CN109394368B - Method for 3D printing of rapid renewable titanium alloy coated teeth - Google Patents
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/08—Artificial teeth; Making same
- A61C13/083—Porcelain or ceramic teeth
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- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/0003—Making bridge-work, inlays, implants or the like
- A61C13/0004—Computer-assisted sizing or machining of dental prostheses
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- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/0003—Making bridge-work, inlays, implants or the like
- A61C13/0006—Production methods
- A61C13/0019—Production methods using three dimensional printing
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- A—HUMAN NECESSITIES
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- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K6/00—Preparations for dentistry
- A61K6/80—Preparations for artificial teeth, for filling teeth or for capping teeth
- A61K6/802—Preparations for artificial teeth, for filling teeth or for capping teeth comprising ceramics
- A61K6/818—Preparations for artificial teeth, for filling teeth or for capping teeth comprising ceramics comprising zirconium oxide
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- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
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- A61K6/00—Preparations for dentistry
- A61K6/80—Preparations for artificial teeth, for filling teeth or for capping teeth
- A61K6/831—Preparations for artificial teeth, for filling teeth or for capping teeth comprising non-metallic elements or compounds thereof, e.g. carbon
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K6/00—Preparations for dentistry
- A61K6/80—Preparations for artificial teeth, for filling teeth or for capping teeth
- A61K6/831—Preparations for artificial teeth, for filling teeth or for capping teeth comprising non-metallic elements or compounds thereof, e.g. carbon
- A61K6/838—Phosphorus compounds, e.g. apatite
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K6/00—Preparations for dentistry
- A61K6/80—Preparations for artificial teeth, for filling teeth or for capping teeth
- A61K6/84—Preparations for artificial teeth, for filling teeth or for capping teeth comprising metals or alloys
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Abstract
The invention discloses a method for 3D printing of rapid renewable titanium alloy coated teeth, which constructs an individualized denture model by laser scanning assistance, prepares a denture main body by doping zirconium dioxide powder, a small amount of graphene and fullerene powder, prepares a denture base with thin to thick pores by doping titanium alloy powder, a small amount of graphene and fullerene powder, and carries out coating treatment on the denture base, thereby overcoming the problems that pure metal materials are not attractive, pure ceramic materials are too fragile and the recovery period after implantation is long, leading people to feel that the denture and gingiva are long together, and finally obtaining the individualized denture with high accuracy, high wear resistance, high acid and alkali resistance, high mechanical strength and high biocompatibility.
Description
Technical Field
The invention relates to the field of tooth preparation, in particular to a method for 3D printing of a rapid renewable titanium alloy coated tooth, which is used for manufacturing an individual denture, repairing tooth defects and recovering tooth functions.
Background
3D printing is based on digital model files, and is a technology for constructing objects by using powdery metal or plastic and other bondable materials in a layer-by-layer printing mode.
Zirconium dioxide is an excellent biological material, has good biocompatibility and is superior to various metal alloys including gold. The zirconium dioxide has no irritation and anaphylactic reaction to gum, is very suitable for being applied to oral cavity, avoids adverse reactions such as allergy, irritation, corrosion and the like generated by metal in the oral cavity, has extremely low heat conducting property, light weight and is more comfortable for patients to wear.
The zirconium dioxide porcelain tooth has unique aesthetic property, good light permeability, is close to a real tooth, and has no radiation blocking effect like other porcelain teeth. The color of the base crown of the zirconium dioxide ceramic is tooth white, so that the neck part cannot become black, darken and turn green, and the problem that the metal porcelain crown is most difficult to solve is solved. The zirconia full-ceramic tooth has the advantages of high mechanical strength, high hardness, high wear resistance, high corrosion resistance and the like, breaks through the limit of the traditional ceramic tooth, does not need to be supported by metal at all, is completely made of biological ceramic, is far away from various electromagnetic wave interferences in life, and does not leave hidden danger.
