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
Abstract
The invention discloses a kind of net belt type foamed ceramic production lines, further include sequentially passing through cloth section to the first pipeline for sorting section, through the second pipeline of annealing section including cloth section, preheating section, firing section, sorting section and several annealing sections set gradually.In cloth section, powder is directly routed on the first pipeline by hopper forms powder block, and there are foaming gaps between powder block.Powder block enters preheating section with the first pipeline, its temperature is made to be heated to 800 degree from room temperature in preheating section.Powder block after preheating enters firing section, is burnt into temperature in section and is maintained between 800 to 1250 degree, makes powder block foaming.Foamed ceramic after molding enters sorting section, sorts section using manipulator and the foamed ceramic after firing is carried to each annealing section, makes the foamed ceramic of a firing section institute output while being supplied at least two annealing sections.These annealing section horizontal distributions or vertical distribution setting, to handle the foamed ceramic of firing section simultaneously.
Description
Technical field
The present invention relates to foamed ceramic production technical field more particularly to it is a kind of based on net belt type conveyer belt for producing
The production line of foamed ceramic.
Background technique
Currently, traditional roller kilns are linked to be a producing line production foamed ceramic, powder using preheating, firing, three sections of annealing
Enter kiln from kiln hood, successively by above each section, as finished product when kiln discharge, but it is limited by the annealing process of foamed ceramic, it anneals
Speed cannot be too fast, to constrain the productive temp of firing section, drags the rhythm of production of slow whole production line, leads to overall throughput
It is more low.Producer goes for bigger production capacity, it is necessary to by whole kiln lengthen (due to whole kiln include preheating section,
It is burnt into section and annealing section, each section of function difference, so can not uniformly accomplish multilayer or a plurality of side-by-side), the kiln after lengthening accounts for
Ground area is just bigger, to increase the cost of investment of equipment and workshop, improves the production cost of monolithic product, reduces the competing of product
Strive power.Therefore, the prior art requires further improvement and perfect.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of net belt type for foamed ceramic production is raw
Producing line.
The purpose of the invention is achieved by the following technical solution:
A kind of net belt type foamed ceramic production line, the production line specifically include that the cloth section set gradually, preheating section, burning
It further include sequentially passing through cloth section to the first pipeline for sorting section, through annealing section at section, sorting section and several annealing sections
Second pipeline.Specific every segment structure and function are as follows:
One cloth section, powder fall into pipeline from hopper and are evenly distributed on mobile pipeline.The cloth section can
Continuous cloth mode can also be used using distributing mode is segmented.When the cloth section is using segmentation distributing mode, powder
Powder block is formed after falling into pipeline, and there are foaming gap (foaming that the gap is used to be burnt into section) between powder block.
One preheating section heats kiln temperature to 800 degree, and powder block is made to gradually rise up to firing temperature from room temperature on the conveyor line
Degree.
One firing section, control kiln temperature make powder block be foamed into ceramics at high temperature between 800 to 1250 degree.Institute
The total length for stating preheating section and firing section is set as between 1 to 100 meter.
The ceramics of foaming are carried to each annealing section from firing section by manipulator by one sorting section.
One first pipeline, first pipeline use net belt type pipeline or roller bar type pipeline, when using mesh belt
When formula pipeline, structure mainly include mesh belt, drive the driving roller of mesh belt cycle rotation, driven roller, first motor, with
And the support roller stick for support foamed ceramic.The mesh belt extends to sorting section from cloth section and constitutes circulating net band, mesh belt
Aperture be not more than two millimeters.The driving roller is mounted at sorting section, is sequentially connected with mesh belt.The first motor and master
Dynamic idler wheel connection, driving driving roller rotation.The driven roller is mounted at cloth section, is sequentially connected with mesh belt.The branch
Support roller stick is spaced apart along cloth section to sorting section, is sequentially connected with mesh belt.In addition, first pipeline can also be using biography
The roller bar type of system, carries powder using kiln furnitures on roller stick.
