CN109396132A - Badger - Google Patents

Badger Download PDF

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Publication number
CN109396132A
CN109396132A CN201811066606.XA CN201811066606A CN109396132A CN 109396132 A CN109396132 A CN 109396132A CN 201811066606 A CN201811066606 A CN 201811066606A CN 109396132 A CN109396132 A CN 109396132A
Authority
CN
China
Prior art keywords
support frame
cylindrical support
leather cup
fixed
sheathed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201811066606.XA
Other languages
Chinese (zh)
Other versions
CN109396132B (en
Inventor
宁辉栋
李杨
刘占全
李育中
徐晓东
黄凯
徐文龙
洪险峰
崔凤
闫常陆
刘亚峰
陈叙
陈小波
唐绍仪
黄大江
李建平
梁福全
陶志宾
崔小三
刘利威
武万辉
陈勇
赵鹏
仲维斌
金莹
曾维乐
刘争
李斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baotou Iron and Steel Group Co Ltd
Original Assignee
Baotou Iron and Steel Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Baotou Iron and Steel Group Co Ltd filed Critical Baotou Iron and Steel Group Co Ltd
Priority to CN201811066606.XA priority Critical patent/CN109396132B/en
Publication of CN109396132A publication Critical patent/CN109396132A/en
Application granted granted Critical
Publication of CN109396132B publication Critical patent/CN109396132B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/053Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/053Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
    • B08B9/055Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction the cleaning devices conforming to, or being conformable to, substantially the same cross-section of the pipes, e.g. pigs or moles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/053Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
    • B08B9/055Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction the cleaning devices conforming to, or being conformable to, substantially the same cross-section of the pipes, e.g. pigs or moles
    • B08B9/0558Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction the cleaning devices conforming to, or being conformable to, substantially the same cross-section of the pipes, e.g. pigs or moles with additional jet means

Landscapes

  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention proposes a kind of badgers, comprising: cylindrical support frame;Fixed disk;First round leather cup, is sheathed on outside the cylindrical support frame, and be set to side of first fixed disk towards one end of the cylindrical support frame;First elastic straight panel, is sheathed on outside the cylindrical support frame, and is set to side of the first circular steel wire brush far from the described first round leather cup;Toolframe is fixed on the described second round leather cup, and is fixed with cutter on toolframe.According to the technical solution of the present invention, pass through elastic straight panel, steel brush dirt cleaning soft to inner wall of the pipe, cutter then runs the large stretch of fouling harder to dirty matter in pipeline and cuts on tube wall, it is cut into strip, pass through the cooperation repeatedly cut, cleaned, so that pipeline is quickly improved transport capacity, reaches good effect.