Titanium is nontoxic, light, high in strength and excellent in biocompatibility, is a very ideal medical metal material, can be used as an implant implanted into a human body, and particularly has higher strength level, better incision performance and toughness and is more suitable for being used as an implant. The titanium alloy porcelain tooth is mainly a porcelain tooth material between a noble metal porcelain tooth and a nichrome porcelain tooth, the porcelain tooth has good affinity to human body in strict sense, the material is more suitable for the requirement of human health, the service life of the material is greatly beyond the imagination of people, in theory, the service life is lifelong only by paying attention to correct teeth, the binding force of the titanium alloy and ceramics is good, the titanium alloy porcelain tooth has the characteristics of difficult porcelain breakage and durability, the biocompatibility of the titanium alloy is good, and the color change of surrounding tissues is not caused.
The traditional method for preparing the false tooth at present is usually hot-press molding after high-temperature melting, the method usually involves manual oral cavity impression, and when the tray is taken out from the mouth of a patient, precision errors can be generated, so that the manufactured dental restoration is not closed, the comfort of the patient and the wear resistance, mechanical strength and service life of the false tooth are affected, the required surface characteristics of the false tooth are printed out through laser scanning and the appearance characteristics of the tooth engaged with the false tooth, the occlusion degree of the false tooth can be enhanced, the false tooth closely attached to the dental bed of the human body can be processed, and the wear resistance, acid-base resistance and mechanical strength of the false tooth are improved.
The hydroxyapatite is a main inorganic composition component of human bone tissue, calcium and phosphorus can be released out of the surface of the material to be absorbed by the body tissue after being implanted into a human body, new tissue grows, the material is healthy and bright and white, dental plaque can be removed, tooth decay is prevented, breath is freshened, and gum problems are improved.
Graphene is one of the materials with highest known strength, and has good toughness, and the implantation of carboxyl ions can enable the surface of the graphene material to have active functional groups, so that the cell and biological reactivity of the material is greatly improved. Graphene is more easily doped and chemically modified in a chiffon shape, and is more easily accepted as a functional group.
Fullerenes are the third allotrope of elemental carbon found. The fullerene has a similar structure to graphite, but the structure of the graphite has only six-membered rings, and five-membered rings possibly exist in the fullerene, so that the surface of the fullerene material has active functional groups, the cell and biological reaction activity of the material is greatly improved, and the fullerene is easy to dope and chemically modify, so that the functional groups are easier to accept.
The biological material must meet the special requirements of macrostructure, microstructure and chemical composition to have osteoinductive property, the pores in the interconnected porous structure are an important feature, a protective area without strong fluid movement can be provided, so that cells have enough space to generate new bone along the porous channel, the porous channel after the surface is plated with the hydroxyapatite film can show better osteoinductive property, and the base shows better osteoinductive property from a thin-to-thick pore structure compared with the traditional uniform pore structure.
Disclosure of Invention
The invention aims to provide a method for 3D printing of rapid renewable titanium alloy coated teeth, which solves the problems of high energy consumption, long processing time and unsmooth occlusion of the traditional teeth in processing, solves the problems of unaesthetic pure metal materials and extremely brittle pure ceramic materials in selecting materials, and effectively enables people to feel that dentures and gingiva grow together.
The technical scheme of the invention is as follows: A3D printed rapid renewable titanium alloy coated tooth comprises a denture main body and a denture base.
The denture main body is formed by integrally printing and forming the doped zirconia powder, a small amount of graphene and fullerene powder. The denture main body material comprises the following chemical components in percentage by weight: graphene: 0.1% -0.3%, fullerene: 0.1% -0.6%, and the balance of zirconium dioxide: 99.1-99.8%.