Several annealing sections, the foamed ceramic that the firing section comes out supply several annealing sections simultaneously, and the quantity of annealing section is extremely
It is less 2.Using horizontal alignment formula distribution setting or vertical stacked distribution setting between several annealing sections.
Several second pipelines, second pipeline use net belt type pipeline or roller bar type pipeline, when using roller
When bar type pipeline, the second pipeline includes roller stick, transmission belt and the second motor；The roller stick is distributed in annealing section
Interior, both ends are sequentially connected with the transmission belt of two sides respectively；Second motor and transmission band connection, driven roller stick rotation.
Further, the foamed ceramic after firing is delivered in each annealing section for convenience, production line of the present invention
It further include for being sent the foamed ceramic after firing respectively to the moving trolley of each annealing section entrance, the moving trolley setting exists
It sorts between section and annealing section.Since the distribution mode that annealing section uses is different, the structure that will lead to moving trolley is different, below
The specific structure of moving trolley is illustrated from horizontal and vertical two kinds of distribution modes:
When annealing section using horizontal alignment formula distribution setting when, the moving trolley include vehicle frame, third pipeline and
Drive module (motor driven idler wheel or the modes such as mobile on guide rail that driving vehicle frame moves back and forth in each annealing section entrance level
It realizes).The third pipeline is arranged at the top of vehicle frame, and the drive module is mounted on bottom of frame.When work, section is sorted
Foamed ceramic is put into moving trolley by manipulator, and moving trolley distributes foamed ceramic according to the loading condition of each annealing section automatically
(detailed process is: drive module driving vehicle frame is moved to annealing section inlet, and third pipeline starts, forward by foamed ceramic
It is pushed into annealing section, moving trolley resets and waits next round feeding), the quantity for getting each annealing section is consistent, it is ensured that annealing
Section is operated with peak efficiency.
When annealing section is arranged using vertical stacked distribution, the moving trolley includes that vehicle frame, hoistable platform, third are defeated
Drive module (motor driven idler wheel or the modes reality such as mobile on guide rail that line sending and driving vehicle frame level move back and forth
It is existing).The third pipeline is mounted on lifting platform.The lifting platform is mounted at the top of vehicle frame, and driving third pipeline is vertical
Lifting.The drive module is mounted on bottom of frame.When work, foamed ceramic is put into moving trolley by the manipulator for sorting section
On, moving trolley according to the loading condition of each annealing section distribute automatically foamed ceramic (when annealing section is using a Multi-layers distributing,
Its course of work is: lifting platform drives third pipeline to reach wherein one layer of annealing section entrance, and the starting of third pipeline will foam
Ceramics are pushed forward into annealing section, and moving trolley resets and waits next round feeding；When annealing section uses more Multi-layers distributings,
Its course of work is: drive module driving vehicle frame is moved to annealing section inlet, lifting platform starting, and driving third pipeline reaches
Wherein one layer of annealing section entrance, third pipeline starting, foamed ceramic is pushed forward into annealing section, moving trolley is resetted and waited
To next round feeding), the quantity for getting each annealing section is consistent, it is ensured that annealing section is operated with peak efficiency.
Further, in order to improve the flatness of foamed ceramic bottom surface, it is further reduced the uneven of bottom surface, is avoided defeated
During sending the occurrence of material leakage, cloth section of the present invention further includes the fibrous paper being arranged on the first pipeline；Hopper
The successively cloth in fibrous paper.
Further, when the cloth section uses continuous cloth mode, powder forms continuous powder after falling into pipeline
Material strip.The production line further includes that foamed ceramic is cut to blocking cut length.The cut length setting is in firing section and sorting
It mainly include cutter and the synchronizing device for driving cutter and the first pipeline advanced in unison between section.The synchronous dress
It installs in the side of the first pipeline, the cutter is mounted on the first pipeline.
As a preferred solution of the present invention, in order to make production line be suitable for a variety of production occasions and needs, the present invention works as institute
When stating the first pipeline using roller bar type pipeline, the cloth section is equipped with kiln furnitures, hopper cloth in kiln furnitures.
