CN109387569A - A kind of quality of welding spot automatic checkout system - Google Patents

A kind of quality of welding spot automatic checkout system Download PDF

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Publication number
CN109387569A
CN109387569A CN201710684921.8A CN201710684921A CN109387569A CN 109387569 A CN109387569 A CN 109387569A CN 201710684921 A CN201710684921 A CN 201710684921A CN 109387569 A CN109387569 A CN 109387569A
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CN
China
Prior art keywords
solder joint
detected
ultrasonic
quality
ultrasonic probe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710684921.8A
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Chinese (zh)
Inventor
何道聪
周江奇
郑宏良
王闯闯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SAIC GM Wuling Automobile Co Ltd
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SAIC GM Wuling Automobile Co Ltd
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Application filed by SAIC GM Wuling Automobile Co Ltd filed Critical SAIC GM Wuling Automobile Co Ltd
Priority to CN201710684921.8A priority Critical patent/CN109387569A/en
Publication of CN109387569A publication Critical patent/CN109387569A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/06Visualisation of the interior, e.g. acoustic microscopy
    • G01N29/0654Imaging
    • G01N29/069Defect imaging, localisation and sizing using, e.g. time of flight diffraction [TOFD], synthetic aperture focusing technique [SAFT], Amplituden-Laufzeit-Ortskurven [ALOK] technique
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • G01N29/225Supports, positioning or alignment in moving situation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • G01N29/26Arrangements for orientation or scanning by relative movement of the head and the sensor
    • G01N29/265Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/023Solids
    • G01N2291/0234Metals, e.g. steel
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/028Material parameters
    • G01N2291/0289Internal structure, e.g. defects, grain size, texture
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/26Scanned objects
    • G01N2291/267Welds
    • G01N2291/2672Spot welding

Abstract

The present invention discloses a kind of quality of welding spot automatic checkout system.The system comprises ultrasonic detection device, industrial personal computer, robot, photographic device and host computers.Host computer is handled by the picture signal of the solder joint to be detected obtained to photographic device, ultrasonic probe is calculated at a distance from solder joint to be detected, the ultrasonic probe being mounted in robot is driven to be directed at solder joint to be detected by industrial personal computer control robot, and control ultrasonic detection device transmitting and received ultrasonic signal, host computer is by handling ultrasonic echo signal, the quality for evaluating solder joint to be detected realizes the online automatic detection of butt welding point mass.The present invention can make ultrasonic probe be automatically aligned to solder joint to be detected, and solve testing result existing for existing manual operation alignment is influenced by equipment and solder joint degree of registration, and Stability and veracity is difficult to the problems such as ensureing.

