CN109374137A - A kind of pyrometer - Google Patents

A kind of pyrometer Download PDF

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Publication number
CN109374137A
CN109374137A CN201811441931.XA CN201811441931A CN109374137A CN 109374137 A CN109374137 A CN 109374137A CN 201811441931 A CN201811441931 A CN 201811441931A CN 109374137 A CN109374137 A CN 109374137A
Authority
CN
China
Prior art keywords
main body
pyrometer
guide rail
battery compartment
bell
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811441931.XA
Other languages
Chinese (zh)
Inventor
王小雅
王均利
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
XI'AN WEIMIKE AUTOMATIC CONTROL INSTRUMENT TECHNOLOGY Co Ltd
Original Assignee
XI'AN WEIMIKE AUTOMATIC CONTROL INSTRUMENT TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by XI'AN WEIMIKE AUTOMATIC CONTROL INSTRUMENT TECHNOLOGY Co Ltd filed Critical XI'AN WEIMIKE AUTOMATIC CONTROL INSTRUMENT TECHNOLOGY Co Ltd
Priority to CN201811441931.XA priority Critical patent/CN109374137A/en
Publication of CN109374137A publication Critical patent/CN109374137A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/0044Furnaces, ovens, kilns

Abstract

The invention discloses a kind of pyrometers, and including the main body and upper cover to link together, the edge that the main body and upper cover are in contact is provided with the lug passed through for screw;Electrical guide rail is set in the main body, is provided with conversion module and expansion board on the electrical guide rail;The bottom of the main body offers location hole, and the optical sensor and optical lens assembly being connected by screw to are plugged in location hole;The periphery of the main body is circumferentially provided with electronic antenna, debugging port, cable interface, cooling gas check valve and battery compartment, and the cable interface, battery compartment and main body screw connect, and detachable battery is equipped in battery compartment;It further include the bell having in lower body part.The present invention is a kind of online pyrometer, using integrated design, has and dismounts easy to maintain, plug and play, feature convenient for safeguarding.