As a preferred solution of the present invention, for the ease of producing various foamed ceramic products, the type of product, this hair are enriched
The bright cloth section is using single layer cloth (hopper), a variety of powder clothes of multilayer (multiple and hopper) or a variety of powder of multilayer
Material mixing cloth (one or more and hopper) structure.
Further, for the ease of further promoting the quality of product, product pattern is enriched, production line of the present invention is also
Including the stamp section for product coloring or stamp；The stamp section is set between firing section and sorting section, after product firing
Or enter stamp section after cutting and carry out pattern coloring, each annealing section is entered back into after coloring anneals.
As a preferred solution of the present invention, in order to further shorten preheating section and be burnt into the length of section, whole production is reduced
The length of line, the length of preheating section of the present invention be set as firing segment length 1/5th between a quarter.
As a preferred solution of the present invention, in order to adapt to more applications, support roller stick of the present invention is used without dynamic
Power roller stick or dynamic roller stick.When using unpowered roller stick, manufacturing cost and failure-frequency, convenient maintenance in the future can be reduced
And maintenance；And when using dynamic roller stick, the traction power of pipeline can be increased, reduce the load at driving roller end, improved
The stability of conveying.
Further, loosening can be generated after being used for a long time due to mesh belt, it is flat in order to obtain better power traction and conveying
Steady effect, the first pipeline of the present invention further include the tensioning wheel for adjusting mesh belt tensioning degree.The tensioning wheel setting
In mesh belt bottom, it is in rolling contact with mesh belt.
The boundary of powder block two sides when further, in order to limit cloth avoids that material leakage phenomenon occurs in transmission process, this
The two sides for inventing the mesh belt are equipped with for living to keep off the flange of powder, and the flange bottom is fixed with mesh belt edge, and top is perpendicular
Directly upwardly extend.
The invention also discloses a kind of net belt type foamed ceramic production technology, which mainly includes the following steps:
Step S1: in cloth section, when distributing mode carries out cloth using segmented, powder is directly routed to by hopper
On first pipeline, powder block is formed, and there are foaming gaps between powder block.The aperture of mesh belt is not more than two millimeters.
Step S2: powder block enters preheating section with the first pipeline, is heated its temperature in preheating section from room temperature
To 800 degree.
Step S3: powder block after preheating enters firing section with the first pipeline, be burnt into temperature in section be maintained at 800 to
Between 1250 degree, make powder block foaming.
Step S4: foamed ceramic after molding enters sorting section with the first pipeline, and first pipeline uses mesh belt
Formula pipeline or roller bar type pipeline sort section using manipulator and the foamed ceramic after firing are carried to each annealing section, make one
The foamed ceramic of item firing section institute output is supplied at least two annealing sections simultaneously.
Step S5: several annealing section horizontal distributions or vertical distribution setting, while handling the foamed ceramic of firing section.
As a preferred solution of the present invention, the foamed ceramic after being burnt into for convenience is sent into each annealing section, the present invention
Further include step S41 between the step S4 and S5: adding the moving trolley for carrying foamed ceramic, which accepts
Foamed ceramic from sorting section, and foamed ceramic is transported to each annealing section entrance.
As a preferred solution of the present invention, in order to improve the flatness of foamed ceramic bottom surface, it is further reduced the recessed of bottom surface
Convex injustice, avoids the occurrence of material leakage in transmission process, and step S1 of the present invention further includes being laid on the first pipeline
Fibrous paper makes hopper cloth in fibrous paper.
As a preferred solution of the present invention, section sub-material is sorted for convenience, and cloth section uses in step S1 of the present invention
When continous way carries out cloth, hopper continuous uninterrupted cloth on the first pipeline, powder is formed continuously after falling into pipeline
Powder band, and further include step S31 between the step S3 and step S4: adding cut length, is kept and the using synchronization mechanism
The identical forward speed of one pipeline, while segmentation cutting is carried out to the foamed ceramic after firing using cutter.
The boundary of powder block two sides when as a preferred solution of the present invention, in order to limit cloth, avoids sending out in transmission process
The two sides of raw material leakage phenomenon, the first pipeline of the present invention are equipped with flange；The edge of the baffle and the first pipeline is fixed.