Description

A kind of quality of welding spot automatic checkout system
Technical field
The invention belongs to Welding quality test technical fields, and in particular to a kind of quality of welding spot automatic checkout system.
Background technique
With the rapid development of automotive engineering, the requirement to automobile body-in-white welding quality is higher and higher, quality of welding spot inspection Survey technology comes into being.Currently, the most common quality of welding spot detection method is using supersonic welding point mass detection technique: to weldering Point transmitting ultrasonic signal, and receive by the reflected ultrasonic echo signal of solder joint.The echo of the solder joint of different quality is believed Number also different, by carrying out data processing to echo-signal, quality of welding spot detection is realized in feature extraction.
Existing ultrasonic detection technology generally uses manual type, is popped one's head in by experienced engineer's hand-held ultrasound continuous It adjusts the angle to be directed at bond pad locations, waits and just can be carried out quality of welding spot evaluation after occurring stable echo-signal on detection screen. The defect of people's formula method is: detection efficiency is low, is not suitable for the large batch of solder joint detection of assembly line;Testing result by equipment with The influence of solder joint degree of registration, Stability and veracity are difficult to ensure.
Summary of the invention
In order to solve the above-mentioned problems in the prior art, the present invention proposes a kind of quality of welding spot automatic checkout system, Ultrasonic probe can be made to be automatically aligned to solder joint to be detected, realize the automatic detection to quality of welding spot to be detected.
To achieve the above object, the present invention adopts the following technical scheme:
The present invention provides a kind of quality of welding spot automatic checkout system, comprising: ultrasonic detection device, industrial personal computer, and robot, Photographic device, host computer.Industrial personal computer is used to control robot and drives the ultrasonic probe being mounted in robot and camera shooting Device movement;Ultrasonic detection device is used under industrial personal computer control emit and received ultrasonic signal, and by the to be checked of output The ultrasonic echo signal for surveying solder joint is sent to host computer through industrial personal computer;Photographic device is used to obtain the image of solder joint to be detected Signal, and described image signal is sent to host computer through industrial personal computer;Host computer is used for by described image signal It is handled, calculates the distance, delta R of ultrasonic probe and solder joint to be detected, and Δ R is sent to industrial personal computer, industrial personal computer controls machine People drives ultrasonic probe to move a distance that size is Δ R to solder joint to be detected, and ultrasonic probe is made to be directed at weldering to be detected Point;Host computer is also used to evaluate the quality of solder joint to be detected by handling ultrasonic echo signal.
Further, the artificial six-shaft industrial robot of the machine realizes translation and rotation, packet by the combination of six axis Include robot body, electrical control cabinet and teaching machine;Robot body movement under teaching machine control can obtain weldering to be detected The apparent position of point;Ultrasonic probe and photographic device are mounted on the mounting surface of robot body end effector.
Further, the ultrasonic detection device includes: ultrasonic probe, transceiver module, analog-to-digital conversion module.It is described Transceiver module includes transmit circuit and receives circuit, and the transmit circuit is for driving the ultrasonic probe transmitting ultrasonic wave letter Number;The reception circuit is for amplifying filtering to the received ultrasonic echo signal of the ultrasonic probe;The modulus Conversion module is used to the analog signal for receiving circuit output being converted into digital signal.
Further, the host computer calculates super for being handled by the picture signal to solder joint to be detected The distance, delta R of sonic probe and solder joint to be detected, specifically includes:
Region of interesting extraction, denoising, edge detection, circle contour process of fitting treatment are carried out to described image, obtained to be detected The center position of solder joint circle contour;The conversion from pixel coordinate system to robot coordinate system is carried out, the central point is obtained and exists Coordinate in robot coordinate system;According to coordinate of the ultrasonic probe in robot coordinate system calculate ultrasonic probe with it is described Δ R can be obtained in the distance of central point.
Further, the host computer is also used to evaluate to be detected by handling ultrasonic echo signal The quality of solder joint, specifically includes:
Host computer extracts the characteristic parameter of the ultrasonic echo signal of solder joint to be detected, by by the characteristic parameter It is compared with the threshold value of the characteristic parameter of various quality solder joints, determines the quality of solder joint to be detected.The threshold value by using Ultrasonic detection device carries out actually detected obtain to the solder joint sample of various quality.
Compared with prior art, the invention has the following advantages:
Quality of welding spot automatic checkout system proposed by the present invention, including setting ultrasonic detection device, industrial personal computer, machine People, photographic device and host computer.Host computer by the picture signal of the solder joint to be detected that photographic device is obtained into Row processing calculates ultrasonic probe at a distance from solder joint to be detected, is mounted in robot by the drive of industrial personal computer control robot Ultrasonic probe be directed at solder joint to be detected, and control ultrasonic detection device transmitting and received ultrasonic signal, upper calculating Machine evaluates the quality of solder joint to be detected by handling ultrasonic echo signal, realize butt welding point mass it is online from Dynamic detection.The present invention can make ultrasonic probe be automatically aligned to solder joint to be detected, solve existing manual operation alignment and deposit Testing result influenced by equipment and solder joint degree of registration, Stability and veracity is difficult to the problems such as ensureing.