Description

Badger
Technical field
The present invention relates to pipeline cleaning technical fields, in particular to a kind of badger.
Background technique
Ore pulp delivery duct long-play, as time goes by, dirty layer is by firmly to soft, in line in proper order for inner wall of the pipe fouling It is progressive, the steady overall principle of safety, in the pigging construction stage, grow from weak to strong according to combined type pigging ability, handling capacity by Weak order is arrived by force, in batches removes impurity in pipeline, meets the requirement of final pigging target.Different pigging performances are formulated With handling capacity, main Types include: foam, which compares not very obviously, when pipeline scale is serious, it usually needs Cutting ore pulp pipeline is cleared up, and production cost is seriously increased, and reduces working efficiency.
Summary of the invention
The present invention is directed to solve at least one of the technical problems existing in the prior art or related technologies.
In view of this, the purpose of the present invention is to provide one kind.
To achieve the goals above, technical solution of the present invention provides a kind of badger, comprising: cylindrical support Frame;First fixed disk and the second fixed disk are sheathed on outside the cylindrical support frame, are respectively symmetrically set to perpendicular to the cylinder The both ends of the central cross-section of the axis of shape support frame;First round leather cup, is sheathed on outside the cylindrical support frame, and be set to institute State side of first fixed disk towards one end of the cylindrical support frame;First circular steel wire brush, is sheathed on the cylindrical shape Outside support frame, and it is set to the described first side of the round leather cup far from first fixed disk;First elastic straight panel, is sheathed on institute It states outside cylindrical support frame, and is set to side of the first circular steel wire brush far from the described first round leather cup;Fixed platen, It is sheathed on outside the cylindrical support frame, and is set to the described first side of the elastic straight panel far from the first circular steel wire brush; Second elastic straight panel, is sheathed on outside the cylindrical support frame, and is set to second fixed disk towards the cylindrical support The side of the other end of frame;Second circular steel wire brush is sheathed on outside the cylindrical support frame, and is set to second elastic vertical Side of the plate far from second fixed disk;Second round leather cup, is sheathed on outside the cylindrical support frame, and is set to described the Side of the two circular steel wire brush far from the described second elastic straight panel;Toolframe is fixed on the described second round leather cup, and toolframe On be fixed with cutter.
Optionally, further includes: stiffening plate is respectively arranged between first fixed disk and the cylindrical support frame and institute It states between the second fixed disk and the cylindrical support frame.
Optionally, further includes: round rubber mat is sheathed on outside the cylindrical support frame, is symmetrically set in the round leather cup Between the circular steel wire brush between the circular steel wire brush and the elastic straight panel.
Further, first fixed disk, the first round leather cup, the first circular steel wire brush, the first elastic straight panel, circle Bolt is fixed between rubber mat and fixed platen;Second elastic straight panel, the second circular steel wire brush, the second round leather cup and round rubber mat Between bolt fix.
Further, the described first round leather cup, the second round leather cup, the first circular steel wire brush, described the Two circular steel wire brush, the first elastic straight panel and the second elastic straight panel have 45 degree of inclined hole.
Optionally, further includes: inductor fixed disk is fixed on toolframe.
One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
By elastic straight panel, steel brush dirt cleaning soft to inner wall of the pipe, cutter then runs harder to dirty matter in pipeline Large stretch of fouling cut on tube wall, be cut into strip, by the cooperation repeatedly cut, cleaned, mention pipeline quickly High transport capacity reaches good effect.
Additional aspect and advantage of the invention will become obviously in following description section, or practice through the invention Recognize.
Detailed description of the invention
Fig. 1 shows the schematic diagram of the coils of hot-rolled steel of a specific embodiment according to the present invention;
Fig. 2 shows the axial sectional diagrammatical view illustrations of the sleeve of a specific embodiment according to the present invention.
Wherein, corresponding relationship of the Fig. 1 into Fig. 2 between appended drawing reference and component names are as follows:
10 cylindrical support framves, 20 first fixed disks, 30 second round leather cups, 40 first circular steel wire brush, 50 first bullets Property straight panel, 60 fixed platens, 70 first round leather cups, 80 stiffening plates, 90 toolframes, 100 cutters, 102 inductor fixed disks, 104 round rubber mats, 106 fixed screw holes.
Specific embodiment
The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.It should be noted that Feature in embodiments herein and embodiment can be combined with each other.
In the following description, numerous specific details are set forth in order to facilitate a full understanding of the present invention, still, the present invention may be used also To be implemented using other than the one described here other modes, therefore, protection scope of the present invention is not by described below Specific embodiment limitation.
According to some embodiments of the present invention referring to Fig. 1 to Fig. 2 description.
The badger of the one embodiment provided according to the present invention, comprising: cylindrical support frame 10;First fixed disk 20 and second fixed disk, it is sheathed on outside the cylindrical support frame 10, is respectively symmetrically set to perpendicular to the cylindrical support frame The both ends of the central cross-section of 10 axis;First round leather cup 70, is sheathed on outside the cylindrical support frame 10, and be set to institute State side of first fixed disk 20 towards one end of the cylindrical support frame 10;First circular steel wire brush 40 is sheathed on described Outside cylindrical support frame 10, and it is set to the described first side of the round leather cup 70 far from first fixed disk 20;First elasticity Straight panel 50 is sheathed on outside the cylindrical support frame 10, and it is round far from described first to be set to the first circular steel wire brush 40 The side of leather cup 70;Fixed platen 60 is sheathed on outside the cylindrical support frame 10, and it is remote to be set to the described first elastic straight panel 50 Side from the first circular steel wire brush 40;Second elastic straight panel, is sheathed on outside the cylindrical support frame 10, and be set to institute State the second fixed disk towards the cylindrical support frame 10 the other end side;Second circular steel wire brush, is sheathed on the circle Outside tubular support frame 10, and it is set to the described second side of the elastic straight panel far from second fixed disk;Second round leather cup 30, it is sheathed on outside the cylindrical support frame 10, and be set to the second circular steel wire brush far from the described second elastic straight panel Side;Toolframe 90 is fixed on the described second round leather cup 30, and is fixed with cutter 100 on toolframe 90.