Preferably, the flange is laid with fibrous paper.
Compared with prior art, it also have the advantage that
(1) net belt type foamed ceramic production line provided by the present invention compares traditional roller kilns, and land occupation can be greatly decreased
Area improves the yield in the unit time, while significantly reducing investment, production and labor cost.
(2) net belt type foamed ceramic production line provided by the present invention uses shorter calcining kiln (existing calcining kiln most 4
Hundred meters or more), powder thus can directly be laid on mesh belt, eliminate traditional roller-way by net belt type transmission resistant to high temperature
Kiln furnitures necessary to kiln, while the buying a series of cost of investment such as kiln furnitures and maintenance can be saved, and it is burnt into efficiency
Higher compared to traditional roller kilns, energy consumption is lower (having lacked kiln furnitures heat absorption).
(3) net belt type foamed ceramic production line provided by the present invention will preheat and firing section is independent is made into a burning
At kiln, and annealing section is also independent is made into several annealing kilns, and several annealing kilns can be distributed using multilayer or multiple rows of mode,
To realize that a calcining kiln supplies several annealing kilns simultaneously, the yield of foamed ceramic is substantially increased, production cost is reduced.
Detailed description of the invention
Fig. 1 is the overall structure diagram of net belt type foamed ceramic production line provided by the present invention.
Fig. 2 is the structural schematic diagram of cloth section provided by the present invention.
Fig. 3 is the structural schematic diagram of sorting section provided by the present invention.
Fig. 4 is the structural schematic diagram of moving trolley provided by the present invention.
Fig. 5 is the structural schematic diagram of preheating section provided by the present invention and firing section.
Fig. 6 is the structural schematic diagram of annealing section provided by the present invention.
Fig. 7 is the flow chart of net belt type foamed ceramic production technology provided by the present invention.
Label declaration in above-mentioned attached drawing:
1- cloth section, 2- preheating section, 3- firing section, 4- sorting section, 5- moving trolley, 6- annealing section, the first pipeline of 7-,
The second pipeline of 8-.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer and more explicit, right as follows in conjunction with drawings and embodiments
The present invention is described further.
Embodiment 1:
As shown in Figures 1 to 6, present embodiment discloses a kind of net belt type foamed ceramic production line, which is mainly wrapped
Include: cloth section 1, preheating section 2, firing section 3, sorting section 4 and several annealing sections 6 set gradually, further includes sequentially passing through cloth
Section 1 is to the first pipeline 7 for sorting section 4, through the second pipeline 8 of annealing section 6.Specific every segment structure and function are as follows:
One cloth section 1, powder fall into pipeline from hopper and are evenly distributed on mobile pipeline.The cloth section 1
Continuous cloth mode can also be used using segmentation distributing mode.When the cloth section 1 is using segmentation distributing mode,
Powder forms powder block after falling into pipeline, and there are foaming gap (foaming that the gap is used to be burnt into section 3) between powder block.
One preheating section 2 heats kiln temperature to 800 degree, powder block is made to gradually rise up to be burnt into from room temperature on the conveyor line
Temperature.
One firing section 3, control kiln temperature make powder block be foamed into ceramics at high temperature between 800 to 1250 degree.Institute
The total length for stating preheating section 2 and firing section 3 is set as between 1 to 100 meter.
The ceramics of foaming are carried to each annealing section 6 from firing section 3 by manipulator by one sorting section 4.
One first pipeline 7, first pipeline 7 use net belt type pipeline or roller bar type pipeline, when using net
When belt conveying line, structure mainly include mesh belt, drive the driving roller of mesh belt cycle rotation, driven roller, first motor,
And the support roller stick for support foamed ceramic.The mesh belt extends to sorting section 4 from cloth section 1 and constitutes circulating net band,
The aperture of mesh belt is not more than two millimeters.The driving roller is mounted at sorting section 4, is sequentially connected with mesh belt.First electricity
Machine is connect with driving roller, driving driving roller rotation.The driven roller is mounted at cloth section 1, is sequentially connected with mesh belt.