Detailed description of the invention
Fig. 1 is a kind of composition block diagram of quality of welding spot automatic testing method of the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of robot.
In figure: 1- ultrasonic detection device, 11- ultrasonic probe, 12- transceiver module, 13- analog-to-digital conversion module, 2- work Control machine, 3- robot, 4- photographic device, 5- host computer.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
A kind of composition block diagram of quality of welding spot automatic checkout system of the embodiment of the present invention as shown in Figure 1, the system comprises: Ultrasonic detection device 1, industrial personal computer 2, robot 3, photographic device 4, host computer 5.Industrial personal computer 2 is for controlling robot 3 Drive the ultrasonic probe 11 being mounted in robot 3 and photographic device 4 mobile;Ultrasonic detection device 1 is for emitting and connecing Ultrasonic signal is received, and the ultrasonic echo signal for exporting solder joint to be detected is sent to host computer 5 through industrial personal computer 2;Camera shooting Device 4 is used to obtain the picture signal of solder joint to be detected, and described image signal is sent to host computer 5 through industrial personal computer 2;On Bit machine 5 calculates ultrasonic probe 11 and solder joint to be detected for handling by the picture signal to solder joint to be detected Distance, delta R, and Δ R is sent to industrial personal computer 2, industrial personal computer 2 controls robot 3 and drives ultrasonic probe 11 dynamic to solder joint to be detected A distance that dynamic size is Δ R, makes ultrasonic probe 11 be directed at solder joint to be detected;Host computer 5 is also used to by super Sound echo signal is handled, and the quality of solder joint to be detected is evaluated.
In the present embodiment, the system is mainly by ultrasonic detection device 1, industrial personal computer 2,3 photographic device of robot, 4 and Host computer 5 forms.Industrial personal computer 2 controls the designated position that robot 3 drives photographic device 4 to be moved close to solder joint to be detected Afterwards, control photographic device 4 shoots the picture signal of solder joint to be detected, and described image is sent to host computer 5 after industrial personal computer 2. Photographic device 4 is mainly made of digital camera, by the data image signal for shooting available solder joint to be detected.In order to avoid Because of the bad influence picture quality of light, a secondary light source can be set.Host computer 5 passes through the image to solder joint to be detected It is handled, calculates ultrasonic probe 11 and be sent to industrial personal computer 2, industry control at a distance from solder joint to be detected, and by the range data Machine 2 controls robot 3 and ultrasonic probe 11 is driven to move a distance to solder joint to be detected, is directed at ultrasonic probe 11 to be checked Survey solder joint;Industrial personal computer 2 controls ultrasonic detection device 1 and works, and emits ultrasonic signal to solder joint to be detected, receives weldering to be detected Point reflection return faint ultrasonic signal, and amplify filtering etc. processing after ultrasound echo signal is given through industrial personal computer 2 To host computer 5;Host computer 5 evaluates the matter of solder joint to be detected by handling the ultrasonic echo signal Amount.After having executed above-mentioned steps, industrial personal computer 2 controls robot 3 and moves to next solder joint to be detected, right after the same method Next solder joint to be detected carries out quality testing.
The present embodiment passes through setting ultrasonic detection device 1, industrial personal computer 2,3 photographic device 4 of robot and host computer 5, ultrasonic probe can be made to be automatically aligned to solder joint to be detected, realize the online automatic detection of butt welding point mass, there is operation Simply, the advantages that speed is fast, precision is high.Solve testing result existing for existing manual operation alignment by equipment with The influence of solder joint degree of registration, Stability and veracity are difficult to the problems such as ensureing.
As a kind of alternative embodiment, the robot 3 is six-shaft industrial robot, is realized by the combination of six axis flat It moves and rotates, including robot body, electrical control cabinet and teaching machine;Robot body is moved and can be obtained under teaching machine control Obtain the apparent position of solder joint to be detected;Ultrasonic probe 11 and photographic device 4 are mounted on the peace of robot body end effector On dress face.
In the present embodiment, robot 3 is six-shaft industrial robot, mainly by robot body, electrical control cabinet and is shown Teach device composition.Electrical control cabinet is electrically connected with industrial personal computer 2, realizes the control to robot body.Teaching machine is for controlling machine Human body carries out teaching campaign, and the motion profile for controlling robot body is close to solder joint to be detected, to obtain weldering to be detected The approximate position coordinates of point.Robot body can move under industrial personal computer control close to solder joint to be detected after the completion of teaching Designated position.As shown in Fig. 2, translation and rotation can be achieved by the combination of 6 axis in robot body.11 He of ultrasonic probe Photographic device 4 is mounted on the mounting surface of robot body end effector, end effector and feeler arm (also referred to as wrist list Member) it is connected, flexible by control feeler arm can make ultrasonic probe 11 be directed at solder joint to be detected.Machine described in the present embodiment Device people 3 can be using the R-1000iA Series machine people of Japan's FA NUC company production, maximum radius 2230mm, maximum load 100kg, position error are not higher than 0.2mm.