Optionally, further includes: stiffening plate 80 is respectively arranged on first fixed disk 20 and the cylindrical support frame 10 Between between second fixed disk and the cylindrical support frame 10.
Optionally, further includes: round rubber mat 104 is sheathed on outside the cylindrical support frame 10, is symmetrically set in the circle Between shape leather cup and the circular steel wire brush between the circular steel wire brush and the elastic straight panel.
Further, first fixed disk 20, first round leather cup 70, the first circular steel wire brush 40, the first elastic vertical Bolt is fixed between plate 50, round rubber mat 104 and fixed platen 60;Second elastic straight panel, the second circular steel wire brush, the second circle Bolt is fixed between leather cup 30 and round rubber mat 104.
Further, comprising: the described first round leather cup 70, the second round leather cup 30, first round wire Brush 40, the second circular steel wire brush, the first elastic straight panel 50 and the second elastic straight panel have 45 degree of inclined hole.
Optionally, further includes: inductor fixed disk 102 is fixed on toolframe 90.
90 side of toolframe is equipped with screw fixing hole corresponding with fixed disk, so as to the fixed peace of combination on site Dress, 90 other side of toolframe is equipped with 100 installation site of cutter and fixing threaded hole, while being internally provided with fixed signal transmitter Screw fixing hole.
In the present embodiment, combine by elastic straight panel, round leather cup, wire brush, cutter and milling cutter, considers moving in the duct State property energy, guarantees to be rotationally advancing, and 45 degree of discharge orifices is opened on badger, jet hole effectively increases rotatory power, prevents simultaneously Dirt under cleaning is preceding causing to accumulate.The handling capacity design that emphasis considers simultaneously.Increase according to time of pigging, is gradually increased it The diameter of straight panel and steel brush gradually increases snaking ability, and leather cup hardness uses shore hardness 75A, portable construction, handling capacity It is strong and can on leather cup aperture and fluting, accumulate impurity obstacle before being removed with the mode of jet stream.Dish leather cup uniformly opens four Φ 16 or Φ 20mm jet hole, same steel brush are also slotted, and specific size of slotting depends on the circumstances.
Elastic straight panel can increase according to time of pigging, and being gradually increased its diameter gradually increases snaking ability, secondly also Supporting role, badger snaking ability is weak and handling capacity is strong, when encountering hard scale or other substances, pipeline cleaning Device edge is easy to that inwardly local elasticity's deformation occurs and passes through.Round leather cup alleviates front in a manner of opening jet hole The formation of dirty column guarantees handling capacity.The hardness of steel brush is adjustable, while steel brush can slot, thin and stiff for removing tube wall Pipe scale, pigging ability are stronger.Cutter 100 then, such as cutter, milling cutter run the large stretch of fouling harder to dirty matter in pipeline It is cut on tube wall, is cut into strip, by the cooperation repeatedly cut, cleaned, avoid the big flaking of fouling
This product is cheap, dismounting is easy to assembly, portable construction, and practicability is stronger, facilitates operation, is widely used in mine Slurry, petroleum, natural gas line pigging engineering are especially used in the technical field energy in terms of ore slurry pipeline cleaning pipeline scale.
The badger cost relative moderate of the present embodiment, demolition, installation combined type is more convenient, practical value is higher, in length It handles very skillfully in phase pigging engineering, applied to the snaking work of the different dirty matter of ore slurry pipeline pigging engineering, is especially used in mine Starch the technical field energy in terms of pipeline cleaning pipeline scale.
Each component can any combination, the pipeline for being easy fouling to longtime running has very great significance, according to dirty layer Distribution, soft or hard degree can any combination, Feng Xinghao, handling capacity is stronger, mountable tracing-positioning system.Especially to long-term fouling Pipeline, have obviously scaling effect to hard dirty layer by soft.Dynamic property in the duct is considered, before guaranteeing rotation Into opening discharge orifice, jet hole on badger, prevent lower dirty of cleaning from causing to accumulate before badger.
The present embodiment combined type is that on-site assembly is simple and convenient, advantage: one, helping without extra professional technician It helps, assembling can be completed in two service personnel.Two, the structure is convenient for disassembly and assembly, is easily understood.Three, the combined type can any combination Using, it is convenient for long-distance transportation, is convenient for do mechanization operation, at low cost, time saving, laborsaving, people from province.Four, the pigging ability is strong, passes through Property it is good, reduce and cause the risk of blocking in pipe.
The technical scheme of the present invention has been explained in detail above with reference to the attached drawings, according to the technical solution of the present invention, passes through elasticity The dirt cleaning soft to inner wall of the pipe of straight panel, steel brush, cutter then run the large stretch of fouling harder to dirty matter in tube wall in pipeline On cut, be cut into strip, by the cooperation repeatedly cut, cleaned, pipeline made quickly to improve transport capacity, reach good Good effect.
The above, only presently preferred embodiments of the present invention, not does limitation in any form to the present invention, appoints What those skilled in the art, without departing from the scope of the present invention, when in the technology using the disclosure above Hold the equivalent embodiment made a little change or be modified to equivalent variations, but anything that does not depart from the technical scheme of the invention content, Any simple modification, equivalent change and modification to the above embodiments according to the technical essence of the invention still fall within this Inventive technique scheme.