The support roller stick is spaced apart along cloth section 1 to sorting section 4, is sequentially connected with mesh belt.In addition, first pipeline 7
Traditional roller bar type can be used, carries powder using kiln furnitures on roller stick.
Several annealing sections 6, the foamed ceramic that the firing section 3 comes out supply several annealing sections 6, the number of annealing section 6 simultaneously
Amount is at least 2.Using horizontal alignment formula distribution setting or vertical stacked distribution setting between several annealing sections 6.
Several second pipelines 8, second pipeline 8 use net belt type pipeline or roller bar type pipeline, work as use
When roller bar type pipeline, the second pipeline 8 includes roller stick, transmission belt and the second motor；The roller stick is distributed in annealing
In section 6, both ends are sequentially connected with the transmission belt of two sides respectively；Second motor and transmission band connection, driven roller stick rotation.
Further, the foamed ceramic after firing is delivered in each annealing section 6 for convenience, production line of the present invention
It further include for being sent the foamed ceramic after firing respectively to the moving trolley 5 of each 6 entrance of annealing section, the moving trolley 5 is set
It sets between sorting section 4 and annealing section 6.Since the distribution mode that annealing section 6 uses is different, the structure of moving trolley 5 will lead to
Difference illustrates the specific structure of moving trolley 5 from horizontal and vertical two kinds of distribution modes below:
When annealing section 6 using horizontal alignment formula distribution setting when, the moving trolley 5 include vehicle frame, third pipeline, with
And drive module (motor driven idler wheel or movement etc. on guide rail that driving vehicle frame moves back and forth in each 6 entrance level of annealing section
Mode is realized).The third pipeline is arranged at the top of vehicle frame, and the drive module is mounted on bottom of frame.When work, sorting
Foamed ceramic is put into moving trolley 5 by the manipulator of section 4, and moving trolley 5 is distributed automatically according to the loading condition of each annealing section 6
(detailed process is: drive module driving vehicle frame is moved to 6 inlet of annealing section to foamed ceramic, and the starting of third pipeline will foam
Ceramics are pushed forward into annealing section 6, and moving trolley 5 resets and waits next round feeding), the quantity one for dividing each annealing section 6
It causes, it is ensured that annealing section 6 is operated with peak efficiency.
When annealing section 6 is using vertical stacked distribution setting, the moving trolley 5 includes vehicle frame, hoistable platform, third
Drive module (motor driven idler wheel or the modes reality such as mobile on guide rail that pipeline and driving vehicle frame level move back and forth
It is existing).The third pipeline is mounted on lifting platform.The lifting platform is mounted at the top of vehicle frame, and driving third pipeline is vertical
Lifting.The drive module is mounted on bottom of frame.When work, foamed ceramic is put into moving trolley 5 by the manipulator of sorting section 4
On, moving trolley 5 distributes foamed ceramic (when annealing section 6 uses a Multi-layers distributing according to the loading condition of each annealing section 6 automatically
When, the course of work is: lifting platform drives third pipeline to reach wherein one layer of 6 entrance of annealing section, and the starting of third pipeline will
Foamed ceramic is pushed forward into annealing section 6, and moving trolley 5 resets and waits next round feeding；When annealing section 6 uses more multilayers
When distribution, the course of work is: drive module driving vehicle frame is moved to 6 inlet of annealing section, and lifting platform starting drives third defeated
Line sending reaches wherein one layer of 6 entrance of annealing section, and foamed ceramic is pushed forward into annealing section 6 by the starting of third pipeline, and movement is small
Vehicle 5 resets and waits next round feeding), the quantity for dividing each annealing section 6 is consistent, it is ensured that annealing section 6 is operated with peak efficiency.
Further, in order to improve the flatness of foamed ceramic bottom surface, it is further reduced the uneven of bottom surface, is avoided defeated
During sending the occurrence of material leakage, cloth section 1 of the present invention further includes the fibrous paper being arranged on the first pipeline 7；Material
Bucket successively cloth in fibrous paper.