As a kind of alternative embodiment, the ultrasonic detection device 1 includes: ultrasonic probe 11, transceiver module 12, mould Number conversion module 13.The transceiver module 12 includes transmit circuit and receives circuit (being not drawn into figure), and the transmit circuit is used Emit ultrasonic signal in the driving ultrasonic probe 11;The reception circuit is for received to the ultrasonic probe 11 Ultrasonic echo signal carries out transformation amplification;The analog-to-digital conversion module 13 is used for the analog signal for receiving circuit output It is converted into digital signal.
This gives a kind of technical solutions of ultrasonic detection device 1.The structure and original of ultrasonic detection device 1 Reason and single base station radar are closely similar, mainly by 13 three parts group of ultrasonic probe 11, transceiver module 12 and analog-to-digital conversion module At.Ultrasonic probe 11 (dual-mode antenna for being equivalent to radar), for transmitting and receiving ultrasonic signal.Transceiver module 12 is by sending out Transmit-receive radio road and reception circuit composition (transmitter and receiver for being equivalent to radar), transmit circuit is for generating high-voltage pulse letter Number, driving ultrasonic probe 11 generates ultrasonic signal;Circuit is received to carry out the small-signal that ultrasonic probe 11 receives Transformation amplification, and amplified signal will be converted and be sent to analog-to-digital conversion module 13.Analog-to-digital conversion module 13 (is equivalent to the number of radar According to capture card) analog signal inputted by reception circuit is converted into digital signal after controller 2 be sent to.
As a kind of alternative embodiment, the host computer 5 is used to handle by the image to solder joint to be detected, Calculate ultrasonic probe 11 and solder joint to be detected distance, delta R, specifically include: to described image progress region of interesting extraction, Denoising, edge detection, circle contour process of fitting treatment obtain the center position of solder joint circle contour to be detected;It carries out from pixel coordinate It is the conversion to robot coordinate system, obtains coordinate of the central point in robot coordinate system;According to ultrasonic probe 11 Coordinate in robot coordinate system calculates ultrasonic probe can be obtained Δ R at a distance from the central point.
The present embodiment is related to image processing techniques.Firstly, carrying out region of interesting extraction, denoising, edge to described image Detection, circle contour process of fitting treatment, obtain the center position of solder joint circle contour to be detected.In image procossing, from processed Region to be treated is sketched the contours of in image in a manner of box, circle, ellipse, irregular polygon etc., referred to as area-of-interest mentions It takes.The processing time can be reduced by carrying out processing in the region of interest, improve processing accuracy.Image denoising, edge detection, circle wheel Exterior feature fitting etc. belongs to the image processing techniques of comparative maturity, is not introduced one by one specific method here.Then, with circle wheel Position of the wide center position as solder joint to be detected, and the conversion from pixel coordinate system to robot coordinate system is carried out, it obtains To coordinate of the central point in robot coordinate system.Since the center position obtained through image procossing is that central point exists Relative position in image, it is therefore desirable to which coordinate of the central point in robot coordinate system is found out by coordinate transform.Robot Coordinate system is also referred to as world coordinate system, and the origin of coordinate system is located at robot base center, includes six-freedom degree, three are edges The freedom degree of three reference axis translation, three around the freedom degree for being the rotation of three reference axis.Finally, being existed according to ultrasonic probe 11 Coordinate in robot coordinate system asks it at a distance from the central point.
As a kind of alternative embodiment, the host computer is also used to by handling ultrasonic echo signal, The quality for evaluating solder joint to be detected, specifically includes: host computer extracts the feature of the ultrasonic echo signal of solder joint to be detected Parameter determines solder joint to be detected by the way that the characteristic parameter to be compared with the threshold value of the characteristic parameter of various quality solder joints Quality.The threshold value carries out actually detected obtain by using solder joint sample of the ultrasonic detection device to various quality.
In the present embodiment, firstly, host computer is handled by the ultrasonic echo signal to solder joint to be detected, Extract the characteristic parameter of echo-signal, such as echo amplitude, echo sounding;Then, host computer by the characteristic parameter with The threshold value of the characteristic parameter of various quality solder joints is compared, and then judges the quality of solder joint to be detected.The threshold value is to pass through Actually detected obtain is carried out using solder joint sample of the ultrasonic detection device to various quality.Solder joint sample can pass through manufacture Weldment obtains.The quality of solder joint include it is qualified, impression is too deep, impression is excessively shallow, desoldering etc..
It is above-mentioned that only several specific embodiments in the present invention are illustrated, but can not be as protection model of the invention Enclose, it is all according to the present invention in the equivalent change or modification made of design spirit or equal proportion zoom in or out, should all Think to fall into protection scope of the present invention.