The denture base is formed by integrally printing a small amount of graphene and fullerene powder in a thin-to-thick stepped porous mode after the titanium alloy powder and the small amount of graphene and fullerene powder are doped through a 3D printer. The denture base material comprises the following chemical components in percentage by weight: graphene: 0.1% -0.3%, fullerene: 0.1% -0.6%, magnesium: 0.1% -0.4%, hydroxyapatite: 2% -3%, and the balance of titanium: 95.7% -97.7%.
A method of 3D printing a rapidly renewable titanium alloy coated tooth comprising the steps of:
the oral cavity of a patient is repaired, and the remained teeth, gum mucous membrane, lip cheek, frenulum, tongue, alveolar bone, jaw and temporomandibular joint are comprehensively checked.
Secondly, a laser scanning device is used for scanning teeth engaged with the false teeth in the oral cavity, three-dimensional data information of the surface morphology of the false teeth is continuously perfected, and a three-dimensional model is generated in a computer.
And then converting the three-dimensional model generated in the computer into an STL file, guiding the STL file into 3D printer control software, doping zirconium dioxide powder with a small amount of graphene and fullerene powder by using a 3D printer, and printing a compact denture main body.
And in the same way, according to the scanning result of the laser scanning device on the oral cavity, the three-dimensional data information of the tooth base attached to the gum is continuously perfected, and a three-dimensional model is generated in a computer.
And then converting the three-dimensional model generated in the computer into an STL file, leading the STL file into 3D printer control software, doping titanium alloy powder with a small amount of graphene and fullerene powder on the basis of the printed denture main body by using a 3D printer, and printing the denture base in a thin-to-thick stepped porous form.
Preparing a nano hydroxyapatite film by adopting a chemical vapor deposition method, preparing a high-quality nano hydroxyapatite film, having very high and uniform nucleation density in the initial deposition stage, and enhancing the surface roughness of the surface of the titanium alloy base by adopting a high-power laser treatment method to promote nucleation: firstly, manually grinding the surface of a titanium alloy base by using hydroxyapatite micro powder with the granularity of 0.5 mu m, then carrying out ultrasonic grinding treatment on the titanium alloy base by using ethanol suspension mixed with hydroxyapatite powder with the granularity of 40 mu m for 20min, finally, washing the titanium alloy base by using absolute ethanol, and putting the titanium alloy base into a CVD reaction chamber after drying the titanium alloy base.
And (3) introducing reaction gas (hydrogen and acetone) after vacuumizing the reaction chamber, adjusting the pressure of the reaction chamber, starting CVD (chemical vapor deposition) to deposit a hydroxyapatite coating, and depositing the hydroxyapatite coating on the surface of a die hole after 4 hours of deposition to obtain a conventional hydroxyapatite coating with the surface finish Ra of less than or equal to 0.05 mu m.
And finally, after the denture is manufactured, adjusting and polishing.
Compared with the prior art, the invention provides a method for 3D printing of rapid renewable titanium alloy coated teeth, which has the following beneficial effects:
1. the novel method for 3D printing of the rapid renewable titanium alloy coated teeth is to scan the gum through laser, collect three-dimensional data required by manufacturing false teeth, then manufacture the false teeth by utilizing a 3D printing technology, so that the false teeth can be manufactured rapidly, a large amount of time can be saved, the size is more standard, the accuracy of occlusion of a patient is improved, the workload of a doctor can be reduced, the working efficiency can be effectively improved, symptoms such as gingival bleeding and black gingiva can be avoided, and the service life is extremely long.
2. After the denture is implanted into the oral cavity, the pores in the interconnected porous structure in the denture base can provide a protection area without strong fluid movement, so that cells have enough space to generate new bone along the porous channel, and the step porous structure from thin to thick and the hydroxyapatite film can quickly induce the formation of the new bone, thereby quickly promoting the combination of the denture, the gingiva and the dental bed, greatly shortening the time required for rehabilitation and ensuring that a patient wears more comfortably.
Drawings
Fig. 1 is an overall sectional view of a composite tooth, and fig. 2 is a schematic view of a porous microstructure.