Description

A kind of pyrometer
Technical field
The invention belongs to technical field of temperature measurement, and in particular to a kind of pyrometer.
Background technique
Coke oven is stove most complicated in metallurgical industry, it is alternately arranged by multiple carbonization chambers and combustion chamber.
Coal gas and air enter combustion chambers burn after regenerative chamber preheats, and the heat for generation of burning is transmitted to charing through furnace wall Room, coal carry out high-temperature retorting in carbonization chamber and form coke.The exhaust gas generated that burns discharges after the recycling of regenerative chamber waste heat, every Certain time exchanges the flow direction of a gas-air and exhaust gas.The heating process of coke oven is that single combustion chamber interval, full furnace are continuous It is typical big inertia, non-linear, time-varying complication system by the thermal process that many factors interfere.
To realize coke oven heating control, i.e., heating load is in time adjusted according to the variation of coke oven fire path temperature, various dry Disturbing makes under the action of factor furnace temperature keep basicly stable, and the monitoring of fire path temperature is to realize the necessary means of control.Usual quirk Temperature detecting point is the burner block surface temperature of coking furnace shaft, different according to coke oven size, temperature measuring point and placement temperature measuring equipment Distance is in 6-12 meters of ranges, and farther out, the means of measurement burner block temperature can only be non-contacting for thermometer hole and burner block distance Temperature measuring equipment.Handheld device thermometric is relatively generallyd use in industry at present, control system is manually entered or split type is connected online The method that continuous temperature measuring equipment thermometric automatically enters control system realizes coke oven control, and that there are human factors is big for the former, and error is big, labor The big problem of fatigue resistance, there are the problems such as at high cost, difficult in maintenance by the latter.
Summary of the invention
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, a kind of pyrometer is provided, using integrated design, Easy to maintain with dismounting, plug and play, operation expense is low, and the advantages of error caused by reduction artificially, solves original It cannot exclude visible light interference when having in split-type design fiber section easy to damage, measurement, inconvenient problem be installed.
In order to solve technical problem, the technical scheme is that
A kind of pyrometer, including the main body and upper cover to link together, the edge that the main body and upper cover are in contact is arranged There is the lug passed through for screw;
Electrical guide rail is set in the main body, is provided with conversion module and expansion board on the electrical guide rail;
The main body offers location hole, and the optical sensor and optical lens assembly being connected by screw to are plugged on positioning Kong Zhong;
The periphery of the main body is circumferentially provided with electronic antenna, debugging port, cable interface, cooling gas check valve and battery Storehouse, the electronic antenna, debugging port, cable interface, battery compartment and main body screw connect, and are equipped in battery compartment detachable Battery;
It further include the bell having in lower body part.
Preferably, rotary valve is provided between the lower body part and bell.
Preferably, the position that the main body and bell are in contact is provided with heat insulating mattress.
Preferably, O-ring is provided between the main body and upper cover.
Preferably, the conversion module and expansion board are mounted on electrical guide rail by Elastic buckle.
Preferably, the optical sensor and optical lens assembly assembly are plugged in location hole, and are filled by collision bead Set carry out guide-localization.
Preferably, the conversion module is TED transferred electron device, and the electric signal for exporting optical sensor 10 is converted into Temperature signal.
Compared with the existing technology, the present invention has the advantages that
(1) present invention is set in a shell altogether by integrated structure design, conversion module and optical lens assembly, nothing The connection of light requirement fibre, has saved cost;
(2) optical lens assembly is built in device by the present invention, can avoid the interference of visible light, keeps photoelectric conversion The stability read afterwards improves data reliability;
(3) the configuration of the present invention is simple, easy to operate, design rationally, economize on resources, and it is environmental-friendly;
(4) present invention uses modularized design, optical lens assembly and shell, and conversion module and electrical guide rail use bullet Property fastener connection, dismounting can be completed by plug when replacement.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of pyrometer of the present invention;
Fig. 2 is the schematic view of the front view of pyrometer of the present invention;
Fig. 3 is the side structure schematic view of pyrometer of the present invention;
Fig. 4 is the overlooking structure diagram of pyrometer of the present invention;
Description of symbols:
1- heat insulating mattress, 2- main body, 3- electrical guide rail, 4-O type circle, 5- upper cover, 6- cooling gas check valve, 7- debug port, 8- Cable interface, 9- optical lens assembly, 10- optical sensor, 11- conversion module, 12- expansion board, 13- battery, 14- battery Storehouse, 15- screw, 16- electronic antenna, 17- bell, 18- rotary valve.
Specific embodiment
The specific embodiment of the invention is described with reference to the accompanying drawings and embodiments:
It should be noted that structure, ratio, the size etc. illustrated in this specification institute attached drawing, only to cooperate explanation The revealed content of book is not intended to limit the invention enforceable restriction so that those skilled in the art understands and reads Condition, the modification of any structure, the change of proportionate relationship or the adjustment of size, do not influence the effect of present invention can be generated and Under the purpose that can reach, should all still it fall in the range of disclosed technology contents can cover.
Meanwhile cited such as "upper" in this specification, "lower", "left", "right", " centre " and " one " term, also Only convenient for narration purpose, rather than to limit the scope of the invention, relativeness is altered or modified, in no reality Under qualitative change more technology contents, when being also considered as the enforceable scope of the present invention.
Embodiment one