Claims (5)

1. a kind of quality of welding spot automatic checkout system characterized by comprising ultrasonic detection device, industrial personal computer, robot, Photographic device, host computer;Industrial personal computer is used to control robot and drives the ultrasonic probe being mounted in robot and camera shooting Device movement;Ultrasonic detection device is used under industrial personal computer control emit and received ultrasonic signal, and by the to be checked of output The ultrasonic echo signal for surveying solder joint is sent to host computer through industrial personal computer;Photographic device is used to obtain the image of solder joint to be detected Signal, and described image signal is sent to host computer through industrial personal computer;Host computer is used for by described image signal It is handled, calculates the distance, delta R of ultrasonic probe and solder joint to be detected, and Δ R is sent to industrial personal computer, industrial personal computer controls machine People drives ultrasonic probe to move a distance that size is Δ R to solder joint to be detected, and ultrasonic probe is made to be directed at weldering to be detected Point;Host computer is also used to evaluate the quality of solder joint to be detected by handling ultrasonic echo signal.
2. quality of welding spot automatic checkout system according to claim 1, which is characterized in that the artificial six-shaft industrial of machine Robot realizes translation and rotation, including robot body, electrical control cabinet and teaching machine by the combination of six axis;Machine Human body's movement under teaching machine control can obtain the apparent position of solder joint to be detected;Ultrasonic probe and photographic device installation On the mounting surface of robot body end effector.
3. quality of welding spot automatic checkout system according to claim 1, which is characterized in that the ultrasonic detection device packet It includes: ultrasonic probe, transceiver module, analog-to-digital conversion module;The transceiver module includes transmit circuit and reception circuit, the hair Transmit-receive radio road is for driving the ultrasonic probe transmitting ultrasonic signal;The reception circuit is for connecing the ultrasonic probe The ultrasonic echo signal of receipts amplifies filtering;The analog-to-digital conversion module is used to believe the simulation for receiving circuit output Number it is converted into digital signal.
4. quality of welding spot automatic checkout system according to claim 1, which is characterized in that the host computer is for leading to It crosses and the picture signal of solder joint to be detected is handled, calculate the distance, delta R of ultrasonic probe and solder joint to be detected, it is specific to wrap It includes:
Region of interesting extraction, denoising, edge detection, circle contour process of fitting treatment are carried out to described image, obtain solder joint to be detected The center position of circle contour;The conversion from pixel coordinate system to robot coordinate system is carried out, obtains the central point in machine Coordinate in people's coordinate system;Ultrasonic probe and the center are calculated according to coordinate of the ultrasonic probe in robot coordinate system Δ R can be obtained in the distance of point.
5. quality of welding spot automatic checkout system according to claim 1, which is characterized in that the host computer is also used to By handling ultrasonic echo signal, the quality of solder joint to be detected is evaluated, is specifically included:
Host computer extracts the characteristic parameter of the ultrasonic echo signal of solder joint to be detected, by by the characteristic parameter and respectively The threshold value of the characteristic parameter of kind quality solder joint is compared, and determines the quality of solder joint to be detected;The threshold value is by using ultrasound Wave detection device carries out actually detected obtain to the solder joint sample of various quality.
CN201710684921.8A 2017-08-11 2017-08-11 A kind of quality of welding spot automatic checkout system Pending CN109387569A (en)

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CN110044920A (en) * 2019-04-26 2019-07-23 中国科学院自动化研究所 Wire-shaped workpieces solder joint weld quality prediction system and method
CN111830060A (en) * 2020-07-15 2020-10-27 上汽通用五菱汽车股份有限公司 White car body welding spot 3D calibration method, system and medium based on template matching

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Publication number Priority date Publication date Assignee Title
CN110044920A (en) * 2019-04-26 2019-07-23 中国科学院自动化研究所 Wire-shaped workpieces solder joint weld quality prediction system and method
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CN110044920B (en) * 2019-04-26 2021-04-06 中国科学院自动化研究所 System and method for detecting welding quality of welding spot of linear workpiece
CN111830060A (en) * 2020-07-15 2020-10-27 上汽通用五菱汽车股份有限公司 White car body welding spot 3D calibration method, system and medium based on template matching

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