In fig. 1: 1 denture base pore structure, 2 denture base coarse pore structure, 3 denture main body.
Detailed Description
The technical scheme of the present invention will be described in further detail below with reference to the specific embodiments, but the present invention is not limited thereto.
Example 1
The method for 3D printing of rapid renewable titanium alloy coated teeth of this embodiment comprises the steps of:
(1) Obtaining denture size information: the method comprises the steps of performing morphology scanning on teeth engaged with a denture by using a laser scanning device, obtaining three-dimensional data information of the surface morphology of the denture, then importing the three-dimensional data information into computer three-dimensional software UG to continuously perfect the three-dimensional data information of the surface of the denture, and then converting a three-dimensional model generated in the computer into an STL file and importing the STL file into 3D printer control software.
(2) 3D printed denture body: selecting zirconium dioxide powder, doping a small amount of graphene and fullerene powder, grinding the powder to a powder granularity smaller than 100um by a ball mill, filling protective gas, heating to 900 ℃, 3D printing a denture main body by a 3D printer according to an imported three-dimensional model, performing heat treatment by adopting laser, wherein the laser power is 150W, the diameter of a light spot is 100um, and the laser heat treatment time is 0.5s.
(3) 3D prints denture base: selecting titanium alloy powder, doping a small amount of graphene and fullerene powder, grinding by a ball mill until the granularity of the powder reaches the micron level, filling protective gas, heating to 1700 ℃, 3D printing a denture base by a 3D printer on the basis of a printed denture main body according to an imported three-dimensional model, wherein the denture base is different from the denture main body in that the denture base is of a porous structure, the pore diameter is set to be 0.5mm, performing heat treatment by adopting laser, the laser power is 150W, the diameter of a light spot is 100um, and the laser heat treatment time is 0.5s.
(4) Preparing a hydroxyapatite film: firstly, manually grinding the surface of a titanium alloy base by using hydroxyapatite micro powder with the granularity of 0.5 mu m, then carrying out ultrasonic grinding treatment on the titanium alloy base by using ethanol suspension mixed with hydroxyapatite powder with the granularity of 40 mu m for 20min, finally, washing the titanium alloy base by using absolute ethanol, and putting the titanium alloy base into a CVD reaction chamber after drying the titanium alloy base.
(5) Depositing a hydroxyapatite coating: and (3) introducing reaction gas (hydrogen and acetone) after vacuumizing the reaction chamber, adjusting the pressure of the reaction chamber, starting CVD (chemical vapor deposition) to deposit a hydroxyapatite coating, and depositing the hydroxyapatite coating on the surface of a die hole after 4 hours of deposition to obtain a conventional hydroxyapatite coating with the surface finish Ra of less than or equal to 0.05 mu m.
(6) And (3) adjusting and polishing: and (3) adjusting and polishing the finally obtained combined teeth to obtain the 3D printing rapid renewable titanium alloy coated teeth.
Example 2
The method for 3D printing of rapid renewable titanium alloy coated teeth of this embodiment comprises the steps of:
(1) Obtaining denture size information: the method comprises the steps of performing morphology scanning on teeth engaged with a denture by using a laser scanning device, obtaining three-dimensional data information of the surface morphology of the denture, then importing the three-dimensional data information into computer three-dimensional software UG to continuously perfect the three-dimensional data information of the surface of the denture, and then converting a three-dimensional model generated in the computer into an STL file and importing the STL file into 3D printer control software.
(2) 3D printed denture body: selecting zirconium dioxide powder, doping a small amount of graphene and fullerene powder, grinding the powder to a powder granularity smaller than 100um by a ball mill, filling protective gas, heating to 1000 ℃, 3D printing a denture main body by a 3D printer according to an imported three-dimensional model, performing heat treatment by adopting laser, wherein the power of the laser is 200W, the diameter of a light spot is 150um, and the heat treatment time of the laser is 0.8s.