As shown in Figure 1, a kind of pyrometer, including the main body 2 and upper cover 5 to link together, 5 phase of the main body 2 and upper cover The edge of contact is provided with the lug passed through for screw 15, i.e. main body 2 and upper cover 5 is bolted;
Electrical guide rail 3 is set in the main body 2, is provided with conversion module 11 and expansion board 12 on the electrical guide rail 3;Electricity Conductance rail 3 uses DN35 guide rail, is a kind of mounting means of industrial electric component using guide rail, and the electricity of this standard is supported in installation Gas component is convenient to be stuck on guide rail without being screwed, and is safeguarded also very convenient.Expansion board 12 is for reserved peace It fills existing for various conversion modules, such as when the scene for using battery, battery management module can also be installed in expansion board 12.
The bottom of the main body 2 offers location hole, the optical sensor 10 and optical lens assembly 9 being connected by screw to Assembly is plugged in location hole;Optical lens assembly 9 is made of quartz glass and stainless steel, and it is special to have resistance to certain high temperature Point avoids glass from melting for the smoke contamination for preventing flue, and air guide hole is equipped with before camera lens, by being continuously sent into air guide hole Clean air or nitrogen form the micro-positive pressure of opposite flue, flue dust are prevented to enter in optical system.Optical sensor 10 is one Kind temperature-detecting device, can receive measured target radiation energy, and radiation energy is transformed to electric signal, 11 pairs of electricity of conversion module Signal is exported by the information that certain method migration is required form, to meet transmission, processing, storage, the display, note of information Record and control etc. require.
The periphery of the main body 2 is circumferentially provided with electronic antenna 16, debugging port 7, cable interface 8,6 and of cooling gas check valve Battery compartment 14, the electronic antenna 16, debugging port 7, cooling gas check valve 6, cable interface 8, battery compartment 14 and 2 screw thread of main body connect It connects, and detachable battery 13 is installed in battery compartment 14, can individually unscrew battery compartment 14 in the case where not opening upper cover 5 Battery 13 is replaced, the scene of external power supply is used for not needing battery, battery compartment 14 blocked with plug;
The port for being arranged in main body periphery is used to connect the connectors such as external debugger, communication cable, feed cable, gas source, Installation direction can be selected flexibly according to the actual situation;
It debugs port 7 and is used for external commissioning device, parameter can be set under the premise of not opening upper cover 5.
Cable interface 8 communicates required cable and power supply electricity for installing RS485 bus communication or 4-20mA two-wire system Cable.
It 16 installation site hole of electronic antenna can be for the temperature measurer of internal installation wireless transmitting and receiving device, when not used with stifled Head blocks;Electronic antenna 16 is for needing wireless signal transmission.
Cooling gas check valve 6 is used to instrument air or nitrogen introducing main body 2, then passes through 9 front end of optical lens assembly Outflow enters quirk, guarantees that the opposite quirk in entire 2 inside of main body is that micro-positive pressure takes away heat when internal gas flow passes through 2 inside of main body Amount guarantees that the electronic equipments such as conversion module 11 work normally, while preventing unclean flue dust etc. in quirk from entering body interior, pollution Optical lens assembly 9.
It further include the bell 17 having in 2 lower part of main body;And the coupling part size of 2 lower part of main body and bell 17 reduces, it can Reduce heat transfer.
Further, rotary valve 18 is provided between 2 lower part of main body and bell 17;Rotary valve 18 is that one kind passes through rotation Rotation member rotation makes valve be changed to the mechanical device of off-position from open position, effect be when replacing optical lens assembly 9, it is rotatable Rotary valve 18 opens flue and 2 internal insulation of main body, prevents hot gas in furnace from spraying from thermometer hole, pollutes inner cavity, optical lens After the installation is completed, rotation valve body makes its connection again to assembly 9.Said function can also be realized using other devices such as pulling plate.
Further, the position that the main body 2 and bell 17 are in contact is provided with heat insulating mattress 1, can block high fever bell 17 Direct heat transfer between main body 2 avoids the temperature measurement accuracy for influencing pyrometer.
Further, it is provided with O-ring 4 between the main body 2 and upper cover 5, it is circular rubber that O-ring 4, which is a kind of section, Glue sealing ring because its section is O-shaped, therefore is called O-shaped rubber seal, is also O-ring, and O-ring seal is suitable for providing Temperature, in pressure and different liquids and gases media, seal under static or motion state.
Further, the conversion module 11 and expansion board 12 are mounted on electrical guide rail 3 by Elastic buckle, when replacement Dismounting can be completed by plug.
Further, the optical sensor 10 and 9 assembly of optical lens assembly are plugged in location hole, and by touching Pearl device carries out guide-localization, and collision bead device is a kind of by shell, spring, the mechanical device of ball or cylinder composition, to realize The positioning and locking of 9 assembly of optical sensor 10 and optical lens assembly only need to pull up when replacing assembly.
Further, the conversion module 11 is that TED transferred electron device passes through for converting digital quantity for voltage signal Algorithm obtains temperature data in turn.Conversion module 11 be include communicating circuit, power circuit, cpu circuit, memory, interface protect The electronic assembly part of protection circuit etc., cpu circuit storage inside have special-purpose software to handle data.
Traditional online photoelectric pyrometer is made of three parts: optical lens assembly, optical fiber and photoelectric conversion device.Its In, optical lens assembly is made of quartz glass and stainless steel, has resistance to certain high temperature feature.For the flue dust for preventing flue Pollution, avoids glass from melting, and air guide hole is equipped with before camera lens, by being continuously sent into clean air or nitrogen to air guide hole, forms phase To the micro-positive pressure of flue, flue dust is prevented to enter in optical system.
The optical signal that optical lens assembly is collected is sent to photoelectric conversion device by optical fiber.Optical fiber is protected with metal hose Shield is placed in along the channel steel of charger rail arrangement, thermal insulation material is equipped in channel steel, prevents flame from directly scorching.