Further, when the cloth section 1 is using continuous cloth mode, powder forms continuous powder after falling into pipeline
Material strip.The production line further includes that foamed ceramic is cut to blocking cut length.The cut length setting is in firing section 3 and sorting
It mainly include cutter and the synchronizing device for driving cutter and 7 advanced in unison of the first pipeline between section 4.The synchronization
The side of the first pipeline 7 is arranged in device, and the cutter is mounted on the first pipeline 7.
As a preferred solution of the present invention, in order to make production line be suitable for a variety of production occasions and needs, the present invention works as institute
When stating the first pipeline 7 using roller bar type pipeline, the cloth section 1 is equipped with kiln furnitures, hopper cloth in kiln furnitures.
As a preferred solution of the present invention, for the ease of producing various foamed ceramic products, the type of product, this hair are enriched
The bright cloth section 1 is a variety of using single layer cloth (hopper), a variety of powder clothes of multilayer (multiple and hopper) or multilayer
Powder mixing cloth (one or more and hopper) structure.
Further, for the ease of further promoting the quality of product, product pattern is enriched, production line of the present invention is also
Including the stamp section for product coloring or stamp；The stamp section is set between firing section 3 and sorting section 4, product firing
Enter stamp section afterwards or after cutting and carry out pattern coloring, each annealing section 6 is entered back into after coloring and is annealed.
As a preferred solution of the present invention, in order to further shorten preheating section 2 and be burnt into the length of section 3, whole life is reduced
The length of producing line, the length of preheating section 2 of the present invention be set as firing 3 length of section 1/5th between a quarter.
As a preferred solution of the present invention, in order to adapt to more applications, support roller stick of the present invention is used without dynamic
Power roller stick or dynamic roller stick.When using unpowered roller stick, manufacturing cost and failure-frequency, convenient maintenance in the future can be reduced
And maintenance；And when using dynamic roller stick, the traction power of pipeline can be increased, reduce the load at driving roller end, improved
The stability of conveying.
Further, loosening can be generated after being used for a long time due to mesh belt, it is flat in order to obtain better power traction and conveying
Steady effect, the first pipeline 7 of the present invention further include the tensioning wheel for adjusting mesh belt tensioning degree.The tensioning wheel setting
In mesh belt bottom, it is in rolling contact with mesh belt.
The boundary of powder block two sides when further, in order to limit cloth avoids that material leakage phenomenon occurs in transmission process, this
The two sides for inventing the mesh belt are equipped with for living to keep off the flange of powder, and the flange bottom is fixed with mesh belt edge, and top is perpendicular
Directly upwardly extend.
As shown in fig. 7, the invention also discloses a kind of net belt type foamed ceramic production technology, which mainly includes
Following steps:
Step S1: in cloth section 1, when distributing mode carries out cloth using segmented, powder is directly laid with by hopper
Onto the first pipeline 7, powder block is formed, and there are foaming gaps between powder block.The aperture of mesh belt is not more than two millimeters.
Step S2: powder block enters preheating section 2 with the first pipeline 7, adds its temperature in preheating section 2 from room temperature
Heat is to 800 degree.
Step S3: the powder block after preheating enters firing section 3 with the first pipeline 7, is burnt into temperature in section 3 and is maintained at 800
To between 1250 degree, make powder block foaming.
Step S4: foamed ceramic after molding enters sorting section 4 with the first pipeline 7, and first pipeline 7 uses net
Belt conveying line or roller bar type pipeline sort section 4 using manipulator and the foamed ceramic after firing are carried to each annealing section 6,
Make the foamed ceramic of firing 3 output of section while being supplied at least two annealing sections 6.
Step S5: several 6 horizontal distributions of annealing section or vertical distribution setting, while handling the foamed ceramic of firing section 3.
As a preferred solution of the present invention, the foamed ceramic after being burnt into for convenience is sent into each annealing section 6, the present invention
Further include step S41 between the step S4 and S5: adding the moving trolley 5 for carrying foamed ceramic, which holds
The foamed ceramic from sorting section 4 is fetched, and foamed ceramic is transported to each 6 entrance of annealing section.