(3) 3D prints denture base: selecting titanium alloy powder, doping a small amount of graphene and fullerene powder, grinding by a ball mill until the granularity of the powder reaches the micron level, filling protective gas, heating to 1700 ℃, 3D printing a denture base by a 3D printer on the basis of a printed denture main body according to an imported three-dimensional model, wherein the denture base is different from the denture main body in that the denture base is of a porous structure, the pore diameter is set to be 0.8mm, performing heat treatment by adopting laser, the laser power is 200W, the diameter of a light spot is 150um, and the laser heat treatment time is 0.8s.
(4) Preparing a hydroxyapatite film: firstly, manually grinding the surface of a titanium alloy base by using hydroxyapatite micro powder with the granularity of 0.5 mu m, then carrying out ultrasonic grinding treatment on the titanium alloy base by using ethanol suspension mixed with hydroxyapatite powder with the granularity of 40 mu m for 20min, finally, washing the titanium alloy base by using absolute ethanol, and putting the titanium alloy base into a CVD reaction chamber after drying the titanium alloy base.
(5) Depositing a hydroxyapatite coating: and (3) introducing reaction gas (hydrogen and acetone) after vacuumizing the reaction chamber, adjusting the pressure of the reaction chamber, starting CVD (chemical vapor deposition) to deposit a hydroxyapatite coating, and depositing the hydroxyapatite coating on the surface of a die hole after 4 hours of deposition to obtain a conventional hydroxyapatite coating with the surface finish Ra of less than or equal to 0.05 mu m.
(6) And (3) adjusting and polishing: and (3) adjusting and polishing the finally obtained combined teeth to obtain the 3D printing rapid renewable titanium alloy coated teeth.
Example 3
The method for 3D printing of rapid renewable titanium alloy coated teeth of this embodiment comprises the steps of:
(1) Obtaining denture size information: the method comprises the steps of performing morphology scanning on teeth engaged with a denture by using a laser scanning device, obtaining three-dimensional data information of the surface morphology of the denture, then importing the three-dimensional data information into computer three-dimensional software UG to continuously perfect the three-dimensional data information of the surface of the denture, and then converting a three-dimensional model generated in the computer into an STL file and importing the STL file into 3D printer control software.
(2) 3D printed denture body: selecting zirconium dioxide powder, doping a small amount of graphene and fullerene powder, grinding by a ball mill until the powder granularity is less than 100um, charging protective gas, heating to 1100 ℃, 3D printing a denture main body by a 3D printer according to an imported three-dimensional model, and performing heat treatment by adopting laser, wherein the laser power is 250W, the spot diameter is 200um, and the laser heat treatment time is 1s.
(3) 3D prints denture base: selecting titanium alloy powder, doping a small amount of graphene and fullerene powder, grinding by a ball mill until the granularity of the powder reaches the micron level, filling protective gas, heating to 1700 ℃, 3D printing a denture base by a 3D printer on the basis of a printed denture main body according to an imported three-dimensional model, wherein the denture base is different from the denture main body in that the denture base is of a porous structure, the pore diameter is set to be 1.2mm, performing heat treatment by adopting laser, the laser power is 250W, the diameter of a light spot is 200um, and the laser heat treatment time is 1s.
(4) Preparing a hydroxyapatite film: firstly, manually grinding the surface of a titanium alloy base by using hydroxyapatite micro powder with the granularity of 0.5 mu m, then carrying out ultrasonic grinding treatment on the titanium alloy base by using ethanol suspension mixed with hydroxyapatite powder with the granularity of 40 mu m for 20min, finally, washing the titanium alloy base by using absolute ethanol, and putting the titanium alloy base into a CVD reaction chamber after drying the titanium alloy base.
