CN109372205A - 一种高强度复合材料pvc防火板 - Google Patents

一种高强度复合材料pvc防火板 Download PDF

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CN109372205A
CN109372205A CN201811161046.6A CN201811161046A CN109372205A CN 109372205 A CN109372205 A CN 109372205A CN 201811161046 A CN201811161046 A CN 201811161046A CN 109372205 A CN109372205 A CN 109372205A
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substrate
hole
abatvoix
groove
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李伟
刘丁孔
谭蕴
赵丰停
胡威威
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Guizhou University
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    • E04BUILDING
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    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
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    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
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    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • B32B2307/3065Flame resistant or retardant, fire resistant or retardant
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/041Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise
    • E04F2290/043Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise with a bottom layer for sound insulation
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/045Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire
    • E04F2290/047Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire with a bottom layer for fire insulation

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Abstract

本发明公开了一种高强度复合材料PVC防火板,包括防火板本体、第一防火层、蜂窝铝板、基板、泡沫塑料、凸条、加强杆、吸音板、减振层、碳纤维层和第二防火层,防火板本体底面设置有第一防火层,第一防火层上方设置有蜂窝铝板,蜂窝铝板上方设置有基板,基板顶面设置有凸条,第三通孔内部贯穿有加强杆,吸音板顶面设置有减振层,减振层顶面设置有碳纤维层,碳纤维层顶面设置有第二防火层,本发明基板上设置有凸条与加强杆,蜂窝铝板和基板的设置使PVC防火板的强度大大提高,吸音板与减振层的设置使PVC防火板具有减振隔音功能,空腔内的泡沫塑料强化了吸音效果,且减轻了PVC防火板整体重量。

Description

一种高强度复合材料PVC防火板
技术领域
本发明涉及防火板技术领域,具体为一种高强度复合材料PVC防火板。
背景技术
PVC曾是世界上产量最大的通用塑料,应用非常广泛,在建筑材料、工业制品、日用品、地板砖、人造革、管材、电线电缆、包装膜等方面均有广泛应用,PVC防火板是一种具有防火功能的建筑板材。
但是目前市场上的PVC防火板强度有限,难以承受较大的压力,没有隔音减振功能,安装防火板后仍需做隔音处理,非常不方便。
发明内容
本发明提供一种高强度复合材料PVC防火板,可以有效解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:一种高强度复合材料PVC防火板,包括防火板本体、第一防火层、蜂窝铝板、第一通孔、基板、凸杆、第二通孔、泡沫塑料、凸条、第一凹槽、第三通孔、加强杆、空腔、吸音板、第二凹槽、减振层、第三凹槽、碳纤维层、第二防火层和印刷图层,所述防火板本体底面设置有第一防火层,所述第一防火层上方设置有蜂窝铝板,所述蜂窝铝板顶面开设有第一通孔,且蜂窝铝板上方设置有基板,所述基板底面连接有凸杆,且基板中部开设有第二通孔,所述第二通孔内部填充有泡沫塑料,所述基板顶面设置有凸条,所述凸条顶面开设有第一凹槽,且凸条侧面下部开设有第三通孔,所述第三通孔内部贯穿有加强杆,所述凸条之间形成的空腔内部填充有吸音板,所述吸音板底部开设有第二凹槽,且吸音板顶面设置有减振层,所述减振层底面开设有第三凹槽,且减振层顶面设置有碳纤维层,所述碳纤维层顶面设置有第二防火层,所述第二防火层顶面设置有印刷图层。
优选的,所述第一防火层、蜂窝铝板、基板、吸音板、减振层、碳纤维层和第二防火层均通过粘接相连,所述基板为一种PVC材质的构件。
优选的,所述,所述凸杆在基板底面均匀分布,所述第一通孔直径与凸杆直径相同。
优选的,所述吸音板的长度与宽度分别与空腔的长度与宽度相同,且吸音板的厚度小于空腔的深度。
优选的,所述凸条的长度与宽度分别与第三凹槽的长度与宽度相同,所述第三凹槽的深度与吸音板的厚度之和等于空腔的深度,所述第一凹槽内部填充有粘接剂。
与现有技术相比,本发明的有益效果:本发明结构科学合理,使用安全方便,基板上设置有凸条与加强杆,蜂窝铝板、基板和碳纤维层的设置使PVC防火板的强度大大提高,可承受更大的力,吸音板与减振层的设置使PVC防火板具有减振隔音功能,空腔内的泡沫塑料强化了吸音效果,且减轻了PVC防火板整体重量,使PVC防火板更方便使用,实用性强,可大面积推广使用。
附图说明
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。
在附图中:
图1是本发明的结构示意图;
图2是本发明的基板结构示意图;
图3是本发明的吸音板结构示意图;
图中标号:1、防火板本体;2、第一防火层;3、蜂窝铝板;4、第一通孔;5、基板;6、凸杆;7、第二通孔;8、泡沫塑料;9、凸条;10、第一凹槽;11、第三通孔;12、加强杆;13、空腔;14、吸音板;15、第二凹槽;16、减振层;17、第三凹槽;18、碳纤维层;19、第二防火层;20、印刷图层。
具体实施方式
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。
实施例:如图1-3所示,本发明提供一种技术方案,一种高强度复合材料PVC防火板,包括防火板本体1、第一防火层2、蜂窝铝板3、第一通孔4、基板5、凸杆6、第二通孔7、泡沫塑料8、凸条9、第一凹槽10、第三通孔11、加强杆12、空腔13、吸音板14、第二凹槽15、减振层16、第三凹槽17、碳纤维层18、第二防火层19和印刷图层20,防火板本体1底面设置有第一防火层2,第一防火层2上方设置有蜂窝铝板3,蜂窝铝板3顶面开设有第一通孔4,且蜂窝铝板3上方设置有基板5,基板5底面连接有凸杆6,且基板5中部开设有第二通孔7,第二通孔7内部填充有泡沫塑料8,基板5顶面设置有凸条9,凸条9顶面开设有第一凹槽10,且凸条9侧面下部开设有第三通孔11,第三通孔11内部贯穿有加强杆12,凸条9之间形成的空腔13内部填充有吸音板14,吸音板14底部开设有第二凹槽15,且吸音板14顶面设置有减振层16,减振层16底面开设有第三凹槽17,且减振层16顶面设置有碳纤维层18,碳纤维层18顶面设置有第二防火层19,第二防火层19顶面设置有印刷图层20。
为了便于连接各层材料,本实施例中,优选的,第一防火层2、蜂窝铝板3、基板5、吸音板14、减振层16、碳纤维层18和第二防火层19均通过粘接相连,基板5为一种PVC材质的构件。
为了便于安装蜂窝铝板3,本实施例中,优选的,凸杆6在基板5底面均匀分布,第一通孔4直径与凸杆6直径相同。
为了便于安装吸音板14,本实施例中,优选的,的长度与宽度分别与空腔13的长度与宽度相同,且吸音板14的厚度小于空腔13的深度。
为了便于安装减振层16,本实施例中,优选的,凸条9的长度与宽度分别与第三凹槽17的长度与宽度相同,第三凹槽17的深度与吸音板14的厚度之和等于空腔13的深度,第一凹槽10内部填充有粘接剂。
本发明的工作原理及使用流程:本发明为一种高强度复合材料PVC防火板,将各材料层按照顺序排列,各层之间通过粘接剂相连,蜂窝铝板3上开设有与凸杆6相配合的第一通孔4,使蜂窝铝板3与基板结合更紧固,第二通孔7内填充的泡沫塑料8可减轻整体的重量,且具有一定的吸音功能,第三通孔11内贯穿有加强杆12,加强杆12与凸条9相配合,提高了基板5的强度,吸音板14吸收噪音,达到隔音效果,减振层16吸收振动,使防火板本体1具有减振功能,减振层16底面开设有第三凹槽17,第三凹槽17与凸条9相配合,第一凹槽10内部填充有粘接剂,使减振层16与基板5结合更紧密,第一防火层2和第二防火层19可防止防火板本体1被火烧毁,碳纤维层18进一步提高了防火板本体1的强度。
最后应说明的是:以上所述仅为本发明的优选实例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (5)