As a preferred solution of the present invention, in order to improve the flatness of foamed ceramic bottom surface, it is further reduced the recessed of bottom surface
Convex injustice, avoids the occurrence of material leakage in transmission process, and step S1 of the present invention further includes being laid on the first pipeline 7
Fibrous paper makes hopper cloth in fibrous paper.
As a preferred solution of the present invention, 4 sub-material of section is sorted for convenience, and cloth section 1 is adopted in step S1 of the present invention
When carrying out cloth with continous way, hopper continuous uninterrupted cloth on the first pipeline 7, powder is formed continuously after falling into pipeline
Powder band, and further include step S31 between the step S3 and step S4: adding cut length, using synchronization mechanism keep with
The identical forward speed of first pipeline 7, while segmentation cutting is carried out to the foamed ceramic after firing using cutter.
The boundary of powder block two sides when as a preferred solution of the present invention, in order to limit cloth, avoids sending out in transmission process
The two sides of raw material leakage phenomenon, the first pipeline 7 of the present invention are equipped with flange；The edge of the baffle and the first pipeline 7 is solid
It is fixed.Preferably, the flange is laid with fibrous paper.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment
Limitation, other any changes, modifications, substitutions, combinations, simplifications made without departing from the spirit and principles of the present invention,
It should be equivalent substitute mode, be included within the scope of the present invention.
Claims (10)
1. a kind of net belt type foamed ceramic production line characterized by comprising
One cloth section, powder fall into pipeline from hopper and are evenly distributed on mobile pipeline；When the cloth section uses
When being segmented distributing mode, powder forms powder block after falling into pipeline, and there are foaming gaps between powder block；
One preheating section heats kiln temperature to 800 degree, powder block is made to gradually rise up to firing temperature from room temperature on the conveyor line；
One firing section, control kiln temperature make powder block be foamed into ceramics at high temperature between 800 to 1250 degree；It is described pre-
Hot arc and the total length for being burnt into section are set as between 1 to 100 meter；
The ceramics of foaming are carried to each annealing section from firing section by manipulator by one sorting section；
One first pipeline, first pipeline use net belt type pipeline or roller bar type pipeline, when defeated using net belt type
When line sending, first pipeline include mesh belt, drive the driving roller of mesh belt cycle rotation, driven roller, first motor, with
And the support roller stick for support foamed ceramic；The mesh belt extends to sorting section from cloth section and constitutes circulating net band, mesh belt
Aperture be not more than two millimeters；The driving roller is mounted at sorting section, is sequentially connected with mesh belt；The first motor and master
Dynamic idler wheel connection, driving driving roller rotation；The driven roller is mounted at cloth section, is sequentially connected with mesh belt；The branch
Support roller stick is spaced apart along cloth section to sorting section, is sequentially connected with mesh belt；
Several annealing sections, the foamed ceramic that the firing section comes out supply several annealing sections simultaneously；Between several annealing sections
Setting or vertical stacked distribution setting are distributed using horizontal alignment formula；
Several second pipelines, second pipeline use net belt type pipeline or roller bar type pipeline, when using roller bar type
When pipeline, the second pipeline includes roller stick, transmission belt and the second motor；The roller stick is distributed in annealing section,
Both ends are sequentially connected with the transmission belt of two sides respectively；Second motor and transmission band connection, driven roller stick rotation.
2. net belt type foamed ceramic production line according to claim 1, which is characterized in that the production line further includes being used for
Foamed ceramic after firing is sent respectively to the moving trolley of each annealing section entrance, the moving trolley setting is being sorted section and moved back
Between fiery section.
3. net belt type foamed ceramic production line according to claim 2, which is characterized in that when annealing section uses horizontal alignment
When formula distribution setting, the moving trolley includes that vehicle frame, third pipeline and driving vehicle frame come in each annealing section entrance level
The dynamic drive module of return；The third pipeline is arranged at the top of vehicle frame, and the drive module is mounted on bottom of frame.