(5) Depositing a hydroxyapatite coating: and (3) introducing reaction gas (hydrogen and acetone) after vacuumizing the reaction chamber, adjusting the pressure of the reaction chamber, starting CVD (chemical vapor deposition) to deposit a hydroxyapatite coating, and depositing the hydroxyapatite coating on the surface of a die hole after 4 hours of deposition to obtain a conventional hydroxyapatite coating with the surface finish Ra of less than or equal to 0.05 mu m.
(6). And (3) adjusting and polishing: and (3) adjusting and polishing the finally obtained combined teeth to obtain the 3D printing rapid renewable titanium alloy coated teeth.
The foregoing description of the preferred embodiments of the invention is intended to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
Claims (1)
1. A method for 3D printing of a rapid renewable titanium alloy coated tooth is characterized in that a 3D printing pore is formed by a thin-to-thick coated combined tooth, and the method comprises a denture main body and a denture base; it comprises the following steps: (1) obtaining denture size information: the method comprises the steps of performing morphology scanning on teeth engaged with a false tooth by using a laser scanning device, obtaining three-dimensional data information of the surface morphology of the false tooth, then importing the three-dimensional data information into computer three-dimensional software UG to continuously perfect the three-dimensional data information of the surface of the false tooth, and then converting a three-dimensional model generated in the computer into an STL file to be imported into 3D printer control software; (2) 3D printed denture body: the denture main body material comprises the following chemical components in percentage by weight: graphene: 0.1 to 0.3 percent of fullerene: 0.1 to 0.6 percent and the balance of zirconium dioxide: 99.1 to 99.8 percent; selecting zirconium dioxide powder, doping a small amount of graphene and fullerene powder, grinding the powder by a ball mill until the granularity of the powder is less than 100um, filling protective gas, heating to 900-1200 ℃, 3D printing a denture main body by a 3D printer according to an imported three-dimensional model, performing heat treatment by adopting laser, wherein the power of the laser is 150-250W, the diameter of a light spot is 100-200 um, and the heat treatment time of the laser is 0.5-1 s; (3) 3D printing denture base: the denture base material comprises the following chemical components in percentage by weight: graphene: 0.1 to 0.3 percent of fullerene: 0.1 to 0.6 percent of magnesium: 0.1 to 0.4 percent of hydroxyapatite: 2% -3%, and the balance of titanium: 95.7 to 97.7 percent; selecting titanium alloy powder, doping a small amount of graphene and fullerene powder, grinding the powder by a ball mill until the granularity of the powder reaches the micron level, filling protective gas, heating to 1700-1750 ℃, 3D printing a denture base by a 3D printer on the basis of a printed denture main body according to an imported three-dimensional model, wherein the denture base is of a porous structure, the pore diameter is set to be 0.3-1.5 mm, performing heat treatment by adopting laser, the laser power is 150-250W, the light spot diameter is 100-200 um, and the laser heat treatment time is 0.5-1 s; (4) preparing a hydroxyapatite film: firstly, manually grinding the surface of a titanium alloy base by using hydroxyapatite micro powder with the granularity of 0.5 mu m, then carrying out ultrasonic grinding treatment on the surface for 20min by using ethanol suspension mixed with hydroxyapatite powder with the granularity of 40 mu m, finally, washing the surface by using absolute ethanol, and putting the surface into a CVD reaction chamber after drying; (5) depositing a hydroxyapatite coating: introducing reaction gas (hydrogen and acetone) after vacuumizing a reaction chamber, adjusting the pressure of the reaction chamber, starting CVD (chemical vapor deposition) to deposit a hydroxyapatite coating, and depositing the hydroxyapatite coating on the surface of a die hole after 4 hours of deposition to obtain a conventional hydroxyapatite coating with about 8 mu m, wherein the surface finish Ra is less than or equal to 0.05 mu m; (6) adjusting and polishing: and (3) adjusting and polishing the finally obtained combined teeth to obtain the 3D printing rapid renewable titanium alloy coated teeth.
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