Photoelectric conversion device send control system after optical signal is converted to temperature signal.
For the system by optical fiber by conduct radiation to instrument system, instrument system may be mounted at the lower environment of temperature, Optical system and optical fiber can bear 200 degree or so of environment temperature, to realize on-line continuous measurement.
Major defect existing for traditional online photoelectric pyrometer is as follows:
1, optical fiber
At high cost, optical fiber home products resistant to high temperature is also immature, import it is expensive.
Manufacture is complicated, and light-entering surface is required without any pollution out, and plane precision reaches certain grade, otherwise causes to pass It is inconsistent to lead attenuation rate.But fiber lengths are customized after needing scene to determine, it is necessary to in-site installation, pollution problem can not solve, Fiber lengths are inconsistent, and turning radius difference causes light attenuation coefficient uncertain, cause final accuracy decline.
Optical fiber is crisp easily broken, current installation protection scheme, and normal working life is 2-3, there was only professional people after damage Member repairs replacement, and user can not voluntarily be handled.
2, measuring system cannot exclude visible light interference
Reading fluctuation is very big (20-30 degree) after photoelectric conversion, can only be obtained by the method that software carries out data processing Stablize output, data reliability is not high.
3, technology innovation is slow
System transmits signal using 2 line current systems, needs in control room two times transfer to be digital quantity, causes system multiple Miscellaneous, investment is big, difficult in maintenance.
4, installation is inconvenient
Flue temperature-measuring port is located at furnace roof, and bell temperature has 300 or so, and coal vehicle is constantly walked, and flue dust is very big, furnace roof temperature It spends very high (degree of summer more than 70), the available action time is extremely short, the optical fiber erector for being needed finely to install under such conditions Make, difficulty is very big.
Compared with the online photoelectric pyrometer of the above tradition, the present invention uses unitary design, conversion module 11 and optical frames Head assembly 9 is set altogether in a shell, is connected without optical fiber, is taken full advantage of two functions of instrument air or nitrogen, and blow Sweep function, refrigerating function.And modular design, optical lens assembly 9 and main body 2, conversion module 11 and main body 2 use bullet Property part connection, dismounting can be completed by plug when replacement.
2 interior design of main body has air-guiding wall, and design has temperature-difference power generation module installation site, and air-flow is entered by gas-tpe fitting Afterwards, electricity generation module is purged first, improves thermo-electric generation transfer efficiency.
Outer surface is painted with insulating moulding coating, stops solar radiation and the baking of boiler face high fever, reduces purging cooling gas loss, It is unlikely to cause component thermal to damage at once when accidentally dying simultaneously.
In use, usual fire path temperature test point is the burner block surface temperature of coking furnace shaft, it is different according to coke oven size, Temperature measuring point is at a distance from placement temperature measuring equipment in 6-12 meters of ranges, and farther out, use is non-contacting for thermometer hole and burner block distance Bell 17 is placed in progress temperature measurer work on thermometer hole by temperature measuring equipment.
Final temperature data can be used a variety of transmission methods and be transferred to control system:
1, using RS485 type mainboard, realize that RS485 interface and host computer communicate, it is a pair of to upload data one for observed temperature It answers, matched PC machine user adjusts software and can this pyrometer be configured and be calibrated, and reads measured angle value;Application No. is 2017216960594 patent names " RS485 type photoelectric pyrometer " disclose corresponding technical solution.
2, it using the mainboard of 2 line 4-20mA electric current ring interfaces, is communicated with current system and host computer, size of current and temperature Degree corresponds, and current signal can be converted to temperature value by fastener by host computer.
3, using wireless signal transmission mainboard, using the LORA frequency-extending transmissioning module or 2.4gHz carrier wave of 433mHz carrier wave Zigbee module realize data transmission.
Working principle of the present invention is as follows:
Object with certain temperature is all ceaselessly issuing radiation energy, the size of object radiation energy to surrounding space There is relationship with its surface temperature, its surface temperature can accurately be measured by the measurement to object itself radiation energy, this It is exactly objective base based on radiation temperature measurement.Intensity distribution of the object to surrounding space radiation energy are as follows:
In formula: C --- the light velocity
H --- Planck's constant
K --- Bohr grows graceful constant
T --- absolute temperature
λ --- optical wavelength
ε --- coefficient of blackness (emissivity)
The amount of radiation of all actual objects remove with the temperature of radiation wavelength and object mutually outside the Pass, also with the material kind of object The factors such as class, surface state and environmental condition are related, this feature is generally described with emissivity.Emissivity indicates actual object Heat radiation and black body radiation degree of closeness, codomain be [0,1].According to radiation law, object materials emissivity is obtained, just The radiation characteristic of the object can be calculated.
The present invention is a kind of online pyrometer, and integrated design has and dismounts easy to maintain, plug and play, operation dimension The low feature of shield expense.
It can be that other connectors are applied in calcining kiln by replacement bell the present invention provides coke oven embodiment is directed to, Implement temperature measurement in other fields such as calcining kiln.
The preferred embodiment for the present invention is explained in detail above in conjunction with attached drawing, but the present invention is not limited to above-mentioned implementations Mode within the knowledge of a person skilled in the art can also be without departing from the purpose of the present invention It makes a variety of changes.
Many other changes and remodeling can be made by not departing from the spirit and scope of the present invention.It should be appreciated that the present invention is not It is limited to specific embodiment, the scope of the present invention is defined by the following claims.