1.一种高强度复合材料PVC防火板,包括防火板本体(1)、第一防火层(2)、蜂窝铝板(3)、第一通孔(4)、基板(5)、凸杆(6)、第二通孔(7)、泡沫塑料(8)、凸条(9)、第一凹槽(10)、第三通孔(11)、加强杆(12)、空腔(13)、吸音板(14)、第二凹槽(15)、减振层(16)、第三凹槽(17)、碳纤维层(18)、第二防火层(19)和印刷图层(20),其特征在于:所述防火板本体(1)底面设置有第一防火层(2),所述第一防火层(2)上方设置有蜂窝铝板(3),所述蜂窝铝板(3)顶面开设有第一通孔(4),且蜂窝铝板(3)上方设置有基板(5),所述基板(5)底面连接有凸杆(6),且基板(5)中部开设有第二通孔(7),所述第二通孔(7)内部填充有泡沫塑料(8),所述基板(5)顶面设置有凸条(9),所述凸条(9)顶面开设有第一凹槽(10),且凸条(9)侧面下部开设有第三通孔(11),所述第三通孔(11)内部贯穿有加强杆(12),所述凸条(9)之间形成的空腔(13)内部填充有吸音板(14),所述吸音板(14)底部开设有第二凹槽(15),且吸音板(14)顶面设置有减振层(16),所述减振层(16)底面开设有第三凹槽(17),且减振层(16)顶面设置有碳纤维层(18),所述碳纤维层(18)顶面设置有第二防火层(19),所述第二防火层(19)顶面设置有印刷图层(20)。
2.根据权利要求1所述的一种高强度复合材料PVC防火板,其特征在于,所述第一防火层(2)、蜂窝铝板(3)、基板(5)、吸音板(14)、减振层(16)、碳纤维层(18)和第二防火层(19)均通过粘接相连,所述基板(5)为一种PVC材质的构件。
3.根据权利要求1所述的一种高强度复合材料PVC防火板,其特征在于,所述,所述凸杆(6)在基板(5)底面均匀分布,所述第一通孔(4)直径与凸杆(6)直径相同。
4.根据权利要求1所述的一种高强度复合材料PVC防火板,其特征在于,所述吸音板(14)的长度与宽度分别与空腔(13)的长度与宽度相同,且吸音板(14)的厚度小于空腔(13)的深度。
5.根据权利要求1所述的一种高强度复合材料PVC防火板,其特征在于,所述凸条(9)的长度与宽度分别与第三凹槽(17)的长度与宽度相同,所述第三凹槽(17)的深度与吸音板(14)的厚度之和等于空腔(13)的深度,所述第一凹槽(10)内部填充有粘接剂。
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