Claims (6)

1. a kind of badger characterized by comprising
Cylindrical support frame;
First fixed disk and the second fixed disk are sheathed on outside the cylindrical support frame, are respectively symmetrically set to perpendicular to the circle The both ends of the central cross-section of the axis of tubular support frame;
First round leather cup, is sheathed on outside the cylindrical support frame, and is set to first fixed disk towards the cylindrical shape The side of one end of support frame;
First circular steel wire brush is sheathed on outside the cylindrical support frame, and is set to the described first round leather cup far from described the The side of one fixed disk;
First elastic straight panel, is sheathed on outside the cylindrical support frame, and is set to the first circular steel wire brush far from described the The side of one round leather cup;
Fixed platen is sheathed on outside the cylindrical support frame, and it is round far from described first to be set to the described first elastic straight panel The side of wire brush;
Second elastic straight panel, is sheathed on outside the cylindrical support frame, and is set to second fixed disk towards the cylindrical shape The side of the other end of support frame;
Second circular steel wire brush is sheathed on outside the cylindrical support frame, and is set to the described second elastic straight panel far from described the The side of two fixed disks;
Second round leather cup, is sheathed on outside the cylindrical support frame, and is set to the second circular steel wire brush far from described the The side of two elastic straight panels;
Toolframe is fixed on the described second round leather cup, and is fixed with cutter on toolframe.
2. badger according to claim 1, which is characterized in that further include:
Stiffening plate, be respectively arranged between first fixed disk and the cylindrical support frame and second fixed disk with it is described Between cylindrical support frame.
3. badger according to claim 1, which is characterized in that further include:
Round rubber mat is sheathed on outside the cylindrical support frame, be symmetrically set in the round leather cup and the circular steel wire brush it Between between the circular steel wire brush and the elastic straight panel.
4. badger according to claim 3, which is characterized in that first fixed disk, the first round leather cup, the Bolt is fixed between one circular steel wire brush, the first elastic straight panel, round rubber mat and fixed platen;Second elastic straight panel, the second circle Bolt is fixed between shape wire brush, the second round leather cup and round rubber mat.
5. badger according to claim 1, which is characterized in that the described first round leather cup, second circle Leather cup, the first circular steel wire brush, the second circular steel wire brush, the first elastic straight panel and the second elastic straight panel With 45 degree of inclined hole.
6. badger according to claim 1, which is characterized in that further include:
Inductor fixed disk, is fixed on toolframe.
CN201811066606.XA 2018-09-11 2018-09-11 Pipeline cleaner Active CN109396132B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811066606.XA CN109396132B (en) 2018-09-11 2018-09-11 Pipeline cleaner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811066606.XA CN109396132B (en) 2018-09-11 2018-09-11 Pipeline cleaner