Claims (7)

1. a kind of pyrometer, it is characterised in that: including the main body (2) and upper cover (5) to link together, the main body (2) and upper The edge that lid (5) is in contact is provided with the lug passed through for screw (15);
Electrical guide rail (3) are set in the main body (2), are provided with conversion module (11) and expansion board on the electrical guide rail (3) (12);
The bottom of the main body (2) offers location hole, the optical sensor (10) and optical lens assembly being connected by screw to (9) it is plugged in location hole;
The periphery of the main body (2) is circumferentially provided with electronic antenna (16), debugging port (7), cable interface (8), gas unidirectional Valve (6) and battery compartment (14), the electronic antenna (16), debugging port (7), cable interface (8), battery compartment (14) and main body (2) it is threadedly coupled, and detachable battery (13) is installed in battery compartment (14);
It further include the bell (17) having in main body (2) lower part.
2. pyrometer according to claim 1, it is characterised in that: be arranged between main body (2) lower part and bell (17) There are rotary valve (18).
3. pyrometer according to claim 2, it is characterised in that: the position that the main body (2) and bell (17) are in contact It is provided with heat insulating mattress (1).
4. pyrometer according to claim 3, it is characterised in that: be provided between the main body (2) and upper cover (5) O-shaped It encloses (4).
5. pyrometer according to claim 4, it is characterised in that: the conversion module (11) and expansion board (12) pass through bullet Property buckle be mounted on electrical guide rail (3).
6. pyrometer according to claim 5, it is characterised in that: the optical sensor (10) and optical lens assembly (9) it is plugged in location hole, and guide-localization is carried out by collision bead device.
7. pyrometer according to claim 1, it is characterised in that: the conversion module (11) is TED transferred electron device, is used Temperature signal is converted into the electric signal for exporting optical sensor (10).
CN201811441931.XA 2018-11-29 2018-11-29 A kind of pyrometer Pending CN109374137A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023001635A1 (en) * 2021-07-21 2023-01-26 Thyssenkrupp Industrial Solutions Ag Method and apparatus for determining the temperature of heating flues of the coke oven of a coke oven battery

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6733173B1 (en) * 1996-12-19 2004-05-11 Diamond Power International, Inc. Pyrometer for measuring the temperature of a gas component within a furnace
CN102297723A (en) * 2011-05-20 2011-12-28 袁国炳 Online optical temperature measuring equipment suitable for high temperature environment and network measurement method
CN102538975A (en) * 2012-01-18 2012-07-04 北京市科海龙华工业自动化仪器有限公司 Wireless coke oven top vertical flue observation hole on-line real-time monitoring device
CN207751599U (en) * 2017-12-02 2018-08-21 西安维米克自控仪表技术有限公司 Outdoor type photoelectric pyrometer
CN209043466U (en) * 2018-11-29 2019-06-28 西安维米克自控仪表技术有限公司 A kind of pyrometer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6733173B1 (en) * 1996-12-19 2004-05-11 Diamond Power International, Inc. Pyrometer for measuring the temperature of a gas component within a furnace
CN102297723A (en) * 2011-05-20 2011-12-28 袁国炳 Online optical temperature measuring equipment suitable for high temperature environment and network measurement method
CN102538975A (en) * 2012-01-18 2012-07-04 北京市科海龙华工业自动化仪器有限公司 Wireless coke oven top vertical flue observation hole on-line real-time monitoring device
CN207751599U (en) * 2017-12-02 2018-08-21 西安维米克自控仪表技术有限公司 Outdoor type photoelectric pyrometer
CN209043466U (en) * 2018-11-29 2019-06-28 西安维米克自控仪表技术有限公司 A kind of pyrometer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023001635A1 (en) * 2021-07-21 2023-01-26 Thyssenkrupp Industrial Solutions Ag Method and apparatus for determining the temperature of heating flues of the coke oven of a coke oven battery

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