4. net belt type foamed ceramic production line according to claim 2, which is characterized in that when annealing section is using vertical stacking
When formula distribution setting, the moving trolley includes vehicle frame, hoistable platform, third pipeline and driving vehicle frame level to move back
Dynamic drive module；The third pipeline is mounted on lifting platform；The lifting platform is mounted at the top of vehicle frame, and driving third is defeated
Line sending vertical lifting；The drive module is mounted on bottom of frame.
5. net belt type foamed ceramic production line according to claim 1, which is characterized in that the cloth section further includes setting
Fibrous paper on the first pipeline；Hopper successively cloth in fibrous paper.
6. net belt type foamed ceramic production line according to claim 1, which is characterized in that when the cloth section is using continuous
When distributing mode, powder forms continuous powder band after falling into pipeline, and the production line further includes being cut into foamed ceramic
The cut length of block；The cut length setting is between firing section and sorting section, including cutter and driving cutter and first
The synchronizing device of pipeline advanced in unison；The side of the first pipeline is arranged in the synchronizing device, and the cutter is mounted on
On first pipeline.
7. net belt type foamed ceramic production line according to claim 1, which is characterized in that when first pipeline uses
When roller bar type pipeline, the cloth section is equipped with kiln furnitures, hopper cloth in kiln furnitures.
8. net belt type foamed ceramic production line according to claim 1, which is characterized in that the cloth section uses single layer cloth
Material, a variety of powder clothes of multilayer or a variety of powders of multilayer mix fabric construction.
9. net belt type foamed ceramic production line according to claim 1, which is characterized in that the production line further includes being used for
The stamp section of product coloring or stamp；The stamp section is set between firing section and sorting section.
10. net belt type foamed ceramic production line according to claim 1, which is characterized in that the two sides of the mesh belt are all provided with
Have for living to keep off the flange of powder, the flange bottom is fixed with mesh belt edge, and top vertical upwardly extends.
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| CN201811584071.5A CN109397516A (en) | 2018-12-24 | 2018-12-24 | A kind of net belt type foamed ceramic production line |
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| CN201811584071.5A CN109397516A (en) | 2018-12-24 | 2018-12-24 | A kind of net belt type foamed ceramic production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109940749A (en) * | 2019-03-08 | 2019-06-28 | 浙江机电职业技术学院 | It is a kind of for processing the production line of floor tile |
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| CN203048797U (en) * | 2012-10-15 | 2013-07-10 | 童少斌 | Modeless foam glass continuous foaming device |
| CN205664657U (en) * | 2016-05-24 | 2016-10-26 | 胡斯友 | Energy -efficient kiln of full -automatic environmental protection pumice |
| CN107525398A (en) * | 2017-09-18 | 2017-12-29 | 广东金意陶陶瓷集团有限公司 | A kind of roller kilns |
| CN209408874U (en) * | 2018-12-24 | 2019-09-20 | 广东远方通用科技有限公司 | A kind of net belt type foamed ceramic production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101963451A (en) * | 2010-10-28 | 2011-02-02 | 合肥高歌热处理应用技术有限公司 | Tunnel mesh belt sintering furnace |
| CN203048797U (en) * | 2012-10-15 | 2013-07-10 | 童少斌 | Modeless foam glass continuous foaming device |
| CN205664657U (en) * | 2016-05-24 | 2016-10-26 | 胡斯友 | Energy -efficient kiln of full -automatic environmental protection pumice |
| CN107525398A (en) * | 2017-09-18 | 2017-12-29 | 广东金意陶陶瓷集团有限公司 | A kind of roller kilns |
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Address after: 528200 Rongxing Industrial Zone, Luocun Social Management Branch, Shishan Town, Nanhai District, Foshan City, Guangdong Province Applicant after: Guangdong Yuanfang General Technology Co., Ltd. Address before: 528200 Rongxing Industrial Zone, Luocun Social Management Branch, Shishan Town, Nanhai District, Foshan City, Guangdong Province Applicant before: Foshan far Fang General Machinery Technology Co., Ltd. |