Publications (2)

Publication Number Publication Date
CN109396132A true CN109396132A (en) 2019-03-01
CN109396132B CN109396132B (en) 2024-03-08

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111774386A (en) * 2020-07-03 2020-10-16 中国计量大学 Passive drive pipeline deashing robot
CN112756347A (en) * 2019-11-04 2021-05-07 中国石油天然气集团有限公司 Cleaning equipment
US20220080473A1 (en) * 2020-09-11 2022-03-17 Brian Bell Pipeline pigging apparatus and methods of use
CN116140307A (en) * 2022-12-20 2023-05-23 达州帝泰克检测设备有限公司 High-efficient pipeline dust collecting equipment

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2357844Y (en) * 1999-02-03 2000-01-12 仲维斌 Straight plate-type mechanical pipe scraper
CN2468617Y (en) * 2001-03-23 2002-01-02 中国石油天然气股份有限公司 SGQ series pipe cleaning device
RU37329U1 (en) * 2004-02-03 2004-04-20 Общество с ограниченной ответственностью "Научно-технический центр "Нефтегазспецпроект" INTERNAL SCRAPER (OPTIONS)
CN204523698U (en) * 2014-11-19 2015-08-05 赵广力 Integrated poured compound pipe cleaning device
CN104959355A (en) * 2015-06-30 2015-10-07 西南石油大学 Novel plugging releasing and pipeline cleaning device
CN204710811U (en) * 2015-06-03 2015-10-21 天津惠博普管道技术有限公司 A kind of pipe magnetic rust cleaning wiper
CN106269733A (en) * 2016-08-29 2017-01-04 山东胜伟园林科技有限公司 A kind of filtrate wave duct cleaning equipment
CN107511376A (en) * 2017-08-25 2017-12-26 中石化川气东送天然气管道有限公司 It is a kind of to be used for the screw propulsion wiper without undercoating natural gas line
CN209255416U (en) * 2018-09-11 2019-08-16 包头钢铁(集团)有限责任公司 Badger

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2357844Y (en) * 1999-02-03 2000-01-12 仲维斌 Straight plate-type mechanical pipe scraper
CN2468617Y (en) * 2001-03-23 2002-01-02 中国石油天然气股份有限公司 SGQ series pipe cleaning device
RU37329U1 (en) * 2004-02-03 2004-04-20 Общество с ограниченной ответственностью "Научно-технический центр "Нефтегазспецпроект" INTERNAL SCRAPER (OPTIONS)
CN204523698U (en) * 2014-11-19 2015-08-05 赵广力 Integrated poured compound pipe cleaning device
CN204710811U (en) * 2015-06-03 2015-10-21 天津惠博普管道技术有限公司 A kind of pipe magnetic rust cleaning wiper
CN104959355A (en) * 2015-06-30 2015-10-07 西南石油大学 Novel plugging releasing and pipeline cleaning device
CN106269733A (en) * 2016-08-29 2017-01-04 山东胜伟园林科技有限公司 A kind of filtrate wave duct cleaning equipment
CN107511376A (en) * 2017-08-25 2017-12-26 中石化川气东送天然气管道有限公司 It is a kind of to be used for the screw propulsion wiper without undercoating natural gas line
CN209255416U (en) * 2018-09-11 2019-08-16 包头钢铁(集团)有限责任公司 Badger

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112756347A (en) * 2019-11-04 2021-05-07 中国石油天然气集团有限公司 Cleaning equipment
CN111774386A (en) * 2020-07-03 2020-10-16 中国计量大学 Passive drive pipeline deashing robot
US20220080473A1 (en) * 2020-09-11 2022-03-17 Brian Bell Pipeline pigging apparatus and methods of use
CN116140307A (en) * 2022-12-20 2023-05-23 达州帝泰克检测设备有限公司 High-efficient pipeline dust collecting equipment

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